Textbook Tetrahedrally Bonded Amorphous Carbon Films I Bernd Schultrich Ebook All Chapter PDF
Textbook Tetrahedrally Bonded Amorphous Carbon Films I Bernd Schultrich Ebook All Chapter PDF
Textbook Tetrahedrally Bonded Amorphous Carbon Films I Bernd Schultrich Ebook All Chapter PDF
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Springer Series in Materials Science 263
Bernd Schultrich
Tetrahedrally
Bonded
Amorphous
Carbon Films І
Basics, Structure and Preparation
Springer Series in Materials Science
Volume 263
Series editors
Robert Hull, Troy, USA
Chennupati Jagadish, Canberra, Australia
Yoshiyuki Kawazoe, Sendai, Japan
Richard M. Osgood, New York, USA
Jürgen Parisi, Oldenburg, Germany
Udo W. Pohl, Berlin, Germany
Tae-Yeon Seong, Seoul, Republic of Korea (South Korea)
Shin-ichi Uchida, Tokyo, Japan
Zhiming M. Wang, Chengdu, China
The Springer Series in Materials Science covers the complete spectrum of materials
physics, including fundamental principles, physical properties, materials theory and
design. Recognizing the increasing importance of materials science in future device
technologies, the book titles in this series reflect the state-of-the-art in understand-
ing and controlling the structure and properties of all important classes of materials.
Tetrahedrally Bonded
Amorphous Carbon Films I
Basics, Structure and Preparation
123
Bernd Schultrich
Fraunhofer Institut
für Werkstoff- und Strahltechnik
Dresden
Germany
The technical world consists of contacting bodies, often in relative motion. That
means friction and wear. Without friction, the transmission of mechanical forces
would not work and wear is used for the machining of components. But in most
cases, friction and wear are undesired effects: Friction consumes power and wear
limits the long-term functionality. Hence, the reduction of friction and the protec-
tion against wear are essential topics in the technical development. Amorphous
carbon coatings represent promising solutions. They show very low friction without
any lubricants in combination with efficient wear protection.
The particular potential of carbon materials, especially demonstrated in the
fascinating properties of diamond, is based on the unique position of carbon under
all elements: its small atomic diameter (due to the low atomic number) and its
balanced electronic affinity (due to the existence of four valence electrons). This
combination leads to very strong covalent bonds, which in the case of the
three-dimensional diamond network realize the highest hardness of all materials.
But in accordance with thermodynamics, the usual carbon materials are graphitic
with low stiffness due to their configuration of two-dimensionally bonded layers.
The preparation of diamond structures is only possible under extreme high-pressure
high-temperature conditions (according to thermodynamics) or by clever use of the
kinetics of film growth. The kinetically controlled deposition of diamond films by
plasma-activated CVD from hydrocarbons is now state of the art. They are suc-
cessfully used in industry, for instance for cutting under heavy machining condi-
tions. But tribological applications of diamond films are limited by the rather low
deposition rate (increasing the costs) and especially the necessary high deposition
temperature (restricting the substrate materials).
For the broader utilization of the tribological potential of carbon coatings, a
number of challenging tasks must be solved:
– The realization of high hardness by a three-dimensional network of covalent
bonds as in diamond.
– The deposition with acceptable rate at sufficiently low temperatures, especially
on hardened steels.
vii
viii Preface
quantitative description of the relevant dependencies. Part III discusses the vacuum
arc discharges, the most promising candidates for the industrial preparation of ta-C
coatings. Vacuum arcs are very efficient ion sources, but carbon turns out to be a
very problematic cathode material. Hence, particular arc methods, especially based
on pulsed discharges and/or magnetic filtering, must be developed. The potential
and the limitations of pulsed laser deposition and of sputtering for the ta-C depo-
sition are discussed in the final Part IV.
The projected second volume is mainly concerned with the mechanical prop-
erties (Part VI), the tribological behavior, and the use of ta-C films for tribological
applications (Part VII). The spectrum of the carbon films is markedly extended by
structural modifications, such as enhanced graphite-like fraction, incorporation of
hydrogen, nitrogen, or other nonmetals or alloying with metals. Preparation,
structure, and properties of these films are discussed in Part V. Finally in Part VIII,
an overview on functional properties of ta-C films and their application beyond
tribology will be given.
This book arose from my former work in managing the thin-film activities in the
Fraunhofer Institute for Material and Beam Technology (IWS), Dresden, always
with a strong industrial orientation. One of my main topics was the development of
industrially feasible technologies for the preparation of ta-C films, initially based on
pulsed laser irradiation, later on pulsed vacuum discharges. In the last years, these
developments, mainly based on the Laser-Arc technology, were well established in
industry. They demonstrate that the outstanding tribological potential of ta-C films
can be realized on the mass-production level.
According to my former academic career in theoretical physics, I was always
looking for rules, which could support the experimental optimization. The formation
of the ta-C films and their behavior in tribological systems are very complex phe-
nomena. Thus, it is a long way in the chain from the externally controllable tech-
nological parameters via the internal deposition conditions, the film structure, the
properties of the coated components to the aimed technological performance. Many
factors, often seeming bagatelles, as geometrical modifications or contaminations,
influence the final result. But nevertheless many subprocesses are at least qualita-
tively understood. That means, we are able to forecast the results (at least in their
tendency) for a broader variation of the input parameters. In the ideal case of com-
plete understanding of the underlying processes and of sufficient description of the
relevant conditions, the technological optimization would not demand any additional
experimental investigations. But usually neither our understanding nor our knowl-
edge of the detailed conditions are sufficient. Hence, a pragmatic way consists in
empirical rules, which are physically founded or suggested. They give a general
orientation on the tendencies to be expected and on the probable order of magnitude,
thus narrowing the necessary field of experimental variations. The comparison with
the theoretical expectations sharpens the critical view on the experimental results:
Deviations may hint on problems in the determination or evaluation of the experi-
mental data, on overlooked factors or (in the most interesting case) on new effects, up
to now not considered or on necessary modifications/improvements of the estab-
lished rules. Thus, it was my ambition, not only to give an extended description of the
x Preface
current state-of-the-art, but also to condense it into practicable (if possible quanti-
tative) rules and theses. Naturally, such aim is realizable only as a certain approxi-
mation; the conclusions are influenced by my personal experience and may be
modified by further work. But irrespective of such deficiencies, the evaluation of the
experimental results in light of estimated predictions makes daily research to an
exciting scientific adventure.
The present book, concentrating the existing ta-C facts and ideas, is mainly
thought for people of the carbon film community, to support their activities in the
further development of preparation, understanding, and application of the tetrahe-
drally bonded amorphous carbon films. In addition, the book demonstrates general
methods and problems of physical vapor deposition in depth on the specific
example of carbon coatings. Thus I hope, it will be generally of value for people,
using PVD methods.
I thank my co-workers in our carbon group, especially Dr. C.-F. Meyer,
Dr. H.-J. Scheibe, Dr. D. Schneider, Dr. P. Siemroth, Dr. Th. Stucky and Dr V. Weihnacht
for our longtime fruitful cooperation. The many collective projects, investigations, and
discussions laid the base for this book. I thank the editor, Dr. habil. Claus E. Ascheron, for
his continuous encouragement and insistence. Without his impetus, more than ten years
ago, I had not waged the adventure of this publication. Above all, I thank my dear wife, Dr.
Helga Schultrich, for her patience over all the years with stressing work and for her active
support.
xi
xii Contents
xxi
xxii Acronyms
A Area
a Thermal diffusivity ð¼k=c qÞ
Ap Plasma absorption
b Mobility
B Bulk modulus
B Magnetic field strength
bij Bond order
c Specific heat
c0 Light velocity
cX Atomic concentration of X
d Atomic distance
D Grain diameter
D(T) Diffusion constant
dc−s Cathode-substrate distance
dij Bond length
dL Diameter of the laser spot
DL Diameter of the laser bundle
DMP Size of macroparticles
E Energy of a particle system
E Young’s modulus
E0 =E/(1−m2)
Eg Band gap
EL Energy of the laser pulse
f Frequency
F(q) Reduced structure function
fA(rij) Attractive term of interaction potential
fei Electron–ion collision frequency
fL Focus length
fp Plasma frequency
fR(rij) Repulsive term of interaction potential
xxv
xxvi Symbols
r Standard deviation
s Pulse time
x Angular frequency
X Solid angle
n =jev/jem
Subscripts
a Anode
ads Adsorbed
ar Areal
b Burning
bou Boundary
c Cathode
col Collision
con Condensation
cr Critical
d Diamond
dep Deposition
diff Diffusion
e Electron
eff Effective
el Electronic
em Emission
en Energy
ev Evaporation
f Film
fin Finale
g Graphite
gr Grain
gro Ground
H Hydrogen
i Ion
imp Impact
IB Inverse bremsstrahlung
Kin Kinetic
L Laser
m Mass
xxxi
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