Ap100 Air Compressor User Manual v1.1
Ap100 Air Compressor User Manual v1.1
Ap100 Air Compressor User Manual v1.1
CONTENT
1 OVERVIEW ........................................................................................1
1.1 SAFETY REQUIREMENT AND CAUTIONS..................................................... 2
1.2 SAFETY GUIDANCE .............................................................................. 3
2 BEFORE USE .....................................................................................8
2.1 PURCHASE INSPECTION........................................................................ 8
2.2 NAMEPLATE ....................................................................................... 8
2.2.1 Nameplate Position and Content ................................................... 8
2.2.2 Model Specification ...................................................................... 9
2.2.3 AP100 parts description ........................................................... 10
2.3 AIR COMPRESSOR INTEGRATED MACHINE RATED OUTPUT CURRENT ............. 10
2.4 PRODUCT SIZE ................................................................................. 11
2.4.1 Wall-Mounted Shape and Installation Dimensions.......................... 11
2.4.2 Shape and Installation Dimension of Vertical Cabinet ..................... 12
2.5 MECHANICAL INSTALLATION ................................................................. 13
2.5.1 Installation space requirements ................................................... 13
2.5.2 Disassembly and Installation of Cover Plate .................................. 14
2.6 ELECTRICAL INSTALLATION .................................................................. 15
2.6.1 Main circuit terminal ................................................................... 17
2.6.2 Control Terminal Defination ......................................................... 18
2.63 Selection of Dial Switch on Control Board and Functional Explanation of
Its Corresponding Position .......................................................... 20
2.6.4 Control terminal wiring diagram ................................................... 20
2.7 INDICATOR DESCRIPTION .................................................................... 21
3HMI DISPLAY AND OPERATION .......................................................... 23
3.1 HMI BASIC OPERATION AND DISPLAY .................................................... 23
3.1.1 Status Display ........................................................................... 23
3.1.2 Running Parameters .................................................................. 24
3.1.3 Maintaining parameters: ............................................................. 25
3.1.4:Protection Parameters............................................................. 27
3.1.6Manufacturer parameter setting.................................................... 30
3.1.7 Sensor Parameters .................................................................... 31
3.1.8 Inverter Debugging .................................................................... 33
3.2 MOTOR PARAMETERS ........................................................................ 33
3.2.1 Fan Parameters ........................................................................ 34
3.2.2 Fault Parameters ....................................................................... 35
4. FUNCTIONAL PARAMETER TABLE ................................................... 36
I
CONTENT
II
AP100 Series Air Compressor User Manual Overview
1 Overview
Thank you for purchasing the AP100 series air compressor integrated machine designed and manufactured by
Suzhou VEICHI Electric Co., Ltd. This manual describes how to use this product correctly for good returns. Please read
this manual carefully before using the product (installation, wiring, operation, maintenance, inspection, etc.). In addition,
please use this product after fully understanding the safety precautions described in this manual.
AP100 series air compressor integrated machine adopts sheet metal structure, supports both floor-standing and
wall-mounted installation methods, and is easy to install and debug. The control circuit terminals adopt pluggable
plug-in terminals and are designed with error-proof insertion. High product integration, three-in-one design, including
main unit, fan, motor cooling fan; built-in 220VAC AC power supply, transformer anti-overcurrent fuse, providing 24V
external output; built-in integrated PT100, KTY84, PTC and other detection circuits and Protection circuit, etc. The
product software uses special machine software. Communication with devices such as HMI and Internet of Things does
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AP100 Series Air Compressor User Manual Overview
To ensure safe, reliable and reasonable use of this product, please use the product after fully understanding the
2
AP100 Series Air Compressor User Manual Overview
1.1.3Operational qualification
This product must be installed, wired, operated, maintained, etc. by trained personnel. The term “trained
professionals” in this manual means that personnel working on this equipment must be trained in professional skills,
familiar with the installation, wiring, operation and maintenance of the equipment, and properly respond to the various
Safety rules and warning signs are provided for your safety. They are measures to prevent personal injury to the
operator and damage to the product and associated systems. Please read this manual carefully before use and follow
this manual carefully. Safety rules and warning signs operate. Safety rules and warning signs are divided into the
following categories: general guidance, guidance for transportation and storage, instructions for installation wiring,
instructions for operation, instructions for maintenance, and guidance for disassembly and disposal.
1.2.1General Guidance
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AP100 Series Air Compressor User Manual Overview
● Ensure that the drive is protected from shock and vibration during transportation
and storage. It must also be stored in a dry, non-corrosive atmosphere, non-conductive
dust and ambient temperature less than 60 ° C.
● The power cable, motor cable, and control cable must be tightly connected. The
grounding terminal must be grounded reliably and the grounding resistance is less than
10Ω.
● Before turning on the drive panel, cut off the power of all associated devices and
confirm that the DC voltage of the main circuit has dropped to a safe level. Wait 5
● The static electricity of the human body may seriously damage the internal
sensitive components. Before performing related work, please observe the measures and
methods specified in the static electricity prevention measures (ESD), otherwise the drive
may be damaged.
● Since the output voltage of the driver is a pulse waveform, if the output side is
equipped with a capacitor for improving the power factor or a varistor for lightning
● Do not add switching devices such as circuit breakers and contactors on the
output side of the driver. (If the switching device must be connected to the output side,
the control must ensure that the output current of the driver is zero when the switch is
activated).
● The power cable and motor cable specifications connected to the drive must
1.2.4Operational guidance
● The drive is operated at high voltages and dangerous voltages are inevitably
● Regardless of where the fault occurs in the control device, it can cause major
accidents or even personal injury, ie there are potentially dangerous faults; therefore,
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AP100 Series Air Compressor User Manual Overview
additional external precautions or other means for ensuring safe operation must be taken,
for example: Install independent current limiting switch, mechanical protection and other
devices.
● In order to ensure that the overload protection of the motor can operate correctly,
the motor parameters of the input drive must be exactly the same as the actual motor
used.
● The maintenance of this product can only be trained and authorized by the
service department of Suzhou VEICHI Electric Co., Ltd., or the repair center,the
professionals engineer should be familiar with the safety warnings and operating
power supply and confirm that the DC voltage of the main circuit has dropped to a safe
● The drive box is reusable. Please keep the box for future use or return it to the
manufacturer.
capacitors. Please dispose of such devices in accordance with the requirements of the
Technical specifications
Items Specifications
Power Allowable fluctuation Voltage: ± 15%. Frequency:± 5%, aberration rate: as IEC61800-2
Efficiency ≥96%
Output Output voltage Output under rated condition: 3 phase, 0~input voltage, inaccuracy<5%
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AP100 Series Air Compressor User Manual Overview
Output frequency
0~600.00Hz
range
Output frequency
Max frequency ± 0.5%.
accuracy
Steady speed
VC without PG: ≤1% rated Synchronous speed
accuracy
voltage).
While power supply voltage fluctuates, it can auto-keep constant output
Auto-Volt adjustment
voltage.
Auto energy-saving While under V/F control mode, according to load situation, auto-optimize
Auto-limit current Auto-limit the current while running to prevent over current break trouble.
3 relay outpu, include load valve, oil pump start-stop switch, host cooling
External output signal
fan start and stop.
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AP100 Series Air Compressor User Manual Overview
Protection function Fan over-current, Motor cooling fan short-circuit protection, Over-heat
Install place 100m down the rated amount of 1%;no condensation, ice ,rain, snow, hail;
Product features
High product integration: three-in-one design (main motor, oil-cooled fan, motor fan), support single/dual
frequency conversion scheme; integration of AC220V and DC24V power output, built-in anti-overcurrent fuse;
single-frequency integration of oil-cooled fan control and overload protection functions, without additional contactors,
thermal relays, transformers and other control devices;
AP100 series air compressor integrated machine supports wall mounting and vertical cabinet type installation,
Supports synchronous and asynchronous motors, supports open-loop and closed-loop control; and provides fast
and stable pressure control. Eliminate extra waste and save energy; double-inverter fans use variable frequency control
3The double-inverter model of 30KW or above is equipped with a DC reactor as standard, which reduces external
The product software adopts special machine software, adopts HMI panel, special air compressor
human-computer interaction interface, beautiful and easy to use; supports communication equipment such as Internet
Integrated motor temperature sampling protection function can effectively prevent motor over temperature and
motor demagnetization;
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AP100 Series Air Compressor User Manual Before use
2 Before use
2.1 Purchase Inspection
● On receiving your order, please check the package and confirm intact before opening, and check if there’s any
damage, scratch or dirt (damages caused during transportation are not within the company's warranty). If there’s any
damage caused during transportation, please contact us or the transport company immediately.
After confirming the receipt of the goods intact, please re-confirm if the product and your order are consistent. Model of
the product is on the "MODEL" column. If you find the product model is not the one you ordered, please contact the
dealer you purchased the product or the sales department of VEICHI immediately.
● Confirm that the equipment in the box matches the packing list.
2.2 Nameplate
400-600-0303
Suzhou Veichi Electric Co.,Ltd. MADE IN CHINA
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AP100 Series Air Compressor User Manual Before use
AP100 - T 3 - 037 K - F
Code Product
Series Code Device type
AP100 Air compressor With Motor
drive F cooling fan
Drawing 2-4: Meaning and Naming Rules of AC200 Series Inverter Nameplate
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AP100 Series Air Compressor User Manual Before use
Indicator board
Indicator light
GPRS
Control panel
Rated
Rated Rated
main motor Oil cooling fan output Fan power
output output
power (KW) power (KW) current (KW)
current (A) current (A)
(A)
45 90 4 10 1.5 3.8
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AP100 Series Air Compressor User Manual Before use
W
W1
H2
H1
H
Aperture D
AP100-T3-011S
205 360 180 330 160 345 Ф7
AP100-T3-015S
AP100-T3-018K
260 380 190 350 200 365 Ф7
AP100-T3-022K/S
AP100-T3-030K/S
310 412 205 380 253 395 Ф7
AP100-T3-037K/S
AP100-T3-045K
365 515 258 485 294 493 Ф10
AP100-T3-055K
AP100-T3-075K 390 530 258 500 328 508 Ф10
Figure 2-5: Diagram of wall-mounted shape and installation dimensions
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AP100 Series Air Compressor User Manual Before use
H2
H
W
D
Aperture
H1
W1
Figure 2-6: Drawing of the shape and installation dimensions of the vertical cabinet
AP100-T3-011S
256 435 182 360 230 130 ф7
AP100-T3-015S
AP100-T3-018K
311 465 192 380 285 140 Ф7
AP100-T3-022K/S
AP100-T3-030K/S
361 495 207 412 335 155 Ф7
AP100-T3-037K/S
AP100-T3-045K 426 616 260 515 400 200 Ф10
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AP100 Series Air Compressor User Manual Before use
AP100-T3-055K
In order to ensure the ventilation space and wiring space required for the cooling of the driver, it is important to
Hot wind
Cold wind
13
AP100 Series Air Compressor User Manual Before use
Step 3:
Pull the cover forward
Step 1:
Remove cover screw
Step 2:
Rotate 30° upward
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AP100 Series Air Compressor User Manual Before use
This section describes the various precautions and requirements that must be followed to ensure the safe use of the
product by users, maximize the performance of the driver, and ensure the reliable operation of the drive
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AP100 Series Air Compressor User Manual Before use
Safety Precautions
● Must earth reliably while inverter is running. Otherwise there is danger of casualty and
unstable inverter performance.
● To ensure safe running, only trained professional person can do installation and wiring
job.
● No operation under power connected state. Otherwise there is danger of electric shock
even death.
● Before operation, please cut all related equipments power, ensure that the main circuit
DC current has dropped to safe range. And please operate after 5 mins.
● Control cable, power cable and motor cable must be separated. They can not be in the
same cable trough or cable rack.
● This equipment can only be used as the maker states. Please consult Veichi while
using in special case.
● No insulation test for the inverter or the related cable by HV insulation test equipment.
● If the inverter or the peripheral equipment (filer, reactor and etc) needs insulation test,
firstly 500V megohmmeter should be used to test the insulation resistance which
should not be lower than 4MΩ.
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AP100 Series Air Compressor User Manual Before use
Definition and distribution of main circuit terminals (AP100-T3-7R5S, AP100-T3-022S, AP100-T3-037S model
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AP100 Series Air Compressor User Manual Before use
Output terminal of
Drive oil-cooling fan
oil-cooling fan
Connection terminal of
Dirve the motor cooling fan
motor cooling fan
Distribution Diagram of Terminal of 7.5~37KW Single Frequency Inverter S Type Control Board
Distribution Diagram of Terminal of Control Board of 18~75KW Dual Frequency Inverter K Model
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AP100 Series Air Compressor User Manual Before use
emergency stop, X4 for fan overload level input voltage range: 10-30V,
(+5 C).
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AP100 Series Air Compressor User Manual Before use
TA2,TC2
Hint: The solid line in the figure indicates the minimum recommended wiring when the system is running, and the dotted line indicates
the optional wiring.
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AP100 Series Air Compressor User Manual Before use
Terminal Connection Diagram of 18~75KW Dual Frequency Converter K Type Control Board
Solenoid Contactor Touch Touch Digital input terminal, X1 is emergency stop, X4 is fan Pressure sensor Oil Motor
valve control screen screen (24V 4-20mA) temperature temperature
control
motor overload protection, X5 is main motor overload
power communication detection detection
protection
Hint: The solid line in the figure indicates the minimum recommended wiring when the system is running, and the dotted line indicates the optional wiring.
AP100 series air compressor has three LED display lights, which display power supply, operation and fault
respectively. The position of the display lamp is shown in the following figure
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AP100 Series Air Compressor User Manual Before use
Indicator POWER
Lighting: Power supply
Indicator RUN
Lighting: Running
Indicator FAULT
Lighting: Failure status
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AP100 Series Air Compressor User 3HMI Display and Operation
The operation and display of AP100 are both completed on the HMI. The HMI enters the status display interface
The status display interface lists the basic information of air compressor and completes the operations: Start &
Stop and Pressure Setting. Press and hold the “ON” button for more than 1 second at stop state to start the air
compressor; press the “Stop/Reset” button while running to stop the air compressor; press the “OFF/Reset” button
while faulty to releases the alarm after clearing all the faults.
Click “Pressure Set” to set the target pressure required by user. The air compressor is automatically loaded and
unloaded according to the current pressure in the automatic loading mode. Click “Menu” to enter the corresponding
When the air compressor detects a fault, HMI will alarm and stop. And the air compressor can be only started
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AP100 Series Air Compressor User 3HMI Display and Operation
Note: Different power levels display slightly different in the oil cooling fan parameters.
The operating parameters show the detailed air compressor status. This fault displays the current air compressor
fault information.
Note: Different power levels display slightly different in the fan parameters.
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AP100 Series Air Compressor User 3HMI Display and Operation
This interface shows the maintenance time and usage time of each component of the air compressor. When the
“Used time” is more than “Using time”, HMI will give a red prompt on the “Status Display” interface without stop when
the “Maintaining” is off; and HMI will alarm and stop when the “Maintaining” is on. When the “Used time” is more than
“Using time”, user should replace the maintenance parts in time. Set the usage time to 0 to invalid the maintenance
function and there is no alarm or stop when the “Used time” is more than “Using time”.
The "Using time Setting", "Used time" and " Maintaining " can be modified after maintenance. Different types of
operations require different level passwords. AP100 passwords adopts fixed passwords and random passwords. The
passwords management is done by air compressor manufacturer and this manual does not explain for this.
(1)Contacts:
The air compressor manufacturers or agents could edit their contact information on this page. The on-site staffs
can contact relevant person when it reaches the maintenance time of each component.
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AP100 Series Air Compressor User 3HMI Display and Operation
(2):History Fault
It is used to display the historical fault record and fault time of the air compressor, to help the technicians analyze
the faults.
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AP100 Series Air Compressor User 3HMI Display and Operation
(3):Debugging Interface
The air compressor manufacturer will provide different operators with different passwords. The operators only
need to enter the password provided by the manufacturer to perform corresponding operations. Please contact the air
compressor manufacturer for dynamic password if the password level is not enough. All permissions will be cleared
after returning to the status display interface. Please re-enter the password if you need to enter the "Protection
27
AP100 Series Air Compressor User 3HMI Display and Operation
The protection parameter interface is mainly for the parameters set by air compressor manufacturer and agents,
which can set the air compressor's loading/unloading pressure, fan start/stop temperature, loading valve and other
things.
No-load for a long time delay: When the air compressor is in the unloading state, the controller starts timing. When
the time exceeds the “No-load for a long time delay”, the host stops and enter s the sleep state. When the air
supply pressure is lower than the loading pressure, the host restarts from the sleep state.
Stop delay: When the stop button is pressed or whole machine protection acts, the controller starts timing. When the
Restart delay: When air compressor is at stop, the controller starts timing. When the time exceeds the “Restart delay”,
28
AP100 Series Air Compressor User 3HMI Display and Operation
The manufacturer parameters are mainly the parameters set by air compressor manufacturer. Due to the different
requirements of manufacturer, the parameters and password protection method are also different.
Warning temperature & Stop temperature: When the oil temperature is higher than the “Warning temperature”, the
status display interface will give a red prompt; when the oil temperature is higher than the “Stop temperature”,
Unloading high limit & Stop pressure: The unloading high limit is the maximum value of the unloading pressure,
and the unloading pressure in protection parameter is limited by it. When the air pressure is higher than Stop
Oil pump switch: Sometimes a separate oil pump is needed for low-pressure air compressor. When the oil pump
switch is turned on, the oil pump control is valid. When the oil temperature is higher than "Oil pump start up
temperature", the oil pump is turned on; when the oil temperature is less than the "Oil pump stop temperature",
the oil pump stops. The oil pump start delay is used to set the delay of the oil pump start signal.
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AP100 Series Air Compressor User 3HMI Display and Operation
PI parameters: Since the AP100 PID parameters can be adapted to various applications, this parameter does not need
to be adjusted.
HMI SET: used to set parameters of the touch screen, such as: system clock, buzzer, etc.
Maximum time and Reset time: When the running time of air compressor is more than the maximum time, HMI will
alarm and stop; the reset time is the time when the password needs to be re-authenticated. Password needs to be
Startup mode: Please select “Local” when using HMI to operate the start/stop of air compressor; please
Loading mode: Select “Auto” and the air compressor will automatically load/unload according to the current
pressure and time. Select “Manual” and the air compressor will not load under unloading condition. Only when
“Air Supply pressure” is lower than “Loading pressure”, click the “Manual loading” in the status display
interface, the air compressor will be loaded. The manual loading mode can be used for intermittent and small
amounts gas need, which can be stored in the gas tank and then manually refilled.
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AP100 Series Air Compressor User 3HMI Display and Operation
Click the sensor parameter option in the manufacturer parameter to enter the sensor parameter interface, which is
mainly related to the air compressor digital input interface, temperature sensor and pressure sensor.
Digital input polarity: Some digital switches of the air compressor are normally open, some are normally closed.
Please set the polarity of digital input terminals as needed. For some unused terminals, please set to normally
Motor temperature sensor: Click to select the motor temperature sensor (KTY84-130 or PT100) to measure the motor
temperature in real time. When the motor temperature is higher than “Motor Pre-alarm Temperature”, the status
interface will give a prompt; when the motor temperature is higher than “Motor Alarm Temperature", HMI will
Temperature compensation: There is a certain error between the motor temperature and toil temperature and the
31
AP100 Series Air Compressor User 3HMI Display and Operation
correction is needed when the deviation is too large. The oil temperature is: the temperature measured by the oil
temperature sensor + "Host Temperature Compensation"; the motor temperature is: the temperature measured
Phase sequence protection: AP100 has its own phase sequence detection function. The default state is on.
Module overheat pre-alarm: When it is on, the status display interface gives a prompt but without stop when the drive
module temperature exceeds the “Module Pre-alarm Temperature”. This function is used in the harsh
environment. When the drive air duct is blocked, the user is prompted to clean the air duct to avoid the driver's
shutdown protection due to excessive temperature, which may cause unnecessary loss to users.
Factory default settings: Click the factory default settings to restore the HMI factory parameters of air compressor,
including maintenance parameters, but the fault record will not be cleared. Before restoring the factory settings,
the maintenance parameter values should be recorded and then manually entered. (This is to prevent missing air
Pressure Sensor
Fig. 3-15 shows the relationship between the pressure sensor current and the corresponding pressure. The
“Pressure sensor minimum current” is corresponding to the output current of pressure sensor at 0Mpa. The
“Pressure sensor maximum range” is corresponding to the pressure of pressure sensor at 20ma, When the AS
detection current is less than “Pressure disconnection threshold”, the system determines the disconnection of
pressure sensor and alarms to stop. AS value is the detected current at present; when there is error with pressure
sensor sampling, the “Pressure sensor minimum current" and " Pressure sensor maximum range " can be
32
AP100 Series Air Compressor User 3HMI Display and Operation
Click “Menu” in any interface and select the “Inverter Debugging” button to enter the inverter debugging interface.
The drive parameter settings and trial running can be completed in this interface.
Select the motor control mode and input motor parameters as per the nameplate into the corresponding input box.
It does not need to input motor poles, which can be calculated automatically according to the speed and frequency.
Clicking the “Start” button, drive will start to learn motor parameters, and the “Start” button will become “Learning”.
After 10S to complete the learning, “Learning” returns to "Start". If there is anything wrong during the learning process,
Notes: (1) The control mode is usually set by default and does not need to be set.
33
AP100 Series Air Compressor User 3HMI Display and Operation
After learning motor parameters, you can also complete the motor trial running in this interface. Set the “Given
frequency” at first, and then click the host trial running button to check the motor running direction. If it is not correct,
please click the trial running button again to stop the drive and exchange any two phases of the motor cables. Set the
upper/lower limit frequency, the lower limit frequency operation mode, and the stop mode after the normal trial running
of the drive.
The fan parameters are the drive parameter settings of dual-inverter oil-cooling fan. The single-inverter only
displays the trial running button, and other parameters are not displayed. Enter the fan motor nameplate parameters
into the fan parameters, set the frequency in the trial running box (usually 20 to 25Hz), and click the button below to
check the fan direction. If it is not correct, please stop and change the fan phase sequence. Set the “Frequency
34
AP100 Series Air Compressor User 3HMI Display and Operation
The fault parameters record the current and previous fault status of the host drive and the oil-cooling fan drive for
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AP100 Series Air Compressor User Manual Functional parameter table
0:VF control
7: PG vector control
1, 2 and 5: Reservations
F0O.01 Reservations 0x001
2:RS485
Running Command 0:Keyboard Control Communication
F0O.02 2 ● 0x002
Channel 1:Terminal Control Control
3:Reservation
Frequency Given 0: Keyboard number given frequency
F0O.03 0 ● 0x003
Source Channel A
1: Reservation
Frequency Given
F0O.04 2: Current/Voltage Analog AI1 Given 1 ● 0x004
Source Channel B
3: Current/Voltage Analog AI2 Given
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AP100 Series Air Compressor User Manual Functional parameter table
4: Reservations
1: Channel B
2: Channel A + Channel B
Frequency Given
FOO.06 0 ● 0x006
Source Selection
3: Channel A-Channel B
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AP100 Series Air Compressor User Manual Functional parameter table
0: No bundles
2: Reservations
5: Reservations
B: Optional Card
1: Reservation
7: Optional Card
Digital Setting of Upper Lower Limit Frequency to Maximum
F0O.11 50.00Hz ● 0x00B
Limit Frequency Frequency
F0O.12 Lower Limit Frequency 0.00~upper limit frequency 0.00Hz ● 0x00C
Lower Limit Frequency 0: Stop the output and enter the suspension
F0O.13 1 〇 0x00D
Operation Mode state
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AP100 Series Air Compressor User Manual Functional parameter table
Function
Factory
Code Function Code Name Scope and Definition of Settings Attribute address
Setting
Number
0: Started by startup frequency
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AP100 Series Air Compressor User Manual Functional parameter table
Start frequency
F01.03 0.0~50.0s 0.0s 〇 0x103
duration
Pre-start braking
F01.04 0.0~150.0% 60.0% 〇 0x104
current
DC braking current
F01.12 0.0~150.0% 60.0% 0x10C
during shutdown
F01.13 Reservation 0x10D
DC Brake Duration of
F01.14 0.0~60.0s 0.0s 〇 0x10E
Shutdown
Outage detection
F01.15 0.00~50.00Hz 0.50Hz ● 0x10F
frequency
LED bits: time benchmark selection
S-curve time at
F01.20 0.00~10.00 0.20s 〇 0x114
deceleration end
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AP100 Series Air Compressor User Manual Functional parameter table
Input terminal 2
F02.01 Refer to the 4.2 Function Selection Table 1 〇 0x201
(X2)
Input terminal 3
F02.02 Refer to the 4.2 Function Selection Table 80/82 〇 0x202
(X3)
Input terminal 4
F02.03 Refer to the 4.2 Function Selection Table 81 〇 0x203
(X4)
Input terminal 5
F02.04 Refer to the 4.2 Function Selection Table 82 〇 0x204
(X5)
Input terminal 6
F02.05 Refer to the 4.2 Function Selection Table 86 〇 0x205
(X6 extension)
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AP100 Series Air Compressor User Manual Functional parameter table
Input terminal 7
F02.06 Refer to the 4.2 Function Selection Table 87 〇 0x206
(X7 extension)
Input terminal 8
F02.07 Refer to the 4.2 Function Selection Table 0 〇 0x207
(X8 extension)
Input terminal 9
F02.08 Refer to the 4.2 Function Selection Table 0 〇 0x208
(X9 extension)
Input terminal
F02.09 10 (X10 Refer to the 4.2 Function Selection Table 0 〇 0x209
extension)
0: Closure is Ten: X2
Selection of effective
F02.10 X1-X4 1: Disconnection is Hundred: X3 0001 ● 0x20A
Terminals effective
Personal: X1 1000 bits: X4
0: Closure is Ten: X6
Selection of effective
F02.11 X5-X8 1: Disconnection is Hundred: X7 0000 ● 0x20B
Terminals effective
Personal: X5 1000 bits: X8
Ten: X10
0:Closure is
Selection of effective Hundreds:
F02.12 X9-X10 1: Disconnection is Reservations 0000 ● 0x20C
Terminals effective
Personal: X9 Thousands:
Reservations
Effective
F02.13 detection delay 0.000~6.000s 0.010 ● 0x20D
of X1
Invalid
F02.14 Detection 0.000~6.000s 0.010 ● 0x20E
Delay of X1
Effective
F02.15 detection delay 0.000~6.000s 0.010 ● 0x20F
of X2
Invalid
F02.16 Detection 0.000~6.000s 0.010 ● 0x210
Delay of X2
Effective
F02.17 detection delay 0.000~6.000s 0.010 ● 0x211
of X3
Invalid
F02.18 Detection 0.000~6.000s 0.010 ● 0x212
Delay of X3
Effective
F02.19 detection delay 0.000~6.000s 0.010 ● 0x213
of X4
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AP100 Series Air Compressor User Manual Functional parameter table
Invalid
F02.20 Detection 0.000~6.000s 0.010 ● 0x214
Delay of X4
Effective
F02.21 detection delay 0.000~6.000s 0.010 ● 0x215
of X5
Invalid
F02.22 Detection 0.000~6.000s 0.010 ● 0x216
Delay of X5
Terminal 0: Two-wire system 2: Three-wire
Control 1 system 1
F02.23 0 〇 0x217
Operation 1: Two-wire system 3: Three-wire
Mode 2 system 2
0: Close
1: Open
F02.56-F02.59 Reservation
0: Positive polarity
1: Negative polarity
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AP100 Series Air Compressor User Manual Functional parameter table
Function
Factory
Code Function Code Name Scope and Definition of Settings Attribute address
Setting
Number
F03.00 P1 Lower Limit Value 0.00~10.00V 0.00V ● 0x300
P1 Lower Limit
F03.01 Correspondence -100.00~100.00% 0.00% ● 0x301
Setting
F03.02 P1 upper limit 0.00~10.00V 10.00V ● 0x302
P1 Upper Limit
F03.03 Correspondence -100.00~100.00% 100.00% ● 0x303
Setting
F03.04 P1 filtering time 0.000~6.000s 0.100s ● 0x304
F03.05 Reservation
F03.06 P2 Lower Limit Value 0.00~10.00V 0.00V ● 0x306
P2 Lower Limit
F03.07 Correspondence -100.00~100.00% 0.00% ● 0x307
Setting
F03.08 P2 upper limit 0.00~10.00V 10.00V ● 0x308
P2 Upper Limit
F03.09 Correspondence -100.00~100.00% 100.00% ● 0x309
Setting
F03.10 P2 filtering time 0.000~6.000s 0.100s ● 0x30A
F03.11 Reservation
0x30C
Functional Selection of
F03.12 Refer to X terminal function 0 〇
AI1 Terminals
0x30D
F03.13 AI1 High Level Setting 0.00~100.00% 70.00% ●
0x30E
F03.14 AI1 Low Level Setting 0.00~100.00% 30.00% ●
0x311
F03.17 AI2 Low Level Setting 0.00~100.00% 30.00% ●
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AP100 Series Air Compressor User Manual Functional parameter table
Corresponding Setting
F03.26 of Curve 1 Inflexion 0.00~100.00% 60.00% ● 0x31A
Point 2
F03.27 Curve 1 upper limit 0.00~10.00V 10.0V ● 0x31B
Correspondence
F03.28 Setting of Curve 1 0.00~100.00% 100.00% ● 0x31C
Upper Limit
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AP100 Series Air Compressor User Manual Functional parameter table
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AP100 Series Air Compressor User Manual Functional parameter table
0: Invalid
2: Used to adjust P
0: Operational shutdown
adjustable
Ten
2: bits of LED: inYY setting
Adjustable in
operation,
Fxx.yy
shutdown clearing
Keyboard Up and
Down Keys Modify LED 100-bit 1000-bit: XX settings
F04.10 0008 〇 0x40A
Parameter Number in Fxx.yy
Settings
For example, "0008" means
F00.08
F04.11-F04.13 Reservation
Ten bits of LED: YY setting in
Cxx.yy
The first line of
keyboard shows LED 100-bit 1000-bit: XX settings
F04.14 0000 ● 0x40E
parameter 1 in Cxx.yy
circularly
For example, "0000" means
C00.00
The first line of
keyboard shows
F04.15 Same as above 0001 ● 0x40F
parameter 2 in a
loop
The first line of the
keyboard shows
F04.16 Same as above 0002 ● 0x410
the parameter 3 in
a loop.
The first line of
keyboard shows
F04.17 Same as above 0011 ● 0x411
parameter 4 in a
loop
Keyboard second
F04.18 line circular display Same as above 0002 ● 0x412
parameter 1
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AP100 Series Air Compressor User Manual Functional parameter table
Keyboard second
F04.19 line circular display Same as above 0004 ● 0x413
parameter 2
Keyboard second
F04.20 line circular display Same as above 0010 ● 0x414
parameter 3
Keyboard second
F04.21 line circular display Same as above 0012 ● 0x415
parameter 4
LED Bit: Output Frequency Display
0:Percentage 1:KW
LED bits: self-learning display
monitoring parameters
0: invalid 1: valid
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AP100 Series Air Compressor User Manual Functional parameter table
0: off
Energy 1: Turn on the energy brake and turn off
F04.29 brake the overvoltage suppression 2 ● 0x41D
enable 2: Simultaneously enable energy braking
and overvoltage suppression
Energy
consumption T3:650-800V(default 740V) Model
F04.30 braking ● 0x41E
T2/S2:350-390V(default 360V) set
action
voltage
F04.31 Reservation 0x41F
PWM Model
F04.32 0.7~16.0kHz ※ 0x420
Carrier set
frequency
LED bits: carrier is related with
temperature
0:not related with temperature
1:related with temperature
LED 10 bits:carrier is related with output
PWM frequency 0:not related 1:related
F04.33 Control 1111 ● 0x421
LED100 bits:random PWM enable
model
0:prohibited 1:enable
LED 1000 bits:PWM modulation
0:only use 3 phase modulation
1:2 phase and 3 phase modulation
switch automaticly
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AP100 Series Air Compressor User Manual Functional parameter table
Model
F05.09 AM rotor resistance 0.01~50.00% ※ 0x509
set
AM stator leakage Model
F05.10 0.01~50.00% ※ 0x50A
inductage set
AM stator Model
F05.11 0.1~2000.0% ※ 0x50B
inductance set
Synchronous stator Model
F05.12 0.01~50.00% ※ 0x50C
resistance set
Synchronous
machine d-axis Model
F05.13 0.01~200.00% ※ 0x50D
inductance set
Synchronous
Model
F05.14 machine q-axis 0.01~200.00% ※ 0x50E
set
inductance
Synchronous back Model
F05.15 1~1500V ※ 0x50F
electromotive force set
Synchronous
Model
F05.16 encoder mounting 0.0° ~360.0° ※ 0x510
set
angle
F05.17-F05.19 Reservation
2:Static
0:no operation
Motor parameter 1:Rotary self-learning
F05.20 0 〇 0x514
auto-tuning selection 3:Stator
self-learning resistance
learning
LED bits:cloosed loop vector
Synchronous motor 0:turn off 1:turn on
magnetic pole 2:turn on at first power-on
F05.21 0010 〇 0x515
search function LED 10bits:opem loop vector
0:turn off 1:turn on
2:turn on at first power-on
F05.22-F05.29 Reservation
LED bits:encoder
0:ABZ encoder 1:reslover
LED10 bits:encoder direction
0:Consistent direction; 1:Opposite
Speed feedback or direction
F05.30 encoder type 0000 〇 0x51E
LED100 bits:Wire break detection
0:turn off 1:turn on
LED 1000 bits:Z Pulse correction
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AP100 Series Air Compressor User Manual Functional parameter table
Transmission ratio
denominator
Encoder speed
F05.36 0.0~100.0ms 1.0ms ● 0x524
first-order filtering
bits:C00.29 monitors PG feedback
PG feedback
F05.39 speed 0 ● 0x527
monitoring selection
0:no effective,1:effective
F05.40-F05.49 Reservation
Motor vector control group
Function Factory
Function code name Set value range and definition Attributes address
No. setting
ASR (speed loop)
F06.00 0.01~100.00 10.00 ● 0x600
proportional gain 1
ASR(speed loop)
F06.01 0.000~6.000s 0.200s ● 0x601
Integration time 1
F06.02 ASR Filtering time 1 0.0~100.0ms 0.0ms ● 0x602
ASR Switching
F06.03 [F6.07]~Maximum frequency 0.00Hz ● 0x603
frequency 1
ASR(speed loop)
F06.04 0.01~100.00 10.00 ● 0x604
proportional gain 2
ASR(speed loop)
F06.05 0.000~6.000s 0.200s ● 0x605
Integral time 2
F06.06 ASR Filtering time 2 0.0~100.0ms 0.0ms ● 0x606
ASR Switching
F06.07 0.00~[F6.03] 5.00Hz ● 0x607
frequency 2
F06.08 Electric torque limit 0.0~250.0% 180.0% ● 0x608
F06.09 Power generation torque 0.0~250.0% 180.0% ● 0x609
limit
Current loop D-axis
F06.10 0.001~4.000 1.000 ● 0x60A
proportional gain
Current loop D-axis
F06.11 0.001~4.000 1.000 ● 0x60B
integral gain
Current loop Q-axis
F06.12 0.001~4.000 1.000 ● 0x60C
proportional gain
Current loop Q-axis
F06.13 0.001~4.000 1.000 ● 0x60D
integral gain
Vector control slip
F06.15 0.0~250.0% 100.0% ● 0x60F
compensation
F06.16 Reservation
Position compensation
F06.18 0:turn off 1: turn on 0 〇 0x612
control
F06.19 Compensation gain 0.0~250.0% 0.0% 〇 0x613
F06.20 Compensation limit 0.0~100.0% 0.0% 〇 0x614
F06.21 Compensation range 0.0~100.0% 10.0% 〇 0x615
F06.22 Overexcitation braking 0.0~500.0% 100.0% 〇 0x616
gain
Overexcitation braking
F06.23 0.0~250.0% 100.0% 〇 0x617
limit
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AP100 Series Air Compressor User Manual Functional parameter table
0:turn off
Vctor control energy 1:only valid at constant speed
F06.24 0 〇 0x618
savig function 2:valid at constand speed,
acceleration and deceleration
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AP100 Series Air Compressor User Manual Functional parameter table
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AP100 Series Air Compressor User Manual Functional parameter table
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AP100 Series Air Compressor User Manual Functional parameter table
F10.32-F10.37 reservation
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AP100 Series Air Compressor User Manual Functional parameter table
Modbus response
F13.08 0:have response 1:no response 0 ● 0xD08
processing
LEDbit:first group send selection
0:not effective 1:run command
2:give precise frequency 3:output
frequency
4:upper limit frequency 5:give precise
torque
Master send 6:master output torque
F13.09 0031 ● 0xD09
selection 7-8:reservation
9:master give precise PID
A:master feedback PID
LED 10bits:second group send selection
LED 100bits:third group send selection
LED 1000bits:fourth group send selection
same as above
RS485 0:configured as 1:configured as
F13.10 communication Modbus series 0 ● 0xD0A
port configuration communication communication
Loading pressure~Unload
F14.02 Setting pressure 0.72Mpa ● 0xE02
pressure
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AP100 Series Air Compressor User Manual Functional parameter table
and shutdown
maintenance action
F14.21 LED 10bits:oil separator 0 ● 0xE15
setting 1
0:warning remind 1:Alarm
and shutdown
LED 100 bits:Air filter
0:warning remind 1:Alarm
and
LEDshutdown
bits:lubricant grease
maintenance action LED 1000bits:lubricant
0:warning oil and
remind 1:Alarm
F14.22 0:warning remind 1:Alarm 0 ● 0xE16
setting 2 shutdown
and
LEDshutdown
10 to 1000bits:reservation
Fault self-recovery
F14.23 0~10 times 3 times ● 0xE17
times
Fault self-recovery
F14.24 0~1000S 10S ● 0xE18
time
LED ones: 0: Off fault self-reset;
1: Reset except OC, SC fault; 2:
Reset except SC fault; 3: Reset
System function all faults
F14.25 0002 ● 0xE19
setting LED ten: overspeed function
0: off 1: open
LED hundred to thousands:
reserved
F14.26 Load delay 0~5000S 10S ● 0xE1A
F14.27 Empty car delay 0~5000S 300S ● 0xE1B
F14.28 Stop delay 0~5000S 15S ● 0xE1C
F14.29 Restart delay 0~5000S 30S ● 0xE1D
F14.30 Reserved ● 0xE1E
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AP100 Series Air Compressor User Manual Functional parameter table
Motor alarm
Motor warning temperature ~
F14.42 temperature 100℃ ● 0xE2A
200℃
Motor temperature
F14.43 -50~50℃ 0℃ ● 0xE2B
compensation
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AP100 Series Air Compressor User Manual Functional parameter table
Low
temperature
F14.52 protection -30~100℃ -20℃ ● 0xE34
temperature
Current phase
F14.54 0: None 1: Forward 2: Reverse 0 × 0xE36
sequence
Phase
F14.55 0~999.9V 0V × 0xE37
detection voltage
Pressure
control proportional
F14.56 0.00~10.00 2.00 ● 0xE38
gain KP
Pressure
F14.57 control integral gain 0.00~10.00 5.00 ● 0xE39
KI
Temperature control
F14.61 0.00~10.00 2.00 ● 0xE3D
proportional gain KP
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AP100 Series Air Compressor User Manual Functional parameter table
Temperature control
F14.62 integral gain KI 0.00~10.00 1.00 ● 0xE3E
PK temperature
F14.64 0.00~50.00S 1.00S ● 0xE40
filtering
Modify
FE.67 0~0xFFFF 0xFFFF ● 0xE43
parameter address
Modify
FE.68 0~65535 0 ● 0xE44
parameter values
Fan setting
F14.70 0.00~300.00Hz 25.00Hz ※ 0xE46
frequency
Fan
F14.72 0.00~600.00 20.00S ※ 0xE48
acceleration time
Fan
F14.73 0.00~600.00 20.00S ※ 0xE49
deceleration time
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AP100 Series Air Compressor User Manual Functional parameter table
Pressure correction
F14.84 50%-200% 100% ● 0xE54
factor
Inverter overvoltage
F14.85 0.0~600.0V(0 means no effect) 0V ● 0xE55
point
Inverter undervoltage
F14.86 0.0~600.0V(0 means no effect) 0V ● 0xE56
point
Terminal input and output function selection Terminal input and output function selection
X X Functional X Functional
definition Functional interpretation definition definition
interpretation interpretation
Suspension External phase
0 No function 34 80
acceleration sequence error
Oil cooling fan
1 Forward running 35-43 Reserved 81
overload
DC brake Main motor over
2 Reverse run 44 82
command temperature
Pre-excitation
3 Three-wire operation (Xi) 45 83 Oil filter plug
command terminal
Motor selection
4 Forward turn 46 84 Oil blockage
terminal
Air filter
5 Reverse jog 47-51 Reserved 85
blockage
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AP100 Series Air Compressor User Manual Functional parameter table
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AP100 Series Air Compressor User Manual Functional parameter table
0.01V/0.01
Given Analog output
C00.00 0.01Hz 0x2100 C00.20 mA/0.01 0x2114
frequency AO1
kHz
0.01V/0.01
Output Analog output
C00.01 0.01Hz 0x2101 C00.21 mA/0.01 0x2115
frequency AO2(extend)
kHz
Counting
Output
C00.02 0.1A 0x2102 C00.22 value of 0x2116
current
counter
Running time
C00.03 Input voltage 0.1V 0x2103 C00.23 after power 0.1 hour 0x2117
on
Local
Output
C00.04 0.1V 0x2104 C00.24 accumulative hour 0x2118
voltage
running time
Machine VFD power
C00.05 1RPM 0x2105 C00.25 kW 0x2119
speed level
VFD rated
C00.06 Given torque 0.1% 0x2106 C00.26 V 0x211A
voltage
VFD rated
C00.07 Output torque 0.1% 0x2107 C00.27 A 0x211B
current
PID given Software
C00.08 0.1% 0x2108 C00.28 0x211C
value version
PID feedback PG feedback
C00.09 0.1% 0x2109 C00.29 0.01Hz 0x211D
value frequency
Counted time sec/min/
C00.10 Output power 0.1% 0x210A C00.30 0x211E
of timer hour
PID output
C00.11 Bus voltage 0.1V 0x210B C00.31 0.00% 0x211F
value
Module Software
C00.12 0.1℃ 0x210C C00.32 0x2120
temperature 1 sub-version
Module Encoder
C00.13 0.1℃ 0x210D C00.33 0.1° 0x2121
temperature 2 angle
See input Encoder
Input terminal
C00.14 terminal 0x210E C00.34 deviation 1 0x2122
X on state
diagram accumulative
Output See output Encoder Z
C00.15 terminal Y on terminal 0x210F C00.35 signal pulse 1 0x2123
state diagram count
Analog AI1 0.001V/0.0 Fault pre
C00.16 0x2110 C00.36 1 0x2124
input value 01mA alarm code
Total power
Analog AI2 0.001V/0.0
C00.17 0x2111 C00.37 consumption 1° 0x2125
input value 01mA
(low bit)
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AP100 Series Air Compressor User Manual Functional parameter table
Total power
C00.18 Reserved 0x2112 C00.38 consumption 10000° 0x2126
(high bit)
Pulse input
Power factor
C00.19 value of PUL 0.001kHz 0x2113 C00.39 1° 0x2127
angle
port
2. C01-Malfunction Diagnosis Monitor Group
Function
Function name Unit and definition Address
code
C01.00 Malfunction types See fault code table 0x2200
C01.08 Malfunction input terminal status See input terminal chart 0x2208
C01.09 Malfunction output terminal status See output terminal chart 0x2209
C01.10 The last malfunction types Please see malfunction code table 0x220A
C01.11 The first diagnosis information Please see malfunction code table 0x220B
The last malfunction running
C01.12 0.00~Maxfrequecy 0x220C
frequency
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AP100 Series Air Compressor User Manual Functional parameter table
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AP100 Series Air Compressor User Manual Functional parameter table
error
3008 Oil filter maintenance 3018 Air filter failure 3028 Reserved
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AP100 Series Air Compressor User Manual Functional parameter table
0: Stop 1: No load
C04.03 Machine state 0x2503
2: Load 3: Sleep
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AP100 Series Air Compressor User Manual debugging guidance
5 debugging guidance
This chapter mainly introduces the field installation wiring and touch screen debugging process and analysis.
wiring and the oil temperature fan wiring are required to be grounded.
The main circuit wiring of the AP100 series air compressor is shown in the following figure:
69
AP100 Series Air Compressor User Manual debugging guidance
The main power cable selection requirements of AP100 series air compressors are as follows:
Input Oil
Oil Input
voltage, temperature Ground
Rated temperature voltage,
main fan, output terminal
Drive model input fan, output main motor
motor power screw
current (A) power cable terminal
cable terminal type
(mm2) screw type
(mm2) screw type
AP100-T3-7R5S 17 6 0.75 M5 M5 M5
AP100-T3-011S 25 10 0.75 M5 M5 M5
AP100-T3-015S 32 10 0.75 M6 M4 M6
AP100-T3-018K/S 38 16 0.75 M6 M4 M6
AP100-T3-022K/S 45 16 0.75 M6 M4 M6
AP100-T3-030K/S 60 25 0.75 M8 M4 M8
AP100-T3-037K/S 75 25 0.75 M8 M4 M8
AP100-T3-045K 90 35 0.75 M8 M4 M8
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AP100 Series Air Compressor User Manual debugging guidance
reliable.
The AP100 driver parameter debugging part is all completed on the touch screen. For detailed operation of the
touch screen, please refer to Chapter 3, Touch Screen Display and Operation. The following only describes the parts
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AP100 Series Air Compressor User Manual debugging guidance
interface. Please follow the interface input parameters to complete the debugging of the host driver and fan driver step
by step.
Take the synchronous motor as an air compressor and set the motor parameters as an example.
(1) Input motor parameters: Select the control mode as open-loop permanent magnet air compressor, please input
the rated power, rated frequency, rated speed, rated voltage and rated current on the motor nameplate. (The number of
motor poles does not need to be input, the system will calculate according to the rated frequency and rated speed)
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AP100 Series Air Compressor User Manual debugging guidance
(2) Motor self-learning: After confirming that the motor parameter input is correct, press the motor self-learning
button, the driver starts self-learning, and the learning is completed after about 10 seconds. If the travel abnormality
occurs during the learning process, the motor self-learning button is clicked and the motor self-learning is immediately
stopped.
(1) Determine the motor steering: set the “given frequency” to 10Hz and the lower limit frequency to 0. Click the
trial run button to check whether the motor running direction is correct. If it is not correct, please click the trial run button
to stop the motor and then the motor. Any two phases of the line are exchanged.
(2) Motor trial run: set “given frequency” to run to half of the rated frequency and rated frequency, check whether
the motor is running normally, then set the upper/lower limit frequency, lower limit frequency operation mode, stop
mode, etc.
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AP100 Series Air Compressor User Manual debugging guidance
The fan parameters are the dual-inverter fan driver parameter settings, the single-conversion only shows the
trial run button, and other parameters are not displayed. Enter the nameplate parameter of the fan motor into the fan
parameter. Set the “Test run frequency setting” to 25Hz. Click the button in the test run box to see if the fan direction is
correct. If it is not correct, please stop the fan phase sequence after stopping. Set the “Test Run Frequency Setting” to
50Hz to check whether the fan current is running normally. This interface can also observe the current, frequency and
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AP100 Series Air Compressor User Manual Quality Assurance
6 . Quality Assurance
6.1 Warranty period and scope
issues:
company provides relevant technical support services. However, at the request of your company, the company or the
company's service outlets can provide installation and commissioning services for a fee.
On-site diagnosis: Installation diagnosis is implemented by the user in principle, and the company provides
relevant technical support services. However, at the request of your company, the company or the company's service
network can provide on-site diagnostic services at a charge, and according to the diagnosis results, it is a free service
Fault repair: For faulty products, products that are genuine product quality and under warranty, the company
provides free repair service; but in the following cases, even if the equipment is still under warranty, the related services
● Product failure caused by unauthorized modification and disassembly without the permission of the company;
Due to the failure of the company's products, the company only bears the corresponding responsibilities according
to the terms stipulated in the warranty period and the scope of the guarantee. If the user needs more responsibility,
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AP100 Series Air Compressor User Manual Quality Assurance
please insure the insurance company for the corresponding commercial insurance. Other extension losses caused by
For the following cases, whether within the guarantee period or not, it is not within the scope of the company's
guarantee. If the user has the service demand, it belongs to the paid maintenance service.
● Product failure caused by unauthorized modification and disassembly without the permission of the company;
● This product is not designed and manufactured for use in equipment that is used in a life-critical situation.
● If you need to use this product for special purposes such as manned mobile, medical, aerospace, nuclear power,
electric power, submarine relay communication equipment or systems, please contact our sales department and use it
● This product is manufactured under strict quality control, but there is no guarantee that this product will never
malfunction. If the user has more security requirements and reliability requirements, configure the backup device. If the
user has more guarantees and requirements, please apply for the corresponding commercial insurance.
76