EC-90xx Installation Manual
EC-90xx Installation Manual
EC-90xx Installation Manual
ECDIS / ECS
EC-9000 Series
ECS-9000 Series
Installation Manual
Rev.1.2
September 2022
Marine Systems Company
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ECDIS EC-9000 Series Installation Manual
Contents
Warnings for Safety ....................................................................................................................... 6
Warnings / Cautions for All Units ................................................................................................... 7
1. Introduction ................................................................................................................................ 8
1.1 Overview ............................................................................................................................. 8
1.2 About the difference between ECDIS and ECS ................................................................... 8
Common differences ......................................................................................................... 8
Difference list between EC-9000 and ECS-9000 ............................................................... 9
2. Configuration ............................................................................................................................ 10
2.1 System Nameplate ............................................................................................................ 10
2.2 Unit Nameplate.................................................................................................................. 11
2.3 System Configuration (Standard units) .............................................................................. 12
2.4 Components (Standard units) ............................................................................................ 13
< Stand Type > ............................................................................................................... 13
< Unit Type > .................................................................................................................. 14
5. Unit Installation......................................................................................................................... 40
5.1 Fixing Units and connecting Earth Wire ............................................................................. 40
Control Unit ..................................................................................................................... 40
IF Unit ............................................................................................................................. 41
Alarm Unit ....................................................................................................................... 41
Display Unit ..................................................................................................................... 42
5.2 Connection between Units ................................................................................................. 45
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9. Maintenance........................................................................................................................... 108
9.1 Separation of engineers / users in replacement work ...................................................... 108
9.2 Basic flow for onboard restoration ................................................................................... 109
9.3 Control Unit ..................................................................................................................... 110
Replacing Processor Box .............................................................................................. 110
Replacing Power Box .................................................................................................... 110
Replacing SSD.............................................................................................................. 112
9.4 IF Unit.............................................................................................................................. 120
Replacing SNG_PWB (Serial IF Card) .......................................................................... 120
Replacing RDI_PWB (RADAR IF Card) ........................................................................ 120
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“Danger”, “Warning” and “Caution” described in this book have the meaning as defined below.
DANGER/WARNING/CAUTION labels are put on ECDIS or units which composes ECDIS. When they
get dusty or they are coming off, contact a TOKYO KEIKI service station to get new ones.
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WARNING
Follow warnings for safety and guidelines described in this book. If not, that will cause
the system error or failure, you might not be able to operate the system normally, and
also the data might be lost.
Follow regulations for electric shock prevention when you work with the front panel
open in maintaining/inspecting/repairing the system.
Even when you turn off the power switch on the front panel as long as inboard power
is not turned off, connectors for the main power supply is electrified as well as the
external power supply.
Make sure to check the inboard poser is turned off before exchanging defective parts, etc.
Magnetic compass is influenced by all ECDIS units. Keep the compass safety distance
which is shown on a nameplate.
In fastening a bolt and a nut, insert a suitable washer for the bolt into a part where
touches the ECDIS stand, units or a mounting surface, and insert a spring washer
into a part where the nut touches the washer.
Tools Equipment
Plus screwdriver (M) USB Mouse
Plus screwdriver (S) USB Keyboard
Torx screwdriver Oscilloscope (Radar Video Adjust)
Spanner USB Memory Stick
Minus screwdriver (L)
Minus screwdriver (2.5mm)
Hex wrench
Crimping tool for RJ45 connector
NOTE
Some of the required tools and parts are included with ECDIS. Please check the accessory list in
"Drawing for works". Accessories will be given to the customer, so please do not lose them.
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1. Introduction
1.1 Overview
This document describes the installation procedure and information for the ECDIS EC-9000 Series and
ECS ECS-9000 Series.
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ECDIS ECS
Category Item
EC-9000 ECS-9000
System : EC-9000 System : ECS-9000
System Nameplate
MODEL : EC-90xx MODEL : ECS-90xx
Wheel mark nameplate Always attached none
Common to ECDIS and ECS
Power-supply voltage
Control Unit (AC 100 ~ 220V / DC 24V)
Unit Nameplate ECDIS ECDIS
SSD Common to ECDIS and ECS
Processor Box Common to ECDIS and ECS
Power Box Common to ECDIS and ECS
Unit Nameplate ECDIS ECDIS
Option
If not, there is no need
IF Unit RDI_PWB (Radar IF Card) Always attached
to set and adjust
RDI_PWB
SNG_PWB (Serial IF Card) Common to ECDIS and ECS
Unit Nameplate ECDIS ECDIS
Touch panel Common to ECDIS and ECS
LCD 19 inch Common to ECDIS and ECS
24 inch Common to ECDIS and ECS (Unit type only)
27 inch Common to ECDIS and ECS
Unit Nameplate ECDIS ECDIS
Alarm Unit
All button and USB port Common to ECDIS and ECS
500 mm width stand none Custom order
Stand 580 mm width stand Common to ECDIS and ECS
680 mm width stand Common to ECDIS and ECS
EXT Serial IF Available none
EXT Power Unit Common to ECDIS and ECS
EXT HUB Available none
UPS Available none
Option
Extension IO Unit Available none
Video Distributer Common to ECDIS and ECS
LCD hood Common to ECDIS and ECS
EXT Optical Drive Common to ECDIS and ECS
TCS function Common to ECDIS and ECS
TCS Connection with Autopilot Common to ECDIS and ECS
BNA Common to ECDIS and ECS
Remote ECS Connection with Remote ECS Common to ECDIS and ECS
EC-9xxx.exe Common to ECDIS and ECS
EC-9xxx_updater.exe Common to ECDIS and ECS
software version Common to ECDIS and ECS
SFI EIxxxx ECxxxx
EC-9000
software Talker ID (Serial output) EI EC
ECDIS ECS
Display of product name and EC-9019 ECS-9019
model in the application EC-9024 ECS-9024
EC-9027 ECS-9027
The nameplate differs only in the system nameplate. Unit nameplate is common to “EC-9000”.
The 500 mm width stand is a custom order, so please refer to the construction drawing for each ship.
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2. Configuration
2.1 System Nameplate
The system nameplate shows information about the ECDIS system.
Item Details
TYPE Type is the ECDIS type listed on the type approval certificate.
The model is an index for identifying the LCD size with Tokyo Keiki.
MODEL
Please write MODEL in "EQUIP TYPE" of the service report
Product Serial Number.
SER. NO. Please write the SER. NO. of the system nameplate in "SER. NO." of the
service report.
DATE The date the product was shipped from the factory.
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NOTE
The LCD size is different depending on the ECDIS model.
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NOTE
There are only two types of stands, one for 19 inches and one for 27 inches.
There is no stand for 24 inches.
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3. Arrangement Plan
3.1 ECDIS Stand
NOTE
There are only two types of stands, one for 19 inches and one for 27 inches.
There is no stand for 24 inches.
CAUTION !
If you lift the bottom of the front door when carrying the stand,
the front door comes off and causing damage to the stand or injury.
Do not lift the front door when carrying the stand.
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EC-9019 Stand
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EC-9027 Stand
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Processor Box
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Power Box
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・24inch ADU-012
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・27inch ADU-012
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4. Stand Installation
Cautions
Don’t place the ECDIS stand in any place where it will be subjected to direct sunlight
or high temperatures.
Earth the ECDIS stand surely to the hull.
Mount something on a flat and smooth surface.
Even after the main power switch on the front panel is turned off, the voltage is impressed on the
connection terminals of the main power supply as well as the external power supply unless the ship
power is off.
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Earth terminals
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Video / Trigger
cable clamp
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WARNING !
For safety, make sure that the onboard power supply is turned off when connecting the power cable to
the connector.
Control unit
TB1 Pin number Connect to
AC/DC Input
⇔ 1 ⇔ Ship’s power supply, AC (L)
⇔ 2 ⇔ Ship’s power supply, AC (N)
Connector
⇔ 3 ⇔ NC
(Harness (1))
⇔ 4 ⇔ Ship’s power supply, DC+24V
⇔ 5 ⇔ Ship’s power supply, DC+24VCOM
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EXT LAN
NOTE
This LAN cable is not supplied by Tokyo Keiki.
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SNG_PWB S1
DIP Switch Function
remarks
1 2 3 4 5~8 IP selection
OFF OFF OFF OFF don't use Select IP1 192.168.100.20 (Default)
ON OFF OFF OFF don't use Select IP2 192.168.100.21
S1
SNG PWB
RDI_PWB S2
DIP Switch S2 Function remarks
1 2~8 IP selection
OFF don't use Select IP1 192.168.100.30 (Default) (No.1 ECDIS)
ON don't use Select IP2 192.168.100.31 (No.2 ECDIS)
S2
RDI PWB
NOTE
When changing the DIP switch, make sure that the AC / DC power supply is turned off.
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Rx & Tx
7,8 2T+(B), 2T-(A)
9,10 3R+(B), 3R-(A)
3 ⇔ Reserved
11,12 3T+(B), 3T-(A)
SERIAL IF CARD
TB22:Digital IO Port
TB22 TB22Silk ECDIS Connected Sensors
Pin No. Port No. (Default)
1,2 DO1 DO1 ⇔ BNWAS Timer Reset
3,4 DO2 DO2 ⇔ BNA
5,6 DO3 DO3 ⇔ Reserved
7,8 DI1 DI1 ⇔ Reserved
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<Cable fixing>
Fix the cable using the holes at the bottom of the IF unit.
NOTE
When fixing the cable, make sure that the Serial IF Card and Radar IF Card can be removed after fixing.
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Terminal
Connector External cable
number
1 ⇔ No.1 Radar VIDEO
2 ⇔ No.1 Radar GND
3 ⇔ No.1 Radar TRIG
4 ⇔ No.1 Radar GND
TB31
5 ⇔ No.2 Radar VIDEO
6 ⇔ No.2 Radar GND
7 ⇔ No.2 Radar TRIG
8 ⇔ No.2 Radar GND
1 ⇔ No.1 Radar AZR
2 ⇔ No.1 Radar AZP
3 ⇔ No.1 Radar GND
TB32
4 ⇔ No.2 Radar AZR
5 ⇔ No.2 Radar AZP
6 ⇔ No.2 Radar GND
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<Cable fixing>
AZR/ AZP : Fix it like a serial signal cable using the holes at the bottom of the IF unit.
Video / Trigger : For stand type, use the connector on the left side of the IF unit to input.
Fix the wire from the connector on the left side of the IF unit.
NOTE
When fixing the cable, make sure that the Serial IF Card and Radar IF Card can be removed after fixing.
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5. Unit Installation
Cautions
Ground each module to the hull.
Even after the main power switch on the front panel is turned off, the voltage is impressed on the
connection terminals of the main power supply as well as the external power supply unless the ship
power is off.
Cautions
Don’t place the control unit wall-mounted and ceiling-mounted.
Nothing should be put on the control unit to prevent from being damaged.
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IF Unit
<Mounting Holes>
Fix 4 points by using a M5 bolt, a nut, a flat washer and a spring washer.
Alarm Unit
<Mounting Holes>
Fix the Alarm unit by use of 4 M4-type screws.
NOTE
When there is no adapter plate for the Alarm unit prepared, fix the Alarm unit with screws from the back.
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Display Unit
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UNIT LAN
12V
LAN
12V
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NOTE
Harness (U4) and LAN cables can be inserted into any 12V and Unit LAN port of the Control Unit.
If there is no particular reason, connect left-justified.
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ALM UNIT
NOTE
The alarm unit is not a user-replaceable part.
For this reason, fix the following connectors to the alarm unit with tie wraps so that they do not come off.
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CAUTION !
For safety, make sure that the onboard power supply is turned off when connecting the power cable to
the connector.
AC/DC Input
Harness (U1)
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EXT LAN
NOTE
This LAN cable is not supplied by Tokyo Keiki.
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Terminal
Connector External cable
number
1 ⇔ No.1 Radar VIDEO
2 ⇔ No.1 Radar GND
3 ⇔ No.1 Radar TRIG
4 ⇔ No.1 Radar GND
TB31
5 ⇔ No.2 Radar VIDEO
6 ⇔ No.2 Radar GND
7 ⇔ No.2 Radar TRIG
8 ⇔ No.2 Radar GND
1 ⇔ No.1 Radar AZR
2 ⇔ No.1 Radar AZP
3 ⇔ No.1 Radar GND
TB32
4 ⇔ No.2 Radar AZR
5 ⇔ No.2 Radar AZP
6 ⇔ No.2 Radar GND
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6. Option Unit
6.1 System Configuration (Option units)
NOTE
Optional units are not user replaceable, only service engineer will replace
Video Distributor has a different drawing number depending on the number of distributions.
For 2 ports, Video Distributor has only extender, no distributor.
Power for options other than Video Distributor is taken from EXT Power unit
EXT Power Unit may not have EXT HUB
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S1
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Connect external cables for sensors signals. (RS-422 Serial signals and Digital IO)
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Rx & Tx
7,8 2T+(B), 2T-(A)
9,10 3R+(B), 3R-(A)
3 ⇔ Reserved
11,12 3T+(B), 3T-(A)
SERIAL IF CARD
TB22:Digital IO Port
TB22 TB22Silk ECDIS Connected Sensors
Pin No. Port No. (Default)
1,2 DO1 DO1 ⇔ Reserved
3,4 DO2 DO2 ⇔ Reserved
5,6 DO3 DO3 ⇔ Reserved
7,8 DI1 DI1 ⇔ Reserved
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CAUTION !
For safety, make sure that the onboard power supply is turned off when connecting the power cable to
the connector and replacing parts of EXT Power Unit.
Arrangement Plan for EXT Power Unit & EXT HUB Unit
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Internal Wiring diagram for EXT Power Unit & EXT HUB Unit
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Connecting EXT Power Unit for each Unit & EXT HUB
NOTE
HUB does not specify port number. When viewed from the front, connect left-aligned.
The LAN cable other than the LAN connection with the Control Unit depends on the device to be
connected, or is supplied by the shipyard.
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6.5 UPS
UPS is used when emergency DC is required when onboard DC is not supplied to ECDIS.
CAUTION !
For safety, make sure that the onboard power supply is turned off when connecting the power cable to
the connector and replacing parts of UPS. UPS batteries are delivered no fuse for safety.
Make sure the fuse is not inserted before installation. You may get an electric shock if you connect the
wires with the fuse inserted.
The fuse must be inserted after installation.
CAUTION !
Make sure the fuse is not inserted before installation
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AC Input
AC / DC output
No. Signal Name Cable Color TB & Pin number TB & Pin number
AC (L) Black AC Input_1 ⇔ QUINT 20A IN_L
1 AC (N) White AC Input_2 ⇔ QUINT 20A IN _N
PE (GND) Green EARTH BOLT ⇔ QUINT 20A IN _PE
AC (L) Black QUINT 20A IN_L ⇔ QUINT POWER Input_L
2 AC (N) White QUINT 20A IN _N ⇔ QUINT POWER Input_N
PE (GND) Green QUINT 20A IN _PE ⇔ QUINT POWER Input_PE
+24V DC Red QUINT POWER Output_+ ⇔ QUINT DC-UPS_1.1
3
+24V COM Black QUINT POWER Output_― ⇔ QUINT DC-UPS_1.2
+24V DC Red QUINT DC-UPS_4.1 ⇔ UPS BATTERY_4.1
4 +24V COM Black QUINT DC-UPS_4.2 ⇔ UPS BATTERY_4.2
Communication Line White QUINT DC-UPS_4.3 ⇔ UPS BATTERY_4.3
AC (L) Black QUINT POWER Input_L ⇔ AC / DC output_1
AC (N) White QUINT POWER Input_N ⇔ AC / DC output_2
5
+24V DC Red QUINT DC-UPS_2.1 ⇔ AC / DC output_4
+24V COM Black QUINT DC-UPS_2.2 ⇔ AC / DC output_5
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Remove TB1 of the harness (U1) and reconnect it to the UPS connector. No need to remove loose wires
from TB1.
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Fuse
(25A)
CAUTION !
Be sure to insert the fuse after completing the wiring. If you insert it first, it may cause an unexpected
accident or injury when wiring.
Sparks may fly when inserting the fuse because electricity remains in the battery even when the power is
properly disconnected.
Fuse
CAUTION !
Sparks may fly when inserting the fuse.
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3. Start ECDIS normally. Check extended LCD displays the same screen as the Main LCD.
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1 19 inch hood
2 24 inch hood
3 27 inch hood
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NOTE
- If you connect 4, 5 (+, -) of TB210 reversely, it will cause damage to the board. Be careful not to
connect them reversely.
- Tokyo Keiki does not provide with BNA harnesses.
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Start ECDIS and Autopilot, and then generate backup navigator alarm following the procedures below.
Check if alarm ACK lamp and alarm sound work successfully.
5. Execute the test mode by pressing alarm ACK button for 5 seconds to check if the alarm sounds as
below.
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・Adjusting Volume
You can adjust alarm volume with the variable resistor on the BNA_PWB.
Volume
You can adjust the brightness of alarm ACK lamp by changing DIP switches. This adjustment is only
available for the normal condition, which the lamp is turned on green.
NOTE
You cannot adjust the brightness of when an alarm is generated.
(= the lamp is turned on red or blinked red.)
DIP switch
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NOTE
- If you connect J4 reversely, it will cause damage to the board. Be careful not to connect them
reversely.
- If necessary, untie the USB cable and power cable and connect the harness (53).
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UPS
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Power switch
Turn off
Hold down the power switch on the alarm unit for a few seconds.
The system will stop 10 ~ 30 seconds later.
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Password : 0325
After Input password, you see the list of service menu. Press the section that you want to set.
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NOTE
- There are settings that require to restart ECDIS application. When you changed them and exit
service menu, you see a confirmation dialog to restart the ECDIS application. Select “Yes” to
restart.
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Tap FUNCTION in the lower right corner of the screen CHT MGMT. User permit. You will
User permit
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TP30 TP29
R271 R268
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R271 R268
R259 R258
DS25
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NOTE
The measurement of this value is used as the factory setting for replacement parts.
Please be sure to keep a record
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4. Press “Adjust” button. You see the following panel on the right bottom in screen.
5. Press the following button on the tool bar to display RADAR Image.
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Tap the signal name that you want to check, sentence monitor menu is displayed..
Tap icon, start sentence monitor.
If you stop sentence monitor, tap icon.
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S2 S1
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When VDR is connected to the system through the network as specified by IEC 61162-450, VDR should
be set to on. If it is set to on, the system sends captured images and chart information to VDR.
Transfer Speed
Input transfer speed in M/s.
SFI
Input SFI (System Function ID) of VDR.
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This item is required when sending/receiving route information to other companies' products.
Settings are not required unless connecting to a product from another company.
Even when it is OFF, No.1 ECDIS, No.2 ECDIS and Remote ECS perform route communication.
NOTE
If you do not close the command prompt within 30 seconds after starting the OS, it will restart.
If you restart, please re-enter Write mode from the service menu.
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4. Click Next
5. Click next
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NOTE
Please save the setting file twice. For the ship and for storage of Tokyo Keiki.
3. Click “Backup” button. Then system config file of No.1ECDIS will be saved in USB
memory.
2. Select “No.2ECDIS”.
3. Click “Backup” button. Then system config file of No.1ECDIS will be saved in D:¥ of
No.2ECDIS.
NOTE
Don’t rename the backup file or you cannot use it.
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When you want to export check sheet, input vessel name and IMO number, then insert
USB memory, select it from the dropdown list and press the export button.
Then the check sheet will be exported as pdf file to the selected drive.
NOTE
⁃ If you change “Vessel Name” for Check Sheet, “Vessel Name” in update status report will
also be changed. To the contrary, “Vessel Name” in update status report is changed,
“Vessel Name” for Check Sheet will also be changed.
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Software uninstallation
The installer can be overwritten, so there is no need to uninstall it.
Software installation
ECDIS software is already installed on the SSD from the beginning.
Therefore, there is no installation work.
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Software Upgrade
When a new version of the ECDIS software is released, you can upgrade it yourself. “EC-
9xxx_updater.exe” is necessary to upgrade it.
1. Open the menu and then tap System management Upgrade software.
2. Insert a USB memory stick which includes an ECDIS updater file in.
Select a drive of
the USB memory
stick.
4. You will see two types of confirmation messages. Tap Yes respectively to start upgrading.
5. Tap Close in the message which tells “Installation completed”. The system will restart.
6. After ECDIS starts again, check that the new version number of the software is indicated in the
top right corner of the menu.
9. Maintenance
Caution
Before replacing the defective parts, make sure of turning the ship power supply off.
NOTE
Cable replacement requires the cable to be fixed in the stand or console, so do not allow the user
to replace it.
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3. Lift the side of the Processor box a little(①) and slide it to the left(②) to remove it.
②
①
Replacing SSD
1. Press the removal part to remove the SSD.
3. After the SSD case door opens, pull out old SSD.
4. Insert the new SSD and then push the SSD case door.
(Do not press the silver part in the center.)
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5. Turn on ECDIS. When booting the SSD for the first time,
it will take some time to boot (About 3 minutes). Reboot once in the middle.
6. When the OS is started for the first time, it starts in the write-protected state. Please reboot.
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10. If you have not replaced the IF Unit, the message “The license key was
restored from SNG successfully. Click OK button to restart the system ”
will be displayed and you can automatically obtain the license key from
the IF Unit.
Confirm that the license key is entered and the message "Valid" is
displayed, and then press Close.
ECIDS restart automatically.
NOTE
If the serial number, system Type, ECDIS No. is incorrect, a message “Check
if the serial number / system type / system number are correct. Or input
license key manually” will be displayed. After clicking OK, click Back at the
bottom left to return to the previous screen and reconfirm the settings.
(See check sheet or name plate, etc…)
If the message "Failed to restore the license key from SNG / RDI" is
displayed, it means that the license key cannot be obtained from the IF Unit.
Enter the license key manually or check if the communication cable with the
IF unit is disconnected.
14. You see the list of service menu. Tap the section that you want to set.
15. You see the service menu panel for service engineers as following.
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Case1
When equipped with two ECDIS or you have a System Config File for this ECDIS
See the System Config chapter in the service menu manual.
Export this ECDIS System Config File from another ECDIS with a USB memory and import it into
this ECDIS.
If you have a System Config File for this ECDIS, import it
3. Click “Backup” button. Then system config file of No.1ECDIS will be saved in
USB memory.
5. Select “No.2ECDIS”.
6. Click “Backup” button. Then system config file of No.1ECDIS will be saved in D:¥ of
No.2ECDIS.
NOTE
Don’t rename the backup file or you cannot use it.
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4. Click “Restore” button. Then the selected file will be sent to No.2ECDIS from
No.1ECDIS.
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Case2
When there is only one ECDIS and there is no System Config File
Download the setting table from the previous visit from the medical record system.
Refer to the setting table and enter it manually.
16. After importing the System Config File or completing the manual configuration, close the
service menu and restart the system.
17. After restarting the application, ECDIS will be available
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9.4 IF Unit
Replacing SNG_PWB (Serial IF Card)
1. Remove the connectors (TB21 / TB22 / 12V / LAN) of the Serial IF Card part of the IF Unit.
2. Remove the Serial IF Card part of the IF Unit by turning the screws on both ends.
3. Set the new Serial IF Card and tighten the screws on both ends.
4. Attach the removed connectors(TB21 / TB22 / 12V / LAN) to the new serial IF card
3. Set the new Serial IF Card and tighten the screws on both ends.
4. Attach the removed connectors(TB31 / TB32 / 12V / LAN) to the new RADAR IF card
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Note : If you cannot disconnect the cable without removing the LCD from the console, remove
the LCD from the console and then disconnect the cable.
Appendix
Appendix 1 Control Unit
A1.1 Internal wiring diagram of Processor Box
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CPU Card
Switch Function
S1 (Reset) CPU card reset button. Reset the system when the power is turned on.
EXFNC2_PWB
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PSW_PWB
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Appendix 2 IF UNIT
A2.1 Internal wiring diagram of IF Unit
Reset
ON OFF Function
Switch S2
1 Reset Normally Board restart
Reset
ON OFF Function
Switch S1
1 Reset Normally Board restart