IECEx
IECEx
IECEx
IP Ratings Guide
INTERNATIONAL HAZARDOUS AREA CLASSIFICATIONS
The IP rating normally has two (but may have three) numbers:
Solids ingress protection Levels 5 and 6 are concerned with dust protection. Level 5 allows
some dust to enter, but not enough to affect equipment operation. Level 6 is fully dust-tight.
These tests are conducted in a dust chamber using fine talcum powder recirculated by a
blower. Depending on the test requirements, a partial vacuum may be drawn through the
enclosure. The vacuum tests are performed for a period of between two and eight hours,
depending on how much air volume is drawn through the cabinet. The duration of the non-
vacuum tests is eight hours.
IP water resistance varies from mild drip resistance, through sprays, jets, and total
immersion. For spray Levels 3 and 4, the water is delivered by either an oscillating tube
which looks like a garden sprinkler, or manually, by a handheld showerhead. The spray
head passes 12.5 liters per minute. The enclosure being tested is exposed for at least three
minutes, or in the case of a large unit, at least one minute for each square meter of surface
as the spray head is slowly moved around.
For Levels 5 and 6, hose nozzles are used. The Level 5 exposure is at 12.5 liters/minute
through a 6.3 mm (1/4 inch) nozzle. Level 6 is a higher pressure and flow test, using a 12.5
mm (1/2 inch) nozzle at a flow rate of 100 liters/minute. For both Levels 5 and 6, the hosing
is conducted from a distance of 2.5 to 3 meters. Exposure time is three minutes.
For Levels 7 and 8 the enclosure is submerged in water. Level 7 tests water submersion for
30 minutes. The enclosure is dunked so that its bottom is 1 meter below the water surface,
and its top is 0.15 meters below the surface. Level 8 is a special test where the
performance level-in terms of duration and external water pressure (which is proportional to
depth)-are agreed on by the vendor and the user.
2 Protected against impact of 0.375 joule (e.g. 250 g weight falling from 15 cm height).
3 Protected against impact of 0.5 joule (e.g. 250 g weight falling from 20 cm height).
4 Protected against impact of 2.0 joule (e.g. 500 g weight falling from 40 cm height).
5 Protected against impact of 6.0 joule (e.g. 1.5 kg weight falling from 40 cm height).
6 Protected against impact of 20.0 joule (e.g. 5 kg weight falling from 40 cm height).
IP20 1
IP54 3
IP66 4, 4X
IP67 6
IP68 6P
The United States National Electrical Manufacturers Association (NEMA) also publishes
protection ratings for enclosures similar to the IP rating system published by the
International Electrotechnical Commission (IEC). However, it also dictates other product
features not addressed by IP codes, such as corrosion resistance, gasket aging, and
construction practices. Thus, while it is possible to map NEMA enclosure rating/NEMA
ratings that can satisfy or exceed the IP Code criteria, it is not possible to map IEC ratings
(IP codes) to NEMA enclosure ratings, as the IP Code does not mandate the additional
requirements. The table above indicates the minimum NEMA rating that satisfies or
exceeds a given IP code, but can only be used in that way, not to map IP to NEMA.
By knowing the right IP rating for your electrical enclosure upfront you could save a whole
lot on the back end – especially if your enclosure is going to be used in extreme weather
INTERNATIONAL HAZARDOUS AREA CLASSIFICATIONS
conditions. Look for a product’s IP rating when making a purchase. The product’s IP rating
is your way of knowing that the product is protected from particles or dust or water that may
be present in the environment where you install the product. This is good to know,
particularly when you’re designing your next enclosure for a buyer in Europe.