Neopost T-950 Service Manual
Neopost T-950 Service Manual
Neopost T-950 Service Manual
In addition, follow any specific occupational safety and health standards for your workplace or area.
This manual is intended solely for the use and information of Astro Machine Corp. its designated agents, This
manual is intended solely for the use and information of Neopost USA, its designated agents, customers, and their
employees. The information in this guide was obtained from several different sources that are deemed reliable by
all industry standards. To the best of our knowledge, that information is accurate in all respects. However, neither
Neopost USA, nor any of its agents or employees shall be responsible for any inaccuracies contained herein.
All rights reserved. No part of this book may be reproduced or transmitted in any form or by any means, electronic
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permission in writing from the publisher
TABLE OF CONTENTS
TABLE OF CONTENTS
SECTION 1 – Getting Acquainted 1
Front View 1
Rear View 2
Entrance End View 3
Exit End View 4
Control Panel 5
EasyFeed 120 (Optional Feeder) Connections/Controls 6
SECTION 2 - Assembly and Installation 7
Assembly 7
Installing Tab/Label Applicator Head 8
Installation 10
Aligning Feeder 10
Loading Tabs 11
Adjusting Media Guides 12
Adjusting Tab Positioning 13
SECTION 3 – Troubleshooting 15
Jams 15
Tab Placement Problems 15
Label Placement Problems 17
Stamp Placement Problems 18
SECTION 4 – Adjustments 19
Motor Drive Belt 19
Exit Roller Drive Belt 20
Transport Belt Tension Adjustment 21
Tab Guide Alignment 22
Tab Guide Plate Adjustment 23
Tab Drum Position 24
Reel Brake Adjustment 25
Head Assembly Alignment 26
Power Supply Adjustment 27
Tab Sensor Adjustment 28
Media Sensor Adjustment (Sensor 1 and Sensor 2) 29
Tab Web Sensor Adjustment 30
Speed Control Adjustment 31
SECTION 5 – Disassembly and Assembly 33
Removing Reel Assembly 33
Removing Applicator Head 33
Removing Head Assembly 34
Removing Front Cover 35
Encoder and Encoder Drive Belt 37
Removing Drive Motor 37
Removing Take-up Belts and Reel Brake 38
Replacing Exit and Tab Affixing Rollers 40
Removing and Replacing Transport Belts 41
SECTION 6 – Maintenance 44
Cleaning 44
Rollers and Transport Belts 44
Cleaning Sensors 44
Lubrication 45
APPENDIX - Specifications 48
T-950 Schematic 49
i
TABLE OF CONTENTS
INDEX 51
ii
GETTING ACQUAINTED
6
5
4
7
8
3 9
2 10
1
11
1 Control Panel – The machine is controlled and programmed from this panel.
2 Tab Drive Rollers – Advances the tabs/labels/stamps.
3 Take-up Reel – The web waste is wound up here after the tab/label/stamp is applied.
4 Take-up Reel Side Guide – Secures the web waste onto the Take-up Reel.
5 Tab Reel – The tabs, labels or stamps are loaded on this assembly.
6 Tab Reel Side Guide – Secures the tabs/labels/stamps onto the Tab Reel.
7 Unwind Drive Rollers – Unwinds the tab/label/stamp from the roll to keep the bin full.
8 Bin – Provides an area for a loop of tab//label/stamp web to accumulate.
9 Head Fine Adjustment Knob – This knob is used to make fine adjustments to the tab
fold position or label/stamp side-to-side position.
10 Exit Roller Assembly – This assembly presses the tab/label/stamp to the media and
provides sufficient transport pressure, so the media properly exits the tabber.
11 Media Thickness Adjustment –Permits the operator adjust the tabber to accommodate
the thickness of the media. The registration, head, and exit roller assemblies, move up or
down, in unison, with this single adjustment.
1
GETTING ACQUAINTED
Rear View
8 1 2
7
6 5 4 3
1 Tab Drive Motor Connection – Provides drive signals and power to tab drive motor.
Connection is labeled as #1 on Frame.
2 Unwind/Rewind Drive Motor Connection – Provides power to unwind and rewind
drive motors. Connection is labeled as #2 on Frame.
3 Emergency Stop Out –This connection permits the tabber to control the emergency stop
function of an external device.
4 Feeder Control Connection – (FEEDER) This connection allows the tabber to
start/stop the feeder. An appropriate cable and feeder must be used.
5 Safety Stop Input and Jumper – (SAFETY STOP) The safety circuit from other
external devices can be connected here. When this input is opened the tabber will stop.
Important! If an external safety circuit is not being connected to this input, then the
Jumper Plug (supplied) must be connected, or the tabber’s transport power and head
power will not turn on.
6 Power Inlet Connection – The power cord is connected here. 115V AC 50/60 Hz
7 Fuse – The main fuse (7A / 250V) for the tabber is located here.
Caution! Disconnect power before replacing fuse.
8 Tab/Label Sensor Connection – (SENSOR) The sensor cable is connected here.
2
GETTING ACQUAINTED
Entrance End View
1
7
6 2
5 3
4
1 Media Sensor 1 – This sensor detects the media (mail piece).
Note: To accommodate the ability to run media down the front or back of the tabber;
there are two media sensors in the tabber. Sensor 1 is mounted near the Operator
Control Panel side (front) of the tabber, as shown. Sensor 2 is mounted opposite sensor 1
on the Non-Operator side (rear) of the tabber.
Please be sure the appropriate sensor has been selected in the Setup Menu.
2 Registration Assembly – Contains Guide Rollers that help align the media against the
Media Guide Fence.
3 Media Guide Fence (Front) – As the media feeds, it must be held against this fence to
achieve proper tabbing performance.
Note: To accommodate the ability to run media down the front or back of the tabber;
there are two Media Guide Fences in the tabber. One is located at the front of the tabber
(operator side) and one is located at the back.
4 Media Hold-down Guides & Securing Knobs – These guides are used to hold the
media against the transport belts as it feeds through the tabber. One guide is normally
positioned very close to the Media Guide Fence and the other guide is normally
positioned near the opposite edge of the media.
5 Registration Guide Roller Adjustment Knob - Used to change the angle of the
registration guide rollers, in order to push the media against the Media Guide Fence.
6 Registration Assembly Securing Knobs – Used to secure the position of the
Registration Assembly to the tabber.
7 Short Media Hold-down Guide – When needed, this guide can be positioned to
provide additional assistance to hold the media against the transport belts.
GETTING ACQUAINTED
7 10 9 8 7
1 Tab Folding Guide (Front) – This plate folds the tab under the media.
2 Exit Roller Assembly Lock – This lever locks the Exit Roller Assembly in place.
3 Tab/Label Applicator Head – Two applicator heads are supplied; one for tabs or stamps and
one for labels. (Tab Applicator head shown). This device contains the Tab Sensor and provides the
peel point for dispensing tabs/stamps/labels.
4 Transport Belts – The belts transport the media through the tabber.
5 Safety Interlock Switches – The safety interlock switches prevent the tabber from operating
when the Exit Roller Assembly is open.
DO NOT DISABLE THESE SWITCHES AS SEVER INJURY CAN RESULT.
6 Tab Folding Guide (Rear) – This plate folds the tab under the media.
7 Media Forwarding Rollers – These rollers forward the media while the tab is being applied.
8 Tab Pressure Rollers – These rollers press the tab to the underside of the media to complete the
seal.
9 Adjustable Pressure Roller – When applying labels/stamps, this roller is responsible for
applying pressure to attach the label/stamp to the media. If necessary the set screw, that secures this
roller to the shaft, can be loosened; allowing the roller to be repositioned over the area that the
label/stamp is being applied.
10 Adjustable Media Forwarding Roller – Used to help transport the media out the exit end of
the tabber. This roller can be positioned at two different locations on the shaft. If you change its
location, please be sure it aligns with the lower drive roller.
11 *Short Media Drive Rollers– These rollers help drive short media through the exit roller
assembly area.
12 *Short Media Pressure Rollers– These rollers help drive short media through the exit roller
assembly area.
4
GETTING ACQUAINTED
Control Panel
4
3
5
2
6
1
*This switch was a feature on older models. It isn’t present on current models. Current models are internally set
to N.C. (Closed Input = Run).
6
ASSEMBLY AND INSTALLATION
Assembly
CAUTION
THE HEAD UNIT IS HEAVY. IT IS STRONGLY RECOMMENDED THAT TWO
TECHNICIANS INSTALL THE HEAD OF THE TABBER TO THE BASE.
7
ASSEMBLY AND INSTALLATION
8
ASSEMBLY AND INSTALLATION
Installation
Choose a Location
Place Tabber with Feeder on a sturdy worktable or cabinet at least 12 inches from any walls. Allow
enough room to place the Feeder on the same work surface. Protect the Tabber from excessive heat,
dust, and moisture – avoid placing it in direct sunlight.
CAUTION
Do not use adapter plugs or extension cords to
connect Tabber or Feeder to wall receptacle.
Do not use outlets controlled by wall switches.
Do not use an outlet that shares the same circuit
with large electrical machines or appliances.
Aligning Feeder
Alignment of the Feeder with the Tabber is important
for proper tab placement on the media. Feeder should be
aligned so media is fed within 1/8" to 1/32" of Tabber's
Fixed Guide (as shown).
NOTE: Feeder should never be placed so media is in
contact with Guide as it is fed. Media Guides push
media against Guide for proper alignment during
tabbing process.
10
ASSEMBLY AND INSTALLATION
Loading Tabs
1. Remove Roll Side Guide and install tab roll with tabs unwinding face up from right side of the
roll. Remove approximately 30 tabs from roll to create a leader.
2. Release Unwind Idler Drive Press Roller by rotating it to the left. Thread the leader over the
Unwind Drive Roller. Rotate Unwind Idler Drive Press Roller so it contacts Unwind Drive Roller.
3. Thread the leader into the Bin, then over the Bin Idler Roller.
4. Continue threading the leader under the Idler Roller, then through the slot in the Tab/Label Sensor
and Applicator.
5. Bring the leader back up and under the Drive Idler Roller.
6. Lift the Drive Roller Cover and the Drive Press Roller. Then thread the leader over the Drive
Roller and around the Drive Press Roller. Close the Drive Roller Cover and bring the Drive Press
Roller in contact with the Drive Roller
7. Remove the Guide from the Take-up Reel and thread the leader through the pins on the Take-up
Reel, and then replace the Guide.
ASSEMBLY AND INSTALLATION
12
ASSEMBLY AND INSTALLATION
14
TROUBLESHOOTING
SECTION 3 – Troubleshooting
Troubleshooting Guide is provided to assist you in solving any problems that might occur with the
Tabber. We made it as complete as possible. Make sure that tabs, labels or stamps are threaded properly
and that the Tabber is plugged in and turned ON.
Jams
CONDITION SOLUTION
Media jams in Tabber's transport section. 1. Check alignment of Feeder to Tabber.
Media should feed between 1/8" to
1/32" from Fixed Guide on Tabber.
2. Check that two Media Guides are not
pressing down too firmly on media.
3. Check that Adjustable Center Guide is
not pushing media tightly against
Fixed Side Guide.
4. Check Head pressure is not too tight.
15
TROUBLESHOOTING
CONDITION SOLUTION
Less of the tab is on the top of the media Adjust Fine Adjustment Knob (page 12)
than on the bottom. counterclockwise to place more of the
tab to the top side of the media.
Tab is not flush with edge of media. Media not being fed flush with Fixed
Side Guide. Should be no more than 1/8"
to 1/32" space between media and Fixed
Side Guide when media enters Tabber.
When double tabbing, one tab is not placed 1. Media may not be traveling along
properly on edge of media. Fixed Side Guide. Adjust angle of
Guide Rollers by turning knob on
Skew Guide.
2. Check pressure between Head and
Transport. Too much pressure causes
media to flex as it is transported.
3. Too little pressure can cause media to
skew as tab is being applied.
Two or three tabs applied next to Programming issue. When programming
each other. multiple tabs, Together was selected
instead of Separate. Reprogram the job.
16
TROUBLESHOOTING
When applied, label not aligned on media. 1. Media may not be traveling along
Fixed Side Guide. Adjust angle of
Guide Rollers by turning knob on
Skew Guide.
2. Check pressure between Head and
Transport. Too much pressure causes
media to flex as it is transported.
Two or three labels applied evenly spaced. Programming issue. When applying
labels, make sure that you select one label
rather than two or three.
Several labels applied one after another Tab (Label) Sensor adjustment improper.
on media. Check Tab Voltage and Backing Voltage
adjustments (page 21)
17
TROUBLESHOOTING
When applied, stamp not aligned 1. Media may not be traveling along
on media. Fixed Side Guide. Adjust angle of
Guide Rollers by turning knob on
Skew Guide.
2. Check pressure between Head and the
transport. Too much pressure causes
media to flex as it is transported.
More than three stamps applied one after Tab (Stamp) Sensor adjustment improper.
another on media when 1, 2 or 3 stamps Check Tab Voltage and Backing Voltage
are selected. adjustments (page 21).
18
ADJUSTMENTS
SECTION 4 – Adjustments
Motor Drive Belt
Requirement:
Motor Drive Belt must be properly tensioned.
Adjustment:
1. Disconnect cables from Rear Cover. Remove four screws. Open Rear Cover.
2. Loosen four Allen head screws [1].
3. Slide Motor toward Tabber's exit end and tighten screws [1].
4. Check for 1/8" play in belt.
5. Reinstall Rear Cover and reconnect cables.
19
ADJUSTMENTS
Adjustment:
1. Remove Rear Cover from Tabber.
2. Open Exit Roller Assembly. Then turn Rollers clockwise by hand. Check that drive belt does not
jump on pulley teeth.
3. If it does, move spring attachment point to the right to increase spring tension.
4. Reinstall Rear Cover.
20
ADJUSTMENTS
Adjustment:
1. Unplug Tabber. Remove both Front and Rear Covers.
2. Move Tab Applicator Head to center of table to get access to both front and rear sides of Tabber
Transport Table.
3. Check that approximately 1/2" clearance is
between center of belts and Table.
21
ADJUSTMENTS
Adjustment:
1. Move Tabber Head out of the way and open
Roller Cover.
2. Place a straight edge against long
Media Guide.
3. Loosen two adjustment screws holding Tab
Guide in place. Adjust Tab Guide so it just
touches straight edge.
4. Tighten two screws.
5. Repeat Steps 1-4 above for
Rear Tab Guide.
22
ADJUSTMENTS
Adjustment:
1. Turn Tabber OFF.
2. Remove Tab Exit Cover.
3. Open Media Exit Assembly and place a 0.030"
shim on Tab Fold Plate.
NOTE: Shim fits against Tab Fold Plate and is
equal to a piece of 70 lb. index stock folded
four times.
23
ADJUSTMENTS
Adjustment:
1. Open Tab Drum Safety Cover.
2. Rotate drum so that hole on rear of drum is accessible. Insert an Allen wrench into hole and loosen
mounting screw.
3. Position Tab Drum so there is a minimum 0.260" clearance between drum and rear frame of Tab
Head Assembly and so drum does not contact Safety Cover.
4. Check that there is clearance between outer
edge of Drum and Safety Cover as shown.
Tighten Allen screw [1].
NOTE: When adjusting or replacing Tab
Drum, apply a small amount of Loctite 222MS
thread locker to Allen screw threads [1] before
tightening.
5. Close Tab Drum Safety Cover.
24
ADJUSTMENTS
Adjustment:
1. Remove Brake Cover from Head
Assembly.
2. Loosen two Allen screws [1] on
Brake Plate. Position Brake Plate
0.006 inches from Brake Body.
Tighten screws.
3. Replace Brake Cover on
Head Assembly.
25
ADJUSTMENTS
Adjustment:
1. Open Front and Rear Covers.
2. Adjust Head Lift Cams to lowest position.
3. Check to see that cams on input side of Tabber
are in same position as cams on exit side of
Tabber. Adjust if necessary by loosening screws
[1] in coupling and turning input side cams to
match exit side cams. Tighten screws [1].
4. Loosen three Allen screws [2] on each Head
Supports. While pressing down on Head
Assembly, tighten screws.
5. Reinstall Covers.
26
ADJUSTMENTS
Adjustment
1. Remove Rear Cover and connect voltmeter probe to GND [1] and TP2 [2] on Interface
PC Board. Turn Tabber ON.
2. Adjust V1 ADJ Potentiometer [3] on Power Supply Module to obtain a reading of
12.0 VDC ± 0.1 V. Check below to determine if Power Supply version A or B is
installed on your Tabber.) Access to [B] through cutout in terminal block [4].
3. Turn Tabber OFF, apply lacquer (such as nail polish) to mark Potentiometer.
Reinstall Cover.
INTERFACE PC BOARD
VERSION A VERSION B
POWER SUPPLY MODULE POWER SUPPLY MODULE
27
ADJUSTMENTS
Adjustment:
1. Remove Rear Cover from the tabber.
2. Locate the Tab Sensor Potentiometer on the I/O PC Board.
3. Turn Potentiometer on I/O PC Board all the way counter-clockwise,
then back off slightly.
4. Reinstall the Rear Cover on the tabber.
INTERFACE PC BOARD
28
ADJUSTMENTS
Adjustment:
1. Clean Reflector with a soft, clean cloth before adjusting Sensor.
2. Turn Tabber ON using Main Power Switch.
3. Turn Sensitivity Adjustment [1] to the center of its adjustment range.
4. Place a piece of media between Sensor and Reflector.
Adjust Sensitivity Adjustment clockwise if GREEN light [2] is not lit.
5. Remove piece of media. Both GREEN and ORANGE lights should light.
6. Place a small amount of lacquer or nail polish on the adjustment.
7. Repeat this adjustment for Sensor 2.
MEDIA SENSOR
29
ADJUSTMENTS
Adjustment:
1. Turn Tabber ON with Main Power Switch.
2. Place a piece of white paper or card stock in tab bin on the side where non-reflective
(black) surface is. Adjust Sensor as follows:
3. Turn Sensitivity Adjustment [1] fully counterclockwise to minimum sensitivity position.
4. With a piece of white media in the bin, adjust Sensitivity Adjustment clockwise until
GREEN light [2] is fully lit, then back off adjustment slightly.
5. Remove piece of media. Both GREEN and ORANGE lights should be ON.
6. Load a reel of tabs on Tabber and turn Head Power Switch ON. Unwind Drive Roller
should start running and feed tabs until tab loop forms and blocks Sensor. At this point,
ORANGE light should go out and Motor should stop.
7. Test run Tabber and check to see that Sensor does not permit web to be higher than
1.250" from the bottom of Bin.
8. Place a small amount of lacquer or nail polish to mark the adjustment.
30
ADJUSTMENTS
Adjustment:
1. Open Operator-side Cover. Speed Control is located on right-hand side.
2. Turn Tabber and Transport Power ON.
3. Adjust Motor Speed Control Knob on Control Panel to “0”. Belts should not be moving at this
point. If they are, adjust Min Speed Potentiometer [1] on Motor Control PC Board so belts do not
turn.
4. Turn Motor Speed Control Knob to position “1”. Belts should move at slow speed.
5. Turn Motor Speed Control Knob to position “10”. Belts should
be moving at a speed of 100 inches per second as measured
with a tachometer. This is equivalent to a 19.4 KHz signal on
I/O PC Board at GND and SG1. Adjust Max Speed
Potentiometer [2] on Speed Control PCB.
31
ADJUSTMENTS
NOTES
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32
DISASSEMBLY AND ASSEMBLY
33
DISASSEMBLY AND ASSEMBLY
CAUTION
HEAD UNIT IS HEAVY. STRONGLY RECOMMENDED THAT
TWO TECHNICIANS REMOVE HEAD FROM TABBER BASE.
34
DISASSEMBLY AND ASSEMBLY
35
DISASSEMBLY AND ASSEMBLY
36
DISASSEMBLY AND ASSEMBLY
37
DISASSEMBLY AND ASSEMBLY
38
DISASSEMBLY AND ASSEMBLY
4. To replace Tab Reel Brake: Remove Cover from Tab Brake. Unplug
Brake [7]. Remove bearing mounting screws [8].
NOTE: When replacing Reel Brake, you have to adjust Brake Plate. (See
"Tab Reel Brake Adjustment" in Section 4).
39
DISASSEMBLY AND ASSEMBLY
7. Remove Drive Pulley from shaft. Then remove Allen screws (as marked) from rollers and
bearings. Push shaft toward rear of Tabber and remove it.
40
DISASSEMBLY AND ASSEMBLY
41
DISASSEMBLY AND ASSEMBLY
11. Remove two screws that hold Belt Drive Roller Bearing on
rear side of Tabber.
12. Remove two Allen screws [5] from both sides of Belt Drive
Roller.
13. Remove Allen screw [6] that attaches Belt Drive Roller Shaft
to bearing on front side of Tabber.
Belt Drive Roller Shaft can now be moved to rear of Tabber
to provide clearance to remove belts.
42
DISASSEMBLY AND ASSEMBLY
NOTES
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43
MAINTENANCE
SECTION 6 – Maintenance
Cleaning
WARNING!
TABBER IS A PRECISION MACHINE THAT SHOULD BE CLEANED
REGULARLY TO INSURE MANY YEARS OF SERVICE.
BEFORE PERFORMING ANY MAINTENANCE, DISCONNECT
TABBER FROM ITS POWER SOURCE!
Tabber must be cleaned regularly of accumulated paper dust and ink. Depending on the types of media
that are run, paper dust may accumulate within the Tabber and on the transport. To clean the Tabber,
unplug it from the power receptacle and remove the Covers.
• Internal Areas: Best cleaned with a vacuum that has a soft brush attachment to help loosen the
dust particles. Take care not to damage the PC Boards or electrical wiring.
• Exterior: May be cleaned with any standard non-abrasive household cleaner that does not contain
plastic-harming solvents.
CAUTION
NEVER SPRAY OR POUR CLEANERS DIRECTLY ON OR INTO THE
TABBER. EXCESS LIQUID COULD HARM ELECTRONIC PARTS.
ALWAYS DAMPEN A RAG WITH THE CLEANER AND APPLY IT TO
THE PARTS TO BE CLEANED.
Cleaning Sensors
Four Sensors in Tabber:
Two Media Sensors located on Tabber Table, Tab Sensor on the Applicator Head and Tab Web Sensor
in transport area. These Sensors should be clean and free of accumulated paper dust. Use a vacuum with a
soft brush attachment or dry compressed air to remove dust.
WARNING!
DO NOT USE ABRASIVES OF ANY KIND ON THE SENSOR LENS.
44
MAINTENANCE
Sensor Locations:
Lubrication
Several locations on Tabber require regular lubrication:
1. Apply white lithium grease to four
Head Raising Cams.
45
MAINTENANCE
46
MAINTENANCE
5. Lubricate cam surface for Unwind Drive Press Roller and Driven Press Roller.
47
APPENDIX
APPENDIX - Specifications
T-950 TABBER, LABELER, STAMP AFFIXER
Speed: Single Tab: Up to 35,000 per hour
Double Tab: Up to 30,000 per hour
Material Size: Minimum: 3" x 5" (76 mm x 127 mm)
Maximum: 13" x 17" (330.2 mm x 431.8 mm)
Material Thickness: Up to 1/2" (12.7 mm)
Tab Size Minimum: 3/4" x 3/4" (19 mm x 19 mm)
Maximum: 2" x 7" (50.8 mm x 50.8 mm)
Wide Labels: Up to 4" W (101.6 mm) w/supplied Wide Applicator Head*
Roll Size: Up to 19.5" (495.3 mm) dia. – 3" (76.2 mm) core
Number of Tabs: 1, 2, or 3
Tab Accuracy: +/- 1/8" (3 mm)
Production Life and Job Count and Production rate and speed
Counters and
Displays:
Error Reporting: YES
Features: Right to Left or Left to Right Operation (When ordered)
Can apply multiple stamps
Safety: Interlocks on all adjustments
Emergency Stop Switch
Dimensions: T-950: 27" W x 33" D x 37" H (67 cm x 84 cm x 94 cm)
XPS-ProMail 4.0: 27" W x 33" D x 71" H (w/Console)
(67 cm x 84 cm x 180 cm)
Weight: T-950: 200 lbs. (90.7 kg) (approximately)
XPS-ProMail 4.0: 300 lbs. (136 kg) (approximately)
Electrical: 115VAC 50/60Hz
*Labels over 2" long should be run at slower speeds.
48
WIRING DIAGRAM
T-950 Schematic
49
WIRING DIAGRAM
NOTES
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50
INDEX
INDEX
A D
Adjustable Media Forwarding Roller .................................2 Display, LCD ..................................................................... 3
Adjustable Tab Pressure Roller .......................................... 2 Drive Motor ..................................................................... 34
Adjusting ......................................................................... 16 E
Exit Roller Drive Belt .................................................. 17 Emergency Stop Button ..................................................... 3
Head Assembly ............................................................ 23 Encoder and Encoder Drive Belt ..................................... 34
Media Guides ................................................................. 9
Media Sensors .............................................................. 26 F
Motor Drive Belt .......................................................... 16 Feeder
Power Supply ............................................................... 24 Align .............................................................................. 7
Reel Brake .................................................................... 22 Forwarding Rollers, Media ................................................ 2
Speed Control ............................................................... 28 Front Cover ...................................................................... 32
Tab Drum Position ....................................................... 21 H
Tab Guide Plate ............................................................ 20 Head
Tab Positioning ............................................................ 10 Applicator ............................................................ 1, 2, 30
Tab Sensor.................................................................... 25 Fine Adjustment Knob................................................... 1
Tab Web Sensor ........................................................... 27 Power Switch ................................................................. 3
Transport Belt Tension ................................................. 18 Tab/Label Applicator ..................................................... 5
Alignment, Head Assembly ............................................. 23 Head and Reel Assembly ................................................... 2
Alignment, Tab Guide ...................................................... 19 Head Assembly ................................................................ 31
Applicator Head ............................................................. 1, 2 Head Assembly Alignment .............................................. 23
Assembly ............................................................................ 4 Head Lock Thumbscrew .................................................... 1
B I
Belts Info Key ............................................................................. 3
Encoder and Encoder Drive ......................................... 34 Install
Exit Roller Drive .......................................................... 17 Tab/Label Applicator Head ........................................... 5
Motor Drive.................................................................. 16 Tabber ............................................................................ 7
Take-up ........................................................................ 35
Transport .................................................................. 2, 38 J
Transport, Tension Adjustment .................................... 18 Jams ................................................................................. 12
Jog Switch ......................................................................... 3
C
Cleaning .......................................................................... 41 K
Rollers and Transport Belts .......................................... 41 Keypad ............................................................................... 3
Sensors ......................................................................... 41 L
Clear Key ........................................................................... 3 Label Placement .............................................................. 14
Control Panel .................................................................... 1 Lubrication ...................................................................... 42
Clear Key ....................................................................... 3 M
Display ........................................................................... 3 Main Power Switch ........................................................... 3
Emergency Stop Button ................................................. 3 Maintenance ................................................................... 41
Head Power Switch ........................................................ 3 Cleaning....................................................................... 41
Info Key ......................................................................... 3 Lubrication .................................................................. 42
Job Switch ...................................................................... 3 Media Guides..................................................................... 1
Keypad ........................................................................... 3 Media Guides, Adjust ........................................................ 9
Main Power Switch ........................................................ 3 Media Sensor Adjustment................................................ 26
Run Key ......................................................................... 3 Media Skew Guide ............................................................ 1
Save Key ........................................................................ 3 Media Thickness Adjustment ............................................ 1
Soft Keys ........................................................................ 3
Speed Control ................................................................. 3 P
Stop Key......................................................................... 3 Power Supply Adjustment ............................................... 24
Transport Power Switch ................................................. 3
R T
Rear Cover ....................................................................... 33 Tab Drum Position........................................................... 21
Reel .................................................................................... 1 Tab Folding Guide
Reel Assembly ................................................................. 30 Non-Operator Side......................................................... 2
Reel Brake ........................................................................ 35 Operator Side ................................................................. 2
Reel Brake Adjustment .................................................... 22 Tab Guide Alignment ...................................................... 19
Reel, Take-up ..................................................................... 1 Tab Guide Plate Adjustment ............................................ 20
Remove Tab Placement ................................................................. 12
Applicator Head ........................................................... 30 Tab Positioning ................................................................ 10
Drive Motor.................................................................. 34 Tab Pressure Roller Lock .................................................. 2
Encoder and Encoder Drive Belt .................................. 34 Tab Pressure Rollers .......................................................... 2
Exit and Tab Affixing Rollers ...................................... 37 Tab Sensor Adjustment ................................................... 25
Front Cover .................................................................. 32 Tab Web Sensor Adjustment ........................................... 27
Head Assembly ............................................................ 31 Tab/Label Applicator Head ............................................... 5
Rear Cover ................................................................... 33 Tabber Wiring ................................................................. 46
Reel Assembly ............................................................. 30 Tabs, Loading .................................................................... 8
Reel Brake .................................................................... 35 Take-up Reel ..................................................................... 1
Take-up Belts ............................................................... 35 Transport Belts .................................................................. 2
Transport Belts ............................................................. 38 Transport Power Switch .................................................... 3
Roller Troubleshooting ............................................................. 12
Unwind Drive ................................................................. 1 Jams ............................................................................. 12
Rollers Label Placement .......................................................... 14
Adjustable Media Forwarding ........................................ 2 Stamp Placement ......................................................... 15
Adjustable Tab Pressure ................................................. 2 Tab Placement ............................................................. 12
Exit ............................................................................... 37 U
Media Forwarding .......................................................... 2 Unwind Drive Roller ......................................................... 1
Tab Affixing ................................................................. 37
Tab Pressure ................................................................... 2 W
Run Key ............................................................................. 3 Wiring, Tabber ................................................................ 46
S
Safety Interlock Switches ................................................... 2
Save Key ............................................................................ 3
Soft Keys ............................................................................ 3
Specifications ................................................................... 45
Speed Control ..................................................................... 3
Speed Control Adjustment ............................................... 28
Stamp Placement .............................................................. 15
Stop Button, Emergency .................................................... 3
Stop Key............................................................................. 3
Switches
Head Power .................................................................... 3
Jog .................................................................................. 3
Main Power .................................................................... 3
Safety Interlock .............................................................. 2
Transport Power ............................................................. 3
INDEX