XK 3190 C 602
XK 3190 C 602
XK 3190 C 602
XK3190-C602
Weighing Indicator
User Manual
(Version 1.03)
May 2009
Manufactured by Shanghai Yaohua Weighing System Co., Ltd.
No 00000071 Made in Shanghai
Content
Preface
Chapter 1 General……………………………………………………
Preface
Chapter 1 General
The XK3190-C602 weighing indicator adopts Cortex M3 32-bit processor and high-precision
Σ-△ A/D convertor to carry out conversion display for weight signal. The maximum conversion
speed can reach up to 200/s. The display can be easily connected with resistance strain gauge
transducer to form batching scale and quantitative packing scale etc., suitable for various
applications where high-speed and high-precision weighing control are required.
Major functions and features of XK3190—C602 weighing indicator:
(1) Four optional working procedures of additive scale, subtracting scale, self-control
catchweigher and external control catchweigher. The catchweigher can be set as general
catchweigher and peak holding scale, with excellent versatility. As quantitative scale and
catchweigher, it can store 5 sets of parameters.
(2) AD speed can be set, and digital filtering intensity can also be set.
(3) Save, check, and delete weighing record, with power-off data protection function.
(4) Accurate clock, calendar, automatic leap year and leap month display, not affected by
power-off.
(5) Self-control function and various operation error messages.
(6) The standard configuration includes 8 optical isolation switch input, of which 2 channels
are used as high speed counting input, encoder input or interrupt (i.e. quick response) input; 8
optical isolation switch output (with external relay box optional). The standard program of
indicator can carry out batching value control for two materials.
(7) Expansion is possible for switch value input and output. With the connection of one
external IO expansion box, 8 additional switch input and 8 switch output can be provided. 4 IO
expansion boxes can be connected in series as a max..
(8) Two independent asynchronous serial communication interfaces, with interface 1 of
RS232 and interface 2 of RS232/RS422/RS485 optional. Two communication modes are available:
continuous send and command response.
(9) Parallel/serial print interface, available for connection with various printers.
(10) Chinese and English weighing record, accumulative value, parameters or calibration
parameters can be printed.
(11) Optical isolation 20mA current loop scoreboard display interface.
(12) 1 optical isolation 4 ~ 20mA/0 ~ 5V/0 ~ 10V analog output (optional).
Indicator lamp
for output
for weighing
Connection terminal
Calibration Connecting
Interface of of weighing load cell
switch terminal of
parallel printer
Setting jumper of
analogue output
operator.
insert the indicator into the installation hole, insert the binding again and fasten it with M4 screws.
terminating resistance, the indicator should be opened to adjust the position of corresponding
jumper at the main board or power panel. Please carry out the disassembly and assembly of the
Attention: many elements in the indicator are sensitive to static electricity. Please get rid
of charge in human body before disassembling the indicator by touching wall or other
Disassembly method: remove all screws in back panel of indicator, remove the back panel,
carefully draw out the upper power panel and the lower main board to adjust corresponding
jumper.
Assembly method: carefully insert the main board and power panel into the slots in the
housing. When it is about to be fully inserted, and encounters significant resistance, as if blocked
by something, at this time, do not insert it forcedly, instead, shake the circuit board and carefully
insert it. If fails, check whether the contact pin of connector is deformed and whether there is any
abnormity in double socket in the display panel. When circuit board is inserted to its place, mount
the back panel and fasten all screws. Please note that the screws in the four corners are
In the figure: EX+, EX-: excitation power supply; SEN+, SEN-: excitation feedback; SIG+, SIG-: load cell output
signal; GND: shield
the meaning of each pin. The indicator can be connected to printer by standard parallel
interface printer cable. The 13th pin is +5V output which can be used to connect micro printer
13 12 11 10 9 8 7 6 5 4 3 2 1
25 24 23 22 21 20 19 18 17 16 15 14
信号地
Signal ground
2. Serial printer interface uses the communication interface RS-232 (1). See RS-232 (1) in
(Fig. 3-7) for the meaning of each pin. Busy means the printer is busy.
Setting of printer
Correctly set the parameters 7, 8, and 9 (see table 4-3 in chapter four) of 【SET 1】according
to the printer model and printing language (Chinese or English). If the printer not listed in the
table is to be used, try to select the model with similar printing command format with those listed
in the table.
Selection of micro printer
It is suggested to adopt the mirco printer with Chinese library, available for printing at least 16
English charanters in 1 line. When micro printer without Chinese character database is used, only
Our company can select the micro printer for customers, which has been verified in the C602.
Please refer to appendix C for the data format and oscillograph of scoreboard display interface.
In the figure, DP+ and DP- are the 20mA current loop interface of scoreboard.
switch code or weight data to the PC at high speed, the data rate is equal to AD switching speed.
The function of serial interface (1) can be set by 【SET 1】 parameter 6A and its baud rate can be
Serial interface (1) can also be used as the drive interface to connect the serial interface
printer. The XOFF/XON flow control protocol can be adopted and Busy signal can be used to
command issued by the PC and set parameter. Serial communication (2) can communicate with
PC by selecting continuous send or command response. The function of serial interface (2) can
be set by 【SET 1】parameter 6B and its baud rate can be set by parameter 5B.
The factory setting of serial communication interface (2) is RS232C, and it can be
automatically set as RS422/485 interface. The jumper JP4 chooses different positions based on the
selection of RS232 or RS422/484. See figure 3-5 for the connection of communication interface,
RXD1 are RS422/485 interface. Only one of the two can be selected in operation. If terminating
resistance and pull-up resistance or pull-down resistance needs to be connected, open the housing,
draw out main panel, and short jumper JP3 in main panel. When 1-2 are shorted, the pull-down
resistance is valid, when the 3-4 are shorted, terminating resistance is valid, and when 5-6 are
shorted, the pull-up resistance is valid. If RS485 communication mode is used, please short TXD0
and RXD0, TXD1 and RXD1 terminals respectively. Parameter【SET 1】6B must select 2. At
this time, the communication interface is working in command response mode to prevent the
data format. All data are ASCII code, each byte is made up of ten bits, with the first bit as the
start bit and the tenth bit as the stop bit, the bits in between are data bits, no check bit is available.
The transmitted data are the current weight value (gross weight or net weight) measured by the
indicator, each frame has 9 bytes. See table 3-1 for format.
Table 3-1 Communication Format of Continuous Send Mode of Serial Interface (2)
For instance, if the indicator measures a gross weight of 50.00 (kg), it will send data as
follows:
“G= 50.00”;
If the indicator measures a net weight of -0.040 (kg), it will send data as follows:
“N= -0.040”.
2. Command response mode
When 【SET 1】 parameter 6B is set as 0 or 2, the serial interface 2 works in command
response mode. If serial interface 2 works in continuous send mode, when the PC sends correct
command to the indicator in command response mode, the indicator will automatically switch to
command response mode. If the PC does not send read in EEPROM command, C602 will still
work in continuous send mode after next startup. With regard to response mode, the PC sends
“setting the communication mode into continuous send mode”, the indicator will switch to
Please refer to appendix E for the communication format of command response mode.
signal terminals for the 8 open collectors, with each terminal absorbs current 100mA at
maximum and the total current shall not exceed 200mA. I0 ~ I7 are the 8 Switch input signal
terminals. 0V and +12V are the connecting terminals for 12V external isolation power supply,
with maximum capacity of power supply of 200mA. The output terminal can be directly
connected with the cable terminal of relay box which is supplied with the C602 indicator to
transform the output mode of C602 into relay output. The signal input terminal of indicator can
connect with +12 ~ +24V voltage as compared with 0V terminal, it can also be shorted with
+12V to be effective signal. Attention: the 0V terminal on back panel is isolated from the
indicator housing and weighing load cell interface GND terminal. The input and output status
indicating lamps on the indicator panel display the actual status of input and output terminals.
quantitative wer u u e l u l u e t is d is e o a
positiv o li d w c w c o n h i h d ion
e f- fi i k k p d a n a i
t e n f f f f o b r g r n
o d g e e e e si y g si g g
l e e e e ti e g e
e d d d d o si n
r 2 1 1 n g a
a 2 n l
n a
c l
t t h h h h h p ta t ta t x t ation
a a a a a a a e n a n a te o
n n n n n n n r d n d n r p
Definition of d d n n n n n a b d b d n
catch- b b el e el e el ti y b y b al
weigher y y 5 l 3 l 1 o y y c
terminal 4 2 n o
tr
Corresponding O7 O6 O5 O4 O3 O2 O1 O0 I7 I6 I5 I4 I3 I2 I1 I0
indicating
lamp on panel
Attention: among the input and output terminals, it is prohibited to short 0V terminal
and +12V terminal. Or else, severe damage will be done to the indicator.
output and 4 ~ 20mA current signal output. The current loop is provided by internal power
supply and the current signal can be adjusted to 0 ~ 20mA. The selection of output mode can be
done in the jumper JP1 ~ JP3 in power panel, see figure 3-9 for details. In the figure, the jumper
position is in conformity with these in power panel and X stands for the position of short circuit
ring. The factory setting of current loop is 4-20mA. The output value can be gross weight or net
weight by setting 【SET 1】 parameter 1F. The analog output switch is controlled by 【SET 1】
parameter 1E.
Jumper selection
Analog output
JP3 JP2 JP1
4—20mA X
(factory setting) X X
X
0—5V
X X
X X
0—10V
X
corresponding DA code (see table 4-3, explanation for【SET 1】 parameter 11 and 12). Calculation
and calibration of parameter 11 and 12 can be done by using the tolerance of Analog output.
Attention: in voltage output mode, short circuit of Analog output terminal is strictly
prohibited, so does the connection of load of 4-20mA current output. Or else, damage will
control signal output. For the same reason, the I1 corresponds to O1……I7
corresponds to O7.
Attention: when external equipment is connected, try to avoid using this method to
Under the displaying status of internal code, the indicating lamp for net weight reflects the
working status of ARM single-chip computer oscillator in main panel. When the indicating lamp
is on, it means that the external quartz resonator is operating normally while the off status of
indicating lamp means that the internal RC oscillator within single-chip computer is working.
I. Parameters setting
The indicator has 5 groups of parameters setting condition, which are as follows:
Press 【setting】 button to enter [ 0] , press 【↑】or 【↓】to select the parameter group,
[SEt ]
then press【input】 button to enter the setting of relevant parameter.
Some setting can go into effect after re-startup and power on.
switch shall be turned on. Or else, the modification cannot be carried out and warning
Initialization of parameters
During the calibration process of (【SET 3】), input “123456” (ignore the decimal) while
inputting the loaded weight, press【input】 button, the indicator will carry out initialization of
parameters, all calibration parameters and working parameters will go back to the factory
setting. Under normal situation, special attention should be paid when using this function.
【esc】 do not save the current modified parameter, go back to the weighing status.
【input 】 if a parameter is modified, pressing this button will save the parameter and enter the
In the following parameters, the italic letters “ABCDEF” in “indicator display” represent that
the indicator displays the values of parameters A, B, C, D, E, and F at the same time. “*”, “**”,
“******”, and “**.**.**” represent that it only displays the value of one parameter. The lower
line in the indicator display shows the DOS prompt. In the DOS prompt, letter M is displayed as
Indicator
Parameter Parameter explanation Remarks
display
[**.**.**] If time or date is
1 Current date setting
[dAtE ] modified, it still shows
current parameter after
[**.**.**] pressing【input】button,
2 Current time setting
[tIME ] or else, it will go to the
next parameter.
Not to be modified,
Accumulated times only for inquiry.
A—printing option When A selects 1 or 2,
[******]
3 (0: no printing, 1: printing press【input】button to
[n A]
accumulative data, 2: printing all start printing, press
data in memory) 【stop】button to stop
printing.
Para
Indicator
mete Parameter explanation Remarks
display
r
[**.**.**] If time or date is
1 Current date setting
[dAtE ] modified, it still stops in
current parameter after
[**.**.**] pressing【input】button,
2 Current time setting
[tIME ] or else, it will go to the
next parameter.
Total accumulative times
A—printing option (the same
[ ****] below)
3
[n A] (0: no print, 1: print
accumulative data, 2: print all
data in memory)
[******]
4 Total accumulated weight
[A A]
[ ****] Accumulated times of channel Not to be modified, only
5
[n1 A] 1 for inquiry.
[******] Accumulated weight of press 【 stop 】 button to
6
[A1 A] channel 1 stop printing.
[ ****] Accumulated times of channel
7 Press【input】 to enter
[n2 A] 2
[******] Accumulated weight of setting of next parameter
8
[A2 A] channel 2
D 0 1 2 3 4 5 6 7 8
with 8064 weighing times as maximum. If 2 is selected, while meeting the condition for automatic printing, it will
also save the current time and weight data, with 4032 weighing times and weight data as maximum. If the memory
is full, the new data will overlap the earliest ones. When summation is deleted, the recorded data is also deleted.
When the setting of parameter 9B is changed, the original accumulative data and saved content shall be deleted, or
else, error may occur to the weighing record. Weighing record can be either printed or read from communication
interface (2).
Param Indicator
Parameter explanation Remarks
eter display
Batching control parameters
A-selection of self-correction of lead
(0: no correction, 1: correction)
B - selection of out-of-tolerance
[ ABC] treatment
1
[CtrL ] (0: no treatment, continue operation;
1: wait for treatment until it is qualified)
C-gradual feed for material shortage
(0: no gradual feed, 1: gradual feed for
material shortage)
Set the cycle index (0 ~ 65535, 0
[ *****]
2 Cycle index means indefinite) in the full
[Pt ]
process from feed to discharge
[******]
3 Batching of material 1
[A1 ]
[******]
4 Quick feed lead of material 1
[b1 ]
[******]
5 Slow feed lead of material 1
[C1 ]
[******]
6 Material 1 allowance.
[d1 ]
[******] Additive scale: batching of material 2 If material 2 is not needed, please
7
[A2 ] Subtracting scale: weight of feed set this batching value as zero.
Additive scale: quick feed lead of
[******] material 2
8
[b2 ] Subtracting scale: minimum weight
of material in hopper
[******] This parameter is useless for
9 Slow feed lead of material 2
[C2 ] subtracting scale
[******] This parameter is useless for
10 Material 2 allowance
[d2 ] subtracting scale
Para
Indicator
mete Parameter explanation Remarks
display
r
A—catchweighing mode
[ A]
1 (0: non-peak hold, 1: peak
[CtrL ]
hold)
Upper limit of channel 1:
Refer to note of parameter 8
[******] If “zero zone” ≤X<A, the
2 for meaning of X. Same for
[A ] indicator outputs signal of
below.
channel 1 at t3.
Upper limit of channel 2:
[******] If A≤X < b, the indicator
3
[b ] outputs signal of channel 2 at
t3.
Upper limit of channel 3:
[******] If b ≤X < C, the indicator
4
[C ] outputs signal of channel 3 at
t3.
Upper limit of channel 4:
If C≤X < d, the indicator
outputs signal of channel 4 at
[******]
5 t3.
[d ]
If X ≥d, the indicator will
output signal of channel 5 at
t3.
Zero zone:
1. After sending
catchweighing signal, it will
not enter the next cycle until
the weight measured by
indicator is below this value;
[******]
6 2. Under self-control mode, it
[0_Zone]
will not enter t1 until the
weight measured by
indicator is above this value.
3. If X is below zero zone,
the indicator will not output
channel signal at t3.
II. Calibration
Message: The calibration switch should be opened when the calibration is started,
otherwise the calibration status cannot be entered. Before exit by pressing the button [enter],
the calibration switch should be closed after completion of calibration; otherwise the
auxiliary display will show the message [CALEnd]; It can be quitted by pressing [exit] and
Toggle the switch to ‘ON’, press the button 【Setting】and press 【↑】or 【↓】repeatedly until
[ ]
[CALIb ] [ 3]
is shown. Press 【Input】 and the indicator will show , which means it is
[SEt ]
the calibration status. Press 【Input】again to start the calibration process. Please see the following
table for the calibration instruction and operation method (* is the original setting value).
Note 1: Nonlinear correction uses the parabola calculation method. The correction value is 1/2 max. weighing
position, that is, the correction amount at the top of the correction curve. Nonlinear correction value equals to the
negative value of the nonlinear tolerance of 1/2 max. weighing position. The unit of the nonlinear correction value
is 1% of the max. weighing value. For example, for the scale whose Max=10kg, if 5kg is added to it and the
weight shows 5006g, then the tolerance is +6g, that is , +0.06%Max and the nonlinear correction value is -0.06.
type and software version, then finally enter the weighing status. If the button【Exit】is pressed
2. If the setting of ‘zero setting upon startup’ is valid, the empty scale weight deviates from zero
and is still in zero setting scope after startup, the screen will perform zero setting upon startup
automatically; If it is not in the zero setting scope, the screen will show the weight based on zero
point upon shutting down. Please see the setting of parameter C in parameter 2 of Chapter
[ ABCD]
Parameter Setting for zero setting scope upon startup.
[0 SEt ]
3. If the ‘zero setting upon startup’ switch is set OFF, the screen will show the weight after
startup based on zero point upon shutting down. The operation of【Zero setting】button for the first
light is stable ON, press【Zero setting】button to get the display value back to zero and zero point
lamp will be ON. Please see the setting of parameter B in parameter 2 [ ABCD] of Chapter [SET
[0 SEt ]
1] of parameter setting for manual zero setting scope.
If it is in net weight status now, press 【Zero setting】button to change to gross weight
display status and press button【Zero setting】again to perform zero setting operation.
III. Tare
Under the weighing status, when the display weight is positive and is stable, press button
[Tare] to deduct the display weight, which serves as the tare weight. Then the current display net
weight will be 0 and the display light for net weight will be ON.
The following operations are mentioned in the chapter of parameter setting, it will be
Remark: Please confirm the parameter setting of the printer type before printing to avoid
printing mistake.
quantitative scale will automatically save the finishing time and actual weight of each quantitative
Inquiry Method
Press【Setting】→【Input】→【Input】→【Input】
(inquire the total accumulated times)
→【Input】
(inquiry the total accumulated weight). Press button【↓】or【↑】 during the query.
If the option at right side of lower line shows ’1’, press button【Input】to print the accumulated
times and accumulated weight. If the option shows ‘2’, press button【Input】to print all weighing
The communication port(2)of PC can also be used to read the weighing record.
The communication port(2)of PC can also be used to clear the weighing record.
VII. Operation /Stop
Press the button【Operation】on the indicator panel to start the cycle.
If the button【Stop】 is pressed, the indicator will enter the status of ‘pre-stop’ and the light of
‘stop’ and ‘operation’ will be ON at same time. It will be stopped after the cycle is completed. If
the button【Stop】is pressed once again under the status of ‘pre-stop’, it will enter the ‘pause’ status.
Then the indicator will stop action, all outputs will be shut down and the signal lamp ‘function’
and ‘stop’ will all be OFF. If the button【Operation】is pressed again, the indicator will be restored
indicator will be switched over between ‘pre-stop’ and ‘pause’; Press button【Setting】under
‘pause’ status to enter the status of stop, and the status before ‘pause’ will not be saved.
The valid signal (i.e. add voltage of 12V~24V or short connected to ‘+12V’) are input to
terminal ‘function’ (I1),’stop’ (I2)on the rear panel, which has same function as button
【Operation】or 【Stop】.The signal ‘function’ and ‘stop’ will only work at the moment when
connected.
Attention: The button【Stop】, input signal ‘stop’ and its function cannot be used
as ‘emergent stop’ of the system.
terminal ‘material feed’ on the rear panel temporarily. The indicator will start to run after the step
of material feeding, and material feeding is started after the signal is valid. The indicator will stop
running until the material feeding is finished and it will wait for ‘discharge’ terminal to input the
valid signal. After the signal ‘material discharging’ is valid, the indicator will continue to run. The
output control signal (O5)will be valid after the discharge signal is activated. The discharging
action will be finished after the .hopper weight is back to zero zone and the indicator will wait for
the new ‘material feeding’ signal. The indicator at these two signal input terminals can be used to
realize the synchronized operation with the exterior device or the manually controlled function of
the device.
status of program step before the power loss. The indicator will enter the status of pause after the
power supply is back. Press button 【Operation】, the indicator will continue the same work before
the power loss (but there will be errors in the weight printing data and weighing record in this
cycle). If the work before the power loss needs to be ended, the button【Setting】should be pressed.
the command execution period will be stored in the buffer area of key command. The new key
command will be responded only when the current key command is executed.
The parameters instruction in the Figure:t0:Measurement delay of material feed,t1: quick feed over delay,
t2: Slow feed over delay (The indicator during the three periods will not judge the weight); d1: Quantitative
value of material 1;q1: Quick feed lead of material 1;a1: Slow feed lead of material;o1: Allowance of
3. The condition that the weight should be less than zero value should be satisfied during the
Table 6-2 describes the working process of quantitative scale subtraction by program
step.
Display method of program step Set Parameter 7B of【SET 0】to 4; under running status,
the auxiliary display of the indicator will show the current program step number in forms of
‘Step**’.
Program Description
step
program step 2
minus quick feed lead of material 1, turn off quick feed of material
1 minus slow feed lead of material 1, turn off slow feed of material
and the timer will be T3; If the gradual feed is not allowed and the
-tolerance treatment will stop at this step and wait for qualified
7 Start the slow feed of material 1. When timing is over, the slow
feed will be closed and timer will be T4, then go to program step 8.
shut down. If the batching value of material 2 is less than the scale
material 2 minus quick feed lead of material 1, turn off quick feed
13 Start the slow feed. The timing is over and weight inspection is
minus slow feed lead of material 2, turn off slow feed of material
output and it will go to program step 18, the timer will be T5. If it
and the timer will be T3; If the gradual feed is not allowed and the
16 Start the slow feed of material 2, timing is over, the slow feed will
19.
24 Timing is over. If the cycle time set is not reached, stop the action.
control hopper. Please refer to Fig 6-2 for the function and the meaning of setting parameters
during the process and the sequence order for controlling the input and output:
The parameter instruction in the Figure:t0:Measurement delay of material feed,t1:Quick feed over delay,
t2: Slow feed over delay(The instrument during the three periods will not judge the weight);d1:Quantitative
value of feed;q1:Quick feed lead of material 1; a1:Slow feed lead of material;o1: Allowance of material ;
3. If the Add Signal and Discharge Signal are always valid, the indicator will automatically
4. If the remaining material weight is less than the min. weight (i.e.d1+d2) of one time
material feeding weight plus material in the hopper, the instrument will be stopped to do the
material feeding and wait for the Add Signal (it means material charging is allowed, that is, feed
material to the hopper); The output control signal of material discharging of the instrument will be
valid after there is an Add Signal and it will start to judge the weight. If the material weight in the
hopper is added to the weight confirmed by the parameter A2, the material discharging will be
stopped and the material feeding cycle which is just stopped will continue.
For example: the batching value of material 1 is 50 kg, the batching value of material 2 is
150kg and the min. remaining weight b2 is 20kg. If the remaining weight in the hopper is less than
70 kg when the cycle is started, the material should be added to the hopper up to over150kg to
Table 6-2 describes the working process of the quantitative scale subtraction by program step.
Display method of program step Set Parameter 7B【SET 0】to 4; under the running status,
the auxiliary display of the instrument will show current program step number in the forms of
‘Step**’.
Program Description
step
1 If the hopper weight is less than the min. material weight plus
Wait for the stable display light to be ON and the Add Signal to be
valid, it will enter the status of negative scale, the timer will be T0
2 Start the quick feed. If T1 is 0, start the slow feed at same time.
loaded value reaches to batching value minus quick feed lead, turn
3 The timing is over, go to program step 4 and the timer will be T0.
4 Start the slow feed; timing is over and weight inspection is started.
If the loaded value reaches to batching value minus slow feed lead,
than the batching value minus tolerance and the gradual feed is
gradual feed is not allowed and the weight is more than the
7 Start the slow feed, timing is over, the slow feed will be closed and
10.
14 Start the material discharging, add material to the hopper until the
software version, then finally enter the weighing status. If the button【Exit】is pressed during
2. If the setting of ‘zero setting upon startup’ is valid, the empty scale weight deviates from zero
and is still in the zero setting scope after startup, the screen will execute zero setting upon startup
automatically; If it is not in the zero setting scope, the screen will show the weight based on the
zero point upon shutting down. Please see the setting of parameter C in parameter 2
[ ABCD]
of Chapter [SET 1] parameter setting for zero setting scope upon startup.
[0 SEt ]
3. If the ‘zero setting upon startup’ switch is set OFF, the screen will show the weight based on the
zero point upon shutting down after startup. The operation of【Zero setting】button for the first
while the light is stable ON, press the button【Zero setting】to get the display value back to zero
and zero point lamp will be ON. Please see the[ ABCD setting ] of parameter B in parameter 2
[0 SEt ]
of Chapter [SET 1] parameter setting for manual zero setting scope.
If it is the net weight status now, press the button【Zero setting】to change to gross weight
display status and press button【Zero setting】again to execute zero setting operation.
III. Tare
Under the weighing status, when the display weight is positive and stable, press button [Tare]
to deduct the display weight, which serves as tare weight. Then the current display net weight will
The following operations are mentioned in the chapter parameter setting, it will be described
V. Printing
【Print】 Print the current weight(in non-operating, non-setting status).
Remark: Please confirm the type of printer before printing to avoid printing mistake.
automatically save the actual result of each weighing. If it is set to 2, the batching scale will
automatically save every weighing time and actual weight, which cannot be accumulated
manually.
Searching Method
【Setting】→【Input】→【Input】→【Input】
(search the total accumulated times)→【Input】
→【Input】
(search the accumulated weight of Channel 1)→【Input】
(search the accumulated times
of Channel 2)→【Input】
(search the accumulated weight of Channel 2)……. Press button【↓】
or【↑】during the query. If the option at right side of the lower line shows ’1’, press button【Input】
to print the accumulated times and accumulated weights. If the option shows ‘2’, press button
The serial port(2)of PC can also be used to read the weighing record.
When the functioning status is entered, any other buttons will not respond except the button
【Stop】.
Add the voltage 12V~24V to the input terminal ‘operation’ (I1), ‘stop’ (I2)on the rear
panel or short connect them to the voltage ‘+12V’, which has the same function as the button
【Operation】 or 【Stop】. The signal ‘operation’ and ‘stop’ will only work at the valid moment on
Attention: The button【Stop】, input signal ‘stop’ and its function can not be
used as the ‘emergent stop’ of the system.
with long duration is executed (For example, print the weighing record), the button pressed during
the command execution period will be stored in the buffer area of key command. The new key
command will be responded only when the current key command is executed.
cargoes of different weights through the belt. The weights of these three cargos are respectively
5kg, 10kg and 15kg and it will be delivered through the belt every 10 seconds. The interval for the
cargo to be on and off the weighing platform is about 2 seconds and cargo will be remained at the
weighing platform for about 4 seconds. We can set the parameter in【SET 2】as follows (suppose
Table 8-1 Parameter Setting Example of batching scale in Self Control Mode
Set the parameter 13A of【SET 1】to 3. The parameter setting of【SET 2】is as follows:
Parameter Setting Instruction
[ 0]
1 Choose the non-peak holding mode.
[CtrL ]
[ 20] The time to load the weighing platform is about 2
2
[t0 ] seconds.
[ 40] The time for remaining on weighing platform is about
3
[t1 ] 4 seconds.
[ 20] The time for cargo to be unloaded from weighing
4
[t2 ] platform is about 2 seconds.
[ 20]
5 Send the channel signal with interval of 2 seconds
[t3 ]
[000400] Other interference can be removed if the zero zone is
6
[L ] big
[000750] It is easier to choose if the intermediate value of the
7
[A ] two cargos is set.
[001250] It is easier to choose if the intermediate value of the
8
[b ] two cargos is set.
[001750]
9 Ensure the third cargo loads on this scope.
[C ]
[999999] It is suggested to set the unused channel to max.
10
[d ] value.
Brief introduction of control procedure of batching scale in self-control mode (Please refer to
(1) The instrument starts to run and it will judge whether the weight is higher than zero zone. If it
is higher, then enter t0 delay to wait for the cargo to be completely loaded to the weighing
platform;
(2) Time t0 is over and the instrument will start to calculate the average weight of cargo with time
interval of t1. The value calculated will be the reference for batching scale signal;
(3) Time t1 is over and the instrument will enter the t2 delay to wait for the cargo to leave the
weighing platform;
(4) Time t2 is over and the instrument will send the sorted channel signal to make the cargo enter
(5) Sending signal is finished and the instrument will judge whether the weight is back to the zero
zone again. Only when the zero zone is entered, would the next cycle be started.
Table 6-2 describes the working process of batching scale in self-control mode in forms of
Display method of program step Set parameter 17B of【SET 0】to 4. Under running status,
‘Step**’.
Program
Description
Step
If the net weight value is more than upper limit of zero zone, go to
1
program step 2 and timer will be T0.
Timing T2 is over. Save the weight data and sort it by the weight.
4
Output the batching signal by channel and timer will be T3.
Suppose high speed batching scale is provided at site: Industrial control PLC will combine
with the instrument to sort out the cargos quickly. PLC will control the cargo to the weighing
platform. A signal will be triggered to the instrument after the cargo is loaded to make the
weighing platform calculate the weight. The weight scope of the users’ qualified product is 9.90kg
~ 10.10kg and the channel signal, which can be controlled by PLC to deliver to different channels,
will be sent according to the weight scope. The time for one cycle is about 3~5 seconds. The
instrument should be used together with PLC. We can set the parameter in 【SET 2】 according
to table 8-3 (suppose that there are 2 decimal digits during calibration):
Table 8-3 Parameter Setting Example of Batching scale in External Control Mode
Set parameter 13A in【SET 1】to 3. Set parameter in【SET 2】as follows:
Parameter Setting Instruction
[ 1]
1 Choose the peak holding mode.
[CtrL ]
[ 02] The cargo is already on the weighing
[t0 ] platform when the triggering signal is
2
received. Long time delay is not
required
[ 10] It is enough to take 1 second to calculate
3
[t1 ] the weight.
[ 00] Inform PLC to move the cargo
[t2 ] immediately after calculation is
4
finished. Long time delay is not
required.
[ 10] Send the channel signal with interval of
5 [t3 ] 1 second and ensure it is received by
PLC.
[000400] Set zero zone, which should be totally
6
[L ] different form the qualified lower limit.
[000990]
7 Qualified lower limit
[A ]
[001010]
8 Qualified upper limit
[b ]
[999999] It is suggested to set the unused channel
9
[C ] to the max. value.
10 [999999] It is suggested to set the unused channel
Please refer to Fig 8-2 for the control sequence order of batching scale in external mode.
Fig 8-2 Control Sequence Diagram of batching scale in External Control Mode
Brief description of control procedure of the batching scale in external control mode (Please refer
(2) The triggering signal arrives; t0 is delayed and waits for the cargo to be stable;
(3) Time t0 is over and the instrument starts to calculate the average weight of the cargos with
time interval of t1, which will serve as reference for batching signal;
(4) Time t1 is over. Send the signal to PLC immediately and PLC will remove the cargos
(5) Signal sending is finished and the instrument will judge whether the weight is back to zero
zone again. Only when the zero zone is entered, would the next circulation be started.
(6) Table 6-2 describes the functioning process of batching scale in external control mode in forms
of program step.
‘Step**’.
Program
Description
Step
3 weight during the time interval T1, go to program step 4 and the
Timing T2 is over. Save the weight data and sort it by the weight.
4
Output the batching signal by the channel and timer will be T3.
Output O0 O1 O2 O3 O4 O5 O6 O7
Quantitative Zero Slow Slow
Fast 1 Fast 2 Feed Eligible Out-of-tolerance
scale point 1 2
Channel Channel Channel Channel Channel
Catchweigher Operation Stand-by Stand-by
1 2 3 4 5
1. C602 instrument can be connected with all kinds of large screen display produced by
2. Large screen display interface is provided with 15 core connector assembly, (sharing a
socket with serial communication interface), the definition of its pin can be seen in
3. Scoreboard signal is current loop signal of 20mA constant current, serial output in binary
code, with baud rate of 600. Each frame of data has 11 bits, among which there are 1 initial
bit (0), 8 data bits (low bit ahead), 1 sign bit, and 1 stop bit (1).
4. C602 transmits a group of data every 100ms, which includes 3 frames of data. Please refer
G0 ~ G18: form 19-bit binary code from the lowest to the highest
During work mode selection of communication port 1 (setting 1, step parameter), it transmits
Baud rate of communication should be more than “AD conversion rate * 60”, or otherwise
Baud rate of communication should be more than “AD conversion rate * 120”, or otherwise
The format is relative to printer type and the format of printing data.
Please refer to Table E-2 for meanings and communication formats of all orders for
communication command, among which address represents the address represented by character
A~Z; XH, XL are respectively 4 high bits and four low bits of hexadecimal digits for check sum
represented by A~F. In example column, 02H and 03H are respectively start signal and end signal
represented in hexadecimal system, the bits between them are ASCII character string, with the last
buffer areas; if all buffer areas are full, later commands may be lost, so continuous command
Note 3 of Table E-2: Codes of working parameter: MG instrument working mode; Lt display illumination;
ZX main display content; FX auxiliary display content; Ad instrument communication address; Pr printer type; PL
printer language; 1C working mode of serial port 1; 2C working mode of serial port 2; 1B baud rate of serial port 1;
2 B serial port 2 baud rate; Ao weight relevant to full measuring range of analog output; FA DA code of full
measuring range of analog output; 0A DA code of analog output zero; DA definition of analog output; EA
switch of analog output; 1E switch of serial port 1; 2E switch of serial port 2; EP switch of printer; AP automatic
printing switch; AM automatic storage ; EB large screen switch; Pf parameters number; 0Z zero area; T0~T7
timing constant T0~T7; P1~P8 batching value, refer to Table E-4. CY cycling times: Tq switch of lead
modification; Cc out-of-tolerance treatment switch; Db gradual feed switch; Ff peak value holding switch. Refer to
Table E-5 for returned data and explanation
Table E-4 Meanings of Working Parameter Codes P1~P8
Code Quantitative scale Catchweigher
P1 A1 batching of material 1 A upper limit of channel 1
P2 B1 quick feed lead of material 1 B upper limit of channel 2
P3 C1 slow feed lead of material 1 C upper limit of channel 3
P4 D1 allowance of material 1 D upper limit of channel 4
P5 A2 batching of material 2 ——
P6 B2 quick feed lead of material 2 ——
P7 C2 slow feed lead of material 2 ——
P8 D2 allowance of material 2 ——
Note 9 of Table E-2: this command is only effective in remote control state, for write output signal. C602 can
execute this command at once after receiving it, and change corresponding IO port output state. Parameter code
Note 11 of Table E-2: this command is only effective in remote control state. Parameter definition is shown
in Table E-7. Time relay state can not be written.
Table E-2 Note 12: returned character string is the content of corresponding relay.
Print in Chinese
------------
日期:08/12/07
时间:10:10:31
毛重:010.000 kg
皮重:001.000 kg
净重:009.000 kg
------------
Print in English
----------------
Date : 08/12/07
Time : 10:10:31
Gross: 010.000kg
Tare : 001.000kg
Net : 009.000kg
----------------
F.1.2 Automatic print format (same for grader and quantitative scale)
Print in Chinese
序号 净重(kg)
------------
00001 004.999
00002 005.000
00003 005.000
Print in English
No. Net (kg)
------------
00001 004.999
00002 005.000
00003 005.000
Print in Chinese
累计
------------
日期:08/12/07
时间:15:04:18
次数:00003
总重:0000014.999kg
------------
Print in English
Accu
------------
Date:08/12/07
Time:15:04:18
No :00003
Total 0000014.999kg
------------
Print in Chinese
------------
日期:08/12/07
时间:15:04:18
------------
通道 1
次数 00002
总重 0000003.000 kg
通道 2
次数 00002
总重 0000006.000 kg
通道 3
次数 00000
总重 0000000.000 kg
通道 4
次数 00000
总重 0000000.000 kg
Note: the accumulated data of various channels are not saved when de-energized, while the
total accumulated value is saved, therefore, after being energized, the total accumulated No,
total weight and sum of various channels will be inconsistent if the original total value is not
cleared.
Print in English
--------------
Date: 08/12/07
Time: 15:04:18
--------------
Ch1 :
No: 00002
Tt: 0000003.000 kg
Ch2 :
No: 00002
Tt: 0000006.000 kg
Ch3 :
No: 00000
Tt: 0000000.000 kg
Ch4 :
No: 00000
Tt: 0000000.000 kg
Ch5 :
No: 00000
Tt: 0000000.000 kg
--------------
Print in Chinese
日期 时间 毛重 kg 皮重 kg 净重 kg
08/12/07 9:14:43 003.000 000.000 003.000
Print in English
Print in Chinese
称重单 日期:08/12/07
序号 时间 净重(kg) 总重(kg)
00001 09:04:13 006.000 0000006.000
00002 09:04:24 006.001 0000012.001
00003 09:04:50 006.000 0000018.001
Print in English
Weighing Bill Date: 08/12/07
No. Time Net (kg) Total (kg)
00001 09:04:13 006.000 0000006.000
00002 09:04:24 006.001 0000012.001
00003 09:04:50 006.000 0000018.001
Print in Chinese
累计
Print in Chinese
日期:08/12/08 时间:09:15:28
通道: 次数: 总重:kg
1 00001 0000001.000
2 00002 0000006.000
3 00001 0000005.000
4 00001 0000007.000
5 00001 0000007.999
总计 00006 0000028.999
Print in English
Chs : No : Total : kg
1 00001 0000001.000
2 00002 0000006.000
3 00001 0000005.000
4 00001 0000007.000
5 00001 0000007.999
F.3 Print of calibration parameter and general parameter (same to micro printer and wide line
There is only English format for parameter print, the explanation is as follows:
Content of print Explanation
C602 Ver1.00 Instrument type and software version No.
Max=: 020.000kg Max. capacity 20kg
e= : 01 Scale interval (effective bit) 1
Dp : 03 Decimals 3
0_AD: 00262121 AD code of calibrated zero point
0Point: 000.000kg Current zero point (corresponding to calibrated zero
point)
R : 00067106 Standard rate
Line: 000.000%FS Non-linear modification value
COMM:111110 Communication setting, corresponding to【SET 1】
parameter 1
0_SET 141 Zero-setting,relative to【SET 1】parameter 2
Flt : 1222 Filtration setting, corresponding to 【 SET 1 】
parameter 3
Addr: 01 Communication address,corresponding to【SET 1】
parameter 4
Buad: 44 Baud rate,corresponding to 【SET 1】parameter 5
Mode: 22 Communication mode, corresponding to【SET 1】
parameter 6
Prnt: 1 Printer type, corresponding to【SET 1】parameter 7
PL : 00 Print language, corresponding to【SET 1】parameter
8
AutoP 12 Automatic print, corresponding to 【 SET 1 】
parameter 9
Aout_W 020.000kg Full measurement range weight of analog output,
corresponding to【SET 1】parameter 10
Aout_0 00000 Zero DA code of analog output, corresponding to
【SET 1】parameter 11
Aout_F 65070 Zero DA code of analog output, corresponding to
【SET 1】parameter 12
Type: 212 Equipment type, corresponding to 【 SET 1 】
parameter 13
Disp: 04 Display content, corresponding to 【 SET 1 】
parameter 17
Light: 5 Display brightness, corresponding to【SET 1】
parameter 16
There is only English format for parameter print, with explanation as follows:
Content of print Explanation
C602 Ver1.00 Instrument type and software version No.
Pn : 1 Parameters No., corresponding to 【 SET 1 】
parameter 13B
A : 002.000kg Upper limit of channel 1, corresponding to【SET 2】
parameter 2
B : 004.000kg Upper limit of channel 2, corresponding to【SET 2】
parameter 3
C : 006.000kg Upper limit of channel 3, corresponding to【SET 2】
parameter 4
D : 008.000kg Upper limit of channel 4, corresponding to【SET 2】
parameter 5
0_Z: 000.010kg Zero area setting, corresponding to 【 SET 2 】
parameter 6
T0 : 0.2 s Timing 0, corresponding to【SET 2】parameter 7
T1 : 0.2 s Timing 1, corresponding to【SET 2】parameter 8
T2 : 0.2 s Timing 2, corresponding to【SET 2】parameter 9
T3 : 0.2 s Timing 3, corresponding to【SET 2】parameter 10
When the instrument work abnormally, if there is any error prompt, please handle it
abnormal, auxiliary display can be set to work step state (【SET 0】quantitative scale parameter
7B = 4, catchweigher parameter 17B = 4), to observe at which step the action stops. Analyze what
conditions for entering next step is not met according to description table of relative procedure
Safety Instructions
In order to guarantee personal safety and property safety of the user, please pay attention to
2. Yaohua Company is trying to improve product’s quality and provide high quality product
to the users. However, any electrical equipment may fail, thus during system design, this kind of
possibility should be considered, and necessary measures such as redundancy design, interlock
3, Non-professional personnel should not open the instrument to avoid any danger.
Company address: No. 4059, Shangnan Road, New Pudong District, Shanghai
Direct line of sales department: (021) 58863788, 50840546, 50842579, 58411284, 50842876,
50840434, 58862570, 50823184, 58491310, 50824201, 50824202,
50824203
Switchboard: (021) 50842212, 50840671, 50840806
Sales department extension: 821, 822, 823
After-sales telephone: 50825520
Fax: (021) 58860003
Zip code: 200124
Web: http://www.yaohua.com.cn
E-mail: [email protected]