Mountz Com III Software Manual
Mountz Com III Software Manual
Mountz Com III Software Manual
REV 1 (8/29/2023)
MOUNTZCOM III
SOFTWARE
www.mountztorque.com
MOUNTZCOM III SOFTWARE
Rev 1 (8/29/2023)
Page
Installation & System Requirements 3
Quick Start to Connect a Tool Controller 5
Views Section
Explorer Panel 9
Creating a tool group 10
Adding a new tool 11
Parameter Panel 12
Backup 12
Restore 13
Open & Save 13
Delete / Import / Export 13
Compare 14
Manufacturer Section
History Panel 15
Firmware Update 15
Update XML data 16
ADSync 17
Help Section
Update Software 17
EPC-10
Verify EPC-10 Settings and IP address 45
Create a EPC-10 Group 46
Connect to the EPC-10 47
EPC-10 Menu - Select the Tools 48
Setting 48
Manager 48
Select Tool 49
Tool Manager 49
JOB Manager 50
Log Manager 52
Ensure your system meets these requirements to seamlessly integrate MountzCom III into your tool
management workflow.
Install
A. Run MountzCom Setup.msi to install software.
Log-in button
Username: admin
Password: admin
Add a Tool to the Explorer window by selecting the "Create tool" icon.
Ensure that the desired tool is properly connected via Ethernet cable,
Wi-Fi, RS232, or USB prior to selecting the icon.
Under ‘Tool connect setting’ within the Tool information window. Tool Connect Setting Tool Information
Select the appropriate connection settings. The desired tool will
display under the ‘scanned tool’ dropdown menu for selection.
Depending on the device connection type, the ‘Tool connect
setting’ headers will change based on the connection type
(For example: When the Connect type is Ethernet, Baudrate
changes to Port, and Port changes to IP).
Connection Test
OK Button
Interface Overview
System
menu bar
Explorer
Panel
History Panel
Select Model
Note: After installing the software, an admin role needs to be established. The User Manager icon will
remain shaded gray and unable to access and is only visible to those assigned with the "administrator."
role.
Press the Log-out icon in the top Systems Menu Bar when logging out of the software.
User Manager
Press the User Manager icon in the top User Profile List Edit Profile Info
Systems Menu Barto add or delete user access
to the software.
Delete
button
Language
Explorer Panel
Press the Explorer icon in the top Systems Menu Bar to access
the Explorer panel if it is not displaying. It will show on the left
side by default. The tool management system allows the
registration of multiple tools, enabling the selection and
connection of a registered tool. Management optimization is
achieved through the registration of both user groups and tools.
Create Group Name Press Ok button Group Folder View Multiple Group Folders View
Tool Information
Provide user information for the tool intended for
connection. Input the tool's name and type for
registration. Select the Group folder name already
createdfrom drop down menu (see image bottom right).
Connection Test
The entered information forms the basis for conducting
the connection test, which must be successfully
passed to register the tool.
Parameter Icon
Parameter Panel
Press the Parameter icon in the top Systems Menu Bar to access
the Parameter panel if it is not displaying. It will show on the right
side by default.
Choose the tool in the Explorer panel and press the Backup
button located within the Parameter panel to initiate the
backup process. Once the backup concludes, an entry will
be appended to the parameter panel, accompanied by a
completion message. Select Tool
Backup Button
Pick the tool in the Explorer panel, check the box preceding
the desired item within the Parameter panel, and press the
Restore button to initiate the restoration process (note that
restoration won't function without a selection or with multiple
Select Tool
selections checked). Once the restoration concludes, a
completion message will be displayed.
Restore Button
Import Button
Compare Button
History Panel
Press the History icon in the top Systems Menu Bar to access
the History panel if it is not displaying. It will show on the bottom
area by default.
The figure above is an example of displaying the status of stored history data.
Firmware Update
Press the Update XML Data icon in the top Systems Menu Bar.
Press Update Button
Press + symbol
AD Sync
Software Update
A B C D
Tab Bar
A. Move Tabs: Tabs can be relocated by clicking and dragging on the title section while moving the mouse
cursor within the tab bar region.
C. Split tab: displays can be achieved by placing the mouse cursor at the software's center during tab
movement.
Fastening
Press the Parameters Menu tab. Then select the Fastening icon in the top Parameters Menu Bar.
Add, review and change any fastening parameters for each preset.
Presets
(up to 15)
Fastening
Parameters
Each individual tool encompasses these parameters that can be configured for each preset.
Parameter Type Description
Torque limit (%) Torque Determine how much % limit you want to put on Target torque.
Free speed (rpm) - The speed to reach Angle for free speed.
Soft start (ms) - Set the time to reach the target speed.
Set the point where the Target speed decelerates, and Torque rises.
At this point, it is usually determined that the head of the screw
Seating point torque (%) -
touches the fastener. However, this setting value is also a factor in
the increase in tightening time for Soft joints.
Torque rising time (ms) - Setting the time to rise from sitting point torque to target torque.
Setting the speed from the setting point torque to the completion of
Ramp-up speed (rpm)
the tightening.
Torque compensation (%) Sets the Torque compensation value.
Input /Output
Add, review and change input and output signals (8 Input & 8 Output options).
Screw Count
Advanced Functions
Angles start from engaging Measure the Angle again from the start of the function.
Controller
Controller
MountzCom III offers a range of control settings to match the AD/EC/ECT/EPT. Refer to the table on the
next page for an explanation of the parameters.
Multi Sequence
Multi Sequence
Command Description
None -
Fastening Tightening with the preset you set.
End Exit Multi sequence operation.
Delay Delay for set time.
Select preset # Change to Preset that you set.
Loosening Reverse the number of turns set.
Jump Go to the set Step.
Set the number of tightening sets in
Count value = A
Count A.
Subtract 1 from Count A and move
immediately to the next step if the
Sub if (A)
value is not zero and move two
steps if zero. From the Command Column, select a process step.
1) Set 10 to Count A.
2) Select Preset #1.
3) Wait until the tightening is completed.
4) Rotating in reverse direction by 5 turns.
5) Select Preset #3.
6) Wait until the tightening is completed.
7) Check if the Count A value is -1 and 0. If it's not zero, go to Step 8, if it's zero, go to Step 9.
8) Move to Step 2.
9) Exit Sequence.
Models
Models
Bar code Require bar code scan None Barcode step data:
‘1 to 30’ registered barcode(step)
‘0’ any barcode scan
Network
Network
Press Network in the top Parameters Menu Bar.You can set up the tool's network. However, the parameter
that can be set depends on the tool model.
Parameter Description
Target Port Set the Port for TCP/IP (Remote Server only)
Driver
Driver
Parameter Description
Enter the master password. The parameters below can be modified when
Password
the correct password is entered
Driver Serial no. Set the tool's serial number
Real-Time
Press the Monitoring Menu tab. Then select the Real-Time icon in the top Monitoring Menu Bar.
Real-time can monitor event data that occurs when using the tool. Settings for what data to receive are
selected from the "Select backup data type" item in the Controller from the Settings menu.
Save: Save Real-Time monitor data to a file. Not available during monitoring. The data is stored in a CSV
file, along with the selected Tool model, IP address, MAC address, and storage date.
Open: Loads stored Real-Time monitor data. Not available during monitoring.
Clear: Deletes all Real-Time monitor data that appears on the screen.
Process Capability: Collects only tightening data to display capability indices. The Capability Index
measures capability by comparing the levels required to improve the process with the task results.
Barcode Barcode Barcode data when data is generated. (AD is not provided)
Only items with the Status of "Fastening Complete" and "Fastening NG" are filtered and displayed as a bar
graph, which finally calculates the Cp, Cpk values.
Cp (Capability of process) means how many tightening torques are distributed within the LSL and USL
criteria that are generated based on target, and Cpk (Capability of process, katayori) indicates how constant
the tightening torques appear.
Graph icon
Graph
Graph view can monitor event data when using the tool in a graph form. Settings for the data type to receive
are selected from the "Select backup data type" item in the Controller from the Settings menu.
This process displays event data and captures the output data in graphing format. A total of two graph data
types are shown, with Torque, Current, Speed, Angle, Speed command, Angle command, and Snug angle
charts available only on Channel 1. When you right-click on the chart, a pop-up menu appears, and you can
save it as an image through the function. Data specifications may vary depending on the selected Tool
model.
(No other parameters are read during monitoring. At the bottom of the Software, you will see a warning
statement about it)
Action
A. Save Graph monitor data to a file. Not available during monitoring. The data is stored as a CSV file,
along with the selected Tool model, Firmware version, Serial number, and etc.
B. Open: Loads stored Graph monitor data. Not available during monitoring.
C. Clear: Delete all Graph monitor data displayed on the screen.
D. Auto saving data: Save Graph monitor data automatically to the path you set.
The feature works only when the path is set with Option enabled and is saved in the form.
Data Description
Clamp torque Result torque for value of clamp torque set on ECT+
Error icon
Error
You can view up to eight error records for the selected tool in the most recent order. Access the error codes
and descriptions through the "View error code" button.
Remote icon
Remote
Provides remote control functionality for the selected tool and data for various statuses.
Remote Status
Data Description
A B C D E F G H
Menu Buttons
Auto Customize
Press the Auto Customize icon in the top Monitoring Menu Bar.
This function can be applied by calculating speed, free angle, free speed, and speed point values from the
currently selected tool's fastening data.
How to Use
A. Select the Preset you want to use and set the Target torque.
B. Select joint type. (Soft joint or Hard joint)
C. Press the Start button.
D. Check the items in the analysis result that change during each tightening while fastening the prepared
tightening.
E. Press Apply to save if it progressed normally. If it is not the desired setting value, press the Stop button
instead of the Apply button to cancel it.
F. Checking "Editable" without starting allows you to change the Fastening setting value of the selected
Preset.
3
2
This feature can only be used when EPT cordless screwdriver and USB are connected to a manual
connection, which imports monitoring data stored in the tool in batches. The maximum number of Storable is
approximately 65000, beyond which old data is deleted and new data is added. These data are maintained
even when the tool is powered off.
1. Index
A. Start: Start address of data
B. End: End address of data
C. Count: Total amount of data
2 . Backup
A. Request count: Number of data you want to import.
B. Request: Obtain data by the value entered in "Request count". (Request count is 0 and all requests are
requested)
C. Clear: Delete all received data.
D. Save: Store and save the collected data to a file (specification is the same as the Real-Time monitor
file).
3. Data Display
EPC-10 Icon
EPC-10 Verify EPC-10
10 Settings and IP Address
Setting
Manager
Tool Manager
You can change the name of the tool by selecting the tool you want from the registered tool and pressing the
“…” button in the Tool name item. Changing the name of the tool automatically applies to EPC-10.
EPC
You can easily check the STEP configuration of the selected JOB by pressing the "+" button on
the left side of the JOB in the JOB list
Up/Down Changes the order of the selected JOB Rename Renames the selected JOB
to the top or bottom JOB
Barcode Leads to the JOB barcode
New / Delete / Copy Creates a new JOB / management menu
deletes the selected JOB / copies the selected
JOB
Mountz Inc. features an experienced calibration and Mountz provides rapid service with quality that you
repair staff. Our trained technicians can calibrate can trust as we offer three state-of-the-art
state calibration
and repair most tools. lab and repair facilities.
About Mountz
Mountz, The Torque Tool Specialists®, has been a We are committed to forging a safer world through
leader in the torque tool industry for more than 58 precision and accuracy and by innovating every day.
years. Engineered in the Silicon Valley and serving
the globe, Mountz focuses on delivering high
high-quality
torque products, services, and solutions to ensure
customers can always proceed with confidence.
www.mountztorque.com