ATA 38 - Water and Waste COR
ATA 38 - Water and Waste COR
ATA 38 - Water and Waste COR
AEROCONSULT LTD
ATA 38
B737-300/400/500 (CL) TYPE
B737-300/400/500 TRAINING
(CL) TYPE COURSE
TRAINING
1
AEROCONSULT LTD
AEROCONSULT LTD
The water and waste system is composed of four independent but related
systems.
The passenger water system stores, delivers, monitors and controls drinkable
(potable) water for the galley units and lavatory sink basins.
This system contains electric water heaters that heat the water supplied to the
hot water taps in the lavatory sinks.
The toilet system provides sanitary toilets in the lavatory compartments and a
means to dispose of toilet waste.
The waste water system disposes of waste water.
The water tank pressurization system causes the passenger water to be evenly
pressurized at all times.
2.1. General. The passenger water system quantity indicator shows the flight crew the
amount of water in the passenger water tank.
The passenger water system has a water tank which stores fresh water. The water quantity transmitter sends quantity signals to the water quantity
The system supplies water to the galley units and lavatory washbasins. indicator.
The storage and distribution components, of the passenger water system The passenger water tank is normally pressurized by engine bleed air taken
store, distribute, filter and drain fresh water. from the pneumatic manifold which pressurizes the APU manifold to move
The potable water tank is in the compartment aft of the bulk cargo fresh water from the water tank to the lavatories and galleys.
compartment. The water tank pressurization system includes check valves, an air filter, a
pressure regulator, and a pressure relief valve.
Each lavatory has a drain valve located below the cylindrical water heater in
the lower part of the sink cabinet.
The drain valve controls potable water drainage and supply in the lavatory
compartment.
The lavatory washbasins each have a faucet with hot and cold water.
The faucets are self-venting.
This allows automatic bleeding of air from the system, and allows draining the
system without opening the faucet.
Most of the water distribution system is flexible teflon hose with reinforced
fiber covering.
Metal fittings and connectors are used at junctions and line replaceable units.
Distribution lines route from below the water tank to above the cabin ceiling
and enter galleys and lavatories from above.
Each lavatory has a water heater in the supply line to the washbasin faucet.
Each lavatory has a filter with replaceable filter cartridge in the supply line to
the cold water faucet.
POTABLE WATER
If the water is filled more than the capacity limit, the overflow line will remove Lavatory Drain Valve.
the added water. One four-port (with one port capped) manually operated drain valve is
installed in the potable water supply line located below the cylindrical water
The water tank is protected from freezing by a 3-piece fiberglass blanket. heater, inside each sink cabinet.
The blanket is installed using velcro fasteners.
All lavatories except E and D:
Service Panel. The valve has 3 positions : OFF (or SHUTOFF), DRAIN and ON SUPPLY (or ON).
The passenger water system service panel is on the fuselage below the aft In the OFF (or SHUTOFF) position, all lines are completely closed.
entry door. In the DRAIN position, all lines are completely open.
The service panel has both inlet and outlet ports for the fill/overflow valve. In the SUPPLY (or ON) position, the water inlet and outlet lines are open and
Also on the service panel is a control handle for : the drain line is closed.
2.3. Water Heaters. If the pressure in the heater reaches 140 psi, a pressure relief valve opens.
The relief valve closes again at about 130 psi.
The ON-OFF switch is normally ON.
This lights the indicator light and lets the water heater cycle on and off
automatically until the switch is turned off.
If the control thermostat fails in the closed position, the overheat switch
will cut the power to the heater circuit when the temperature reaches
approximately 170°F (77°C).
The overheat switch will cut power to the heater circuit when the temperature
reaches approximately 170°F.
WATER HEATER
All water tank pressurization system air passes through an air filter and Check Valves.
pressure regulator on way to the water tank. Check valves prevent reverse flow of water into the different components.
The air is filtered to prevent contamination.
The pressure regulator reduces the air pressure and maintains 25 psi in the
water tank.
Check valves in the system prevent reverse pressurization.
Pressure Regulator.
The pressure regulator is installed above the water tank aft of the aft cargo
compartment.
The pressure regulator reduces the air pressure from the pneumatic manifold
to 25 (or 32) ±2 psi, depending on the installed pressure regulator P/N.
Air Filter.
The air filter is installed above the water tank aft of the aft cargo
compartment.
The filter contains a replaceable 10-micron filtration cellulose element.
It filters all air entering the air pressure regulator.
- Momentarily turn left and right air conditioning pack valve switches on
forward overhead panel to ON, then turn to OFF.
- If connected, disconnect air pressure source from air valve at water service
panel.
The waste water system will drain the waste water from the lavatory sinks and The check valve in the hose allows the liquid to drain in the toilet drain tube
from the galley compartements. and prevents the waste from entering the lavatory compartement.
The system has the plumbing that is necessary to drain the waste water Waste Water Plumbing.
overboard through the drain mast. The waste water plumb lines in the lavatory compartments are flexible hose.
(For specific material of any hose assembly, refer to Boeing Illustrated Parts
Non Modular Lavatories: Catalog.)
The lavatory floor drain that is installed under the toilet tank is also a
component of the waste water system. Waste Water Drain Masts.
Locate the forward drain mast on the bottom of the fuselage in the left air
Modular Lavatories: conditioning fairing.
The moisture condensation and the water leakage from the toilet tank Locate the aft drain mast on the bottom of the fuselage forward of the aft
is collected in the enclosure for the toilet tank.Holes are made in the entry door.
enclosure adjacent to the lavatory floor. The Leakage from the holes The drain masts will drain waste water from the system while the airplane is in
give the indication that the waste water has collected and must be flight.
removed. The primary anti-ice for the drain mast is the cabin air.
the secondary anti-ice is the lectrical heating elements wrapped around the
Lavatory sink: inner drain mast line (AMM 30-70-00/001).
The lavatory sink material is stainless steel.
The sink has these properties: Threshold Drain
- A hot water valve and a cold water valve with a common output. A threshold drain is installed at the opening for each cabin entry door.
- The opening located in the sink top edge will drain the sink water when The water that is collected by the thresfold drain goes out of the airplane
the primary sink drain is blocked. through the drain mast.
- The mechanically operated blockage in the primary sink drain is spring
loaded in the closed position. Drain Vents.
- On some airplanes, the water valves will shut off automatically 10 of 30 Drain vents are installed on some drain lines that go to the drain mast.
seconds after you push the actuator. The drain vents help to control the air noises that come from the galley and
threshold drains.
Lavatory Floor Drain (All except airplanes with modular lavatories) The drain vents also help to remove the odors from the lavatories.
A lavatory floor drain in the catch basin under the toilet tank will collect
condensation and leakage from the toilet tank area.
it has a floor drain fitting, a strainer, a check valve, and a hose.
4. TOILET SYSTEM.
The toilet unit is installed in each lavatory compartment entirely above the - Flush handle,
lavatory compartment floor. - Timer,
Each unit consists of a toilet shroud assembly, flushing components and a - Flush motor,
waste tank. - And the required tubing.
Servicing components in the toilet systems allow ground draining and rinsing The flush motor and tubing are on the tank top.
of the toilet units. The flush handle and timer are on the toilet back shroud located above the
toilet unit.
Toilet flushing action is initiated by turning the toilet flush handle.
This begins a cycle in which flushing liquid is drawn through a filter and Toilet Flush Handle.
pumped through the toilet bowl flush ring into the bowl with a swirling The flush handle is rotated to start the timer for the flushing cycle.
action.
Waste material and flushing liquid flow out the bottom of the bowl into the
waste tank.
A separator between the tank and the bowl prevents splash and vision of tank
contents.
Should mechanical or power failure occur, the toilet can be operated as a
conventional static unit.
TOILET SYSTEM
On some airplanes a ball valve and a flapper valve are installed in the drain
line. the ball valve is installed in the drain line 4 to 6 feet above the forward
service panel. the ball valve operates wih the drain valve to permit flow of the
toilet waste ti a service cart.
The valve cable is a push and pull type found between the service panel and 4.3. Forward Lavatory Ball Valve (B.737-500).
the ball valve.
Purpose.
The valve cable is a pull type found between the ball valve and the drain valve. The forward lavatory ball valve prevents waste from moving downstream in
the drainline.
The flapper valve found at the drain line outlet stops the waste leakage
because of a faulty drain valve. Open the flapper valve after you open the Location.
drain cap. The ball valve is located between the toilet drain valve and the forward service
panel drain valve.
On airplances with a plapper valve, a flapper valve replaces the drain plug. The valve is only in the forward toilet tank drainline and is in the electronic
equipment compartment, forward of the E1 rack.
Three cleansing spray nozzles are mounted within the perforated filter.
When connected to pressurized water source during servicing, the nozzles Physical Description.
rotate and spray rinse water on the insides of the filter and tank. The valve consists of a spherical ball enclosed in a spherical housing.
A check valve, installed in the ground flush line, prevents air leakage and The inner spherical ball mechanically opens and closes when the valve
prevents waste fluid from entering the ground flush line. positioning lever rotates.
The valve is mounted on the tank top at the point where the flush line Pulling the drain valve control handle at the forward service panel will rotate
changes from tubing to flexible hose. the valve positioning lever through a cable assembly.
An overboard vent line is connected at the top of the top of the tank and The toilet tank drain valve is connected to the upper arm of the valve
routed through a muffer to the overboard drain mast. positioning lever through a cable assembly.
The anti-ice feature for the waste drain valve on the aft service panel is - Attaching the service cart to the drain outlet
supplied by a heating element in the drain gasket. (Refer to ATA chapter 30) - Opening th flapper valve
- Pulling the drain valve handle located on the service panel.
Training Information Point. Use the flush connection on the service panel to flush the waste tank walls
with pressurized water. The water enters the tank through spray nozzle that
CAUTION : DETERIORATED SEALS CAN RESULT IN TOILET FLUID LEAKAGE IF turns. the flush water will drain through the drain line.
TOILET DRAIN VALVE HAS LEAKED.
Check the flapper valve seal and seal in drain line cap for aging, cuts, wear, AIRPLANES WITH FWD LAVATORY OVERFILL SENSOR AND SHUTOFF
orother signs of deterioration. Deteriorated seals should be replaced. VALVE, POST SB 38-1045
Check the end of drain tube for : During tank servicing, 28-volts DC is available from the P 18-7, or optional
P18-1, panel to power the tank overfill sendor abd energize the control relay
- Nicks, within the sensor. 115-volts AC is provided by the P18-4, or optional P18-1,
- Dents, panel to open or close the shutoff valve in response to signals provided bt the
- Scratches, overfil sensor. If the fluid in the tank is allowed to rise to within 3 inches from
- Or cracks. the top of the tank, the overfill sensor signals the shutoff valve to close.
Any irregularity in the end of the tube should be smoothed to prevent
leakage. Close the drain tube cap. This prevents further filling of the tank. The shutoff valve will open when the
tank level drops 1/2 inch and the airplane is on the fround. the shutoff valve is
closed when the airplane is airborne.