REA JET - SC - 2.0 - User Manual - V1.4 - 19.06.2019 - EN
REA JET - SC - 2.0 - User Manual - V1.4 - 19.06.2019 - EN
REA JET - SC - 2.0 - User Manual - V1.4 - 19.06.2019 - EN
No part of this user manual may be reproduced, processed, copied or distributed electronically or otherwise
without the written consent of REA Elektronik GmbH.
Although this documentation has been compiled with the utmost care, some information may be incorrect or
contain errors. REA Elektronik assumes no responsibility for any damage that may result from mistakes or
omissions contained in this document. REA Elektronik is constantly striving to improve its products and
reserves the right to change the information and data contained in this document without prior notice.
2 SPECIFICATIONS ...................................................................................................................19
2.1 Coding and marking system ............................................................................................19
2.1.1 Dimensions and weight of the coding and marking system.............................................20
2.2 Print head ..........................................................................................................................20
2.2.1 Dimensions and weight of the print head ........................................................................20
2.2.2 Permitted ambient conditions for operation ....................................................................21
2.3 Electrical data ...................................................................................................................21
2.4 Consumption.....................................................................................................................21
2.5 Connections ......................................................................................................................22
2.6 Pin assignments ...............................................................................................................23
2.6.1 Ethernet .........................................................................................................................23
2.6.2 Product sensor ...............................................................................................................23
2.6.2.1 Assignment of the product sensor connection on the print head ..............................24
2.6.2.2 Functional circuit diagram of the product sensor connection ....................................24
2.6.3 Shaft encoder .................................................................................................................25
2.6.3.1 Electrical limit values of the shaft encoder connection .............................................25
2.6.3.2 Functional circuit diagram of the shaft encoder connection ......................................25
2.6.4 Digital inputs/outputs ......................................................................................................26
2.6.4.1 Assignment of the I/O connection ............................................................................26
2.6.5 Power switch ..................................................................................................................27
2.6.6 Fuse ...............................................................................................................................27
User Manual Page 4 / 166 Copyright © REA Elektronik
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V 1.4 6/19/2019
2.6.7 Connection to voltage supply .........................................................................................27
2.6.7.1 Assignment of power connection .............................................................................27
4 INSTALLATION ......................................................................................................................30
4.1 Local requirements for delivery .......................................................................................30
4.2 Checking the device for damage .....................................................................................30
4.2.1 Power connection ...........................................................................................................30
4.3 Ambient conditions ..........................................................................................................30
4.3.1 Important installation criteria...........................................................................................30
4.3.2 Installing the REA JET SC 2.0 ........................................................................................31
4.3.3 Lifting and carrying .........................................................................................................31
4.3.4 Space requirements .......................................................................................................32
4.3.5 Space requirements for service work .............................................................................32
1.2 General
The REA JET SC 2.0 continuous inkjet printer was designed and built under consideration of a risk
analysis and in compliance with the applicable harmonized standards, as well as with further
technical specifications. It thereby corresponds to the current state of the art and guarantees the
maximum level of safety. However, this safety can only be achieved during operation if all
necessary measures are taken. It falls within the duty of care of the operator of this coding and
marking system to plan these measures and to check that they are implemented.
The coding and marking system may only be operated by persons who are trained, instructed and
authorized to perform this task.
These persons must know the user manual and act in accordance with it. The respective
authorizations of the operating staff must be clearly defined.
Personnel in training may initially only work on the coding and marking system under the
supervision of an experienced person. When instruction is completed and successful, this
should be confirmed in writing.
As a general rule, all control devices may only be operated by instructed persons.
All persons who work on the coding and marking system must read the user manual and
confirm that they have understood the user manual with their signature.
Caution
This symbol indicates a potentially hazardous situation which, if not
avoided, may result in injury or property damage.
Fire hazard
This symbol indicates potential fire hazards. Naked flames and heat are
prohibited.
Wear gloves
This symbol indicates that operators need to wear suitable protective
gloves.
1.8 Handling
Qualification of personnel
The operator shall make sure that personnel have the necessary
qualifications to conduct work on the system.
Information
This symbol indicates useful information that may make operation easier
and improve production processes.
The device may only be installed and run in well-ventilated rooms and not
in rooms where there is a risk of explosion. Furthermore, the device must
be kept away from any ignition sources, sources of flames or sparks and
open fire.
Never store more than three days’ supply of operating materials, such as
ink and solvents, near the installation site of your device. Store the inks
and solvents used in the printer in a container manufactured and tested
for safe storage. Sufficient ventilation must be ensured at the storage
location of your operating material. Take sufficient measures against
electrostatic charging in the area of your device, in particular at the print
head.
Never activate the print head for printing if a cleaning vessel with solvent
or ink residues or damp cleaning cloths is positioned underneath it.
Never work with the print head above a standing vessel or in a closed
area. Flammable gases may be produced.
Always wear safety glasses when working with inks and solvents. Ink
splashes can cause blindness. In the event of eye contact with ink or
solvents, immediately rinse your eyes with cold water and consult a
doctor.
Wear suitable protective gloves to prevent skin contact with ink and
solvents. In the event of skin contact with ink splashes and/or solvents,
clean with water and a suitable cleaning agent.
When a malfunction occurs, the coding and marking system must be shut down immediately.
It may only be started up again once all the causes of the malfunction have been detected and
remedied.
the operating and control elements of the coding and marking system;
the equipment of the coding and marking system;
the method of functioning of the coding and marking system;
the immediate environment of the coding and marking system;
the safety devices of the coding and marking system;
the measures to be taken in an emergency.
Check and ensure that all safety devices are attached and functional.
Check the coding and marking system for visible damage; immediately remedy any defects
or report them to the supervisory staff – the coding and marking system may only be
operated in sound condition.
Check and ensure that only authorized persons are in the vicinity of the coding and marking
system and that no other persons are endangered when the coding and marking system is
started up.
All objects and other materials that are not required to operate the coding and marking system must
be removed from the working area of the coding and marking system.
adjustment;
cleaning;
maintenance;
inspection;
Please also observe the specific information for the individual components in this user manual.
When working on the REA JET SC 2.0, electrical hazards can occur
through: direct contact with live parts or parts that have become live due
to faults; electrostatic events; high voltage.
Contact of ink with the eyes or swallowing the ink can cause considerable
damage to health.
Prevent ink or Viskoflex from coming into contact with the eyes and
skin by using appropriate protective equipment.
Avoid swallowing ink/Viskoflex.
Depending on the type of ink used, this can cause irritation of the skin,
eyes and mucous membranes. The safety instructions given in the safety
data sheet must be observed.
Use suitable protective equipment (wear safety glasses / protective
gloves). Prevent ink from coming into contact with eyes and skin. Wash
affected areas of skin with water and soap. Special cleaning pastes are
available for cleaning skin. In the event of skin irritations, consult a
doctor.
Avoid swallowing the ink.
You can request up-to-date safety data sheets from REA Elektronik GmbH or an authorized dealer.
Description Value
Description Value
Dimensions 40 x 40 x 186 mm (W x H x L)
Weight 0.7 kg (incl. print head)
Hose length 2m
Description Value
Min. temperature 5 °C
Max. temperature 45 °C
Max. relative humidity 10% - 90% (non-condensing)
Max. altitude 2000 m above sea level
Description Value
2.4 Consumption
Description Value
1 2 3 4
5 6 7
Item Description
1 Ethernet
2 Product sensor
3 Shaft encoder
4 Digital inputs/outputs
5 Power switch
6 Fuse 2 A time delay, 5 x 20 mm
7 Voltage supply
A Output 3 → Black
C Output 4 → Brown
E Output 2 → Red
G Output 1 → Orange
J Input 3 ← Yellow
L Input 4 ← Green
M Input 5 ← Blue
N UB+ of the internal power supply 24V DC → Purple
O UB+ connection for the internal I/O circuit 24V DC ← Gray
P Input 2 ← White
R Input 1 ← White/black
S Ground connection for the internal I/O circuit Ground ← White/brown
This main switch is used to switch the REA JET SC 2.0 on and off. This
switch disconnects the supply voltage at both poles.
2.6.6 Fuse
The two type plates displayed in the following show where the corresponding identification
information can be found.
3
1
2
4
5
6
1 Sales article number of In the nine-digit REA JET article number, a period separates
the component each three digits.
(part no.)
2 Serial number Component serial number.
(serial no.)
3 Article designation Designation of the article.
(model)
4 Supply voltage and Specifies the voltage and frequency range within which the
frequency device must be operated.
(voltage)
5 Power input Displays the maximum power input of the device. The average
(power) power input depends on the type of use and is often considerably
lower than the maximum power input.
6 Weight Weight/mass of the component.
During transport, the following ambient conditions must be taken into account:
The device must not be filled during dispatch via a forwarding agent.
Please empty the device as described under the “Empty system” menu
item, chapter 12.3.
Should you have to transport the system, ensure that all doors and covers are attached and
locked correctly.
Protect the print head from any damage using the protective cover provided.
For transport, roll up the print head hose and fasten it using the reusable cable ties provided
in the scope of supply.
Always transport the device upright and only use the handles on the sides of the device to
carry it.
Never transport the device on its display or print head connection, as this can cause
damage to the respective components.
The ink and Viskoflex reservoir can leak if a filled device is laid down.
Please note that ink and Viskoflex is hazardous waste and may not be
disposed of in residual waste. Please adhere to the local regulations and
legal stipulations
The surface upon which the REA JET SC 2.0 is to be installed must be able to support the
weight of the device (approx. 20 kg).
The device must be installed in such a way that the transmission of any vibrations is excluded.
Appropriate supports must otherwise be fitted.
When installing the REA JET SC 2.0, make sure that it is operable (ergonomics). Future
operators should also be taken into account here. The buttons must be easy to access and the
display readable for this group of people. The device must also be installed in a manner which
avoids reflections/glare on the display.
The following images show how to carry the coding and marking system.
In addition to the base of the device, the minimum space requirement of the device is:
This coding and marking technology is used to print single- to eight-line texts, data, bar codes, Data
Matrix codes and logos in a high resolution. Its stainless steel housing with protection class IP54
and intuitive operation make this coding and marking system the perfect solution for smooth
surfaces such as foil, laminate and a wide range of plastics and metals.
Print head
The REA JET SC 2.0 coding and marking system has a service-friendly print head.
This allows texts and graphics with a height of up to 48 pixels to be printed. Moreover, its compact
design enables it to be mounted easily and directly on the product to be marked. It is connected to
the control unit via a three-meter-long cable.
Control unit
The coding and marking system is operated via a robust control unit in a stainless steel housing
with the protection class IP54. It is equipped with a color display with function keys, a rotary knob
with button function, a cursor block, numeric keys, and six further keys for controlling the coding
and marking system.
The connection panel with all inputs and outputs is located on the right-hand side of the device.
The REA JET 2.0 control unit is equipped with the REA JET TITAN platform. The REA JET TITAN
platform is a cross-platform operating concept for a wide range of REA coding and marking
systems. Currently, the following REA JET devices can be operated via the TITAN platform:
The REA JET TITAN platform provides a consistent operating logic for all devices, which means
that all device families can be operated in a uniform manner.
The rotary knob with button function can also be operated when wearing gloves.
The integrated web server enables operation using browsers on mobile devices
(tablets/smartphones) via Wi-Fi/WebGUI.
Remote control using a PC workstation or production control station via network.
The use of international USB keyboards is possible for entering larger amounts of repetitive text
on the line.
6.2 Legend
The step-by-step guides included in this user manual are intended to help you to quickly familiarize
yourself with the operation of the REA JET SC 2.0. Specific font styles and symbols are employed
throughout in order to make the use of this user manual easier and more straightforward.
Information on the user’s current position in the menu. This menu item can be
accessed from the main menu by pressing the relevant keys one after the other.
[x y z]
In this example:
The starting point is the main menu. The following keys are pressed to navigate
through the menu:
[Device settings [4] [8] User settings Display information messages
User Manual Page 35 / 166 Copyright © REA Elektronik
REA JET SC 2.0
V 1.4 6/19/2019
[3]]
[x] + [y] The keys ‘x’ and ‘y’ must be pressed simultaneously
Formatting for character entry in menus (REA JET SC 2.0 / REA JET
{1}
LabelCreator)
6.3 Safety
To ensure safe operation of the REA JET SC 2.0 coding and marking the safety instructions in
chapter 1.6 from page must be read and understood before commissioning the system!
L1 B2
L2
B15 B3
B14
B13
B12 B4
L3
B11
B10 B9 B8 B7 B6 B5
User Manual Page 36 / 166 Copyright © REA Elektronik
REA JET SC 2.0
V 1.4 6/19/2019
To avoid having to scroll through this manual, this overview is also
available on the fold-out page at the end of this manual. The descriptions
in the following sections are based on the numbers shown in the figure
above.
L1 Power LED The LED lights up green when the power supply is
connected (A10), the power switch (A2) is switched on and
the boot process is completed.
While the REA JET SC 2.0 is booting up, this LED lights up
orange.
B2 Display Full-color graphic display with energy-saving LED
background lighting.
B3 Function keys Function keys with menu-dependent functions. The
F1 – F5 respective function is shown in the display next to the keys.
B4 Backspace key This key is used to delete the character to the left of the
cursor (same function as on a PC keyboard).
B5 Rotary knob with button For navigation within the REA JET SC 2.0 menus.
function The button function has the same function as the OK key
[B10]
B6 Menu key Key for calling up the main menu.
B7 Numeric keypad For direct entry of numbers;
this can also be used to directly call up individual menu
items. The relevant number is given at the end of each
menu line.
B8 Alt key The Alt key can be used to assign new or extended
functions to other keys and to the rotary knob.
B9 Help key The help key is used to access the menu-dependent help
function of the REA JET SC 2.0.
B10 OK key This key is used to confirm entries or selections (same
function as on a PC keyboard).
B11 Cursor buttons The cursor buttons are used to navigate within menus and
entry fields. They have the same function as the rotary
knob.
L3 Status No function
B15 Start key This key is used to start the print job (if all of the conditions
are met).
B1 The Power LED lights up green when the If the power supply
device is in operation. While the REA JET switch (A2) is on, the
SC 2.0 is booting up, this LED lights up power supply connected
orange. The LED also lights up green if the (A10), and the boot
display background lighting enters the process completed
energy-saving mode.
B2 Illuminated, full-color graphic display with
energy-saving LED background lighting.
B3 Various functions are assigned to these
keys to ensure safe and fast operation.
This assignment depends on the context
and adapts dynamically to the respective
menus.
The respective function is shown on the
display using symbols directly to the left of
the function keys.
File management:
Multiple files can be marked by holding +
down the key and turning the rotary or
knob (contiguous selection).
+
Text entry:
When turning the rotary knob while
pressing , the cursor moves up or +
down. Alternatively, you can also use the or
cursor keys , or . +
For safe and fast operation, functions that are shown to the left of the function buttons can be
selected directly using the function buttons. The assignment of the functions to the five keys is
dynamic and depends on the menu selected.
13
12 11 10 9 8 7 6
11 Yellow
Warning: consumable empty
Green + yellow
Coding and marking system OK, beam started, consumable
nearly empty (see display on status bar)
12 Red
Error: user intervention necessary
Yellow + red
Warning: consumable empty, head opened
13 Display area The assigned label can be seen in this part of the basic
screen.
When the label is zoomed in, the current image section can be
moved in all four directions using the cursor buttons.
Alternatively, the rotary knob can also be used to move the current
image section to the right or to the left.
1
2
3
4
5
6
1 I/O configuration Displays the name of the assigned I/O settings. The parameters
stored in this file determine the response of the digital inputs and
outputs of the control unit. In the delivery state, outputs 1-3 are pre-
assigned (see 7.5.5.1).
2 Group name Name of the selected group.
3 Print mode The print mode selected in the current installation settings is
displayed here. The following modes are available: single, normal,
and continuous printing.
4 Print trigger Displays the status of the configured inputs for print triggering.
5 “Missing Content” The display turns yellow if the print data is not ready for printing.
Possible causes:
Data not yet prepared
Line speed too high
6 Clock source The current source (selected in the installation settings) is displayed
here.
When using an internal clock:
1
2
3
4
1 IP address The current IP address of the control unit is displayed here. The
information following the IP address indicates whether the IP
address was automatically assigned via DHCP. If there is no
information (DHCP) after the IP address, the IP address was
assigned manually.
2 Article number REA JET article number of the control unit.
3 Serial number The serial number of the control unit is displayed here.
For clear identification, please make sure to provide the article
number specified on the type plate when contacting the REA JET
service or a REA JET sales partner.
4 Version The version of the firmware currently installed on the control unit.
5 Further information Further hardware and software information on the coding and
marking system.
By pressing the button, the complete selected content can be viewed in a selection menu. The
available menu items can be highlighted and selected using the up/down cursor buttons.
11
10
6
9 7
1 Menu number This information indicates the menu steps used to navigate to the
current menu; in this case [3-3].
Press the [3] [3] buttons to open the current menu from the main
menu.
2 Menu name Name of the menu item selected in the navigation.
3 File name Name of the file currently opened.
4 System time, date Displays the set system time.
The display also takes into account the region setting and the
display format (12h or 24h).
5 Submenu number Heading or parameter name of the adjacent field.
6 Assignment of Different (situation-specific) functions are assigned to the function
function keys keys depending on the context (i.e. the current menu).
Gray symbols (functions) are not available in the current view.
7 Entry field Area in which the settings/entries can be made.
8 Description Additional descriptions are displayed for the selected submenu item
(if available).
9 Scroll bar In the case of long menus (which do not fit on the screen), the
current menu position is displayed via the scroll bar.
10 Current submenu Heading or parameter name of the currently selected menu item.
11 Submenu item name Heading or parameter name of the adjacent field.
The method for entering text is explained using the example of menu item [0]. Depending on the
font selected, the full scope of the approx. 65,000 Unicode characters can be used. For file names,
the characters are limited to the Basic Latin character set with 128 (ASCII) characters (without
uppercase letters and special characters).
When selecting a font, please note that a TrueType font cannot be scaled freely.
If the vertical resolution is too low, characteristics of the font (e.g. serifs) may be lost. For a low
vertical resolution, system fonts such as 7x5, 7F5, 10x10, 10F10, 15x10,15F10, 16x10 or 16F10
are recommended.
When overwriting variables (label objects with the ‘Variable’ attribute) from a host system via the
Ethernet interface, the characters must be encoded using UTF-8.
1 2 3 4
8
12
10
For specific languages (fonts), the REA JET SC 2.0 also supports right-to-left script. The setting is
applied automatically when selecting a corresponding character set.
1 Menu number This information indicates the menu steps used to navigate to the
current menu; in this case [0].
Press the [0] [OK] buttons to open the current menu from the main
menu.
2 Menu name Name of the menu item selected in the navigation.
Switch to character
6 Focus change to character entry (12)
entry
8 Basic Latin Directly select the “Basic Latin” character set (1, 2, 3, etc.; A, B, C,
etc.)
9 Select character set Select the character set (using the rotary knob or the cursor
buttons) and confirm with OK.
10 Space bar Space bar for direct entry of spaces.
11 Numeric keypad Numbers can also be entered directly via the numeric keypad.
10 Character table Character table for text entry using the rotary knob or the cursor
buttons.
Use ← to delete the character to the left of the insertion mark, and “DEL” to delete the character to
the right. Press “F2” (alternatively: the rotary knob or the “OK” key) to jump to the character table
(12). Here, you can select the character using the rotary knob and apply the highlighted character
to the field (3) by pressing the rotary knob or the “OK” key. Proceed in the same way for the
remaining characters you wish to enter. Numbers can also be entered directly using “0” to “9” keys
on the numeric keypad. You can exit the character table by pressing “F2” or “ESC”. Press “F1” to
simultaneously store the changed field value and leave the entry dialog.
It is possible to select a character set directly from the character table (12). To do this, press “F3”
and then use the rotary knob or the cursor buttons to select the desired code page and accept the
selection by pressing the rotary knob or the “OK” key. Regardless of the selection made, the “F4”
key can be used to return to the Basic Latin code page containing the letters of the Latin alphabet
(A, B, C, etc.) and the numbers (0, 1, 2, 3, etc.).
To avoid having to search the extensive character set for the space bar, spaces can be entered
using “F5”.
F2
F1: Save
F4
F3
Basic Latin
F1: Save
F2: Focus change between “field content” and “character input”
F3: Selects “Basic Latin” character set
F4: Select character set
F5: Space
Chapter
The diagnosis menu [8] is currently only available in English and German.
The rotary knob with button function is the central operating element of the REA JET SC 2.0. It can
be used in all menus for navigation, and the selection can be confirmed by pressing the knob.
Alternatively, you can also use the cursor buttons and “OK”. The menu number is displayed in the
upper left-hand corner of each dialog, e.g. 3-2-3. In this manual, these menu numbers are referred
to using square brackets. Experienced users can also open the relevant menus directly from the
main menu by entering the corresponding numbers. To open the menu shown in the example, you
need to press “Menu”, “3”, “2” [File selection] and “3” in sequence. You can exit the respective
menu level or entry dialog with “ESC”. This also applies to the main menu. When pressing “ESC”,
you will return to the basic screen. In case you have made any changes in the entry menus, you will
be prompted to confirm these changes if necessary.
You can select submenus or jump to an entry field by pressing the rotary knob or “OK”. Changes in
entry fields are confirmed in the same way. You can leave the entry field without saving the
changes by pressing “ESC”.
When pressing the “Alt” key, the cursor moves to the right in the column with the (dynamically
adjusted) icons for function buttons. When pressing “Alt” again, the cursor returns back to the
original area.
The desired function can be selected with “▲” and “▼”, and confirmed with “OK”. Press “ESC” to
return to the menu.
If “Alt” is used to move the cursor to the function key icons, the function of the information line
changes as well. If the cursor is hovering over a specific icon, the description of the icon is
displayed in the information line.
Example:
You can leave the submenu and return to the higher-level menu by pressing “ESC”. If changes to
files with names have not yet been saved, you will be prompted to save the changes. Here, you can
choose between the following options:
For menu items where the information is not stored in files with individual names, the “Save under
new name” option is not available.
The most important basic settings (e.g. for fast commissioning) are
summarized and described in chapter 8.1.
The ‘Direct input’ menu item allows you to easily and quickly change the contents of datafields. If
the assigned label does not have any fields with the ‘Direct edit’ option, the following message will
appear after calling up this menu item.
The “Direct input” attribute must be set for all fields, in which the contents are to be changed using
the direct entry function (see LabelCreator). It is only possible to edit the contents of the label that is
currently assigned.
If this menu item is selected, the contents of the current label are displayed.
6 5
1 Assign If changes have been made, the label can be assigned using the
“F1” key. There will be no confirmation prompt.
2 Edit label Screen for editing the content and parameters of text fields.
3 Zoom Displays function key assignments that serve to adjust the size of
the label (see chapter 6.5.1)
4 Item Displays the position of the selected text field.
5 Information Displays information on the label: name of the label, designation of
the selected text field.
6 Text field selection The selected text field has a green frame.
If the label to be changed contains several text fields that can be edited, the desired field can be
selected using the rotary knob.
The selected text has a green frame.
If necessary, the position of the selected object can now be changed using the cursor keys.
The menu for text entry appears when pressing the rotary knob (or the “OK” key). The contents of
the text field can be changed (see also chapter 6.8.1)
1 2
4
5
6
7
8
10
6 Content Select the element to be edited for the selected object. Attention:
The object-oriented label structure used by REA JET allows
several elements in objects.
7 Value The content of the object can be changed here.
8 Font The font can be changed here. If the selected font supports these
options, you can additionally select the “Bold” and/or “Italic” font
attributes in the following lines.
9 Suspension points The position of the text field can be changed here.
10 Size The size of the text field can be changed here (e.g. if a larger font
is to be used).
In the ‘Labels’ menu item, you can easily and quickly change the content, dimensions and position
of the individual label fields. New labels can also be created. These labels can contain the following
objects:
Text
Counter
Date
Time
Image
1D codes
2D codes
1
7
6
2
5
3
When opening the menu item, a window will appear showing the labels available in the control unit.
There are some sample labels stored in the “Templates” folder.
1 Assign label You can assign the label highlighted by the cursor by pressing “F1”.
A confirmation prompt will appear.
2 Edit label Press “F2” to edit the label highlighted by the cursor.
3 Mark active label When pressing “F3”, the cursor jumps to the currently active label.
4 Preview Shows a preview of the currently assigned label.
All existing labels are previewed in succession by turning the rotary
knob.
Press the rotary knob (or press the “OK” button) to open the
displayed label for editing.
5 Available labels Lists the labels that are available in the control unit.
6 Label templates Label templates provided with the control unit.
7 Create new label A new label can be created with this menu item.
Selecting the [Templates] entry opens a folder where you can select from a variety of predefined
labels.
These templates can be easily edited and saved under a new name. The templates remain
unchanged during editing. Only copies of the templates are used. This ensures that the original
templates are available at all times.
The label to be edited is selected using the rotary knob or the cursor keys. Press the rotary knob,
“OK” or “F2” to display the contents of the label.
7 6 5
1 Assign If changes have been made, the label can be assigned using the
“F1” key. There will be no confirmation prompt.
2 Edit object Screen for editing the content of the selected object and the
corresponding parameters.
3 Add object Opens a window for adding objects.
4 Zoom Displays function key assignments that serve to adjust the size of
the label (see chapter 6.5.1)
5 Item Displays the position of the selected element.
6 Information Displays information on the element: name of the label, name of the
selected element.
7 Text field selection The selected element has a green frame.
If the label to be changed contains several fields, the desired field can be selected using the rotary
knob. The selected element has a green frame.
If necessary, the position of the selected object can now be changed using the cursor keys.
If a graphic is selected, a window appears showing the graphics available in the control unit. If
necessary, a different graphic can be selected using the rotary knob or the cursor keys.
Select a new graphic and press the rotary knob. The new graphic is inserted into the label.
When selecting a text field and pressing the rotary knob (or the “OK” key), the menu for text entry
will appear.
The contents of the text field can be changed (see also chapter 6.8.1)
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15 Field type
Static:
For fields with non-changing content, e.g. company name.
Variable:
For fields provided with content by a higher-level control unit, e.g.
batch number or expiration date.
Queue:
For time-critical fields that are provided with content by a higher-
level control unit. When different fields are highlighted in rapid
succession, it is possible that changing field contents cannot be
provided quickly enough. This can be caused by latencies in the
network, for example.
To anticipate this problem, field contents are saved in a “queue”.
Field contents are thereby called up from the queue without a time
User Manual Page 63 / 166 Copyright © REA Elektronik
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delay.
16 Font Only available for text objects.
The font can be changed here. If the selected font supports these
options, you can additionally select the “Bold” and/or “Italic” font
attributes in the following lines.
17 Multistroke The character width for coding and marking can be set with this
parameter. The printing of each column is repeated as many times
as specified by the entered value.
The value can range between 1 and 10.
18 Spacing
The effects on the current text field are shown immediately in the
preview window above.
19 Suspension points The position of the field can be changed here.
20 Object width/height The size of the field can be changed here.
21 Automatic object Adapts the height and width of the object to the current content.
size
22 Inverted The content of the current field is displayed in inverted form.
To create a new label, select the [New] entry in the “Labels” menu.
The height of the label to be created can be specified here depending on requirements.
Add new
object
A label with an empty text field is displayed. The label is given the name “newlabel.xml”.
When “F2” is pressed, the dialog window for setting the object parameters is displayed. This is
shown in the form of a split view. This means that the label with the selected object is displayed in
the top half of the window.
In the bottom half, the content and parameters of the object can be specified.
Alternatively, the REA JET SC 2.0 also allows installation settings and labels to be combined,
managed and assigned in jobs. A job consists of a “label” and “installation settings”. A job must be
assigned before any printing can take place. More information on the print job concept can be
found in chapter 9. In most cases, this menu item is used to assign a complete print job. When
assigning an individual label, however, it is also possible to maintain the currently active installation
setting for the new label.
“Jobs” can be managed in this menu item. This includes creating, editing and assigning print jobs.
Labels (print contents) are used in all submenus of the ‘Job’ menu. The respective files are
selected from a list similar to File Explorer. It is easy to mix up files if there is a large quantity.
If a job is assigned during a marking process, the print job is stopped, and the new job is assigned
and then started.
The following list opens when selecting the 'Job' menu item. The jobs stored on the device are
listed here.
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5
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1 Assign print job You can assign the job highlighted by the cursor by pressing “F1”.
A confirmation prompt will appear.
2 Edit label Press “F2” to edit the job highlighted by the cursor.
3 Mark active label When pressing “F3”, the cursor jumps to the currently active job.
4 Available jobs Lists the jobs that are available in the control unit.
5 Templates Job templates provided with the control unit.
6 [New] Creates an empty job without a name, in which no installation
settings and no label have yet been defined.
When selecting the ‘New’ list entry, the following dialog box opens, allowing you to create a
new/empty print job. First, you need to select the desired installation setting in this dialog box. The
individual elements are described in the table below.
1 2
1 2
The entry fields for the required labels are only displayed in the editing dialog for the new print job
after the installation settings have been selected. The print height of the labels depends on the
selected installation settings. After selecting the corresponding entry field, the label can be selected
from the list of available labels.
You can use the cursor keys or the rotary knob to scroll through the previews of all files stored in
the directory. Please note that switching from one to the next label can take a little time due to
longer data processing for larger labels. Press “F5” to return to the file selection list. The
assignment of the “F1” to “F4” keys corresponds to that in the basic screen (see 6.5.1).
In principle, editing already saved print jobs is done in the same way as creating new print jobs (as
described in the previous section). The screens and steps differ in two respects:
When creating a new job, the field for the job name in the editing dialog does not contain an
entry. In the case of existing jobs, the name of the current job is displayed in this field.
A newly created job cannot be saved until a name has been assigned.
An existing job that is changed is saved under the existing name.
There will be no confirmation prompt.
If a changed job is to be saved under a new name, a new name must be assigned before
saving.
The current job is assigned using “F1”. A confirmation prompt will appear.
The installation settings are used to transfer the installation parameters to the coding and marking
system.
Installation settings (in the sense of REA JET SC 2.0) reflect the characteristics/special features of
the coding and marking system, such as on a conveyor belt or in a packaging machine. Settings
such as the number of print heads installed, print resolution, print mode, direction of movement of
the product, shaft encoder etc. can be made here. With REA JET SC 2.0, any number of
installation settings can be created and saved (the number is only limited by the size of the
available memory).
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4
3
In this menu, you can configure or edit the installation settings, and assign a newly created (saved)
file.
1 Assign installation You can assign the installation setting file highlighted by the
settings file cursor by pressing “F1”.
A confirmation prompt will appear.
2 Edit installation settings Press “F2” to open the installation settings file highlighted by the
file cursor.
3 Jump to active When pressing “F3”, the cursor jumps to the currently active
installation settings file installation settings file.
The following settings, among others, can be made in the “Installation settings” menu item:
Basic settings
- Mode (normal/single/continuous)
- Blanking
(for the set length, the product sensor is deactivated by the trigger)
Upside down
Backwards
Label offset
Label alignment
Source of speed information (internal clock, external shaft encoder)
Rotation direction of the shaft encoder
Sensor delay
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3
This editing dialog provides access to all installation setting parameters supported by the REA JET
SC 2.0.
Normal
The assigned label is printed every time the trigger is actuated (sensor edge). Variable data is
always printed based on the last available print content.
There is another setting option: cyclic printing. If cyclic printing is deactivated (“No”), the assigned
label is printed exactly once every time the trigger is actuated (sensor edge).
If cyclic printing is activated (“Yes”), the number of prints can be selected. When selecting “5”, for
example, the current label is printed five times every time the trigger is actuated (sensor edge).
Variable data such as counters or time fields are updated during printing.
If the “Fixed mode” box is ticked, the current label is printed five times every time the trigger is
actuated (sensor edge). In this case, however, variable data such as counters or time fields are
NOT updated during printing.
Continuous
The assigned label is printed as long as the trigger is actuated (continuous sensor signal).
The labels are printed at a distance that corresponds to the value specified in the “Continuous
delay”
parameter. Variable data is always printed based on the last available print content.
Immediate:
The print head immediately stops printing.
Synchronous:
The print head immediately stops printing.
Finish label:
The current label is printed until completed.
Single
Same as the normal printing mode, but the contents of all variable objects must be overwritten
before a print is triggered. Otherwise, the print trigger will fail.
Limited output:
This parameter determines how often the current label is printed. If “No” is selected, printing
continues as long as the sensor returns a signal.
Fixed mode:
If the value of the “Limited output” parameter is greater than or equal to 2, the “Fixed mode”
parameter can be activated.
If the “Fixed mode” box is ticked, the current label is printed five times every time the trigger is
actuated (sensor edge). In this case, however, variable data such as counters or time fields are
NOT updated during printing.
This menu item contains all parameters related to the movement of the product. When changing
the clock source, the parameter fields associated with the relevant clock sources are hidden or
displayed.
Internal clock
If the internal clock is specified as the clock source, the (continuous) speed of the product must be
entered in m/min.
This setting is recommended if the products move very evenly past the print head.
Shaft encoder
Furthermore, the desired rotational direction of the shaft encoder must be specified here. This is
necessary because the control device can determine the product direction via the two output
signals of the shaft encoder, which are phase-shifted by 90 degrees. The direction must match the
direction of rotation of the shaft encoder set here. Otherwise, the control unit assumes that the
product is moving in the wrong direction. In this case, printing is stopped and a warning message is
displayed in the information screen.
Special aspects of this mode: If the belt stops and then moves backwards, printing is stopped. If the
belt then moves in the correct direction again, printing resumes at the correct position.
Special aspects of this mode: If the belt stops and then moves backwards, printing is stopped. If the
belt then moves in the correct direction again, printing resumes immediately.
With this setting, the REA JET SC 2.0 coding and marking system prints as long as the shaft
encoder sends a signal. In this mode, it is irrelevant whether the belt moves forward or backward.
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The definitions of the parameters are the same as those for the
parameters described here, but they apply for the reverse
movement of the print head and therefore for labeling in the
opposite direction.
9 Print trigger Here you can select the digital input specified for the print trigger
event.
10 Sensor delay The sensor connected to the control unit is used to detect the
product moving on the belt (e.g. cardboard) and to send a signal
(Print Go) to the control unit for starting the print. The sensor delay
Delay between the start of the print and start of the next
print
Under this menu item, various functional modes can be selected for the print head.
24FAST
24FAST: 24-pixel print height, optimized speed
24GRAFIC
24GRAFIC: 24-pixel print height, optimum print quality
32GRAFIC
32GRAFIC: 32-pixel print height, optimum print quality
48GRAFIC
48GRAFIC: 48-pixel print height, optimum print quality
The fewer the pixels in the selected print height, the faster labeling can be performed.
The more pixels in the selected print height of the selected print head type, the higher the print
quality and the vertical resolution.
The print head height and the label to be assigned must be compatible to one another. It is NOT
possible to print a 48-pixel label using a print head type with a lower number of pixels defined in the
print height.
The % display in the lower line (see chapter 6.5.1) provides information on the maximum possible
speed.
If 100% size is exceeded, “time-critical” text passages are stretched with a large amount of vertical
content.
On the delivery CD you can find a tool for calculating the write speed.
The Device settings’ menu includes all settings relating to the REA JET SC 2.0 controller.
The REA JET SC 2.0 is equipped with 6 digital inputs and 4 digital outputs. The functions of these
I/Os can be freely configured. In the delivery state of the REA JET SC 2.0, no I/O file is assigned to
the control unit. The following events are assigned to the digital outputs 1-3 by default:
In this menu, you can configure or edit the digital inputs and outputs, and assign a newly created
(or saved) file with I/O settings.
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1 Assign I/O file Press “F1” to assign the I/O file highlighted by the cursor.
A confirmation prompt will appear.
2 Edit I/O file Press “F2” to open the I/O file highlighted by the cursor.
3 Jump to active I/O When pressing “F3”, the cursor jumps to the currently active I/O file.
file
4 Available I/O files All I/O files currently available
5 Templates for I/O I/O templates provided with the control unit.
files
6 Create new I/O file Opens a dialog box with an empty I/O configuration.
Level (1):
Here you can select the event that is to be triggered via an input or a combination of inputs.
Level (2):
Here you can select the input that is to trigger the previously selected event. Multiple inputs
can also be selected in parallel for an event.
Level (3):
Here you can specify the signal response (signal state) to which the inputs are to react. If
several inputs are used in parallel, the type of link is also defined here.
The direction of editing is from left to right (from level 1 to level 3). Press “OK” to go to the next
level. Use “ESC” to return to the previous level. A change in the third level (in an input/selection
field) must be confirmed by pressing “OK”. Press “ESC” to exit the third level without confirming the
changes. You can navigate within the levels using the rotary knob or the cursor keys.
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15
Generally, one or several inputs with the corresponding signal response and link type must be
assigned to every event that is to be triggered externally. The following table contains a brief
description of the individual elements of the editing dialog for digital inputs. The response of the
inputs as well as the exact function of the individual events (incl. their special features) is explained
in detail in the following section.
14 Bidirectional This function is required in applications in which the print head of the
printing system is moved along an axis across the product to be
printed.
When printing in both directions of the axis, the printing system
requires information on when the axis is in reverse. Using the
corresponding installation settings, the REA JET SC 2.0 is informed
of this event via an input.
Bidirectional printing (printing in both directions of an axis) is
particularly important in applications with high pulse rates. This
solution is preferred for printing products transported in a tray (e.g.
yogurt cups).
15 Counter
Counter event:
This function can be used to trigger a counter object in an assigned
label. To trigger the counter, the ‘Digital input’ parameter must be
selected in the ‘Counter event’ field in REA JET LabelCreator.
An event can be set such that triggering is dependent on the different signal characteristics of the
corresponding input.
If several inputs are assigned to an event in parallel, the logic operation of the inputs is
selected/specified via linking operation. This linking operation applies to all inputs that are assigned
to an event in parallel.
The two configuration options ensure targeted external control of the coding and marking system,
precisely tailored to the application.
The following figure shows the selection menu for the signal response and the linking operation.
For the sake of clarity, both selection lists are presented together. When editing an I/O
configuration on the REA JET SC 2.0, the two points are edited separately.
“Edge rising” The event is triggered when changing from “Level Low” to “Level
High”. The rising edge is evaluated.
“Edge falling” The event is triggered when changing from “Level High” to “Level
Low”. The falling edge is evaluated.
On the I/O screen, use the cursor keys or the rotary knob to select an event. In this case: “Stop
job”.
Use the cursor keys or the rotary knob to select the desired input. In this case: “Input 3”.
Now you can select the desired signal response for this event at input 3.
It is possible to make an event dependent on the signal state of several inputs. For this purpose,
the states of two or more inputs can be linked with the logic operators “and” and “or”.
With this event, an assigned print job can be started via the digital inputs. This can be triggered by
either an external control unit (e.g. a PLC) or an operating element (e.g. a button). This makes it
possible to start the REA JET SC 2.0 job manually or by using a higher-level control unit. This
event serves the same function as pressing the key on the control unit.
With this event, a running print job can be stopped via the digital inputs. This can be triggered by
either an external control unit (e.g. a PLC) or an operating element (e.g. a button).
The pin assignments of the I/O connection are found in chapter 2.6.4.1 from page 26 onwards.
This event serves the same function as pressing the key on the control unit.
When configuring the “Print trigger” event, one of the seven inputs (sensor + I/Os) or a combination
of several inputs can be used to trigger printing. By default, the ‘Print trigger’ event is preset with
the ‘Product sensor’ input with ‘Edge rising’. Thanks to the freely configurable print trigger, the REA
JET SC 2.0 offers many advantages in industrial coding and marking processes. The linking of the
print trigger with external systems/sensors, for example, is a requirement in many applications. In
applications where the print may only be triggered if a quality check has been performed, it was
previously necessary to use a (small) external control unit for connecting the signals. With the REA
JET SC 2.0, this can be achieved by configuring the print trigger. This leads to time and cost
savings and reduces the complexity of the application.
The following figure shows the editing dialog for triggering a print within the menu for editing digital
inputs.
Counter
This function can be used to trigger a counter object in an assigned label. To trigger the counter,
the ‘Digital input’ parameter must be selected in the ‘Counter event’ field in REA JET LabelCreator.
This function makes it possible to trigger a counter object using an external signal.
Hide
This function can be used to hide individual objects in an assigned label. For this purpose, the
object to be hidden must be assigned to a corresponding group. You can also assign multiple
objects to a group. This assignment must be made in the REA JET LabelCreator when creating the
label. A total of 20 groups are available in the REA JET LabelCreator.
In the REA JET SC 2.0, the 6 digital inputs can be freely assigned to the 20 groups in the REA JET
LabelCreator. The inputs can also be binary-coded in the groups. If the condition of the group
assigned to the object is fulfilled, this object will be hidden from this moment on; i.e. it will no longer
be printed. After the condition (change of inputs) is removed, the object is printed again.
The following figure shows the selection of groups that are hidden. In the view, only 17 of the 20
available groups are displayed simultaneously. On the control unit, the selection is made by
scrolling using the two arrows at the beginning and end of the selection list.
Bidirectional
This function is required in applications in which the print head(s) of the printing system are moved
along an axis across the product to be printed. When printing in both directions of the axis, the
printing system requires information on when the axis is in reverse. Using the corresponding
installation settings, the REA JET SC 2.0 is informed of this event via an input.
As with the inputs, the processing/parameterization of the outputs is divided into three levels. With
the inputs, the selection of the desired event is started in level 1. Editing of digital outputs, however,
starts with the selection of the desired output. The two other levels also differ from the levels used
for the inputs. The three levels for the outputs are as follows:
Level (1):
Here you can select the digital output which will be used to signal the desired event.
Level (2):
Here you can select the ‘Event’ in which the parameters for the corresponding output are to
be edited. The number of parameters to be edited depends on the ‘Event’ and ‘Behavior’
The menu is automatically adjusted.
Level (3):
Here you can define the ‘Event’, the ‘Behavior’ and the associated values. Only one event
can be assigned to each output. However, you can assign the same event to multiple
outputs.
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6
The following figure shows the menu for selecting the events available for the digital outputs.
Only one event can be selected for each output. However, the same event can be assigned to
multiple outputs. Different behaviors and values can be used for each output. This makes it
possible to relay the product sensor signal to two independent systems (e.g. a camera and an
ejection system) downstream of the marking and coding process. In this case, the signal response
can be individually adapted to the two external systems using the respective parameters. The figure
below provides an overview of the available events. The following table contains a detailed
description of the events.
1 Error This function (event) signals an error. This is a group message for the
various error messages of the system. An error automatically results in
the active job being stopped, and the “Ready” event no longer applies.
The “Error” event is automatically canceled when the reason for the error
has been eliminated. When the print job is restarted, the error is
acknowledged and the parameterized output behavior is reset.
2 Ready This function (event) signals that the REA JET SC 2.0 has been
successfully started (job assigned, device started and green LED above
the start button illuminated). An error immediately overrides this event.
3 Product sensor This function (event) allows the trigger signal, which the REA JET SC 2.0
uses to start printing, to be passed on to other systems. For this purpose,
additional parameters, e.g. a delay (in mm or milliseconds) or the signal
duration for the transmitted trigger signal can be set when configuring the
outputs.
4 Busy This function (event) is used to indicate the length of the label. This
function is active from the moment the print is triggered until the end of
the blanking of the product sensor.
5 Printing This function (event) signals the printing activity of the coding and
marking system. This function is active as long as the actual printing
process is running (ink is applied).
6 Ink warning This function (event) signals a low ink and/or Viskoflex level.
The following figure shows the selection menu for the event behaviors available in the system.
1
2
3
4
1 Level High When the event occurs, the corresponding output signals a high level.
2 Level Low When the event occurs, the corresponding output signals a low level.
3 Pulse positive When the event occurs, the associated output sends a positive pulse with
an adjustable pulse duration. Otherwise, the output signals a low level.
4 Pulse negative When the event occurs, the associated output sends a negative pulse
with an adjustable pulse duration. Otherwise, the output signals a high
level.
The ‘Delay’ parameter for ‘Pulse positive’ and ‘Pulse negative’ signal behavior
When the behavior is set to “Level High” and “Level Low”, no further parameters are available. In
contrast, the “Delay” parameter must be adjusted after selecting the “Pulse positive” or “Pulse
negative” behavior. This parameter is the delay with which the selected event is emitted at the
selected output.
The delay can be defined in two ways, using the parameters “Distance” and “Duration”. The
meaning of these two parameters, the possible values and effects are described in the following
two sections.
The length of the pulse must be specified in the lowest field irrespective of the value selected for
the “Delay” parameter.
When selecting “Distance” for the “Delay” parameter, the delay in mm must be specified in the input
line below. For this purpose, a speed signal (proportional to the product speed) must be supplied
on the shaft encoder connection of the REA JET SC 2.0.
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2
3
4
When selecting “Duration” for the “Delay” parameter, the duration in ms must be specified in the
input line below. In this operating mode, a speed signal (proportional to the product speed) is not
necessary.
To provide as much description as possible for all the important configurations, a ‘Pulse positive’ is
used in the example for the ‘Delay’ parameter with the value ‘Distance’, and a ‘Pulse negative’ is
used in the example with the value ‘Duration’.
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4
The Ethernet interface enables communication with external control units (PC, PLC, SCADA
system, T&T system, etc.) using the TCP/IP protocol. The CD/DVD included in the standard scope
of supply contains various software components for this purpose.
In this menu item, it is possible to choose between automatic and manual assignment of the IP
address.
If the DHCP functionality is deactivated, the data must be entered manually. If no gateway is used
in the active network, the entry can be omitted.
7.5.5.7 Firmware-Update [4 6]
The method for resetting the device to factory settings is described in chapter 8.1.2.5.
In preparation.
In the REA JET SC 2.0, files are assigned to a category according to their function/content. The
files assigned to the each of these categories are stored in a corresponding folder in the user
directory of the control device. The following figure shows the relationship between the individual
files/data types and their storage location.
A Label file This file contains all data relating to the content and layout of the label
to be printed. For the bitmaps to be printed, the corresponding names
of the bitmap files are stored in the label. These bitmaps are loaded
and rendered when the print job is assigned.
A-1 Font file This file contains the fonts available on the device.
A-2 Bitmap file This file contains the bitmaps available on the device.
B Installation settings This file contains all information on the installation of the coding and
file marking system and the conditions of the system.
C Job file This file contains the name of the installation settings used and the
associated label(s).
D Control unit REA JET SC 2.0
E I/O configuration This file contains the settings for the digital inputs and outputs.
file
F Bitmap file This file contains a graphic to be printed on the label.
2 Jobs Storage location for all jobs (folder)
1 Labels Storage location for all labels (folder)
4 Fonts Storage location for all font files (folder)
5/6 Bitmaps Storage location for all bitmap files (folder)
3 Installations Storage location for all installation settings (folder)
Device Storage location for all I/O configurations (folder)
Installations This submenu provides access to the installation settings files. [3]
Update Fonts This menu item is not used to call up a submenu, but directly
starts the “Update Fonts” function. This update must be [9]
performed when new font files have been copied to the REA
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V 1.4 6/19/2019
JET SC 2.0. Newly copied fonts are only available after this
update is performed or the control device has been restarted.
Back Return to the higher-level menu. [Esc]
In all submenus accessed using menu items 1-5, the files are processed (copied, moved, deleted)
in the same way. For this reason, the procedure is described below based on the example of print
jobs.
7.5.6.3 Switching between the REA JET SC 2.0 and the USB mass storage view
Selecting the corresponding submenu opens the following editing dialog box for file operations. The
content of the Jobs folder stored on the REA JET SC 2.0 is displayed.
F1
Press and the view changes to the contents of the mass storage device connected to the USB
port. As it is also possible to connect several USB devices to the REA JET SC 2.0 via a USB hub,
the desired USB device and the desired folder must be selected in the first step. These steps are
shown in the two following figures.
By repeatedly pressing , it is possible to switch back and forth between the view of the folder on
the REA JET SC 2.0controller and the view of the USB mass storage device. The highlighted icon
User Manual Page 109 / 166 Copyright © REA Elektronik
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V 1.4 6/19/2019
in the information box of key shows the view that is currently active (REA JET SC 2.0controller
or USB device). Changing the view between USB device and REA JET SC 2.0 does not change
the folder selection. The complete path is displayed in the row above the folder view, offering a
clear overview of the selected storage location.
The following figure and table show the elements available for editing files (in this case jobs) on the
REA JET SC 2.0
1 2
4
7
5
4 Copy file(s) Copies the selected file(s) from the REA JET SC 2.0 to the selected
USB storage medium. The file on the REA JET SC 2.0 remains
unchanged.
5 Move file(s) Moves the selected file(s) from the REA JET SC 2.0 to the selected
USB storage medium. The file on the REA JET SC 2.0 is deleted.
6 Delete file(s) Deletes the selected file(s) from the REA JET SC 2.0
By pressing the “Alt” key and turning the rotary knob at the same time, it
is possible to select multiple files and copy, move or delete them
together.
If bitmaps (graphics) are transferred to the REA JET SC 2.0, they must
have the format .png. Graphics in .svg format can also be copied to the
“Vector graphics” subfolder. The control unit then converts them to the
relevant format.
The following figure and table show the elements available for editing files (in this case jobs) on a
USB storage medium.
1 2
4
7
5
4 Copy file(s) Copies the selected file(s) from the REA JET SC 2.0 to the selected
USB storage medium. The file on the REA JET SC 2.0 remains
unchanged.
5 Move file(s) Moves the selected file(s) from the REA JET SC 2.0 to the selected
USB storage medium. The file on the REA JET SC 2.0 is deleted.
6 Delete file(s) Deletes the selected file(s) from the REA JET SC 2.0
7.5.6.6 Files [5 7]
The “Files” [5-7] menu item allows you to manage files of different types. In this submenu item, you
can access the folders and files that cannot be directly selected via the “File management” menu.
These include:
device
service
usb
The following figure shows the view of the opened “Files” [5-7] folder.
1 device The files with the I/O settings are stored in this folder.
To prevent loss of data, all data should be backed up at regular intervals. The complete backup
includes all data and settings.
The data backup is stored in the “service” directory in the control unit.
Select the “Restore” menu item if you wish to load a backup. All available backups are then
displayed.
The desired file can be selected using the rotary knob or the cursor keys.
The restore process is started by pressing the rotary knob or the “OK” button.
If font files have been copied to the device, they must first be activated. This can be done by
selecting this menu item or by restarting (switching off and then back on) the REA JET SC 2.0.
Otherwise, these new font files are not available. This is independent of whether the font files were
transferred manually or automatically when copying labels.
Please note that the REA JET SC 2.0uses standard TTF (True Type Fonts) files.
The user interface of the REA JET SC 2.0 is equipped with a user administration menu. This makes
it possible to activate and deactivate device functions for specific users. User administration is not
activated by default. This means that all functions are available without logging on to the device.
The user administration concept is based on a role model. Each user role is assigned a set of
available functions. The roles implemented in the REA JET SC 2.0 are:
Administrator
Line manager
Service
User
Guest
When user administration is activated, users must log on with their user name (= role name) and
the associated password. This is the only way to operate the unit. When user administration is
activated, the Guest user role is automatically activated when the device is restarted.
To activate user administration, the default administrator password must be changed. The default
password is
“CODing sysTEM”
The default password can be changed via the ‘Change password [3]’ menu item. This is done as
described under item 7.5.7.4.
If user administration is enabled, users can log in via this dialog box using the various roles.
1 2
6
3
5
4
This function is used to log off the current user. The Guest user is then automatically logged on to
the device.
If user administration is deactivated, this menu is the only available menu in the user administration
area. User administration is activated by setting a password for the administrator user.
1 2
7
3
6
5
4
Only the administrator currently logged on can assign a password to the predefined roles. After
assigning a password, the corresponding role is enabled. Users who would like to use the functions
assigned to a certain (predefined) role need to log in with the role name and the corresponding
password.
Auto lock:
Activate this option to automatically lock the device after switching off the background
display lighting (energy saving mode). The device is locked if it is not operated during the
time until the background display lighting is switched off. To unlock the device, the last
logged on user must log on again with their password. The time until the background display
lighting is automatically switched off is defined in the menu ‘Display settings’ [4 * 2]) in the
parameter ‘Switch off display’ (see 8.1.2.1).
The diagnosis menu of the REA JET SC 2.0 provides comprehensive information on the current
state of the system.
Furthermore, the status of the digital inputs and outputs can be monitored in this menu. If
necessary, the outputs of the current I/O configuration can be set here.
System overview
1 Switch to “Ink Pressing “F2” takes you to the display of diagnosis information for
system” display the ink system.
2 Switch to “Digital Pressing “F3” takes you to the display of the digital outputs.
I/O” display
3 Statistics Pressing “F4” takes you to an overview screen displaying statistical
information on the coding and marking system.
Phasing
To guarantee fault-free operation of the REA JET SC 2.0, the printing system must constantly
monitor the phasing of the charging voltage of the drops. This is ALWAYS performed automatically
during operation (“Automatic Phasing” setting is activated). For test purposes this automatic
process can be temporarily disabled and a manual phase angle specified.
1 Switch to “Ink Pressing “F2” takes you back to the “Operation” page.
system” menu item
2 Service Pressing “F3” opens the service screen.
This displays numerous operating parameters of the ink system for diagnostic purposes.
1 Switch to “Phasing” Press “F2” to go to a page where the phasing can be set.
menu item
2 Service Pressing “F3” opens the service screen.
The statistics menu displays information on the operating time of the device.
This screen offers various functions for cleaning the nozzle, as well as for commissioning or
emptying the system.
3 1
4
5 2
6
7
8
9
10
11
1 Switch to “Ink Pressing “F2” takes you back to the “Operation” page.
system” menu item
2 Switch to “Phasing” Press “F2” to go to a page where the phasing can be set.
menu item
Bleed
3 Bleeds the system
(runs continuously until deactivated).
The ink jet is switched on and the BLEED and FEED valves are
switched on and off in various sequences.
This should be performed when:
- the ink jet does not hit the catch tube
- the printer has been refilled
- the nozzle is clogged
4 Raw Bleed Performs a raw bleed of the system
(duration: 22 minutes).
Consists of the following steps:
5 min. flushing with FEED and BLEED valves on
5 min. “Bleed” function
5 min. flushing with FEED and BLEED valves on
3 min. “Bleed” function
4 min. “Stability Test” function
This should be performed:
- after filling the system
- after replacing the filter
5 Clean nozzle (runs continuously until deactivated).
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The FEED valve is switched on and off cyclically in order to clear the
clogged nozzle.
This should be performed:
- when the nozzle is clogged
6 Purge (runs continuously until deactivated).
The suction pump runs and the BLEED valve is opened. The catch
tube should be closed during this procedure in order to increase the
vacuum. In addition, the nozzle must be sprayed with solvent in
order to remove dirt particles from inside the nozzle. The “Bleed”
function should then be started and the nozzle kept closed in order to
remove the dislodged dirt particles via the BLEED line.
This should be performed:
- when the nozzle is clogged
7 Stability Test (runs continuously until deactivated).
The ink jet is continuously activated and the BLEED valve is
switched briefly and repeatedly. By doing so, it is possible to check
whether there is still air or dirt in the ink chamber. The jet should only
drop off slightly in the direction of gravity when switching the valve
and not move uncontrollably. This would indicate that there is air or
dirt in the system. If this is the case, further bleeding is necessary.
8 Add ink Manually add ink to the mixing tank.
CAUTION! If used carelessly or too frequently, this can cause
excessive viscosity of the ink. In turn, this may compromise the print
quality.
9 Add Viskoflex Manually add Viskoflex to the mixing tank.
CAUTION! If used carelessly or too frequently, this can cause
insufficient viscosity of the ink. In turn, this may compromise the print
quality.
10 First Fill (Menu-guided function)
Starts the “First Fill” function for filling the ink system for the first time
or following an ink change.
11 Empty System (Menu-guided function)
Starts the “Empty System” function for emptying the ink from the
entire ink system.
1 Switching between “F1” is used to switch between the overview pages for the digital
input and output inputs and outputs.
2 Setting the digital Press “F4” to jump to a page where the digital outputs can be set.
outputs
The outputs of the active I/O file are displayed in this menu item. The states of the individual
outputs can be directly set here.
1 International REA Here you can find the contact details of your local contact (REA JET
partners sales partners).
2 Archive log files In this menu item, you can manually trigger the creation of a log file.
This must be copied from the REA JET SC 2.0 in order to attach it to
an email. This can be done via File management [5], File [6] (see
7.5.6.6) or via Ethernet connection using Windows Explorer.
This log file can facilitate fault analysis.
This menu item is found at the end of every submenu, enabling you to navigate in the next higher
menu item. Alternatively, this function can also be triggered by pressing .
8 Commissioning
This chapter provides a step-by-step guide for commissioning the REA JET SC 2.0 coding and
marking system.
The operating language of the REA JET SC 2.0 can be set in this menu. New/additional languages
can be added via a firmware update.
You can navigate through the list of languages using either the rotary knob or the cursor keys.
Press the rotary knob or the “OK” button to confirm the selection. Alternatively, the language can
also be selected directly. Simply enter the number that is shown in square brackets to the right of
each language on the REA JET SC 2.0 keypad.
The following figure shows the operating languages that are currently available. Grayed-out
language names are currently being prepared/translated and not yet available.
As already explained in the introduction to chapter 9, the section below only focuses on the aspects
that are important for initial commissioning.
5
4
3
The date and time of the system clock are set in this menu. If DHCP was selected in the
“Interfaces”/”Ethernet” menu item, the time setting of an NTP server is applied automatically.
9
8
7
6
5
4
3
The desired region (time zone) can be set in this menu. If the time zone changes (when changing
the region), the system time is automatically adjusted. The setting selected also affects the
automatic switching between daylight saving time and standard time.
Changes made are confirmed by pressing . The user interface is restarted after applying
changes to the region setting. This process may take some time.
A firmware update can be installed via this menu item. An xxx.hru file is required for the firmware
update. This file must be saved on a USB storage medium connected via the USB port on the side
of the REA JET SC 2.0 Files stored on the USB storage medium can be selected as in the 'File
administration' [5] menu (see 7.5.6.5). Start the process by pressing and follow the menu
instructions.
The USB storage medium must be formatted to the FAT16 or FAT32 file
systems.
Please note that the firmware must have a higher version number than
the preceding version, downgrading to lower versions is not possible.
Make sure that the control unit supply voltage is not interrupted during
the update process! An interruption can lead to data losses (defect),
which can only be repaired in the factory.
The control unit can be reset to the as-delivered condition via this menu. Resetting to factory
settings may be helpful/necessary when installing the REA JET SC 2.0 on a new line.
The settings included in this menu are used for the following purposes:
Defining the operation of the device in all menus (e.g. operation of the rotary knob).
Changing the print job concept of the REA JET SC 2.0
The following view shows the individual items in this menu. The following table contains detailed
descriptions of the individual items.
1 2
7
6
5
4
3
System messages are not yet available in the current software version.
Print content:
The term label is often used for the print content. This label contains the data to be applied
to a product/component. This data may include simple text, 1D and 2D codes, counters, a
manufacturing and/or expiration date, a shift code, and a graphic. The layout is also
considered print content.
System parameters:
The term “installation settings” is often used for the system parameters. These installation
settings usually contain information on the installation of the coding and marking system.
This includes information on the position of the print head in relation to the moving product
(front, back, etc.), the direction from which the product approaches the print head, the
distance between the product sensor and the print head, the information on the speed of the
product, the print mode (continuous print, single print, etc.), the required printing delay and
the required resolution, etc.
In many standard coding and marking systems, the values for the installation setting can only be
stored once in the control unit. These values are then valid for all print jobs. The various labels are
stored as files in the memory of the control unit and are assigned/loaded depending on the product.
If, for example, different printing delays are required for products of different sizes, operators need
to manually adjust the installation settings each time the product is changed. This manual handling
can result in errors. Depending on the production orders, the error rate becomes even greater if a
coding and marking system is to be used on different production lines. The installation settings
must then be manually adjusted at each change. In other systems, parts of the installation settings
are stored in the label. If these systems are to be used to print the same labels (e.g. a label
containing the manufacturer’s specifications) on different lines, the labels need to be adjusted for
each line.
For users who prefer working with the same installation settings every time, there is the option to
simply assign a new label when changing a label. If the installation settings must be adjusted when
setting up a system, users only have to reassign the changed installation settings again.
Users who are familiar with different installation settings and labels can save the combination of
installation settings and labels within one job. If, for example, a label (label layout) is to be printed
on several different lines, only one label is required. The jobs link the respective installation settings
of the different lines with the same label. For a better understanding of the REA JET SC 2.0
concept, the following figure illustrates the relationship between the individual files.
A Label file This file contains all information/data on the content and layout of the
label to be printed. The corresponding file names are stored for the
graphics to be printed. These graphics are loaded and rendered
when the print job is assigned.
A-1 Font file This file contains the fonts available on the device.
A-2 Bitmap file This file contains the bitmaps/graphics available on the device.
B Installation settings This file contains all information on the installation of the marking and
file coding system and the conditions of the system.
C Job file This file contains the name of the installation settings used and the
associated label(s).
Clear mapping of the object-oriented structure of a label or installation setting in the XML
structure of the file.
Clear and easy-to-understand file structure.
Independent of manufacturer-specific (proprietary) formats through the use of “tags*” and
“values**”.
Easy modification and editing of the relevant files through a host system based on clear and
unique tag names.
High investment security and future viability.
*) Tag = data identifier, designation; **) Value = associated value, associated setting.
The following figure shows the typical structure of an XML file. A part of a REA JET SC 2.0 label file
is used here as an example.
1 2
For an introduction and to ensure better understanding of the job concept, we recommend reading
chapter 7.5.3.
As described in the previous chapter, jobs are files in XML format. A job must include the
installation settings file and the corresponding label file. The “job” does not contain the files
(installation settings and label), but only their names. The following figure shows the contents of a
job file with one print head group.
1 2
4
No. File Function
Jobs are used to provide the required information on the planned labeling task to the REA JET SC
2.0. When a job is assigned, the control unit first loads the installation settings corresponding to the
name stored in the job. The label corresponding to the name stored in the print job is then loaded
and analyzed (parsed). The relevant fonts and graphics are also loaded according to the
information contained in the label. Together with this information, the print content (i.e. the label to
be printed) is rendered/calculated. This file is now ready for printing.
For a better understanding of the relationships, the following two figures show the ‘Edit print job’
dialog box. The first view shows the status after selecting the installation settings. The second
figure shows the status with the selected label. The files used correspond to those of the job
displayed as an XML.
The label contains the information to be printed with the REA JET SC 2.0, including both the layout
and the content.
The labels have an object-oriented structure, which means that an object is created for each
individual content element of the label (text, production date, company logo, etc.). This is done
when creating the label using the REA JET LabelCreator software. The number of objects in a label
is only limited by the available memory. This object-oriented design offers various advantages:
The height of the print image on the product is determined by the set print height and the distance
of the print head from the product.
The REA JET SC 2.0 label is based on XML. It is saved and edited in this format. The scope of
supply of the REA JET SC 2.0 includes a CD with the REA JET LabelCreator software for creating
labels. This software is compatible with Windows XP, Windows 7 (32/64 bit) and Windows 8 (32/64
bit). The labels created with this software can be transferred to the REA JET SC 2.0 as follows:
A label can be used in multiple print jobs. This is possible because the
job only contains the name of the label and the label is reloaded each
time the job is assigned.
With REA JET SC 2.0, a different font can be used for each text object included in the label. This
also applies to the plain texts of 1D and 2D codes. The number of different fonts used
simultaneously in one label is only limited by the memory of the control device.
The REA JET LabelCreator comes with a set of free basic fonts. The ‘Font selection’ function of the
REA JET LabelCreator makes it possible to use the TrueType fonts available on the PC on which
the REA JET LabelCreator software is installed.
The TrueType fonts used in the creation of a label must be stored in the
“Fonts” folder of the REA JET SC 2.0 If a TrueType font used in a label is
not available, the control unit uses the FreeSans font to display the label
on the GUI and to print it.
For information on how to transfer TrueType font files, see7.5.6.2, and for information on how to
update new TrueType fonts, see REA JET SC 2.0.
The REA JET SC 2.0 can print graphics such as company logos, drawings and similar objects. For
this purpose, the name of the corresponding graphic is stored in the label file when creating an
object using the REA JET LabelCreator. When assigning a label with graphics, the control device
loads the corresponding graphic file from the folder and renders it.
The graphics used in the REA JET SC 2.0 must be available in .png format (black and white, 1 bit
depth).
When using the corresponding label, the graphics must be stored in .png
format in the “Bitmaps” folder of the REA JET SC 2.0. If a graphic used in
a label is not available on the device, the corresponding object is
displayed on the control unit with an X in place of the graphic.
Installation settings (in the sense of REA JET SC 2.0) reflect the characteristics/special features of
the coding and marking system, such as on a conveyor belt or in a packaging machine. Settings
such as the print resolution, print mode, direction of movement of the product, settings for the used
shaft encoder etc. can be made here. With REA JET SC 2.0, any number of installation settings
can be created and saved (the number is only limited by the size of the available memory).
The control unit supports the Zeroconfig function for a point-to-point connection.
User: anonymous
Password: [email protected]
Any email address containing an “@” character can be used as a password. This address is not
stored for any purpose.
If the REA JET SC 2.0 is set to obtain its network address via “DHCP”, the control unit also
requests the address of the NTP server when communicating with the DHCP server. If such an
NTP server is available, the REA JET SC 2.0 automatically synchronizes its system clock with the
NTP server.
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1.1.2 UPnP user interface
With this function, the REA JET SC 2.0 automatically logs in to the network environment of the PC
it is connected to via Ethernet cable.
The UPnP user interface must be activated on the corresponding PC to use this function.
To enable UPnP on Windows, open the Control Panel and navigate to “All Control Elements” and
“Network and Sharing Center”. Select “Change advanced sharing settings” in the left pane of the
window. Select Private or Workplace and make sure that the option highlighted in the screenshot
below is activated.
If the UPnP service is active on your computer, the connected device will appear in the File
Explorer under Network.
Note:
If the system administrator has deactivated or restricted the network on the PC, the static web page
can still be displayed as follows:
IP address followed by the port and the name of the REA JET SC 2.0 web page
Example: http://169.254.114.226:49152/config.html
In this case, it is irrelevant whether the control unit is connected to a network or to a PC via a point-
to-point connection.
When right-clicking one of the REA JET SC 2.0 entries below Network in Windows File Explorer, a
list menu with the following entries opens:
The static REA JET SC 2.0 information web page is opened by double-clicking the REA JET SC
2.0 entry listed under Network in Windows File Explorer. It includes all relevant information on the
connected device and can be displayed in German and English (the language can be changed by
clicking the language name in the upper right-hand corner of the static web page).
For better overview, the static web page was split into three parts, shown in the figures below.
Easy parameterization (set-up) and operation of the coding and marking systems via a
PC, without installation of additional software and with all standard Internet browsers
Password-protected access via standard web browsers (e.g. Mozilla Firefox, Microsoft
Internet Explorer, Google Chrome, etc.)
Reduced training effort for operators thanks to the use of familiar programs (Internet
browsers)
Plant/factory set-up and management of the coding and marking systems via any
standard network
By entering the IP address of the REA JET SC 2.0 in the address line of the web browser
By double-clicking the link embedded in the static web page of the REA JET SC 2.0 This
link is marked with the no. 1 in the figure on page 153.
If you use Wi-Fi access points in your network and allow access of mobile devices with integrated
web browsers (such as Android phones or the Apple iPhone), this is a convenient alternative for
mobile monitoring of the installed devices. REA offers apps for the easy retrieval of devices using
UPnP.
You should back up your data at regular intervals. REA is not liable for
any loss of data or any consequential costs arising due to loss of
production or production of scrap parts.
It is also possible to perform a complete backup. This backup is described in chapter 7.5.6.7.
In order to prevent faults, it is necessary to have specialist staff perform the required maintenance,
inspection and modification measures on a regular basis.
Changes to normal operation (higher power input, temperatures or vibrations, unusual sounds or
smells, response of the monitoring devices, etc.) indicate that the function is impaired.
The operational reliability and service life essentially depend on proper maintenance. Malfunctions
caused by insufficient or improper maintenance can result in high repair costs and long downtimes.
Regular maintenance is therefore essential.
During operation, the system produces vibrations that can cause screw and clamp connections to
become loose. In order to prevent damage, check the coding and marking system for loose
connections at regular intervals (the recommended interval for one-shift operation is three months).
The following shutdown procedure must always be followed prior to performing cleaning,
maintenance or repair work (only by specialist staff).
Start the ink circuit in the following step. Please take the necessary
protective measures.
4. Remove the lid of the Viskoflex tank and fill the entire content of the fresh Viskoflex bottle into
the tank.
the ink/Viskoflex in the system has passed its expiration date and the viscosity is no longer
guaranteed
the ink/Viskoflex in the system is contaminated
decommissioning the system
When emptying the system, the content of the mixing tank and the two
supply tanks escapes. Ensure that a collecting vessel with a sufficient
capacity is provided.
2. Ensure that a catch container is positioned under the print head and confirm with Continue.
Position the drain line in an empty 2-liter ink bottle and open the seal of the drain line using
pliers. Confirm with Continue
3. The emptying routine begins. Wait until the next dialog box appears before proceeding. Fill the
ink tank with a bottle of Viskoflex (0.8 l) and follow the prompts that appear.
5. Keep an empty 2-liter bottle at hand for the used Viskoflex. Proceed with Continue.
6. The emptying routine begins. After closing the drain line, confirm with Continue.
Port: 7777
Password: 073205380
If you have any further questions, please contact your network administrator.
As a VNC client, you can use SSVNC for example. Further information can be found in the
corresponding readme file on the CD supplied with every control unit. When using this software,
please note that “Normal arrow” is set in the “Options -> Globals” menu.