AEC Q100 Rev J Base Document
AEC Q100 Rev J Base Document
AEC Q100 Rev J Base Document
TABLE OF CONTENTS
1. SCOPE ......................................................................................................................................... 1
1.1 Purpose ........................................................................................................................... 1
1.2 Reference Documents .................................................................................................... 1
1.2.1 Automotive ......................................................................................................... 1
1.2.2 Military ................................................................................................................ 2
1.2.3 Industrial ............................................................................................................. 2
1.3 Definitions ....................................................................................................................... 2
1.3.1 AEC Q100 Qualification ..................................................................................... 2
1.3.2 AEC Certification ................................................................................................ 2
1.3.3 Approval for Use in an Application ..................................................................... 2
1.3.4 Definition of Part Operating Temperature Grade ............................................... 3
1.3.5 Capability Measures Cpk ................................................................................... 3
1.3.6 Flip-Chip Ball Grid Array (FC-BGA) Package Configuration ............................. 3
2. GENERAL REQUIREMENTS ...................................................................................................... 4
2.1 Objective ......................................................................................................................... 4
2.1.1 Zero Defects....................................................................................................... 4
2.2 Precedence of Requirements ......................................................................................... 4
2.3 Customer Specific Lifetime Requirements (Mission Profiles) ......................................... 4
2.4 Use of Generic Data to Satisfy Qualification and Requalification Requirements ........... 4
2.4.1 Definition of Generic Data .................................................................................. 4
2.4.2 Time Limit for Acceptance of Generic Data ....................................................... 5
2.5 Test Samples .................................................................................................................. 5
2.5.1 Lot Requirements ............................................................................................... 5
2.5.2 Production Requirements .................................................................................. 6
2.5.3 Reusability of Test Samples .............................................................................. 6
2.5.4 Sample Size Requirements ............................................................................... 6
2.5.5 Pre- and Post-stress Test Requirements ........................................................... 6
2.6 Definition of Test Failure After Stressing ........................................................................ 6
3. QUALIFICATION AND REQUALIFICATION ............................................................................... 6
3.1 Qualification of a New Device ......................................................................................... 6
3.2 Requalification of a Changed Device .............................................................................. 7
3.2.1 Process Change Notification .............................................................................. 7
3.2.2 Changes Requiring Requalification.................................................................... 7
3.3 Criteria for Passing Qualification and Requalification ..................................................... 7
3.4 User Approval ................................................................................................................. 7
3.5 Qualification of a Pb-Free Device ................................................................................... 7
3.6 Qualification of a Device Using Copper (Cu) Wire Interconnects ................................... 7
4. QUALIFICATION TESTS ............................................................................................................. 8
4.1 General Tests .................................................................................................................. 8
4.2 Device Specific Tests ...................................................................................................... 8
4.3 Wearout Reliability Tests ................................................................................................ 8
Appendix 1: Definition of a Product Qualification Family ......................................................................... 20
Appendix 2: Q100 Certification of Design, Construction and Qualification .............................................. 26
Appendix 3: Plastic Package Opening for Wire Bond Testing ................................................................. 29
Appendix 4: Minimum Requirements for Qualification Plans and Results ............................................... 30
Appendix 5: Part Design Criteria to Determine Need for EMC Testing ................................................... 35
Appendix 6: Part Design Criteria to Determine Need for SER Testing .................................................... 36
Appendix 7: AEC-Q100 and the Use of Mission Profiles .......................................................................... 37
Revision History ........................................................................................................................................ 44
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Revision Summary
This informative section briefly describes the changes made in the AEC-Q100 Rev-J document, compared to
previous document version, AEC-Q100 Rev-H (Sept. 11, 2014). Punctuation and text improvements are not
included in this summary.
• Section 1.2.1 – Automotive Reference Documents: Added reference to AEC-Q006, SAE J1879, and
IATF 16949; added AEC-Q100 sub specifications to list of references for clarification
• Section 1.2.3 – Industrial Reference Documents: Added reference to J-STD-002, JESD94, JESD671,
JEP155, JEP157, JEP178
• Section 1.2.4: Decommissioned references: Removed
• Section 1.3.1 – AEC-Q100 Qualification Statement: Guidance for ESD level reporting adapted to
requirements
• NEW Section 1.3.6 – Flip-Chip Ball Grid Array (FC-BGA) Package Configuration: Added new definition
for FC-BGA
• NEW Figure 1 – Illustration of a Flip-Chip BGA Package Configuration: Added new Figure illustrating FC-
BGA
• NEW: Section 2.3 – Customer Specific Lifetime Requirements (Mission Profiles): Add new Section to
define entry point in Appendix 7 in main part of the document
• Section 3.3 – Criteria for Passing Qualification and Requalification: Explicitly include initial qualification
• NEW Section 3.6 – Qualification of a Device Using Copper (Cu) Wire Interconnects: Added new Section
on qualification of devices using Cu wire
• Section 4.3 – Wearout Reliability Tests: Added recommendation for technology qualification
• Figure 3: Adaption to changes in Table 2
• Table 2 – Qualification Test Methods:
o Column notes: added notes F, C and W to applicable tests
o Test A1: Added delamination requirement
o Test A2: Added interim readout test temperature requirement
o Test A3: Added preference for UHST
o Test A4: Change of requirement for Grade 0. Added requirement for availability of
delamination data
o Test A5: Rework of trigger criteria to efficiently identify products where test is applicable
o Test B1: Alternative TEST sequence added, drift analysis requirement added
o Test C3: Application of J-STD-002 clarified
o Added NEW Test C7 (BST – Bump Shear Test)
o Test E2: Acceptance criteria for advanced CMOS nodes added
o Test E3: Acceptance criteria for advanced CMOS nodes added
o Table 2 Legend: Added Note C reference for Cu wire devices, Note F for FC-BGA device
specific tests, and Note W for devices with wires not covered in mold compound
• Table 3 – Process Change Qualification Guidelines for the Selection of Tests:
o Added NEW Test C7 (BST – Bump Shear Test)
o Added NEW Wafer Bumping section and process change items Redistribution Layer, Under
Bump Metal, Bump Material, and Bump Site Transfer
• Appendix 1 – Definition of a Product Qualification Family: Complete revision
o Section A1.3 – Assembly Process: Added reference for FC-BGA
• Appendix 2 – Q100 Certification of Design, Construction and Qualification
o Added NEW Section 12a – Wafer Bump and sub-items UBM stack & thickness, UBM
dimensions, Bump dimensions, and Bump material
• Appendix Template 4A – AEC-Q100 Qualification Test Plan:
o Rework to be in line with changes to Table 2
• Appendix Template 4B – AEC-Q100 Generic Data:
o Rework to be in line with changes to Table 2
• Appendix 7
o New description of the flow graphs to provide more clarity to the reader
o Table A7.1: Clarify that this is a calculation example and not a standard condition described
here
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Acknowledgment
Any document involving a complex technology brings together experience and skills from many sources. The
Automotive Electronics Council would especially like to recognize the following significant contributors to the
revision of this document:
NOTICE
AEC documents contain material that has been prepared, reviewed, and approved through the AEC Technical
Committee.
AEC documents are designed to serve the automotive electronics industry through eliminating
misunderstandings between manufacturers and purchasers, facilitating interchangeability and improvement of
products, and assisting the purchaser in selecting and obtaining with minimum delay the proper product for use
by those other than AEC members, whether the standard is to be used either domestically or internationally.
AEC documents are adopted without regard to whether or not their adoption may involve patents or articles,
materials, or processes. By such action AEC does not assume any liability to any patent owner, nor does it
assume any obligation whatever to parties adopting the AEC documents. The information included in AEC
documents represents a sound approach to product specification and application, principally from the
automotive electronics system manufacturer viewpoint. No claims to be in Conformance with this document
shall be made unless all requirements stated in the document are met.
Inquiries, comments, and suggestions relative to the content of this AEC document should be addressed to the
AEC Technical Committee on the link http://www.aecouncil.com.
This document may be downloaded free of charge, however AEC retains the copyright on this material. By
downloading this file, the individual agrees not to charge for or resell the resulting material.
Copyright © 2023 by the Automotive Electronics Council. This document may be freely reprinted with this
copyright notice. This document cannot be changed without approval from the AEC Component Technical
Committee.
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Component Technical Committee
Unless otherwise stated herein, the date of implementation of this standard for new
qualifications and re-qualifications is as of the publish date above.
1. SCOPE
This document contains a set of failure mechanism based stress tests and defines the minimum stress
test driven qualification requirements and references test conditions for qualification of integrated
circuits (ICs). These tests are capable of stimulating and precipitating semiconductor device and
package failures. The objective is to precipitate failures in an accelerated manner compared to use
conditions. This set of tests should not be used indiscriminately. Each qualification project should be
examined for:
Use of this document does not relieve the IC supplier of their responsibility to meet their own company's
internal qualification program. In this document, "user" is defined as all customers using a device
qualified per this specification. The user is responsible to confirm and validate all qualification data that
substantiates conformance to this document. Supplier usage of the device temperature grades as
stated in this specification in their part information is strongly encouraged.
1.1 Purpose
The purpose of this specification is to determine that a device is capable of passing the specified stress
tests and thus can be expected to give a certain level of quality/reliability in the application.
Current revision of the referenced documents will be in effect at the date of agreement to the
qualification plan. Subsequent qualification plans will automatically use updated revisions of these
referenced documents.
1.2.1 Automotive
1.2.2 Military
1.2.3 Industrial
1.3 Definitions
Successful completion and documentation of the test results from requirements outlined in this
document allows the supplier to claim that the part is “AEC Q100 qualified”. For ESD, it is highly
recommended that the passing HBM withstand voltage and CDM test condition are specified in the
supplier datasheet with a footnote on any pin exceptions: that includes advanced CMOS nodes (28 nm
and below) and RF operating frequency parts, especially if those ESD levels fall below 2kV HBM or
Test Condition 750/500 CDM. A guidance on an appropriate way to report ESD withstand levels can
be found in JEP178.
Note that there are no "certifications" for AEC-Q100 qualification and there is no certification board run
by AEC to qualify parts. Each supplier performs their qualification to AEC standards, considers
customer requirements and submits the data to the user to verify compliance to Q100.
"Approval" is defined as user approval for use of a part in their application. The user's method of
approval is beyond the scope of this document.
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0 -40C to +150C
1 -40C to +125C
2 -40C to +105C
3 -40C to +85C
The endpoint test temperatures for hot and cold test, if required for that stress test, must be equivalent
to those specified for the particular grade. If accounting for junction heating during powered test, hot
test endpoint test temperature can be greater.
For Test Group B – Accelerated Lifetime Simulation Tests: High Temperature Operating Life (HTOL),
Early Life Failure Rate (ELFR) and NVM Endurance, Data Retention, and Operational Life (EDR), the
junction temperature of the device during stressing should be equal to or greater than the hot
temperature for that grade.
Refer to AEC-Q003 Characterization to understand how the Cpk measure will be used in this standard.
Figure 1 shows two representative package configurations where a bare die is attached to a substrate
via bumps or pillars (other possible configurations may apply). The package may also utilize a lid (e.g.,
heat-spreader) or be encapsulated using a plastic molding compound. The substrate includes solder
balls that serve as the interface to a printed circuit board.
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2. GENERAL REQUIREMENTS
2.1 Objective
The objective of this specification is to establish a standard that defines operating temperature grades
for integrated circuits based on a minimum set of qualification requirements.
Qualification and some other aspects of this document are a subset of, and contribute to, the
achievement of the goal of Zero Defects. Elements needed to implement a zero defects program are
described in AEC-Q004 Zero Defects Framework.
In the event of conflict in the requirements of this standard and those of any other documents, the
following order of precedence applies:
a. The purchase order (or master purchase agreement terms and conditions)
b. The (mutually agreed) individual device specification
c. This document
d. The reference documents in Section 1.2 of this document
e. The supplier's data sheet
For the device to be considered a qualified part per this specification, the purchase order and/or the
individual device specification cannot waive or detract from the requirements of this document.
If the user requires a qualification to cover a specific mission profile, the flow chart in Appendix 7 can
be used to determine the qualification strategy either with a standard test plan per Table 2 or a modified
test plan.
The use of generic data to simplify the qualification process is strongly encouraged. Generic data can
be submitted to the user as soon as it becomes available to determine the need for any additional
testing. To be considered, the generic data must be based on a matrix of specific requirements
associated with each characteristic of the device and manufacturing process as shown in Table 3 and
Appendix 1. If the generic data contains any failures, the data is not usable as generic data
unless the supplier has documented and implemented corrective action or containment for the
failure condition that is acceptable to the user.
Appendix 1 defines the criteria by which components are grouped into a qualification family for the
purpose of considering the data from all family members to be equal and generically acceptable for the
qualification of the device in question. For each stress test, two or more qualification families can be
combined if the reasoning is technically sound (i.e., supported by data).
Table 3 defines a set of qualification tests that must be considered for any changes proposed for the
component. The Table 3 matrix is the same for both new processes and requalification associated with
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a process change. This table is a superset of tests that the supplier and user should use as a baseline
for discussion of tests that are required for the qualification in question. It is the supplier's
responsibility to present a rationale for why any of the listed tests need not be performed.
There are no time limits for the acceptability of generic data. Use the diagram below for appropriate
sources of reliability data that can be used. This data must come from the specific part or a part in the
same qualification family, as defined in Appendix 1. Potential sources of data could include any
customer specific data (withhold customer name), process change qualification, and periodic reliability
monitor data (see Figure 2).
History Present
Process Change
Process Change
Customer #2
Qualification
Qualification
Qualification
Specific
Supplier Internal
Characterization
Periodic Reliability
Internal Device
Supplier Start
of Production
Monitor Tests
Qualification
Note: Some process changes (e.g., die shrink) will affect the use of
generic data such that data obtained before these types of
changes will not be acceptable for use as generic data.
Test samples shall consist of a representative device from the qualification family. Where multiple lot
testing is required due to a lack of generic data, test samples as indicated in Table 2 must be composed
of approximately equal numbers from non-consecutive wafer lots, assembled in non-consecutive
assembly lots. That is, they must be separated in the fab or assembly process line by at least one non-
qualification lot. Any deviation from the above requires technical explanation from the supplier.
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All qualification devices shall be produced on tooling and processes at the manufacturing site that will
be used to support part deliveries at production volumes. Other electrical test sites may be used for
electrical measurements after their electrical quality is validated.
Devices that have been used for nondestructive qualification tests may be used to populate other
qualification tests. Devices that have been used for destructive qualification tests may not be used any
further except for engineering analysis.
Sample sizes used for qualification testing and/or generic data submission must be consistent with the
specified minimum sample sizes and acceptance criteria in Table 2.
If the supplier elects to use generic data for qualification, the specific test conditions and results must
be recorded and available to the user (preferably in the format shown in Appendix 4). Existing
applicable generic data should first be used to satisfy these requirements and those of Section 2.4 for
each test requirement in Table 2. Device specific qualification testing should be performed if the generic
data does not satisfy these requirements.
Test temperatures both pre- and post-stress (room, hot and/or cold) are specified in the "Additional
Requirements" column of Table 2 for each test.
Test failures are defined as those devices not meeting the individual device specification, criteria
specific to the test, or the supplier's data sheet, in the order of significance as defined in Section 2.2.
Any device that shows external physical damage attributable to the environmental test is also
considered a failed device. If the cause of failure is due to mishandling during stressing or testing such
as EOS or ESD, or some other cause unrelated to the component reliability, the failure shall be
discounted but reported as part of the data submission.
The stress test requirement flow for qualification of a new device is shown in Figure 3 with the
corresponding test conditions defined in Table 2. For each qualification, the supplier must have data
available for all of these tests, whether it is stress test results on the device to be qualified or acceptable
generic data. A review shall also be made of other devices in the same generic family to ensure that
there are no common failure mechanisms in that family. Detailed justification for the use of generic
data shall be communicated and explicitly reported by the supplier.
For each device qualification, the supplier must have available the following:
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Requalification of a device is required when the supplier makes a change to the product and/or process
that impacts (or could potentially impact) the form, fit, function, quality and/or reliability of the device
(see Table 3 for guidelines).
The supplier will meet the user requirements for product/process changes.
As a minimum, any change to the product, as defined in Appendix 1, requires performing the applicable
tests listed in Table 2, using Table 3 to determine the requalification test plan. Table 3 should be used
as a guide for determining which tests are applicable to the qualification of a particular part change or
whether equivalent generic data can be submitted for that test(s).
All failures shall be analyzed for root cause. Only when corrective and preventative actions are in
place, have been proven effective for valid failures, and the 8D methodology (Eight Discipline,
see JESD671) has been completed, the part may then be considered AEC Q100 qualified. The
supplier is responsible for proving the effectiveness of its 8D.
User approval will be per IATF 16949, applicable customer specific requirements, or AIAG PPAP
requirements and is outside the scope of this document.
Added requirements needed to address the special quality and reliability issues that arise when Lead
(Pb)-Free processing is utilized is specified in AEC-Q005 Pb-Free Requirements. Materials used in
Pb-Free processing include the termination plating and the board attach (solder). These new materials
usually require higher board attach temperatures to yield acceptable solder joint quality and reliability.
These higher temperatures may adversely affect the moisture sensitivity level of plastic packaged
semiconductors. As a result, new, more robust mold compounds may be required. If an encapsulation
material change is required to provide adequate robustness for Pb-Free processing of the device, the
supplier should refer to the process change qualification requirements in this specification.
Preconditioning should be performed at the Pb-free reflow classification temperatures described in
IPC/JEDEC J-STD-020 Moisture/Reflow Sensitivity Classification for Non-Hermetic Solid State Surface
Mount Devices before environmental stress tests.
Devices using Copper (Cu) wire shall have supporting data according AEC-Q006.
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4. QUALIFICATION TESTS
Test flows are shown in Figure 3 and test details are given in Table 2. Not all tests apply to all devices.
For example, certain tests apply only to ceramic packaged devices, others apply only to devices with
NVM, and so on. The applicable tests for the particular device type are indicated in the “Note” column
of Table 2. The “Additional Requirements” column of Table 2 also serves to highlight test requirements
that supersede those described in the referenced test method. Any unique qualification tests or
conditions requested by the user and not specified in this document shall be negotiated between the
supplier and user requesting the test.
The following tests must be performed. Generic data is not allowed for these tests. Device specific
data, if it already exists, is acceptable.
3. Electrical Distribution - All product. The supplier must demonstrate, over the operating temperature
grade, voltage, and frequency, that the device is capable of meeting the parametric limits of the
device specification. This data must be taken from at least three lots, or one matrixed (or skewed)
process lot, and must represent enough samples to be statistically valid, see Q100-009. It is
strongly recommended that the final test limits be established using AEC-Q001 Guidelines For Part
Average Testing.
Typically a product qualification according to this document is not sufficient to release a new technology
for manufacturing of automotive products. It is highly recommended to perform a technology
qualification using knowledge based methodologies as prerequisite to the product qualification.
Testing for the failure mechanisms listed below must be available to the user whenever a new
technology or material relevant to the appropriate wearout failure mechanism is to be qualified. The
data, test method, calculations, and internal criteria need not be demonstrated or performed on the
qualification of every new device, but should be available to the user upon request.
• Electromigration
• Time-Dependent Dielectric Breakdown (or Gate Oxide Integrity Test) - for all MOS technologies
• Hot Carrier Injection - for all MOS technologies below 1 micron
• Bias Temperature Instability - for all CMOS below 1 micron for NBTI and PBTI as appropriate
• Stress Migration
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HTOL NOTES:
1) HTOL stress times for the appropriate grade Ta are the
min requirement; the Tj of the test (measured or
calculated ) should be available.
2) Tj may be used instead of Ta when performing HTOL
provided that Tj of the device under HTOL conditions is
H, P, B, equal to or higher than the Tj maximum operating
High Temperature JEDEC (Tjopmax) of the particular device, but below the
HTOL B1 D, G, K, 77 3 0 Fails
JESD22-A108 absolute maximum Tj.
Operating Life F 3) If Tj is used to set the HTOL conditions, the minimum
stress of 1000 hours at the Ta of the device is to be
shown using activation energy of 0.7ev or other value
technically justified.
4) Vcc (max) at which dc and ac parametrics are guaranteed.
Thermal shut-down of the device shall not occur during
this test. TEST before and after HTOL at room, cold,
and finally hot temperature (preferred). An alternate
order is to test at room, hot, and finally cold
temperature.
5) If applicable, a drift analysis on the key performance and
reliability related electrical parameters after HTOL should
be performed to confirm a proper selection of guard bands
to meet the data sheet specification. For guidance on drift
analysis, refer to AEC-Q100-009.
NVM Endurance, Data H, P, B, TEST before and after EDR at room and hot temperature.
AEC
Retention, and EDR B3 D, G, K, 77 3 0 Fails
Q100-005
Sample size and lot requirement applies to EACH of the
Operational Life F NVM tests per Q100-005.
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AEC
H, P, B,
Wire Bond Shear WBS C1 D, G, C
CPK >1.67 Q100-001 At appropriate time interval for each bonder to be used.
AEC Q003
30 bonds from a
Condition C or D. For Au wire diameter 1mil, minimum pull
minimum of 5 devices CPK >1.67
MIL-STD883 strength after TC = 3 grams. For Au wire diameter <1mil, refer
H, P, B, or 0 Fails to Figure 2011-1 in MIL-STD-883 Method 2011 as a guideline
Wire Bond Pull WBP C2 D, G, C after TC
Method 2011
for minimum pull strength. For Au wire diameter <1mil, wire
AEC Q003 bond pull shall be performed with the hook over the ball bond
(test #A4)
and not at mid-wire.
JEDEC
H, P, B, JESD22-B100 See applicable JEDEC standard outline and individual device
Physical Dimensions PD C4 G, F
10 3 CPK >1.67
and B108 spec for significant dimensions and tolerances.
AEC Q003
5 balls
AEC PC thermally (two reflow cycles) before integrity (mechanical)
B, D, G, from a
Solder Ball Shear SBS C5 F min. of 10
3 CPK >1.67 Q100-010 testing. Refer to J-STD-020 for Pb-free reflow profiles to be
AEC Q003 used for this test.
devices
10 leads No lead
H, P, D, JEDEC Not required for surface mount devices. Only required for
Lead Integrity LI C6 G
from each 1 breakage
JESD22-B105 through-hole devices.
of 5 parts or cracks
JEDEC
JESD22-B117, Ball Shear, is a reference method. The data,
20 bumps/pillars from a JESD22-B117
Bump Shear Test BST C7 D, F
minimum of 5 devices
CPK >1.67
or equivalent
test method, calculations and internal criteria should be
available to the user upon request for new technologies.
AEC-Q003
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Time Dependent The data, test method, calculations and internal criteria should
TDDB D2 --- --- --- --- --- be available to the user upon request for new technologies.
Dielectric Breakdown
Bias Temperature The data, test method, calculations and internal criteria should
BTI D4 --- --- --- --- --- be available to the user upon request for new technologies.
Instability
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Electrostatic 2 or better) Device levels below specified targets (2KV or 1KV) require
H, P, B, See Test AEC specific user approval. Refer to Section 1.3.1.
Discharge Human HBM E2 D, F Method
1 For ≤ 28nm Q100-002
Body Model or RF Referring to a target level below 2kV (Classification 2) must be
operating reported in the data sheet.
frequency:
Rationale for classifying a pin as operating at RF frequency
1KV HBM shall be provided to the user upon request. JEDEC JEP155
(Classification can provide further guidance.
1C or better)
Target:
0 Fails
Test
TEST before and after ESD at room and hot temperature.
Condition 750 Device shall be classified according to the maximum withstand
corner pins, test condition and documented in the supplier qualification
Test report.
Condition 500
Electrostatic all other pins Device levels below specified targets (Test Condition 500 or
H, P, B, See Test AEC 250) require specific user approval. Refer to Section 1.3.1.
Discharge Charged CDM E3 D, F Method
1 (Classification
Q100-011
Device Model C2A or better) Referring to a target level below Test Conditions 750/500
(Classification C2A) must be reported in the data sheet.
For ≤ 28nm or
RF operating Rationale for classifying a pin as operating at RF frequency
frequency: shall be provided to the user upon request. JEDEC JEP157
Test can provide further guidance.
Condition 250
(Classification
C1 or better)
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H, P, B, AEC See attached procedure for details on how to perform the test.
Latch-Up LU E4 D, F
3 1 0 Fails
Q100-004 TEST before and after LU at room and hot temperature.
AEC
Q100-007
AEC
Fault Grading FG E6 --- --- --- unless
Q100-007
For production testing, see Q100-007 for test requirements.
otherwise
specified
Characterization CHAR E7 --- --- --- --- AEC Q003 To be performed on new technologies and part families.
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Process Average The supplier determines the sample sizes and accept criteria
PAT F1 --- --- --- --- AEC Q001
Testing per the test methods. If these tests are not possible for a given
part, the supplier must provide justification. The supplier must
Statistical Bin/Yield perform some variant of PAT and SBA that meets the intent of
SBA F2 --- --- --- --- AEC Q002 the guideline.
Analysis
MIL-STD-883
Lid Torque LT G6 H, D, G 5 1 0 Fails
Method 2024
H, D, G, MIL-STD-883
Die Shear DS G7 W
5 1 0 Fails
Method 2019
To be performed before cap/seal for all cavity devices.
MIL-STD-883
Internal Water Vapor IWV G8 H, D, G 5 1 0 Fails
Method 1018
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* All electrical testing before and after the qualification stresses are performed to the limits of the
individual device specification in temperature and limit value.
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Note: A letter or "⚫" indicates that performance of that stress test should be considered for the appropriate process change. Reason for not performing a considered
test should be given in the qualification plan or results.
E10
E11
E12
G1-
Table 2 Test #
G4
DROP G5
G6
G7
G8
A2
A3
A4
A5
HTSL A6
HTOL B1
ELFR B2
B3
C1
C2
C3
C4
C5
C6
C7
D1
TDDB D2
D3
D4
D5
E2
E3
E4
E5
CHAR E7
E9
MECH
WBS
WBP
HBM
CDM
EMC
Test Abbreviation
EDR
SER
SBS
THB
BST
PTC
IWV
HCI
BTI
EM
SM
AC
SD
PD
ED
SC
DS
TC
LU
LF
LT
LI
DESIGN
Active Element Design ⚫ ⚫ M ⚫ ⚫ DJ D D D D D ⚫ ⚫ ⚫ ⚫ ⚫ ⚫ ⚫ ⚫ F
Circuit Rerouting A M ⚫ ⚫ ⚫ ⚫ ⚫ ⚫ ⚫
Wafer Dimension/
E M ⚫ ⚫ E E ⚫ E E E ⚫
Thickness
WAFER FAB
Lithography ⚫ ⚫ M ⚫ G ⚫ ⚫ ⚫ ⚫
Die Shrink ⚫ ⚫ M ⚫ ⚫ DJ ⚫ ⚫ ⚫ ⚫ ⚫ ⚫ ⚫ ⚫ ⚫ ⚫ ⚫ ⚫ ⚫
Diffusion/Doping M ⚫ G ⚫ ⚫ ⚫ ⚫ ⚫ ⚫
Polysilicon ⚫ M ⚫ DJ ⚫ ⚫ ⚫ ⚫ ⚫ ⚫
Metallization/Via/
⚫ ⚫ ⚫ M ⚫ ⚫ ⚫ ⚫ ⚫ ⚫ ⚫ ⚫
Contacts
Passivation/Oxide/ ⚫ ⚫ ⚫ ⚫ ⚫ ⚫ ⚫ ⚫ ⚫ ⚫ ⚫ ⚫
K K M GN DJ K
Interlevel Dielectric
Backside Operation ⚫ M ⚫ M M ⚫ ⚫ H H
FAB Site Transfer ⚫ ⚫ ⚫ M ⚫ ⚫ J ⚫ ⚫ ⚫ ⚫ ⚫ ⚫ ⚫ ⚫ ⚫ ⚫ ⚫ H H
WAFER BUMPING
Redistribution Layer ⚫ ⚫ ⚫ M ⚫ ⚫ ⚫
Under Bump Metal ⚫ ⚫ ⚫ M ⚫ ⚫ ⚫
Bump Material ⚫ ⚫ ⚫ M ⚫ ⚫ ⚫
Bump Site Transfer ⚫ ⚫ ⚫ M ⚫ ⚫ ⚫
ASSEMBLY
Die Overcoat/ Underfill ⚫ ⚫ ⚫ M ⚫ ⚫ ⚫ H
Leadframe Plating ⚫ ⚫ ⚫ M ⚫ C ⚫ ⚫ L H
Bump Material/ Metal
⚫ ⚫ ⚫ M ⚫ ⚫ ⚫ ⚫ ⚫ L
System
Leadframe Material ⚫ ⚫ M ⚫ ⚫ ⚫ ⚫ ⚫ ⚫ L H H
Leadframe Dimension ⚫ ⚫ M ⚫ ⚫ ⚫ ⚫ L H
Wire Bonding ⚫ ⚫ ⚫ Q ⚫ ⚫ ⚫ M ⚫ H
Die Scribe/ Separate ⚫ ⚫ ⚫ M
Die Preparation/ ⚫ ⚫ M ⚫ ⚫ ⚫ H
Clean
Package Marking B
Die Attach ⚫ ⚫ ⚫ M ⚫ ⚫ ⚫ L H H H
Molding Compound ⚫ ⚫ ⚫ M ⚫ ⚫ ⚫ ⚫ ⚫ ⚫ ⚫ L
Molding Process ⚫ ⚫ ⚫ M ⚫ ⚫ ⚫ ⚫ ⚫ L
Hermetic Sealing H H H H H H H H
New Package ⚫ ⚫ ⚫ M ⚫ ⚫ ⚫ ⚫ ⚫ ⚫ ⚫ T ⚫ ⚫ ⚫ ⚫ ⚫ L H H H
Substrate/Interposer ⚫ ⚫ ⚫ M ⚫ ⚫ ⚫ ⚫ T L H H H
Assembly Site
Transfer ⚫ ⚫ ⚫ M ⚫ ⚫ ⚫ ⚫ ⚫ ⚫ T ⚫ ⚫ L H H H
A Only for peripheral routing E Thickness only J EPROM or E2PROM N Passivation and gate oxide
B For symbol rework, new cure time, temp F MEMS element only K Passivation only Q Wire diameter decrease
C If bond to leadfinger G Only from non-100% burned-in parts L For Pb-free devices only T For Solder Ball SMD only
D Design rule change H Hermetic only M For devices requiring PTC
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For devices to be categorized in a product qualification family, they all must share the same major product,
process and materials elements as defined below. The qualification of a particular product will be defined
within, but not limited to, the categories listed below. Critical product functional details as defined in Section
A1.1 and critical process steps and materials as defined in Sections A1.2 and A1.3 do not need to be matched
exactly, but shall cover worst cases in application of the family generic data through technical justification.
All products in the same product qualification family are qualified by association when one family member
successfully completes qualification with the exception of the device specific requirements of Section 4.2.
For broad changes that involve multiple attributes (e.g., site, materials, processes), refer to Section A1.5 of this
appendix and Section 2.4 of Q100, which allows for the selection of worst-case test vehicles to cover all the
possible permutations.
A1.1 Product
For parts specified to operate at different power supplies (e.g., 5.0 V and 3.3 V), product qualification
family data should be presented for both supply ranges.
For parts specified to operate at different temperature ranges, three (3) lots of data from the product
qualification family at the temperature of the device in the data sheet need to be presented with Table
2 E1 TEST data. Stress classification at the temperature specified in Q100 Table 2 groups A, B, E,
and G must be equal to or higher than the device qualified. Three (3) lots of data from the product
family at the frequency of the device in the data sheet need to be presented with Table 2 E1 TEST data
at the temperature specified in Q100 Table 2 groups A, B, E, and G. All memory types must be
demonstrated to be qualified over three (3) lots using largest memory size to be qualified for devices in
the family. If the part to be qualified has a larger memory size than the one already qualified, the
supplier must perform at least one lot of testing on the larger memory configuration.
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Each process technology (e.g., CMOS, NMOS, Bipolar) must be considered and qualified separately.
No matter how similar, processes from one fundamental fab technology cannot be used for another.
For BiCMOS devices, data must be taken from the appropriate technology based on the circuit under
consideration.
“Worst case” family requalification with the appropriate tests is required when the process or a material
is changed (see Table A1.1 and Table A1.2 for guidelines). The important attributes defining a fab
process are listed below:
The processes for plastic and ceramic package technologies must be considered and qualified
separately. For devices to be categorized in a qualification family, they all must share the same major
process and material elements as defined below. Family requalification with the appropriate tests is
required when the process or a material is changed. The supplier must submit technical justification to
the user to support the acceptance of generic data with pin (ball) counts, die sizes, substrate
dimensions/material/thickness, paddle sizes and die aspect ratios different than the device to be
qualified. The supplier must possess technical data to justify the acceptance of generic data. The
important attributes defining a qualification family are listed below:
a. Package Type (e.g., DIP, SOIC, PLCC, QFP, PGA, PBGA, FC-BGA)
• Worst case within same package type (e.g., package warpage due to coefficients of thermal
expansion mismatch)
• Range of paddle (flag) size (maximum & minimum dimensions) qualified for the die size/aspect
ratio under consideration
• Substrate base material (e.g., PBGA, FC-BGA)
• Non-packaged devices (e.g., bare die, WL-CSP) are outside the scope of this section.
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• Plastic mold compound material, organic substrate material, or ceramic package material
• Solder Ball metallization system (if applicable)
• Heatsink type, material, & dimensions
• Underfill material
• Redistribution layer, under bump metallization (UBM), and bump material
• Thermal interface material for lidded FCBGA
• Plastic Mold Compound Supplier/ID
• Die Preparation/Singulation
c. Assembly Site
New device and no applicable generic data. Lot and sample size requirements per Table 2.
A part in a product family is qualified with 3 lots
Only device specific tests as defined in Section
of generic data. The part to be qualified is less
4.2 are required. Lot and sample size
complex and meets the product Family
requirements per Table 2 for the required tests.
Qualification Definition per Appendix 1.
A part in a product family is qualified with 3 lots
of generic data. The part to be qualified is
slightly more complex, with similar product
Review Table 3 to determine which tests from
functionality, meeting the product family
Table 2 should be considered. One (1) lot
qualification definition per Appendix 1.
wafer / assembly lot and sample sizes per
Examples for one (1) lot wafer / assembly
Table 2 for the required tests.
qualification, would be, increasing ADC
performance from 12 to 14 bits or package pin
count from 16 to 20.
Review Table 3 to determine which tests from
Part process change. Table 2 should be considered. Lot and sample
sizes per Table 2 for the required tests.
The electrical end-point testing on at least 3 lots
Part was environmentally tested to all the test (that completed qualification testing) must meet
extremes, but was electrically end-point tested or exceed the temperature extremes for the
at a temperature less than the Grade required. device Grade required. Sample sizes shall be
per Table 2.
Qualification/Requalification involving multiple
Refer to Appendix 1, Section A1.5.
sites.
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The cases listed in the generic data portion of the table signify those scenarios in which a product and site
combination has been previously qualified and generic data exists. The use options of generic data described
in each case define the allowable generic data for device An in the qualification portion of the table.
No Option
2A C F 3
• 3 lots using An (new test)
B from a different
B
product family No Option
2B D E 3
• 3 lots AnCE (new test)
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When the specific product or process attribute to be qualified or requalified will affect more than one
wafer fab site or assembly site, a minimum of one lot of testing per affected site is required.
When the specific product or process attribute to be qualified or requalified will affect more than one
wafer fab family or assembly family, the qualification test vehicles should be: 1) One lot of a single
device type from each of the families that are projected to be most sensitive to the changed attribute,
or 2) Three lots total (from any combination of acceptable generic data and stress test data) from the
most sensitive families if only one or two families exist.
Below is the recommended process for qualifying changes across many process and product families:
b. Identify the critical structures and interfaces potentially affected by the proposed process change.
c. Identify and list the potential failure mechanisms and associated failure modes for the critical
structures and interfaces (see the example in Table A1.3). Note that steps (a) to (c) are equivalent
to the creation of an FMEA.
d. Define the product groupings or families based upon similar characteristics as they relate to the
structures and device sensitivities to be evaluated, and provide technical justification to document
the rationale for these groupings.
e. Provide the qualification test plan, including a description of the change, the matrix of tests, and
the representative products that will address each of the potential failure mechanisms and
associated failure modes.
f. Robust process capability must be demonstrated at each site (e.g., control of each process step,
capability of each piece of equipment involved in the process, equivalence of the process step-by-
step across all affected sites) for each of the affected process steps.
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Typed or
Printed:
Signature:
Title:
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A3.1 Purpose
The purpose of this Appendix is to define a guideline for opening plastic packaged devices so that
reliable wire pull or bond shear results will be obtained. This method is intended for use in opening
plastic packaged devices to perform wire pull testing after temperature cycle testing or for bond shear
testing.
A3.2.1 Etchants
Various chemical strippers and acids may be used to open the package dependent on your experience
with these materials in removing plastic molding compounds. Red Fuming Nitric Acid has demonstrated
that it can perform this function very well on novolac type epoxies, but other materials may be utilized
if they have shown a low probability for damaging the bond pad material.
Various suitable plasma stripping equipment can be utilized to remove the plastic package material.
A3.3 Procedure
a. Using a suitable end mill type tool or dental drill, create a small impression just a little larger than
the chip in the top of the plastic package. The depth of the impression should be as deep as
practical without damaging the loop in the bond wires.
b. Using a suitable chemical etchant or plasma etcher, remove the plastic material from the surface
of the die, exposing the die bond pad, the loop in the bond wire, and at least 75% of the bond wire
length. Do not expose the wire bond at the lead frame (these bonds are frequently made to a silver
plated area and many chemical etchants will quickly degrade this bond making wire pull testing
impossible).
c. Using suitable magnification, inspect the bond pad areas on the chip to determine if the package
removal process has significantly attacked the bond pad metallization. If a bond pad shows areas
of missing metallization, the pad has been degraded and shall not be used for bond shear or wire
pull testing. Bond pads that do not show attack can be used for wire bond testing.
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A4.1 Plans
A4.2 Results
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Part Attributes Part to be Qualified Generic Family Part A Generic Family Part B
A1.3 Assembly Process – Plastic, Ceramic, or Flip-Chip BGA
Assembly Site
Package Type (e.g., DIP, SOIC,
QFP, PGA, PBGA, FC-BGA)
Range of Paddle/Flag Size
(maximum & minimum dimensions)
Qualified for the Die Size/Aspect
Ratio Under Consideration
Worst Case Package (e.g.,
package warpage due to CTE
mismatch)
Substrate Base Material (e.g.,
PBGA, FC-BGA)
Leadframe Base Material
Die Header / Thermal Pad Material
Leadframe Plating Material &
Process (internal & external to the
package)
Die Attach Material
Wire Bond Material & Diameter
Wire Bond Method, Presence of
Downbonds, & Process
Plastic Mold Compound Material,
Organic Substrate Material, or
Ceramic Package Material
Plastic Mold Compound Supplier/ID
Solder Ball Metallization System (if
applicable)
Heatsink Type, Material, &
Dimensions
Underfill Material
Redistribution Layer, UBM & Bump
Material
Die Preparation/Singulation
Note 1: Design Library cells need to follow guidelines for temperature ranges, voltage ranges, speed,
performance, and power dissipation as defined in Appendix 1.
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Use the following criteria to determine if a part is a candidate for EMC testing:
a. Digital technology, LSI, products with oscillators or any technology that has the potential of
producing radiated emissions capable of interfering with communication receiver devices.
Examples include microprocessors, high speed digital IC's, FET's incorporating charge pumps,
devices with watchdogs, and switch-mode regulator control and driver IC's.
b. All new, requalified, or existing IC's that have undergone revisions from previous versions that have
the potential of producing radiated emissions capable of interfering with communication receiver
devices.
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Use the following criteria to determine if a part is a candidate for SER Testing:
a. The part use application will have a significant radiation exposure such as an aviation application
or extended service life at higher altitudes.
b. SER testing is needed for devices with large numbers of SRAM or DRAM cells ( 1 Mbit). For
example: Since the SER rates for a 130 nm technology are typically near 1000 FIT/MBIT, a
device with only 1,000 SRAM cells will result in an SER contribution of ~1 FIT.
c. Bump material making die to package connections for Flip Chip package applications.
d. Mitigating factors such as implementation of Error Correcting Code (ECC) and Soft Error
Detection (SED).
a. Change in basic SRAM/DRAM transistor cell structure (e.g., Leff, well depth and dopant
concentration, isolation method).
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Successful completion of the test requirements in Table 2 allows the claim to be made that the part is
AEC Q100 qualified. Additional testing may be agreed between suppliers and users depending on
more demanding application environments. To address these more stringent conditions, application
based Mission Profiles may be used for a reliability capability.
A mission profile is the collection of relevant environmental and functional loads that a component will
be exposed to during its use lifetime.
A7.1.1 Purpose
This appendix provides information on an approach that can be used to assess the suitability of a
component for a given application and its mission profile for unique requirements. The benefit of
applying this approach is that, in the end, the reliability margin between the component (specification)
space and the application (condition) space may be shown.
• Section A7.2 demonstrates the relation between AEC-Q100 stress conditions / durations and
a typical example of a set of use life time and loading conditions.
• Section A7.3 describes the approach, supported by flow charts, which can be used for a
reliability capability assessment starting from a mission profile description.
A7.1.2 References
The use lifetime assumptions drawn here are an example used for demonstration purpose only. Many
typical mission profiles will differ in one or more characteristics from what is shown below.
The mission profile itself is generated by adding information on thermal, electrical, mechanical and any
other forms of loading under use conditions to the above lifetime characteristics. Examples of these
and how they relate to the test conditions in Table 2 are shown in Table A7.1.
The example basic calculations in Table A7.1 for each of the major stress tests demonstrate how one
can derive suitable test conditions for lifetime characteristics based on reasonable assumptions for the
loading. Caution should always be taken on use of excessive test conditions beyond those in Table 2,
because they may induce unrealistic failure mechanisms and/ or acceleration. Please note that the
mission profile in Table A7.1 is for reference only, and should not be construed as absolute use
conditions. It is highly recommended that a supplier consult with users in order to ensure the mission
profile used is adequate for the intended applications.
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This section demonstrates how to perform a more detailed reliability capability assessment in cases
where the application differs significantly from existing and proven situations:
These considerations may result in extended test durations. In addition, there may be components
manufactured in new technologies and/or containing new materials that are not yet qualified. In such
cases, unknown failure mechanisms may occur with different times-to-failure which may require
different test methods and/or conditions and/or durations.
For these cases, two flow charts are available to facilitate both the user and the supplier in a reliability
capability assessment:
• Flow Chart 1 in Figure A7.1 describes the process at the supplier to assess whether a new
component can be qualified by AEC-Q100.
• Flow Chart 2 in Figure A7.2 describes (1) the process at the user to assess whether a certain
electronic component fulfills the requirements of the mission profile of a new Electronic Control
Unit (ECU); and (2) the process at the supplier to assess whether an existing component
qualified according to AEC-Q100 can be used in a new application.
For details on how to apply this method, please refer to SAE J1879, SAE J1211, and/or ZVEI Handbook
for Robustness Validation of Semiconductor Devices in Automotive Applications.
In summary, the flow charts result in the following three clear possible conclusions:
This part of the flow first provides the input for the assessment by generating the mission profile.
A proper mission profile is the key for setting a meaningful test plan or performing any kind of
reliability assessment.
The decision for following the basic calculation flow should be based on the data which is
available for the used technology. If the technology is mature, failure mechanisms are known
and the models are well calibrated and mature, then the supplier shall do the basic calculation
as described in the flow. The outcome is the proof that standard stress test conditions can be
used.
Examples for cases when a basic calculation shall not be done but part B of the flow should be
entered:
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• First, the technology or materials are unknown to the supplier and/or might introduce
unknown/uncharacterized failure mechanisms or the current acceleration models have
not been verified. Then, ability to apply the basic calculation must be demonstrated or
would be considered invalid.
• Second, the basic calculation indicates that the standard stress test conditions are not
sufficient to validate the mission profile.
In both cases a mission profile specific qualification test plan is required. The stress test
conditions shall be derived by taking the mission profile, the relevant failure mechanisms and
acceleration models into account.
JESD94 provides guidance to the selection of the relevant failure mechanisms as well as to
deriving or selecting the appropriate reliability and acceleration models.
[C] Robustness Validation may be applied with detailed alignment between user and supplier.
The flow so far targets still a qualification according to the mission profile on a product level.
There might be limitation of doing so. Reasons for not performing a full qualification on a
product level might be but are not limited to:
• Occurrence of failure mechanisms with high and low acceleration in the same product.
The stress test condition to cover the low accelerated mechanism, might lead to wear
out with respect to the high accelerated mechanism making it impossible to prove the
lifetime requirement for both mechanisms on product level.
• Extremely long test times due to extraordinary mission profile durations.
• Insufficient observability of a failure mechanism on product level.
In that case the use of advanced reliability methods using generic data generated using test
vehicles is recommended. This data is typically gathered during technology development and
can be reused for reliability prediction. The Robustness Validation flow provides guidance how
to generate and use this data.
In addition, not shown in the flow charts, the expected end of life failure rate may be an important
criterion. Regarding failure rates, the following points should be considered:
• No fails in 231 devices (77 devices from 3 lots) are applied as pass criteria for the major
environmental stress tests. This represents an LTPD (Lot Tolerance Percent Defective) = 1,
meaning a maximum of 1% failures at 90% confidence level.
• This sample size is sufficient to identify intrinsic design, construction, and/or material issues
affecting performance.
• This sample size is NOT sufficient or intended for process control or PPM evaluation.
Manufacturing variation failures (low ppm issues) are achieved through proper process controls
and/or screens such as described in AEC-Q001 and AEC-Q002.
• Three lots are used as a minimal assurance of some process variation between lots. A
monitoring process has to be installed to keep process variations under control.
• Sample sizes are limited by part and test facility costs, qualification test duration and limitations
in batch size per test.
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Figure A7.1: Flow Chart 1 – Reliability Test Criteria for New Component
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Table A7.1: Example Basic Calculations for AEC-Q100 Stress Test Conditions and Durations
Arrhenius
tu = 12,000 hr Ea 1 1 Ea = 0.7 eV
(average operating use A f = exp • − (activation energy; 0.7 eV is a
tt = 1393 hr
k B Tu Tt
High Tt = 125°C (test time)
time over 15 yr) typical value, actual values
Temperature (junction 1000 hr
depend on failure mechanism and
Operation Operating temperature in
Tu = 87°C range from -0.2 to 1.4 eV) tu
(average junction
Life
(HTOL)
test
environment)
Also applicable for High
Temperature Storage Life (HTSL)
t t =
temperature in use
and NVM Endurance, Data
-5
kB = 8.61733 x 10 eV/K Af
environment) (Boltzmann’s Constant)
Retention Bake, & Operational Life
(EDR)
nu = 54,750 cls
Coffin Manson nt =1034 cls
(number of engine m=4
∆Tt = 205°C (number of cycles
Tt
m
on/off cycles over 15 yr (Coffin Manson exponent; 4 is to
(thermal cycle
Thermo- of use) Temperature A f = be used for cracks in hard metal in test)
1000 cls
Tu
temperature
mechanical Cycling alloys, actual values depend on
change in test
∆Tu =76°C (TC) failure mechanisms and range
(average thermal cycle
environment:
-55°C to +150°C) Also applicable for Power from 1 for ductile to 9 for brittle n=n t
u
temperature change in Temperature Cycle (PTC) materials) Af
use environment)
tu = 131,400 hr
(average on/off time
over 15 yr of use) Hallberg-Peck p=3
RHt = 85% p (Peck exponent, 3 is to be used
A =
(relative humidity RH Ea 1 1
RHu = 74% t for bond pad corrosion) Tt = 960 hr
in test f • exp • −
(average relative Temperature k B Tu Tt
Humidity humidity in use Humidity
environment)
RH u
Ea = 0.8 eV t t =
tu
1000 hr
(Option 1) environment) Bias (activation energy; 0.8 eV is to be Af
Tt = 85°C
(THB) Also applicable for Highly used for bond pad corrosion)
(ambient
Tu = 32°C Accelerated Steam Test (HAST)
temperature in
(average temperature and Unbiased Humidity Steam Test kB = 8.61733 x 10-5 eV/K
test environment)
in use environment: (UHST). See Notes. (Boltzmann’s Constant)
9% @ 87°C - time on
and 91% @ 27°C - time off)
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Table A7.1: Example Basic Calculations for AEC-Q100 Stress Test Conditions and Durations (continued)
Example Mission Profile Stress Acceleration Model Calculated Test Q100 Test
Loading Stress Test Model Parameters
Input Conditions (all temperatures in K, not in °C) Duration Duration
tu = 131,400 hr
(average on/off time
over 15 yr of use) Hallberg-Peck p=3
RHt = 85% p (Peck exponent, 3 is to be used
A =
(relative RH Ea 1 1
RHu = 74% t for bond pad corrosion) Tt = 53 hr
Highly humidity in test f • exp • −
(average relative k B Tu Tt
Humidity humidity in use
Accelerated environment)
RH u
Ea = 0.8 eV t t =
tu
Steam 96 hr
(Option 2) environment)
Test Tt = 130°C
(activation energy; 0.8 eV is to be Af
Also applicable for Temperature used for bond pad corrosion)
(HAST) (ambient Humidity Bias (THB) and Unbiased
Tu = 32°C
temperature in Humidity Steam Test (UHST).
(average temperature kB = 8.61733 x 10-5 eV/K
test environment)
in use environment: See Notes. (Boltzmann’s Constant)
9% @ 87°C - time on
and 91% @ 27°C - time off)
Notes:
• Autoclave (121°C/100%RH) is a highly accelerated test using a saturated moisture condition that will tend to uncover failure mechanisms not seen in normal use conditions. For
this reason, autoclave is not a test whose test conditions can be derived through models and assumptions. The current test conditions were selected decades ago and the test has
been used as part of a standard qualification ever since.
• Most Pressure Pot testing is performed with an Al Pressure Pot. Air purging is done at 100°C boiling water, and with both steam and liquid escaping from the vent. The chamber
walls are not independently heated at all. Control of the chamber wall temperature; air purging procedure, during ramp-up; ramp-down temperature and pressure and overall
temperature and pressure are key. In addition, when the test is ended the heater is turned off and the vent is opened. It takes about 3 minutes to fully vent the pot. A significant
concern is that venting before the pot chamber drops to 100°C, can cause a pressure differential from the >100°C residual hot device and cause any water trapped in device void
to create a pop-corning type of delamination.
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AEC - Q100 - REV-J
August 11, 2023
Automotive Electronics Council
Component Technical Committee
Revision History
A May 19, 1995 Added copyright statement. Revised Sections 2.3, 2.4.1, 2.4.4, 2.4.5, 2.8,
3.2 and 4.2, Tables 2, 3, 4 and Appendix 1, 2. Added Appendix 3.
B Sept. 6, 1996 Revised Sections 1.1, 1.2.3, 2.3, 3.1, and 3.2.1, Tables 2, 3, and 4, and
Appendix 2.
C Oct. 8, 1998 Revised Sections 1.1, 1.1.3, 1.2.2, 2.2, 2.3, 2.4.2, 2.4.5, 2.6, 3.1, 3.2.1,
3.2.3, 2.3.4, 4.1, and 4.2, Tables 3 and 4, Appendix 2, and Appendix 3.
Added Section 1.1.1, Figures 1, 2, and 3, and Test Methods Q100-008 and
-009. Deleted Sections 2.7 and 2.8.
D Aug. 25, 2000 Revised Sections 1.1 and 2.3, Figures 2, 3, and 4, Tables 2, 3, and 4,
Appendix 1, and Appendix 2. Added Section 2.3.2, Test Methods Q100-
010 and -011, and Figure 1.
G May 14, 2007 Complete Revision. Revised document title to reflect that the stress test
qualification requirements are failure mechanism based. Revised Sections
1, 1.1, 1.2.1, 1.2.2, 1.2.3, 2.3.1, 2.4.4, 2.5, 3.2, 3.2.3, 4.2, and 4.3, Figure
2, Tables 2 and 3, Appendix 2, Appendix 4A, and Appendix 4B. Added
Sections 2.1.1, 3.1.1, Table 2 and 3 entries (test #D4, D5, E10, and E11),
Appendix 6, and Test Method Q100-012. Deleted Table 2A.
H Sept. 11, 2014 Complete Revision. Revised Sections 1.2.1, 1.3.1, 1.3.3, 2.2, 2.3.1, 2.3.3,
2.4.1, 2.4.5, 2.5, and 3.2.3, Figure 2, Tables 1 and 2, Appendix 1,
Appendix 4A, Appendix 4B, and Revision History. Added Revision
Summary, Sections 1.2.4, 1.3.2, 1.3.4, 1.3.5, and 3.3, Table 2 and 3 entry
(test #E12), Table 2 Legend (Note L), Tables A1.1 and A1.2, Appendix 7,
Figures A7.1 and A7.2, and Table A7.1. Deleted Section 3.1.1, Table 2
and 3 entries (test #E2 and E8).
J Aug. 11, 2023 Complete Revision. Revised document title to clearly state the Automotive
focus. Revised Table of Contents, Sections 1.2.1, 1.2.2, 1.2.3, 1.3.1, 1.3.2,
2.1.1, 2.4.1, 2.4.2, 2.5.1, 2.5.4, 2.5.5, 3.1, 3.3, 3.4, 4.2, 4.3, Table 2, Table
2 Legend, Table 3, Figure 3, Appendix 1, Appendix 2, Appendix 4,
Appendix Template 4A, Appendix Template 4B, and Appendix 7. Added
Revision Summary, Sections 1.3.6, 2.3, 3.6, and Figure 1. Deleted Section
1.2.4.
Page 44 of 44