CLIENT:- CONTRACTOR: -

O2 POWER PRIVATE LIMITED VAIBHAVI ELECTRICALS

“132KV Sub-Station” for 100MW Buldhana Motala

Maharashtra State Project

1) Document Name: AUX TRANSFORMER - AT MCR LOCATION - DRAWING + GTP

2) O2 Power Document No: O2PPL-MOTALA-MH-SY-100MW-E-DWG-AT-2301
O2 Power Document No: O2PPL-MOTALA-MH-SY-100MW-E-GTP-AT-2302

For Information For Proposal/Purchase For Design

For Approval √ For Construction As

Built

Sr. No. Rev No. Date Detail of Revision Remark

1 R1 – GTP 01/12/2023 For Approval These drawings
reviewed & confirmed
2 R1 – DWG 01/12/2023 For Approval
by PG Associates.
3

AVJ TT KGK

Prepared By Checked By Approved By

Copyright
All rights reserved. No part of this publication may be reproduced, distributed, or transmitted in any form or by any means, including photocopying, recording, or other
electronic or mechanical methods, without the prior written permission of the publisher, except in the case of brief quotations embodied in critical reviews and certain
other non-commercial uses permitted by copyright law. For permission requests, write to the publisher, addressed “Attention: Permissions Coordinator,” at the address
below
O2 Power PVT LTD
 MANUFACTURER'S GUARANTEED TECHNICAL PARTICULARS OF TRANSFORMER

Copper Wound 160 kVA 33/0.415 kV Oil Filled Transformer

Ref WO23-24-005265 160 kVA R1
Sr No Particulars Unit Offered Details

1 Manufacturers Name Kalpa Electrikal Private Limited

2 Applicable standard IS 1180

Outdoor, Continuous, Distribution

3 Location & Service & Duty
Transformer

4 Type of construction Core Type / Conventional

5 Continuous Maximum Rating under peak ambient temp. of 50°C kVA 160

6 Rated Voltage at Normal tap

(a) HV Volts 33000

(b) LV Volts 415

7 Rated Current

(a) HV Amps 2.80

(b) LV Amps 222.59

8 Rated frequency Hz 50

9 No of Phases 3

10 Method of connection

(a) HV Delta

(b) LV Star

11 Vector Group Dyn11

O2 POWER
12 PRIVATE
Method LIMITED

(a) Method of cooling ONAN

Document approved as submitted; proceed with
A
fabrication/construction.
(b) Transformer oil reference standard
Document approved subject to comments noted; proceed
IS 335
B
with fabrication/construction considering our comments.
Maximum temperature rise by the transformer when run at
13 on the enclosed marked-up
Our comments are noted
C print. maximum ambient temp. of 50°C

D (a)memo
Our comments are noted in the Of top oil by
attached thermometer
to this °C 50
transmittal.

E
Correct original of the document to reflect our comments
and resubmit for approval.
(b) Of winding by thermometer °C 55
Correct original of the document
Hotto spot
reflect temperature,
our comments
at rated current and voltage, calculated
F
and resubmit for records.
14 corresponding to the yearly weighted average ambient temp. of
Documents of this category are for information only and
°C 98
G 32°C on the document is
not for approval. Information furnished
noted. Guaranteed No Load Loss at rated voltage and rated frequency IS
Document reviewed only 15 against our previous comments Watt 329
H Tol
and other revisions highlighted and identified by the
Guaranteed Load Loss at rated voltage and rated frequency IS
vendor.
16 Watt 1557
I Tol
Document returned without review.

J Print not enclosed.

The approval or comments conveyed herein neither
relieve the manufacturer of his contractual obligations and
his responsibilities to correctness of design, manufacture,
satisfactory performance and conformity of
equipments/installations as per standards and statutory
guideline as applicable.

Reviewed by...................... Date ......................

1/4
 MANUFACTURER'S GUARANTEED TECHNICAL PARTICULARS OF TRANSFORMER

Copper Wound 160 kVA 33/0.415 kV Oil Filled Transformer

Ref WO23-24-005265 160 kVA R1
Sr No Particulars Unit Offered Details

17 Total Losses at rated Current at 75°C, Max IS 1180 Level 1

a) At 50% loading Watt 720

b) At 100% loading Watt 2096

18 Impedance at full load and at 75°C % 4.50

19 Resistance at full load and at 75°C % 0.97

20 Reactance at full load % 4.39

21 Efficiency at 75°C

(a) At Unity power factor

(i) At 125% of full load % 98.64

(ii) At 100% of full load % 98.84

(iii) At 75% of full load % 99.01

(iv) At 50% of full load % 99.11

(v) At 25% of full load % 98.95

(b) At 0.8 power factor 0.8

(i) At 125% of full load % 98.30

(ii) At 100% of full load % 98.55

(iii) At 75% of full load % 98.76

(iv) At 50% of full load % 98.89

(v) At 25% of full load % 98.69

22 Maximum efficiency % 99.11

23 Load at which maximum efficiency occurs % 45.95

24 Regulation at full load & at 75°C

(a) At Unity power factor % 1.07

(b) At 0.8 power factor % 3.46

25 Core material CRGO - MOH

Winding Material Electrolytic Copper

26 Max. flux density at rated voltage and rated frequency Tesla 1.54

27 Percentage no load current at rated frequency Approx.

(a) At rated voltage % Less than 2% of Rated Current

2/4
 MANUFACTURER'S GUARANTEED TECHNICAL PARTICULARS OF TRANSFORMER

Copper Wound 160 kVA 33/0.415 kV Oil Filled Transformer

Ref WO23-24-005265 160 kVA R1
Sr No Particulars Unit Offered Details

28 Insulation level of transformer

(a) Impulse strength

HV / LV KVp 170 / -

(b) Power frequency withstand voltage

HV / LV KVrms 70 / 3

(c) Induced over voltage withstand

KVrms
Primary winding 66 @100Hz
@ Hz
KVrms
Secondary winding 0.83 @100Hz
@ Hz
29 Tank

Conventional with Conservator &

(a) Type(construction)
Radiator
30 Terminal arrangements

(a) High voltage side Cable Box

(b) Low voltage side Cable Box

31 HV Bushing details
kV /
(a) Rating of the bushing 33 / 250
Amp

(b) Type Porcelain

(c) Basic Insulation level KVp 170 / 70

(d) Creepage Distance mm/kV 25

(e) Reference Standard IS 2099 / IS 3347

32 LV Bushing details
kV /
(a) Rating of the bushing 1.1 / 630
Amp
(b) Type Porcelain

(c) Basic Insulation level kV -/3

(d) Reference Standard IS 2099 / IS 3347

33 Insulation materials

(a) Turn insulation HV Kraft paper

(b) Turn insulation LV Kraft paper

(c) Insulation core to LV Pre Compressed Board

(d) Insulation HV to LV Pre Compressed Board

3/4
 MANUFACTURER'S GUARANTEED TECHNICAL PARTICULARS OF TRANSFORMER

Copper Wound 160 kVA 33/0.415 kV Oil Filled Transformer

Ref WO23-24-005265 160 kVA R1
Sr No Particulars Unit Offered Details

34 Minimum external clearances in air As per IS

(a) HV phase to phase mm 350

(b) HV phase to earth mm 220

(c) LV phase to phase mm 25

(d) LV phase to earth mm 20

35 Transformer weight details (Approx)

(a) Core And Winding Kg 735

(b) Tank & fittings Kg 660

(c) Oil Kg 440

(d) Total for transformer Kg 1835

(e) Volume of Oil (minimum quantity for first filling) Ltr 495

36 Overall dimensions (Approx)

(a) Length mm 1800

(b) Breadth mm 2400

(c) Height mm 1900

37 Tap Changer

(a) Make Always/Paragon/Equivalent

(b) Type Tap Switch

(c) Tapping Range 5 to -10 @ 2.5 %

(d) No of steps 6 of 2.5 %

(e) Winding on which tapings are provided HV Winding

38 Paint shade RAL 7035

R1 Sl. No 13 Temp rise, Sl. No 38 paint shade

Prapared by Sathisha MS

4/4
 IF IN DOUBT ASK 8 7 6 5 4 3 2 1
DESIGN DEPT

A
All information Contained in this document is confidential and the property of KALPA ELECTRIKAL
PVT LTD. Reproduction of these in any form should not done without the permission of the company.

WITHDRAWN WITHDRAWN
DIRECTION DIRECTION
B

NOTE:
1. ALL DIMENSIONS AND WEIGHTS ARE SUBJECT TO A MANUFACTURING TOL.OF ±15%.
2. DUE TO CONSTANT DEVELOPMENTS IN OUR DESIGNS, THE PRODUCT SUPPLIED MAY VARY
SLIGHTLY FROM THE ABOVE DRAWING.
3. FINISH PAINT : RAL 7035, MIN PAINT THICKNESS 100 MICRONS.
4. "ALL DIMENSIONS ARE IN mm".

R.NO DATE REVISION MADE SIGN CUSTOMER: VAIBHAVI ELECTRICALS

D
01 01/12/23 CUSTOMER COMMENTS MJ Wo .No : 23/5265

ARE INCORPORATED DATE NAME SIGN

TITLE:
DRAWN 22/11/23 MADHU MJ DRG NO: KE-3PH-GA-23-5265
GENERAL ASSEMBLY DRAWING
CHECKED 22/11/23 SATHISHA SMS
SCALE : NTS TRANSFORMER OIL COOLED
APPROVED 22/11/23 SOMASHEKAR REV 01 SH 01 OF 01
TOLERANCE ±15%
8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1
IF IN DOUBT ASK

FOUNDATION DRAWING .
DESIGN DEPT

BI-DIRECTIONAL ROLLERS
(HENCE ROLLERS WILL
ROTATE EITHER SIDE)

CUTOUT
FOR CABLE A
(150x150mm)
REFER DETAIL 'Z'

M12 STUD
ROLLER
All information Contained in this document is confidential and the property of KALPA ELECTRIKAL

JACKING BRACKET
WITHDRAWN
PVT LTD. Reproduction of these in any form should not done without the permission of the company.

HV GLAND PLATE
PAD
DIRECTION

LV GLAND PLATE

HV SIDE
LV SIDE

TRANSFORMER ℄
℄
ROLLER

ANTI EARTHQUAKE
CLAMP
B
FOUNDATION BOLT SIZE
M12-4Nos-300mm Length
(FOUNDATION BOLTS ARE
NOT IN OUR SCOPE)

WITHDRAWN REFER DETAIL 'Y'

DIRECTION BASE CHANNELS
( ISMC 100X50)

NOTE:-
1. TRANSFORMER WEIGHTS AND DIMENSIONS ARE SUBJECT TO +/-10 % TOLERANCE.
2. SUPPLY OF FOUNDATION BOLTS NOT IN OUR SCOPE.
3. TOTAL WEIGHT OF THE TRANSFORMER: 1835kg

R.NO DATE REVISION MADE SIGN CUSTOMER: VAIBHAVI ELECTRICALS

D
Wo .No : 23/5265

DATE NAME SIGN

TITLE:
DRAWN 22/11/23 MADHU MJ DRG NO: KE-3PH-FD-23-5265
FOUNDATION DETAILS
CHECKED 22/11/23 SATHISHA SMS
SCALE : NTS
APPROVED 22/11/23 SOMASHEKAR REV 00 SH 01 OF 01
TOLERANCE ±15%
8 7 6 5 4 3 2 1
 4 3 2 1
150
140 Ø3.25
5

5
KALPA ELECTRIKAL PVT LTD. D
IF IN DOUBT ASK *DESIGN SECTION.

REG.D OFFICE : 149/25, III MAIN, INDL TOWN, RAJAJINAGAR,

BENGALURU - 560010, PH :(080)23405248/23303103.
WORKS : #133/4, CHIKKAHANUMANTHAIAH IND. ESTATE, MACHOHALLI,
MAGADI MAIN RD, BENGALURU -560091.

DISTRIBUTION TRANSFORMER

SPECIFICATION REF. IS:1180 TYPE OF COOLING ONAN

kVA 160 FREQUENCY 50Hz

IMPD. VOLTS @
NO LOAD PRI. +5% 33000V -10% NOMINAL TAP %
VOLTS SEC. 415V ENERGY EFFICIENCY 1
LEVEL
AMPERES
{ PRI.

SEC.
2.80A

222.60A
MAX. TOTAL LOSSES W
AT 50% RATED LOAD
720
C

MAX. TOTAL LOSSES W

{ PRI. 3 - DELTA 2096

AT 100% RATED LOAD
PHASES
SEC. 3 - STAR VECTOR GROUP REF Dyn11

CL. OF INSULN. A CORE & WINDING kg 735

202

212
GTD MAX. TEMP RISE OF TANK & FITTING kg 660
All information Contained in this document is confidential and the property of KALPA ELECTRIKAL PVT LTD.,

OIL/WDG. OVER AN AMB 50°C 50/55°C

TOTAL Wt. IN kg. 1835
INS. LEVEL PRI. LI170 / AC70 kV
OIL TRF kg 440
SEC. AC3 kV
OIL TRF (IS:335) ltr 495
COPPER
WINDING MATL. TYPE OF OIL MINERAL B
BATCH No./SL.No. TANK PRESSURE kg/cm2 0.42
LIMIT
YEAR OF MFG. 2023
Reproduction of these in any form should not done without the permission of the company.

CUSTOMER : CYCLIC ENERGY PRIVATE LIMITED

PROJECT : 100MW OPEN ACCESS MOTALA
MAHARASHTRA
PRI. SEC.
POSN TAP LINK CON. VOLTS Amps VOLTS

1 6 - 7 34650 2.67

2 7 - 5 33825 2.73

3 5 - 8 33000 2.80

4 8 - 4 32175 2.87 415

5 4 - 9 31350 2.95
Dyn11 2n 2n 2u 2v 2w
6 9 - 3 30525 3.03
11 1U
7 3 - 10 29700 3.11

2u
WTI CT DETAILS:- RATIO: 225/2A 2v
2w
CL: 1
1W 1V
BURDEN: 5VA
A

NOTE:-
1. ALL DIMENSIONS ARE IN mm.
2. DRAWING NOT TO SCALE.
3. * MEASURED IMPEDANCE WILL BE PUNCHED AFTER TESTING .
4. 1.5mm THICK ALUMINIUM.
5. THIS PLATE NUMBERS SHOULD BE SUITABLE FOR OUTDOOR APPLICATION
6..BEFORE PROCEEDING WITH OIL FILLING, CHECK THE INSTRUCTION BOOK
7. TRANSFORMER DOES NOT CONTAIN DETACHABLE LEVEL OF PCB AT
THE TIME OF MANUFACTURE
REV 2; DATE:
REV 1; CUSTOMER COMMENTS INCORPORATED DATE: 01/12/23
TOL:- +/- 10% SCALE:NTS UNITS:mm DATE:-22/11/2023 Name Sign
CUSTOMER:- VAIBHAVI ELECTRICALS DRAWN MADHU MJ
CHECKED SATHISHA SMS
WO.NO : 23-5265 APPROVED SOMASHEKAR
TITLE:- RATING AND DIAGRAM PLATE TYPE:- OUT DOOR DRG.NO:- KE-NP-23-5265

KALPA ELECTRIKAL PVT LTD.

REG.D OFFICE : 149/25, III MAIN, INDL TOWN, RAJAJINAGAR, BENGALURU - 10, PH :(080)23405248/23303103.
WORKS : #133/4, CHIKKAHANUMANTHAIAH IND. ESTATE, MACHOHALLI, MAGADI MAIN RD, BENGALURU - 91.
 8 7 6 5 4 3 2 1

HV CABLE BOX WITH DISCONNECTING CHAMBER .

IF IN DOUBT ASK
DESIGN DEPT

TANK WALL

A
All information Contained in this document is confidential and the property of KALPA ELECTRIKAL
PVT LTD. Reproduction of these in any form should not done without the permission of the company.

14 HOLE

14 HOLE
B

Note:
1. HV CABLE BOX DISCONNECTING PART(CHAMBER) WILL BE SENT DISMANTLED CONDITION
AND CUSTOMER HAS TO BE ASSEMBLED AT SITE.
2. ALL DIMENSIONS ARE SUBJECT TO A MANUFACTURING TOL.OF ±10%.
3. CABLE BOX SUITABLE FOR :1R x33kV x 3C x 300sqmm, Al. Armored XLPE Cable.
4. DEGREE OF PROTECTION IP:55
5. CABLE GLANDS AND LUGS ARE IN VAIBHAVI ELECTRICALS SCOPE OF SUPPLY
6. FINISH PAINT : RAL 7035, MIN PAINT THICKNESS 100 MICRONS.

R.NO DATE REVISION MADE SIGN CUSTOMER: VAIBHAVI ELECTRICALS

D
01 01/12/23 CUSTOMER COMMENTS MJ Wo .No : 23/5265

ARE INCORPORATED DATE NAME SIGN

TITLE:
DRAWN 22/11/23 MADHU MJ DRG NO: KE-3PH-HVCB-23-5265
HV CABLE BOX ASSEMBLY
CHECKED 22/11/23 SATHISHA SMS
SCALE : NTS
APPROVED 22/11/23 SOMASHEKAR REV 01 SH 01 OF 01
TOLERANCE ±15%
8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1

LV CABLE BOX 6 TINNED COPPER BUSBAR 4

IF IN DOUBT ASK
DESIGN DEPT

5 1kV/630 Amps LV PORCELIAN BUSHINGS 4

4 LIFTER 2
3 HANDLE 2
2 EARTHING BOSS A
1 5mm THICK, ALUMINUM UNDRILLED GLAND PLATE 1

SL # DESCRIPTION QTY
All information Contained in this document is confidential and the property of KALPA ELECTRIKAL
PVT LTD. Reproduction of these in any form should not done without the permission of the company.

2b 2y 2r 2n

GLAND PLATE

1.CABLE BOX SUITABLE FOR : 1R x 1.1kV x 3.5C x 240sq mm , AL, XLPE INSULATED CABLE
2.CABLE GLANDS, LUGS ARE IN VAIBHAVI ELECTRICALS SCOPE OF SUPPLY.
3.ALL DIMENSIONS ARE IN mm
4.ALL DIMENSIONS ARE SUBJECT TO A MANUFACTURING TOL.OF ±10%.
5.DEGREE OF PROTECTION IP-55
6.FINISH PAINT : RAL 7035, MIN PAINT THICKNESS 100 MICRONS.
R.NO DATE REVISION MADE SIGN CUSTOMER: VAIBHAVI ELECTRICALS
D
01 01/12/23 CUSTOMER COMMENTS MJ Wo .No : 23/5265

ARE INCORPORATED DATE NAME SIGN

TITLE:
DRAWN 22/11/23 MADHU MJ DRG NO: KE-3PH-LVCB-23-5265
LV CABLE BOX ASSEMBLY
CHECKED 22/11/23 SATHISHA SMS
SCALE : NTS
APPROVED 22/11/23 SOMASHEKAR REV 01 SH 01 OF 01
TOLERANCE ±15%

8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1
IF IN DOUBT ASK
DESIGN DEPT

A
All information Contained in this document is confidential and the property of KALPA ELECTRIKAL
PVT LTD. Reproduction of these in any form should not done without the permission of the company.

R.NO DATE REVISION MADE SIGN CUSTOMER: VAIBHAVI ELECTRICALS

D
Wo .No : 23/5265

DATE NAME SIGN

TITLE:
DRAWN 22/11/23 MADHU MJ DRG NO: KE-3PH-HVB-23-5265
HV BUSHING ASSEMBLY
CHECKED 22/11/23 SATHISHA SMS
SCALE : NTS
APPROVED 22/11/23 SOMASHEKAR REV 00 SH 01 OF 01
TOLERANCE ±15%
8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1
IF IN DOUBT ASK
DESIGN DEPT

A
All information Contained in this document is confidential and the property of KALPA ELECTRIKAL
PVT LTD. Reproduction of these in any form should not done without the permission of the company.

R.NO DATE REVISION MADE SIGN CUSTOMER: VAIBHAVI ELECTRICALS

D
Wo .No : 23/5265

DATE NAME SIGN

TITLE:
DRAWN 22/11/23 MADHU MJ DRG NO: KE-3PH-LVB-23-5265
LV BUSHING ASSEMBLY
CHECKED 22/11/23 SATHISHA SMS
SCALE : NTS
APPROVED 22/11/23 SOMASHEKAR REV 00 SH 01 OF 01
TOLERANCE ±15%
8 7 6 5 4 3 2 1
 IF IN DOUBT ASK 8 7 6 5 4 3 2 1

MARSHALLING BOX
DESIGN DEPT

A
All information Contained in this document is confidential and the property of KALPA ELECTRIKAL
PVT LTD. Reproduction of these in any form should not done without the permission of the company.

PRECIMEASURE CONTROLS PVT. LTD.

E L E CTRO NIC TE MP E RA TURE CONTROLLER PMC-2243A

O IL TE MP ERATURE WTI TE MP E RATURE

S ET
° °
C MAX
C
A LA RM TRIP A LA RM TRIP G RA DIENT

PROG I NC DEC MAX

PRECIMEASURE CONTROLS PVT. LTD.

BANG ALORE
MAX SET
ENTER RESET

NOTE :-
LHS VIEW 1. :POWDER COATING (TDFT:100 MICRONS)
FRONT VIEW RHS VIEW PAINT SHADE
EXTERNAL : RAL 7035
INTERNAL : GLOSSY WHITE
MOUNTING PLATE : ORANGE
CANOPY C
2. DEGREE OF PROTECTION : IP 55W
PROJECT 50mm
AT ALL DIRECTION 3. GENERAL ARRANGEMENT OF ELECTRICAL EQUIPMENT
SHOWN IN THE DRAWING MAY CHANGED AT THE TIME
OF ASSEMBLY.
4. M.BOX WEIGHT APPROX. 20kg
BOTTOM VIEW
5. ALL HARDWARE SS WILL BE USED
6. COLOUR CODING OF PHASE WILL BE PROVIDED
7. ENTIRE BODY OF MARSHALLING BOX MS 2mm SHEET.
GENERAL TOLERANCE : + 5mm
- 8. NEOPRANE TYPE GASKET WILL BE USED.

R.NO DATE REVISION MADE SIGN CUSTOMER: VAIBHAVI ELECTRICALS

D
Wo .No : 23/5265

DATE NAME SIGN

TITLE:
DRAWN 01/12/23 MADHU MJ DRG NO: KE-3PH-MBGA-23-5265
MARSHALLING BOX GA
CHECKED 01/12/23 SATHISHA SMS
SCALE : NTS
APPROVED 01/12/23 SOMASHEKAR REV 00 SH 01 OF 01
TOLERANCE ±15%

8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1

MARSHALLING BOX WIRING DIAGRAM

IF IN DOUBT ASK
DESIGN DEPT

TPS A
ELECTRONIC TEMPERATURE
CONTROLLER PMC-2243A
All information Contained in this document is confidential and the property of KALPA ELECTRIKAL
PVT LTD. Reproduction of these in any form should not done without the permission of the company.

TB
C

R.NO DATE REVISION MADE SIGN CUSTOMER: VAIBHAVI ELECTRICALS

D
Wo .No : 23/5265

DATE NAME SIGN

TITLE:
DRAWN 01/12/23 MADHU MJ DRG NO: KE-3PH-MBWD-23-5265
CHECKED 01/12/23 SATHISHA SMS MARSHALLING BOX WIRING DIAGRAM
SCALE : NTS
APPROVED 01/12/23 SOMASHEKAR REV 00 SH 01 OF 01
TOLERANCE ±15%
8 7 6 5 4 3 2 1