Th545i Specification Sheet English
Th545i Specification Sheet English
Th545i Specification Sheet English
Production monitoring
To ensure maximum utilization of the rated payload on every
trip, Toro™ TH545i truck can be equipped with Sandvik’s
Integrated Weighing System (IWS) for trucks. For an accurate
result, the IWS considers the environmental temperature
and the truck’s inclination angle, and it is equipped with
three-point measurement of the loaded weight in the box.
Real time weighing and signal lights – red, orange and green
– advise the loader operator to ensure the rated capacity is
reached before moving forward.
2 Toro™ TH545i
Toro™ TH545i 3
READY FOR DIGITALIZATION
Toro™ TH545i truck has been optimized for use with open and scalable modular suite that gives you flexibility
AutoMine®, Sandvik´s robust mining automation system to expand and work with a full range of equipment,
for increased safety, productivity and lower costs. systems and networks.
4 Toro™ TH545i
SUPERIOR OPERATOR
ENVIRONMENT & SAFETY
Toro™ TH545i 5
EASE OF MAINTENANCE AND
SERVICEABILITY
Toro™ TH545i truck is designed for ground level daily maintenance. When getting to the top of the equipment is
required, the access system provides a steady grip, including 3-point contact high contrast handles and anti-slip
steps. Standard features improving safety of maintenance include lockable main switch, articulation lock, box support
and wheel chocks, among others. Sandvik Intelligent Control System monitors the equipment health and provides
early warnings.
SMART MAINTENANCE
To minimize the need to move around the machine or
use special tools, the 5.7” touch screen color display
in the operator’s compartment provides service
information, easy system diagnostics and alarm log files.
An automatic brake test with diagnostics and logging
can also be performed from the display. While the
Sandvik Intelligent Control System monitors air, hydraulic
and transmission filters.
Toro™ TH545i 7
LOW COST PER TONNE HAULED
ROBUST AND RELIABLE POWERTRAIN FEA OPTIMIZED FRAMES
The engine and drivetrain components are based on the Toro™ TH545i truck has welded steel box structures
proven TH540 truck. This includes a transmission with used in the frame provide strong resistance to shock
automatic gear shifting and torque converter lock up loads and are optimized to reduce stresses and extend
ensuring fast ramp speeds. frame lifetime. The frame is computer designed, using
Finite Element Analysis (FEA) and made from high
SUPERIOR BRAKING POWER strength structural steel for superior strength to weight
The standard engine brake provides superior braking ratio.
power downhill for safer tramming, shorter cycle times
and reduced brake wear as well as improved reliability PROVEN LOAD SENSE HYDRAULICS
through the elimination of a retarder. Durable axles use A proven Load Sense Hydraulic system with variable
limited slip differentials to maintain traction and spring displacement piston pumps provides on demand
applied hydraulic release brakes for safer braking. Top pressure and flow for greater efficiency, enabling
speeds can be reduced by optional gear limiting to increased tractive effort and reduced fuel consumption.
improve safety in narrow tunnels and rough roads. EFFICIENT COOLING FOR INCREASED PERFORMANCE
LOW EMISSION STAGE V ENGINE OPTION Separate side mounted brake, hydraulic and transmission
The 405kW Stage V engine, available as an option, offers cooling provides increased performance in hot
the best-in-class MSHA and CANMET ventilation rates conditions underground. A more efficient cooling circuit
with Ultra Low Sulphur Diesel fuel. This engine's exhaust leads to lower oil temperatures, reducing stress on the
after treatment system consists of a selective catalytic system, extending component lifetimes, and minimizing
reduction system (SCR) using diesel exhaust fluid to oil leaks.
reduce emissions of nitrogen oxides. The SCR delivers LONGLIFE STEEL PIPING
compliance with Stage V emissions regulations across Extensive use of hydraulic steel piping throughout the
European Union and other countries, without sacrificing Toro™ TH545i truck delivers longer lifetime and easier
performance and fuel efficiency. maintenance access than hydraulic hoses.
8 Toro™ TH545i
SANDVIK 365 PARTS & SERVICES
LIFETIME SUPPORT
Having great equipment is only part of the story. What makes working with Sandvik an unbeatable experience is
the blend of lifetime support we can provide through our broad offering of genuine parts & components, services
and digital innovations.
At the heart of this package lies a combination of skilled people, integrated processes & systems and a global
footprint.
Our learnings over this time have helped us to understand not only capturing the data but analyzing it to provide
insights which deliver tangible value to our customers. Remote Monitoring Service is one example - the service
leverages state of the art cloud technologies and AI to convert machine data into actionable information, hence
enabling the prevention and prediction of breakdowns before they happen.
Toro™ TH545i 9
TECHNICAL SPECIFICATION
TORO™ TH545i
Toro™ TH545i is a high performance 45 tonne articulated CAPACITIES
underground dump truck for use in 4.5 x 4.5 meter Maximum payload capacity 45 000 kg
haulage ways. The truck’s performance is based on (SAE heaped 2:1)
proven design, high engine power and high payload Standard dump box 22.0 m³
related to own weight. Dump box range 18 - 26 m³
This robust and intelligent truck delivers benefits in SPEEDS (LEVEL/LOADED) WITH ENGINE VOLVO TAD1641VE-B
safety, productivity and profitability. Safety, health and 1st gear 5.4 km/h
comfort are enhanced with enclosed and vibration 2nd gear 7.2 km/h
isolated cabin. Optional EU Stage V engine will further 3rd gear 9.8 km/h
help reducing the fuel consumption and emissions 4th gear 12.9 km/h
without sacrificing the high productivity. 5th gear 17.1 km/h
6th gear 22.6 km/h
Toro™ TH545i truck features a wide range of intelligence 7th gear 30.7 km/h
integrated technology, such as Sandvik Intelligent Control
system, My Sandvik Digital Services and Automation DUMP BOX MOTION TIMES & MOVEMENTS
compatibility as standard, supplemented with Onboard Discharging time 14 sec
Weighing System option for tracking the payload. With Dumping angle 62 °
the latest addition of the AutoMine® Trucking Onboard
option, Toro™ TH545i enables autonomous haulage for OPERATING WEIGHTS *
both transfer level and decline ramp application. Total operating weight 36 000 kg
Front axle 26 500 kg
Rear axle 9 500 kg
LOADED WEIGHTS *
Total loaded weight 81 000 kg
Front axle 37 900 kg
Rear axle 43 100 kg
10 TS-TH545i-19/ENG/METRIC
OPERATIONAL CONDITIONS AND LIMITS CONVERTER
Environmental temperature From -20°C to +50°C Dana C9000 Series with Lock up
Standard operating altitude With engine Volvo TAD1641VE - B
from -1500 m to +1000 m at 25 AXLES
°C without rated power derate Front axle Kessler D106 series, spring
applied hydraulic operated brakes,
equipped with standard
REQUIREMENTS AND COMPLIANCE
differential, oscillation
Compliance with 2006/95/EC Low voltage directive
Rear axle Kessler D106 series, spring
Compliance with 2004/108/EC Electromagnetic compatibility
applied hydraulic operated brakes,
directive
equipped with standard differential
Compliance with 2006/42/EC Machinery directive (Equipment for EU
area, achieved with relevant options)
TIRES
Design based on ISO 19296:2018 Mining - Mobile machines working
Tire size (Tires are application 29.5 R 25 E4 **
underground - Machine safety
approved. Brand and type
Design based on MDG 15. Guideline for mobile and transportable
subject to availability.)
equipment for use in mines. (Equipment for Australia, achieved with
relevant options)
"Electrical system based on IEC 60204-1. Safety of HYDRAULICS
machinery – Electrical equipment of machines – Part 1:
General requirements" MAIN COMPONENTS
"CONTAINS FLUORINATED GREENHOUSE GASES Filling pump for hydraulic oil
Refrigerant R134a under pressure max 38 bar/550 PSI: Door interlock for brake hydraulics
Filled weight: 2,0 kg Oil cooler for hydraulic and transmission oil capability up to 55°C
CO2e: 2,860 tons ambient temperature
GWP: 1430 Fittings ORFS
Information based on the F Gas Regulation (EU) No 517/2016" Hydraulic oil tank capacity 225 l
Sight glass for oil level 2 pcs
STEERING HYDRAULICS
POWER TRAIN
Fully hydraulic, center articulad, power steering with two double
acting cylinders.
ENGINE
Steering main valve Pilot operated
Diesel engine Volvo TAD1641VE (Tier 2 )
Steering hydraulic cylinders 125 mm, 2 pcs
Engine brake Yes
Steering pump Variable displacement piston
Output 450 kw (603 hp) @ 1800 rpm
pump
Torque 2913 Nm @ 1200 rpm
Number of cylinders In-line 6
DUMP BOX HYDRAULICS
Displacement 16.1 l
Fully hydraulic system, equipped with variable displacement piston
Cooling system Liquid cooled
pump. Oil flows to box hydraulic system from the steering hydraulics.
Combustion principle 4-stroke, direct injection, turbo,
Oil flow from the brake circuit pump is divided to the brake system
after cooler
and oil cooler motor.
Air filtration Dry type
Hydraulic pump Variable displacement piston pump
Electric system 24 V
Control valve Solenoid operated
Emissions Tier 2, Euro Stage II
Main valve Solenoid operated
Ventilation rate CANMET 34,800 CFM
Cylinders 160 mm, 2 pcs
(Ultra low sulphur diesel) MSHA 30,000 CFM
Particulate index MSHA Particulate Ventilation Index
BRAKES
(Ultra low sulphur diesel) 5,000 CFM
Service brakes are spring applied; hydraulically operated multi disc
Exhaust system Catalytic purifier with muffler
wet brakes on all wheels. Two independent circuits: one for the front
Average fuel consumption 58 l/h
and one for the rear axle. Service brakes also function as an
at 50% load
emergency and parking brake. Brake system performance complies
Fuel tank refill capacity 620 l
with requirements of EN ISO 3450, AS2958.1 and SABS 1589.
Neutral brake
TRANSMISSION Automatic brake activation system, ABA
Fully automatic transmission with electric shifting system. Electrically driven emergency brake release pump
Seven gears forward and two reverse. Foot operated brake pedal valve, fully modulated
Dana 8000 Series Brake oil tank capacity 95 l
TS-TH545i-19/ENG/METRIC 11
OPERATOR’S COMPARTMENT MEASURED SOUND LEVEL
The sound pressure level and sound power level at the operator’s
compartment have been determined in stationary conditions on
Toro™ TH545i cabin uses dust and noise resistant upholstery high idle and at full load, with engine Volvo TAD1641VE-B Tier 2.
materials and is ROPS and FOPS certified to protect the operator in
Sound pressure level
case of roll over or falling objects. The cabin includes illuminated 80 dB
LpA [dB re 20 μPa]
entrance with three-point contact handles and anti-slip steps, as well
Sound power level
as emergency exits. In addition, the cabin is mounted on rubber 119 dB
LWA [dB ew 1 p W]
mounts to reduce whole body vibration.
CABIN
ROPS certification according to EN ISO 3471 CONTROL SYSTEM, DASHBOARD AND DISPLAYS
FOPS certification according to EN ISO 3449 Sandvik Intelligent Control system
Sealed, air conditioned, over pressurized, noise suppressed closed Critical warnings and alarms displayed as text and with light, warning
cabin and alarm recorded to the control system log
Sound absorbent material to reduce noise 5.7” Display with adjustable contrast and brightness
Safety glass windows Instrument panel with illuminated switches
Cabin mounted on rubber mounts to the frame to reduce vibrations My Sandvik Digital Services Knowledge Box™ on-board hardware
Air conditioning unit located outside the cabin to reduce noise inside AutoMine® Trucking compatibility
the cabin
Cyclone pre-filter for A/C device
Adjustable steering wheel
No high pressure hoses in the operator’s compartment FRAME
Inclinometers to indicate operating angle
REAR AND FRONT FRAME
Dump box alarm buzzer in the cabin
High strength structure with optimized material thicknesses.
Emergency exit
Reduced own weight for higher overall hauling capacity and long
Floor washable with water to reduce dust
structural lifetime. Welded steel construction.
Three-point contact access system with replaceable and colour
Central hinge with adjustable lower bearing
coded handles and steps
Tanks are part of the frame structure
12 V output
Automatic central lubrication
Remote circuit breaker switch
12 TS-TH545i-19/ENG/METRIC
ILLUMINATION OPTIONS
Illuminance Eav with 2 pieces of 50 W led lights at a distance of 20
ANSUL Twin fire suppression system (CE)
m in front of the truck:
Arctic package 120 V (preheater for hydr. oil tank, transmission and
Head lights, low beam Eav. 42 lx
engine block)
Illuminance Eav with 2 pieces of 50 W led lights at a distance of 20 m Arctic package 240 V (preheater for hydr. oil tank, transmission and
behind the truck:
engine block)
Reversing lights, low beam Eav. 41 lx AutoMine® Trucking: Onboard Package
Toro™ TH545i is compliant with the South African Mine health and CE declaration of conformity
safety act 29 of 1996, as the average light intensity in the direction Cold climate package (incl. cabin heater, cabin window defroster
of travel is more than 10 lux at a distance of 20 m.
and side mirrors with defrost system)
Control System Toolkit
INCLUDED SAFETY FEATURES Cover grills for lamps
CRN pressure accumulators
Total height (mm) 2560 2742 2900 2950 3100 2982 3260 3300
TS-TH545i-19/ENG/METRIC 13
GRADE PERFORMANCE
Volvo TAD1641VE - B (Tier 2)
3% rolling resistance, with lock-up
EMPTY
Percent grade 0.0 2.0 4.0 6.0 8.0 10.0 12.5 14.3 17.0 20.0
Ratio 1:12 1:10 1:8 1:7 1:6 1:5
1st gear (km/h) 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.3 5.3
2nd gear (km/h) 7.2 7.2 7.1 7.1 7.1 7.1 7.1 7.0 7.0 7.0
3rd gear (km/h) 9.8 9.7 9.7 9.7 9.6 9.6 9.5 9.5 9.5 9.4
4th gear (km/h) 12.9 12.8 12.8 12.7 12.6 12.6 12.5 12.4 12.4 12.3
5th gear (km/h) 17.1 16.9 16.8 16.7 16.6 16.5 16.3 16.2 15.7 14.6
6th gear (km/h) 22.6 22.4 22.2 22.0 21.8 21.6 20.6 19.3 17.1
7th gear (km/h) 30.7 30.3 30.0 29.6 28.5 25.7
LOADED
Percent grade 0.0 2.0 4.0 6.0 8.0 10. 0 12.5 14.3 17.0 20.0
Ratio 1:12 1:10 1:8 1:7 1:6 1:5
1st gear (km/h) 5.4 5.4 5.4 5.3 5.3 5.3 5.3 5.2 5.2 5.2
2nd gear (km(h) 7.1 7.1 7.1 7.0 7.0 6.9 6.9 6.8 6.7 6.4
3rd gear (km/h) 9.7 9.6 9.5 9.5 9.4 9.3 9.0 8.5 7.6
4th gear (km/h) 12.8 12.6 12.5 12.3 12.1 11.2 9.7
5th gear (km/h) 16.8 16.6 16.3 15.6 13.6
6th gear (km/h) 22.2 21.8 20.4
7th gear (km/h) 30.0 28.2
GRADE PERFORMANCE
Volvo TAD1385VE (Stage V)
3% rolling resistance, with lock-up
EMPTY
Percent grade 0.0 2.0 4.0 6.0 8.0 10. 0 12.5 14.3 17.0 20.0
Ratio 1:12 1:10 1:8 1:7 1:6 1:5
1st gear (km/h) 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.3 5.3
2nd gear (km(h) 7.2 7.2 7.1 7.1 7.1 7.1 7.0 7.0 7.0 7.0
3rd gear (km/h) 9.8 9.7 9.7 9.7 9.6 9.6 9.5 9.5 9.4 9.4
4th gear (km/h) 12.9 12.8 12.8 12.7 12.6 12.5 12.4 12.4 12.3 12.1
5th gear (km/h) 17.0 16.9 16.8 16.7 16.5 16.4 16.3 15.9 14.6 13.0
6th gear (km/h) 22.7 22.4 22.1 21.9 21.7 21.1 18.8 17.1
7th gear (km/h) 30.7 30.3 29.8 29.4 26.3 21.5
LOADED
Percent grade 0.0 2.0 4.0 6.0 8.0 10. 0 12.5 14.3 17.0 20.0
Ratio 1:12 1:10 1:8 1:7 1:6 1:5
1st gear (km/h) 5.4 5.4 5.4 5.3 5.3 5.3 5.2 5.2 5.2 5.1
2nd gear (km(h) 7.1 7.1 7.0 7.0 6.9 6.9 6.8 6.8 6.4 5.7
3rd gear (km/h) 9.6 9.6 9.5 9.4 9.3 9.2 8.3 7.6
4th gear (km/h) 12.6 12.6 12.4 12.3 11.5 10.1
5th gear (km/h) 16.7 16.5 16.2 14.3
6th gear (km/h) 22.2 21.7 18.5
7th gear (km/h) 29.9 25.8
14 TS-TH545i-19/ENG/METRIC
DIMENSIONS WITH 22 M3 BOX (STANDARD)
The dimensions are indicative only. Refer to the table below for accurate measurements of Toro™ TH545i.
DIMENSIONS
Overall Machine Length L1 (mm) 10702 10723 10721 10711 10702 10893 11056 11423
Rear Axle to Rear of Machine L2 (mm) 1612 1633 1631 1612 1612 1803 1966 2290
Dump Position Height Max H1 (mm) 5977 6061 6128 6146 6251 6327
SAE Heap Height H2 (mm) 3296 3406 3556 3694 3793 3953 4076 3495
Dumpbox Spillguard H3 (mm) 2560 2742 2900 2950 3103 3262 3300 2863
Discharge Height H4 (mm) 655 640 640 640 660 609 511 892
Ejector bucket tailgate height H5 (mm) 2253
Dump box Cover Height H6 (mm) 6518
Dumpbox width W1 (mm) 3004 3004 3004 3154 3154 3154 3480 3003
Dumpbox turn radius R1 (mm) 5053 5053 5053 5012 5012 5012 4847 5053
Minimum tunnel width T1 (mm) 5564 5564 5564 5593 5593 5593 5705 5564
Tunnel width T2 (mm) 4707 4707 4707 4737 4737 4737 4848 4707
TS-TH545i-19/ENG/METRIC 15
16 Toro™ TH545i
ROCKTECHNOLOGY.SANDVIK
TS3-TH545i-19-ENG/METRIC © Sandvik Mining and Construction Oy 2023. SANDVIK is a registered
trademark owned by Sandvik Intellectual Property AB in Sweden and other countries. Sandvik Mining
and Construction Oy reserves the right to alter specifications without notice. Note: Machines shown
in pictures may be equipped with options.