2024 BiScO3-PbTiO3 Based High Temperature Piezoelectric Ceramics Composite Ultrasonic Transducer
2024 BiScO3-PbTiO3 Based High Temperature Piezoelectric Ceramics Composite Ultrasonic Transducer
2024 BiScO3-PbTiO3 Based High Temperature Piezoelectric Ceramics Composite Ultrasonic Transducer
Ceramics International
journal homepage: www.elsevier.com/locate/ceramint
A R T I C L E I N F O A B S T R A C T
Handling Editor: Dr P. Vincenzini Utilizing the electrical resonance method, matrices encompassing elastic, piezoelectric, and dielectric properties
were calculated for 0.36BiScO3-0.64PbTiO3 (BSPT) ceramics. The design parameters for the BSPT/epoxy 2-2
Keywords: composite material were meticulously elucidated through simulations conducted via COMSOL software. Char
0.36BiScO3-0.64PbTiO3 acterization outcomes unveil that the synthesized composite material exhibits diminished acoustic impedance
BSPT/Epoxy 2-2 composite material
and heightened electromechanical coupling in comparison to its piezoelectric ceramic counterparts. Subsequent
High temperature ultrasonic transducer
to the design and fabrication of ultrasonic transducers employing both BSPT ceramics and BSPT/epoxy 2-2
High temperature ultrasonic imaging
composite material, a thorough investigation into their electrical and acoustic attributes ensued at ambient
temperature and 200 ◦ C. Test results manifest that the BSPT/epoxy 2-2 composite high temperature ultrasonic
transducer (CHTUT) demonstrates a center frequency and bandwidth of 4.52 MHz and 54.71%, respectively, at
room temperature. While, at 200 ◦ C, these parameters are 3.54 MHz and 80.79%. The HTUT, under parallel
scrutiny, exhibits a center frequency and bandwidth of 4.65 MHz and 34.23% at room temperature, respectively,
and 4.52 MHz and 29.65% at 200 ◦ C. These findings prove the robust ultrasonic performance of the CHTUT, even
under elevated temperatures, with the BSPT ceramic based counterpart demonstrating superior temperature
stability. Furthermore, the results of an imaging experiment involving steel step blocks at both room temperature
and 200 ◦ C align consistently with the acoustic test outcomes.
* Corresponding author.
** Corresponding author.
*** Corresponding author.
E-mail addresses: [email protected] (T.-L. Zhao), [email protected] (G. Xing), [email protected] (C. Fei).
https://doi.org/10.1016/j.ceramint.2024.03.071
Received 15 November 2023; Received in revised form 17 February 2024; Accepted 5 March 2024
Available online 6 March 2024
0272-8842/© 2024 Published by Elsevier Ltd.
Please cite this article as: Xinhao Sun et al., Ceramics International, https://doi.org/10.1016/j.ceramint.2024.03.071
X. Sun et al. Ceramics International xxx (xxxx) xxx
Fig. 1. Schematic of fabricated BSPT/epoxy 2-2 piezoelectric composite material (a); Variation curve of kt with volume ratio in 2-2 composite materials (b).
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Fig. 2. The simulation model and simulated impedance spectrum of BSPT/epoxy 2-2 composite material.
Fig. 3. BSPT ceramic (a); Cutting Grooves on Ceramic Surfaces with a dicing saw (b); Fill the grooves with epoxy (c); Grinding the ungrooved portion of BSPT
ceramic (d); Grinded 2-2 Piezoelectric Composite Material (e); Photograph of fabricated BSPT/epoxy 2-2 piezoelectric composite material (f).
shown in Table 2.
Table 2
Parameters of BSPT/epoxy 2-2 composite material.
Parameters BSPT BSPT/epoxy 2.3. Simulation and fabrication of ultrasonic transducers
Density (kg/m3) 7720 6035
Clamping dielectric constant 1253 290
The BSPT ceramics and BSPT/epoxy 2-2 composite materials were
Electromechanical coupling coefficient 0.54 0.61 used to design and fabricate ultrasonic transducer. The design parame
Acoustic impedance (Mrayls) 29.18 17.77 ters of transducers were simulated and optimized by PiezoCAD (Sonic
Piezoelectric strain constant (pC/N) 443 350 Concepts, Woodinville, WA), which was based on Krimholtz, Leedom,
and Matthaei (KLM) model. The resonant (fr ) and anti-resonant fre
parameters. The 2-D simulation model and impedance spectrum of quency (fa ) can read from diagram of impedance phase versus fre
BSPT/epoxy 2-2 composite material are shown in Fig. 2. The width of quency, and the equivalent electromechanical coupling coefficient (keff )
the ceramic phase and the polymer phase are 110 μm and 55 μm, and the also could be calculated as:
thickness is 356 μm in the simulation model. Both polarization direction √̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅
( )
π fr π fa − fr
and electric field direction are along the thickness direction, and the keff = ⋅ tan ⋅ (6)
2 fa 2 fa
electrical response at different frequencies was calculated.
BSPT/epoxy 2-2 composite materials were prepared by traditional The center frequency (fc ) could get from the FFT transformed graph
dice and fill method, and the preparation process is shown in Fig. 3. The of pulse-echo plots, which can be calculated by the formula:
BSPT ceramic disc with a diameter of 10.7 mm was grooved by a dicing
saw (DAD 323, Disco Corp., Tokyo, Japan). According to the design fc =
f1 + f2
(7)
parameters, the kerf is 55 μm and the pitch is 165 μm. Then high tem 2
perature epoxy (3019, Hasuncast, USA) was filled into the cut groove by
Where f1 and f2 are the lower and higher frequency plot at -6dB. The
capillary effect. After heating at 100 ◦ C for 2 h in an oven (FCD-3000,
bandwidth (BW) can be calculated by:
Langgan, Shanghai, China), surface of the sample was ground and pol
ished. The sample was turned over and glued to a flat glass slide with f2 − f1
BW = (8)
paraffin, thinned and polished to 356 μm. Both sides of the sample were fc
deposited with 200 nm gold by magnetron sputtering system (DESK V,
The electrical and acoustic simulation results of the BSPT/epoxy 2-2
Denton Vacuum, USA). Finally, the piezoelectric material was charac
composite high temperature ultrasonic transducer (CHTUT) and BSPT
terized. The parameters of BSPT/epoxy 2-2 composite material are
high temperature ultrasonic transducer (HTUT) were shown in Figs. 4
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Fig. 4. Simulation results of CHTUT: (a) The electrical properties dependent of frequency and (b) pulse-echo response curve and spectrum.
Fig. 5. Simulation results of HTUT: (a) The electrical properties dependent of frequency and (b) pulse-echo response curve and spectrum.
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Fig. 6. Piezoelectric material (a); Sputtering a gold conductive layer on the surface (b); Connecting wires with high temperature silver paste (c); Connecting housing
with high temperature epoxy (d); Connecting the housing with wires (e); Fabricated ultrasonic transducers (f). (For interpretation of the references to colour in this
figure legend, the reader is referred to the Web version of this article.)
Fig. 7. Testing results of CHTUT: The electrical properties dependent of frequency at (a) room temperature and (b) 200 ◦ C and pulse-echo response curve and
spectrum at (c) room temperature and (d) 200 ◦ C.
As shown in Fig. 7(a) and (b), the resonant frequency, the anti- slightly, which is 0.67 at 30 ◦ C and 0.68 at 200 ◦ C. The pulse-echo
resonant frequency and impedance reduced from 30 ◦ C to 200 ◦ C, response is shown in Fig. 7(c) and (d). It is clear that the echo ampli
while the equivalent electromechanical coupling coefficient increases tude is significantly reduced, while the bandwidth increases
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Fig. 8. Testing results of HTUT: The electrical properties dependent of frequency at (a) room temperature and (b) 200 ◦ C and pulse-echo response curve and
spectrum at (c) room temperature and (d) 200 ◦ C.
significantly. The acoustic test results at room temperature are basically may be attributed to the denaturation of the high-temperature epoxy.
consistent with the simulation, while the electrical resonance results For imaging applications, the echo amplitude and bandwidth of the
have certain differences. Differences may be due to material parameters high-temperature ultrasound transducer determine the imaging quality.
and experimental errors, such as errors in material testing, thickness and From Table 4 we can see that CHTUT show larger bandwidth and echo
size of piezoelectric materials inconsistent with design parameters, etc. amplitude than HTUT. However, HTUT exhibits smaller changes at
It can be seen from Fig. 8(a) and (b) that the resonant frequency room temperature and 200 ◦ C, which may be more suitable for variable
remains the same, and the anti-resonant frequency, impedance and temperature applications.
equivalent electromechanical coupling coefficient reduce from 30 ◦ C to Fig. 10 shows images of B-mode scanning of steel step blocks using
200 ◦ C. From Fig. 8(c) and (d), it is obvious that the echo amplitude and two ultrasonic transducers. It can be seen that the CHTUT can clearly
bandwidth at 200 ◦ C are smaller than those at 30 ◦ C. distinguish the steps at room temperature and 200 ◦ C, while the BSPT
The testing results of CHTUT basically agree with the simulation ceramic ultrasonic transducer can clearly distinguish the steps at room
results. As the simulation results show, fabricated ultrasonic transducers temperature, but only part of the steps can be seen at 200 ◦ C. Fig. 10 (b)
based on composite materials present high larger electromechanical exhibits higher resolution than Fig. 10 (a), which is due to the larger
coupling coefficient and wider bandwidth than BSPT ceramics. Besides, bandwidth of the ultrasound transducer, meaning the shorter pulse
the CHTUT can still maintain better performance than BSPT ceramics at duration, and the smaller wavelength due to the reduced sound speed of
200 ◦ C. The echo amplitude attenuation of the composite ultrasonic the silicone oil. From Table 4, we can see that the two ultrasonic
transducer is much larger than that of the piezoelectric ceramics, which transducers have similar echo amplitudes at 200 ◦ C. However, the image
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Acknowledgments
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