Manufacturing Forward

MNG SERIES
PSA NITROGEN GENERATORS

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Manufacturing Forward
Mikropor began its journey in 1987 with a passion to create “Tomorrow’s
Technology” and has become one of the leading manufacturers of atmospheric air
filtration solutions and compressed air treatment systems for a variety of industries.

By closely following the latest developments in technology, Mikropor’s “Best in

Class” products and solutions are appreciated by customers in more than 140
countries.

The company’s sustainable growth has been provided by its passion for innovation
and commitment to quality, as well as its dedication to technology. Mikropor is
an environmentally conscious company that values people, while developing
products that extend the needs and expectations of customers.

With this mission, Mikropor continues to become one of the most recognized
brands in the world by expanding its global penetration in the field of technological
filtration and contributes to a healthier planet.

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 MNG SERIES PSA NITROGEN GENERATORS

Pressure Swing Adsorption (PSA) type Nitrogen Generation

system that is used to separate and enrich Nitrogen from
Oxygen employs CMS (Carbon Molecular Sieve) for adsorbent.
Carbon Molecular Sieve (CMS) adsorbs Oxygen and Water
Vapor molecules under certain pressure while allowing
Nitrogen to pass through.

The Nitrogen Generator is a Two-Bed

Adsorber System
The Nitrogen Generator consists of two adsorber vessels
filled with CMS, a valve assembly, air filters, main pressure
regulator, and a product receiver tank. Clean and dry air is
directed to one of the adsorber beds where oxygen and
water vapor is adsorbed faster than nitrogen in the pore
structure of the CMS, thus increasing the nitrogen purity of
the product gas stream to the desired level (95-99.999%
as required by customer). This product flows out from
the top of the adsorber bed, through the valve and into
the product receiver at a pressure slightly below the feed air
pressure.

Applications
- Metal industry
- Chemical industry
- Purge
- Plastic industry
- Charge nitrogen gas in tires
- Production process and storage of food

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 MNG SERIES PSA NITROGEN GENERATORS

Standard
- Oxygen Analyzer / Nitrogen Purity Sensor
- Flow Meter
- Carbolescer with oil indicator
- Nitrogen Generator / Silencer
- Basic Logo or Crouzet mini plc for modular type
- Siemens HMI color touch screen PLC for twin towers
- Buffer Tank (Standard for MNG-US-10 to MNG-US-2050)
- T Filters are standard in all models

Optional
- Dew Point Sensor

Features
- Simple structure, compact design, full automated operation
- Replaces manifold usage (see pic .1)
- Touch Screen PLC for controlling the complete system (see pic. 2)
- PLC Screen for monitoring and visualizing the progress
- Rapid start-up and safety system
- Superior silencer design gives low noise levels during depressurization and purge
- Durable piston valves for long-life operation (see pic. 5)
- On demand production, low cost
- High performance
*The purity and capacity of nitrogen gas is designed to meet customer requirements
(Nitrogen Purity 95%~99.999% is available)
- Minimum maintenance cost.
*Replace filter element periodically only and service your compressor as normal

Replaces Manifold Usage - Pic. 1 Touch Screen PLC - Pic. 2

Dew Point Sensor - Pic. 3 Air Filter - Pic. 4 Long Life Piston Valve - Pic. 5

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 MNG SERIES PSA NITROGEN GENERATORS

Technical Specifications
Air Demand @ Following Purity Level (m³/h)
Model
95% 97% 98% 99% 99.50% 99.90% 99.95% 99.99% 99.999%
MNG-10 5,6 5,0 4,5 4,0 3,6 3,1 2,8 2,5 2,0
MNG-20 9,0 8,0 7,3 6,4 6,2 5,0 4,5 4,0 3,3
Modular
MNG-35 16,6 14,8 13,4 11,8 10,8 9,1 8,3 7,4 6,0
MNG-60 27,6 24,6 22,4 19,6 17,9 15,2 13,8 12,3 10,0
MNG-95 47,5 42,4 38,5 33,7 30,9 26,2 23,7 21,1 17,2
MNG-120 63,4 56,6 51,4 45,1 41,3 35,0 31,7 28,2 23,0
MNG-150 77,6 69,2 62,9 55,1 50,5 42,9 38,8 34,5 28,1
MNG-250 123,5 110,2 100,1 87,7 80,4 68,3 61,7 55,0 44,8
MNG-330 163,5 145,8 132,5 116,1 106,4 90,3 81,7 72,7 59,3
MNG-450 220,9 197,0 179,1 156,9 143,8 122,1 110,4 98,3 80,1
MNG-510 253,0 225,7 205,1 179,8 164,7 139,8 126,5 112,6 91,7
MNG-570 281,0 250,6 227,8 199,6 182,9 155,3 140,5 125,1 101,9
MNG-730 367,8 328,1 298,2 261,3 239,3 203,3 183,9 163,7 133,3
MNG-910 450,0 401,3 364,8 319,6 292,8 248,7 224,9 200,2 163,1
MNG-1110 547,0 487,9 443,5 388,6 355,9 302,3 273,4 243,4 198,3 Twin
MNG-1230 603,4 538,2 489,2 428,7 392,7 333,5 301,6 268,5 218,8 Tower

MNG-1370 668,6 596,4 542,1 475,0 435,1 369,5 334,2 297,6 242,4
MNG-1820 904,1 806,3 732,9 642,2 588,3 499,6 451,9 402,3 327,7
MNG-2050 1054,7 940,3 854,7 748,9 686,0 582,6 527,0 469,2 382,2
MNG-2550 1263,9 1127,2 1024,6 897,8 822,4 698,4 631,8 562,5 458,2
MNG-2950 1558,9 1390,4 1263,8 1107,4 1014,4 861,5 779,2 693,8 565,1
MNG-3540 1827,0 1629,5 1481,1 1297,8 1188,8 1009,6 913,2 813,1 662,3
MNG-4160 2106,8 1879,0 1708,0 1496,6 1370,9 1164,2 1053,1 937,6 763,7
MNG-5560 2536,2 2261,9 2056,0 1801,7 1650,1 1432,9 1267,6 1128,5 920,0
MNG-6050 3218,5 2816,3 2558,4 2239,8 2058,9 1745,0 1581,7 1400,0 1129,5
MNG-7500 3829,0 3350,4 3043,6 2664,6 2449,3 2075,9 1881,7 1665,5 1343,7
MNG-9170 4183,1 3730,6 3390,9 2971,3 2720,7 2363,4 2091,0 1861,3 1516,7
MNG-11200 5108,8 4556,4 4142,5 3629,1 3323,3 2886,8 2553,8 2273,7 1851,7

95% 97% 98% 99% 99,50% 99,90% 99,95% 99,99% 99.999%

A/N Ratios 2 2,3 2,4 2,7 3 4 4,1 5,2 8,4

Given flows are at 7 barg pressure with reference to 20°C and 1 bar atmospheric air suction as per ISO7183.

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 MNG SERIES PSA NITROGEN GENERATORS

Technical Specifications
Free Nitrogen Delivery @ Following Purity Level (m³/h)
Model
95% 97% 98% 99% 99.50% 99.90% 99.95% 99.99% 99.999%
MNG-10 2,7 2,2 1,9 1,5 1 0,8 0,7 0,5 0,2
MNG-20 4,4 3,5 3,1 2,4 2 1,3 1,1 0,8 0,4
Modular
MNG-35 8,1 6,5 5,6 4,4 3,5 2,3 2,0 1,4 0,7
MNG-60 13,5 10,8 9,4 7,3 6 3,8 3,4 2,4 1,2
MNG-95 23,3 18,6 16,2 12,6 10,4 6,6 5,9 4,1 2,0
MNG-120 31,0 24,8 21,6 16,8 13,9 8,8 7,8 5,5 2,7
MNG-150 38,0 30,4 26,4 20,6 17,0 10,8 9,6 6,7 3,3
MNG-250 60,5 48,3 42,1 32,7 27,1 17,2 15,2 10,6 5,3
MNG-330 80,0 63,9 55,7 43,3 35,8 22,8 20,1 14,1 7,0
MNG-450 108,2 86,4 75,2 58,5 48,4 30,8 27,2 19,0 9,5
MNG-510 123,9 99,0 86,2 67,1 55,5 35,3 31,2 21,8 10,9
MNG-570 137,6 109,9 95,7 74,5 61,6 39,2 34,6 24,2 12,1
MNG-730 180,1 143,9 125,3 97,5 80,6 51,3 45,3 31,6 15,8
MNG-910 220,3 176,0 153,2 119,2 98,6 62,7 55,5 38,7 19,3
MNG-1110 267,8 214,0 186,3 145,0 119,9 76,2 67,4 47,0 23,5
MNG-1230 295,4 236,0 205,5 159,9 132,3 84,1 74,4 51,9 25,9 Twin
MNG-1370 327,4 261,5 227,7 177,2 146,6 93,2 82,4 57,5 28,7 Tower

MNG-1820 442,6 353,6 307,9 239,6 198,2 126,0 111,4 77,8 38,8
MNG-2050 516,2 412,4 359,0 279,4 231,1 146,9 130,0 90,7 45,3
MNG-2550 618,8 494,4 430,4 334,9 277,1 176,1 155,8 108,7 54,3
MNG-2950 763,2 609,8 530,9 413,1 341,8 217,2 192,1 134,1 67,0
MNG-3540 894,5 714,6 622,1 484,1 400,5 254,6 225,1 157,1 78,5
MNG-4160 1031,4 824,1 717,4 558,3 461,9 293,6 259,6 181,2 90,5
MNG-5560 1241,7 992,0 863,6 672,1 556,0 353,4 312,5 218,1 109,0
MNG-6050 1532,6 1224,5 1066,0 829,6 686,3 436,2 385,8 269,2 134,5
MNG-7500 1823,3 1456,7 1268,2 986,9 816,4 519,0 458,9 320,3 160,0
MNG-9170 2048,0 1636,1 1424,3 1108,4 917,0 582,9 515,5 359,7 179,7
MNG-11200 2501,2 1998,3 1740,0 1353,8 1120,0 712,0 629,6 439,4 219,4

Reference Conditions
Inlet Compressed Outlet Nitrogen Ambient
Inlet Air Dew Point Purity
Air Pressure Pressure Temperature

7.5 bar 6 bar 25°C ≤ 3°C 99.5%

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 MNG SERIES PSA NITROGEN GENERATORS

N2 NITROGEN
Buffer Tank Connections Dimensions (mm)
Model Buffer Tank
Volume Air Inlet Nitrogen Outlet Width Length Height
MNG-10 26 L GELM-100 1/2" 1/4" 610 1500 1090
MNG-20 35 L GELM-100 1/2" 1/4" 675 1150 1308
MNG-35 52 L GELM-100 1/2" 1/4" 736 1179 1787
MNG-60 70 L GELM-100 1/2" 1/4" 932,5 1115,5 1485
MNG-95 97 L GELM-250 1" 1/4" 920 1090 1485
MNG-120 126 L GELM-300 1" 1/4" 1260 955 1450
MNG-150 151 L GELM-500 1" 1/4" 1230 954 1650
MNG-250 280 L ELM 150 1" 1/4" 1298 1256 1971
MNG-330 408 L ELM 150 1" 1/4" 1520 1477 2023
MNG-450 464 L ELM 150 1" 1/4" 1555 1423 2155
MNG-510 515 L ELM 300 1 1/2" 1/4" 1560 1582 2022
MNG-570 573 L ELM 300 1 1/2" 1/4" 1582 2208 2225
MNG-730 712 L ELM 300 1 1/2" 3/4" 1945 1812 2082
MNG-910 1,042 m³ ELM 300 1 1/2" 1" 1945 1812 2477
MNG-1110 1,290 m³ ELM 600 1 1/2" 1" 2010 1872 2525
MNG-1230 1,402m³ ELM 600 2" 1" 2052 1909 2735
MNG-1370 1,498 m³ ELM 600 2" 1 1/4" 2052 1903 2945
MNG-1820 2,019 m³ ELM 600 2" 1 1/2" 1668 3599 2634
MNG-2050 2,336 m³ ELM 800 DN80 1 1/2" 1841 3490 3120
MNG-2550 - ELM 1200 DN80 2" 1920 2430 3185
MNG-2950 - ELM 1200 DN80 2" 2070 2580 2630
MNG-3540 - ELM 1600 DN80 2" 2120 2492 3055
MNG-4160 - ELM 1600 DN80 2" 2176 2484 3375
MNG-5560 - ELM 2100 DN 100 2 1/2" 2860 3490 3942
MNG-6050 - ELM 2100 DN100 DN80 3260 3554 4145
MNG-7500 - ELM-2750 DN100 DN80 3260 4164 4255
MNG-9170 - ELM 4200 DN 100 DN80 3371 4746 4420
MNG-11200 - ELM 4200 DN 150 DN100 3130 5091 4772

Note: Mikropor supplies buffer tank volumes for 99,0% Correction Factor for MNG Series
and higher Nitrogen purities. For purities lower than
99,0%, it may be necessary to use an additional tank. Inlet Pressure Ambient Temp.
(Buffer Tanks are standard for MNG 10 to MNG 2550) F1 F2
(bar) (°C)
To determine
6 0,82 5 0,85
the nitrogen
6,5 0,88 10 1
generator model
7 0,94 15 1 in the reference
7,5 1 20 1 conditions divide
8 1,05 25 1 the nitrogen flow
8,5 1,1 30 0,91 rate to the factors
9 1,14 35 0,82 mentioned above.
9,5 1,2 40 0,74
10 1,21 45 0,6

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 MNG SERIES PSA NITROGEN GENERATORS

“Mikropor reserves the right to change the design and/or dimensions and/or weight of his products at any time without any notice or liability.”

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 MNG SERIES
PSA NITROGEN GENERATORS

Ahi Evran OSB Mah. Oğuz Cad. No: 5 Sincan, 06935, Ankara-Turkey

+90 312 267 0700 [email protected]

mikropor
www.mikropor.com
011121

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