CWFL-3000 4000 6000 (BN EN FN) User Manual
CWFL-3000 4000 6000 (BN EN FN) User Manual
CWFL-3000 4000 6000 (BN EN FN) User Manual
USER MANUAL
CWFL-3000/4000/6000 Series
Contents
2
CWFL-3000/4000/6000 Series
<1> Cautions
1. Please ensure that the power supply and electrical outlet are in good contact
and the earth wire must be firmly grounded!
2. Please make sure there is stable and normal voltage for the working chiller!
As the refrigeration compressor is more sensitive to the power supply and
voltage, so the operating voltage of our standard product is ±10% of the rated
voltage. If you do need a wider operating voltage range, customization is
available for us.
3. Unmatched power frequency can cause the chiller damage!
Please choose model of 50Hz or 60Hz according to actual circumstance.
4. To protect the pump, it’s strictly forbidden to run the chiller without water in the
storage water tank!
The new machine is packed after draining whole water in the tank, so please
make sure the tank has water inside before machine starting, otherwise it’s
easily to have the pump damaged. When the water level is below the green
(NORMAL) range of the water level gauge, the cooling capacity of our chiller
will go down slightly. Hence please ensure the water level is within the green
(NORMAL) range. To drain through circulating pump is strictly prohibited!
5. Please be sure that the air inlet and air outlet are in good ventilation!
There must be at least 50cm from obstructions to the air outlet which is in the
back of the cooler, and should leave at least 30cm between obstructions and
the side air inlet.
6. The filter gauze must be regularly cleaned!
It’s essential to remove and wash the dust gauze regularly, otherwise chiller
malfunction can be caused by serious blockage.
7. Please pay attention to the effect of the condensate water!
With greater ambient humidity, when the water temperature is lower than the
ambient temperature, the condensate water will generate on the surface of
water circular pipes and the cooled components. If above circumstance
appears, it is recommended to set a higher water temperature or keep pipes
and cooled parts warm.
8. This product is an industrial equipment.For professional use only.
3
CWFL-3000/4000/6000 Series
TEMPERATURE
CONTROLLER
POWER SWITCH
WATER PRESSURE
GAUGE
AIR OUTLET
DRAIN
4
CWFL-3000/4000/6000 Series
<3> Installation
It is very simple to install this industrial cooling machine. The installation for the
first time of the new machine can be carried out by following steps:
1. Open the package to check if the machine is intact and all the necessary
accessories are completed.
2. Open the water supply lid to feed cooling water.
Observing the water level gauge to feed water slowly, be careful not to have the
water overflowed!
3. According to system conditions, please connect the water inlet and outlet pipe
properly.
4. Plug in power, turn on the power switch. (Do not start up without water in the
water tank!)
(1) Power switch turned on, the circulation pump of the chiller starts working. The
first time of operating may cause more bubbles in the pipe leading to a flow
alarming occasionally, but running for a few minutes later, it will go back to
normal.
(2) If the chiller starts for the first time, you must immediately check whether the
water pipe leaks.
(3) Power switched on, if the water temperature is under the set value, it is normal
that fans and other components of the machine do not work. The temperature
controller will automatically control the working conditions of the compressor,
magnetic valve, fans and other parts based on the set controlling parameters.
(4) As it takes a longer time to start over the compressor and other components,
according to different conditions, the time is range from seconds to minutes, so
do not turn on and off frequently.
5. Check the water level in the water tank.
The first starting up of a new chiller will empty the air in the water pipe, causing
a slight water level decline, but in order to keep the water level in the green area,
it is allowed to add adequate water again. Please observe and record the current
water level, and inspect it again after the chiller running for a period of time, if
the water level drops obviously, please re-inspect the water pipeline leakage.
6. Adjust parameters of temperature controller.
CWFL-3000/4000/6000 series use an new intelligent controller. It works in
defaulted constant temperature control mode for the low temperature end with
water temperature set at 25℃ which can be adjusted as needed. The high
temperature end works in intelligent control mode and it will self-adjust
controlling parameters according to the ambient temperature changes.
Normally users do not need to adjust the parameters. If it is necessary, please
refer to page 6 , “Unit introduction and parameters adjustment.”
5
CWFL-3000/4000/6000 Series
Set-button (Set), Quick Set-button (Quick Set) and Quit-button (Quit). Turn off
the chiller by pressing the Power-button for 3 sec while other operations can be
completed by short press.
6
CWFL-3000/4000/6000 Series
incorrect, it will quit the setting interface and turn to normal operation interface.
The default password 168 must be kept well. The user menu can not be accessed if
the password is forgotten and no backup password is available.
Under user menu, in parameter items interface, press ▲ or ▼ to switch the
items. If the parameters need to be modified, press Set-button to enter into
parameter values and press ▲ or ▼ to adjust it. Save the values and return to
parameter interface by pressing Set-button and press Quit-button to quit the user
menu. If there is no more action within 15 sec, it will automatically exit modifying
status with modified parameters saved.
(4) Check the history failure records: under normal operation condition, press
Set- button and ▲ for 5 sec to access password input interface. Input password
“123” and confirm by pressing Set-button, it will be in failure view status if the
password is correct, if not, it will quit. When the system is under failure records
viewing, it will show the first failure record and code. Press ▲ or ▼ can look over
the failure records and press Quit-button to quit the failure viewing status.
(5) Restore factory settings: under normal operation condition, press and hold
Set-button and Power-button for 10 sec to have the password input interface
popped up then input password “615” to enter into administrator setting
parameters restoration function, and it will display “RECOVERY SUCCESS” and
turn to operation condition after 2 sec. If the password is incorrect, it will quit the
password input interface and turn to operation condition.
(6) Unit operation condition query: the screen will display the operation
conditions of the compressor, water pump and the indoor exhaust temperature
parameters, etc. by pressing Quick Set-button and ▲ at the same time and release
them. Press ▲ or ▼ for page turning and it will automatically exit after displaying
for 5 sec.
(7) Clock adjustment: under normal operation condition, press Quick
Set-button for 5 sec to access clock adjustment interface with time/year flashing.
Press ▲ or ▼ to adjust year and confirm by pressing Quick Set-button; with time
flashing, press ▲ or ▼ to adjust hour and confirm by pressing Quick Set-button;
with minute flashing, press ▲ or ▼ to adjust minute and save the clock setting by
pressing Quick Set- button.
(8) Language switching: the system default language is Chinese. For switching
to English, press Lang-button and the system will change the Chinese interface to
English interface as default language.
(9) Forced refrigeration: under normal operation condition, press ▲ or ▼ at the
same time for 5 sec to activate forced refrigeration function. Press Power-button
can stop the machine and cancel forced refrigeration function.
7
CWFL-3000/4000/6000 Series
Min. 1, Constant
10 F10 The lowest set temp. 1~(F9-1) 20 0x040a
temp. mode invalid
Compressor activate
21 F21 0~180 90 Second 0x0415
protection
Turn on setting of phase Single-phase OFF /
22 F22 On off / 0x0416
sequence protection three-phase ON
Turn on setting of external
23 F23 input function On off off 0x0417
(startup and standby)
NO and NC setting of external NO-normally opened /
24 F24 NO / NC NC 0x0418
input function NC-normally closed
8
CWFL-3000/4000/6000 Series
NOTE:
(1) In parameter setting status, the system runs under original parameters;
(2) Under Constant Temperature control mode (“ F4” and “F8” set at 0), water
temperature is controlled by “F1” and “F5”;
(3) Under Intelligent Control mode (“ F4” and “F8” set at 1), water temperature
is self-adjusting according to ambient temperature. The temperature difference
is controlled by “F2” and “F6”.
(4) The low temp section and high temp section of the chiller can be set
different control modes.
9
CWFL-3000/4000/6000 Series
High temp. system E02 shown with Heater of the high temp. system
E02 Automatic clearing
flow alarm alarm sound shut down
Ultra-high room E03 shown with Each refrigeration part runs under
E03 Automatic clearing
temp.alarm alarm sound usual procedures
Low temp. system The compressor, condenser fans
E04 shown with
E04 ultra-low water temp and heater of the high/low temp. Automatic clearing
alarm sound
alarm system shut down
Low temp. system
E05 shown with Each refrigeration part runs under
E05 ultra-high water temp Automatic clearing
alarm sound usual procedures
alarm
High temp. system
E06 shown with Each refrigeration part runs under
E06 ultra-low water temp Automatic clearing
alarm sound usual procedures
alarm
High temp. system
E07 shown with Heater of the high temp. system
E07 ultra-high water temp Automatic clearing
alarm sound shut down
alarm
The water pump, compressor,
Wrong phase and E08 shown with
E08 condenser fans and heater of the Manual clearing
lacking phase alarm alarm sound
high/low temp. system shut down
The compressor, condenser fans
Compressor overload E09 shown with
E09 and heater of the high/low temp. Manual clearing
alarm alarm sound
system shut down
The water pump, compressor,
Low temp. water E10 shown with
E10 condenser fans and heater of the Manual clearing
pump overload alarm alarm sound
high/low temp. system shut down
High temp. water E11 shown with The water pump and high temp.
E11 Manual clearing
pump overload alarm alarm sound system heater shut down
Refrigeration system E12 shown with The compressor and condenser fans
E12 Manual clearing
high pressure alarm alarm sound shut down
Refrigeration system E13 shown with The compressor and condenser fans
E13 Automatic clearing
low pressure alarm alarm sound shut down
Switched to constant temp. mode
Room temp. sensor E14 shown with
E14 and each refrigeration part runs Automatic clearing
failure alarm alarm sound
under usual procedures
Low temp. system The water pump, compressor,
E15 shown with
E15 water temp. sensor condenser fans and heater of the Automatic clearing
alarm sound
failure alarm high/low temp. system shut down
High temp. system
E16 shown with High temp. system water pump and
E16 water temp. sensor Automatic clearing
alarm sound heater shut down
failure alarm
Ultra-high conductivity E17 shown with Each refrigeration part runs under
E17 Automatic clearing
alarm alarm sound usual procedures
Ultra-low conductivity E18 shown with Each refrigeration part runs under
E18 Automatic clearing
alarm alarm sound usual procedures
10
CWFL-3000/4000/6000 Series
E00、E01、E08、E09、
Sounds Breakover Disconnection
E10、E12、E13、E15
E02、E03、E11、E14、E16、
Sounds Disconnection Breakover
E17、E18、E20、E21
Note: The flow alarm is connected to the normally open relay and normally closed relay
contacts, requiring operating current less than 5A, working voltage less than 300V.
11
CWFL-3000/4000/6000 Series
1. Command format 03
Host send command
Function code 1 bytes 0x03
Slave response
Function code 1 bytes 0x03
Error
Error code 1 bytes 0x83
2. Command format 06
Host send command
Function code 1 bytes 0x06
Register address 2 bytes From 0x0400 to 0x044a
Register value 2 bytes From 0x000 to 0xffff
12
CWFL-3000/4000/6000 Series
Slave response
Function code 1 bytes 0x86
Register address 2 bytes From 0x0400 to 0x044a
Register value 2 bytes From 0x000 to 0xffff
Error
Error code 1 bytes 0x86
Exception code 1 bytes 01 or 02 or 03 or 04
For example: if the host’s sending address is 1, requests command of writing data
00 03 to register 2. Host send: 01 06 00 02 00 03 XX YY, thereinto, 01 as slave
address, 06 as function code, 00 02 as register address, 00 03 as written data and XX
YY as verification code.
Slave response: 01 06 00 02 00 03 XX YY, thereinto, 01 as slave address, 06 as
function code, 00 02 as register address, 00 03 as written data and XX YY as CRC
verification code.
If there is data error or communication exception, send 01 86 02 XX YY.
Register Data
Description Range Default Unit Symbol
address resolution
Room temp. sensor
0x0100 -25 ~ 100 ℃ 0.1/bit yes
temperature
Water temp. sensor
0x0101 -25 ~ 100 ℃ 0.1/bit yes
temperature(Low temp)
Water temp. sensor
0x0102 -25 ~ 100 ℃ 0.1/bit yes
temperature(High temp)
Compressor exhaust
0x0103 -25 ~ 140 ℃ 0.1/bit yes
temperature
Compressor current
0x0107 0-50 A 0.1/bit yes
(Three-phase average)
13
CWFL-3000/4000/6000 Series
Register
Description Bit definition
address
Bit7(MSb) Retain
Bit6 Retain
Bit5 Retain
Bit4 Retain
MSByte
Bit3 Retain
Bit6 Retain
Bit5 Retain
Bit4 Retain
MSByte
Bit3 Retain
Bit2 Retain
Bit1 Retain
Bit6 Retain
14
CWFL-3000/4000/6000 Series
Bit7(MSb) Retain
Bit6 Retain
Bit5 Retain
Bit4 Retain
MSByte
Bit3 Retain
Bit2 Retain
Bit1 Retain
Bit0(LSb) Retain
Write administrator
Alarm status Bit7(MSb) 0:Correct 1:Error
0x0802 parameter error
(high 16-bit)
Bit6 Write user parameter error 0:Correct 1:Error
Ultra-high exhaust temp.
Bit5 0:No alarm 1:Alarm
alarm
Exhaust temp. sensor failure
LSByte Bit4 0:No alarm 1:Alarm
alarm
Bit3 Ultra-low water temp alarm 0:No alarm 1:Alarm
15
CWFL-3000/4000/6000 Series
16