Daihatsu Midget II SM 1996 Jpen
Daihatsu Midget II SM 1996 Jpen
Daihatsu Midget II SM 1996 Jpen
Introduction
This document describes inspection and maintenance procedures for vehicles released in April 1996 . Accurate and accurate inspection and preparation
Please make full use of this manual so that you can work quickly.
Please note that the items described may differ from the vehicle due to subsequent changes.
June 1996 _
Reference material
section•…………………………ÿÿ[ Saio] 1- 1 How to read the --- --- --- --- 3 Cam, valve mechanism ------------ --------- ÿ1. Ward pressure]
Torque•-------------------------------- --[§W] 3- 1 Tightening torque 3-2 Remove the camshaft oil seal ,
for general standard bolts and nuts INSTALLATION --- …………-----------•----•----- SECTION
1- 3 Checking the function of the radiator ------------ÿÿ --------------------. --------. ------------------.- - @:ill
-Big ÿ 1-4 Jeter Cap & Water 5-2 Removal and installation of water pump
Function check of the valve-------------------------- ------------------------------------------- — Ver. 5- 3 Radiator
1-5 Cooling water injection procedure (notes for maintenance of cooling system removal and installation … Section 5-4 Radiator fan
water) ---------------------------------------------------- ] 1- 6 inspection —----------______ Section] 6 Air intake and
Cooling water specifications ---------•---------------------• exhaust equipment ---------- ------------------------- ward huge pressure]
Available ] 1- 7 Engine oil amount check --------------- 6- 1 Intake manifold gasket
mouth [ 1-8 Spark plug check --------- low [] 1- 9 Removal and installation -------------------- …
Alternator belt tension (deflection) 6-2 Exhaust manifold gasket
-----------------------------------------------------ÿCategory 2 8- 2 fuel
power unit. . . . . . . . . . . . . _. . . . . . . . . . . . . . _. . . . .ÿ•…
Yumigo] 2- 1 Remove the cylinder head gasket 8 -3 Remove the fuel filter
and install. . . . . . 1 ••• 1-•••------------ 1. ---Ku Hyakuoh 8- _ _ 4Removal and installation of the caplet _--
—
l 2-2 Piston removal and installation --------Ku Yuuo] large pressure] 9Exhaust gas purification device
2 -3 Crankshaft front oil ------------------------
Machine Translated by Google
Country
1 2-1 Preparations -------------••Ward: West] 11 -4 2Remove rear axle housing Ay 5-
Check. . . . . . . . . . _. . . . . . . . . . . . . . ••--- — -. . . . . and then attach ------------------------------- Bend]
--- Ward Yuuo] ...-••---------------···· … Ward Yusei] •---lE. Chassis ---- - --| 1 Engine -mounting·—--
••-••--- -------• Ward Kyosho] 1 2-2 System diagram ----- . 1 2-3 On-board inspection •ÿÿ •—••--•-••----•_... ---•----- Zone pressu
D Drive I 1 Clutch --------------------------------------- ÿ Exit 1 Attachment …------------------------ ---- --- ---- ---------
-1 Clutch pedal adjustment --- --------------- Kuchikyoo] 2 Suspension ------ — --------- [Shinno] 2-1 Wheel
Alignment -------------- [Countryÿ]
1-2Cluster pedal removal and installation 2-2 Front shock absorber removal
-------------------------------------------------- ---- country Remove , Install --- — ---- --------------- ----- [Giant]
1-3 Removal and installation of the clasp cable 2-3 Suspension lower arm & stabilizer
Removal and installation of seal -------- 3 -2 Remove and remove the steering
2-4 speedometer driven gear removal Attachment ---------- — column Ay --------------------- ----------
Removal and installation --------------------- - 3 Disassembly and assembly of steering column Ay
Machine Translated by Google
·······································[Kyo] Around the rear of the 1-4 deck · ÿ and installation •-•--•--......---•-- 2-2 Circuit diagram
ÿ. . _. . . . _. . 1 •• ÿÿÿÿÿÿÿÿ .. ÿ ÿÿ 1-5 Bumper guard & roll bar ························· _ _ . . . . . —•------•----•-- Mizo [ 3
---- [E bow] 2 Front door --------- ••---•--••-••••••• 2-1 Trim, glass, fuel gauge & water temperature warning light. . . . . . .
lock — Big E ] 3-1 Fuel Gauge --- • • ------------ ÿE
Mutually 3-2 Flood Switch ----- --••-......_...--.....-·
1 •• 1 •• 8 Front panel center cover 3-1 Removal Mr . . . . . . . . . . . . . . —··························
and installation procedure .....ÿ••• 1ÿ•ÿ{Mutual
Three ÿ 3-2 Points of installation......Category••--
••--...-.....--• [E ox] 3-3 Work after installation•ÿ•ÿ• 4-1Forgetting to remove the key warning buzzer function
ÿÿ . .ÿÿÿ••••ÿÿ. --•--- Mouth big round] 4 side .................................................. ·@±J 5
panel ................_....--• ÿÿcategory• -- 4-1 Pre- wiper•----------------------------- 1 front wiper
removal work .................. 4-2 Removal and -------------------
installation procedures ..-- . yo l
Machine Translated by Google
If you need SST, tools, instruments, oils and fats, etc. that should be prepared in advance for work, prepare items and
are summarized in the table.
However, general tools, jacks, fixtures, etc., which are considered to be always available in maintenance shops, are usually omitted.
increase.
(Reference) Installation (assembly) is only possible for metal fittings that cannot be installed (assembled) in the reverse order of removal (disassembly).
We have procedures.
2. Add markings (ÿ, ÿ) in front of the part name when special instructions are required for the work,
It is explained in the section "Points of Solution)" and "Points of Installation (Assembly)". ÿ has the point of installation (assembly)
indicates that
3. In the component parts drawing, arrows indicate the application of oil, sealant, etc. Also, tightening torque and non-reusable
Available parts are also listed.
lT:31~411320~420fÿ
ÿ
*
ÿ
Unit: N•mlkg•cmf
*: Non-reusable parts
ÿBolt
ÿ Caliber Ay, disc brake
,,.....ÿPress the clip pin
,,.....ÿPin with hole
®Pad Ay
ÿ...® Shim
SKISIOOI
A-1
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3. Visual inspection
Represents the allowable range of values for humidity inspection and adjustment.
Indicates the maximum or minimum value that should not be exceeded during dust inspection and adjustment.
Since it is difficult to determine the standard value by the measurement method, the standard value in the simplified measurement method is used when there is no practical risk of failure.
(reference)
represents
ÿ: A value that represents the difference between the maximum clearance and the minimum clearance.
Troubleshooting] Items to be particularly noted and prohibited items are specified in the work instructions.
Items that may lead to personal injury are described in E-snow work guidelines.
SKISIOI
2 credits
Units are described in the SI (International System of Units) Level 2 notation (SI units and conventional units are listed together).
With the introduction of SI units, typical conventional units will change as follows.
Item new unit Conventional unit conversion value Item new unit Conventional unit Converted value
N
Power kgf lkgf=9. 80665N Spring constant N/m kgf/mm lkgf/mm=9.80665N/m
(Newton)
Nm Pa kgf/cni lkgf/ai=98.0665kPa
g) Rec kgf cm lkgf cm= 0.0980665N m Pressure
(Newtsome) (Pascal) 111111Hg l dish Hg=O.133322kPa
SK1S102
2. SI Prefix
Typical prefixes for SI units (lo to the nth power) are as follows.
A-2
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tightening torque
3Tightening torque
3-1 Grasping torque for general standard bolts and nuts
3-1-1 How to Grasp the Tightening Torque of Bolts
Determine the strength class of the bolt from the table below, and find the value from the tightening torque table.
.. .
3-1-3 identification
.
B call: : (ko?sa (mm)
4T _
Strength class
6T _
7T _
.
3-1-4 General standard bolt tightening torque table
SK1S104
(mm)
Nominal pitch Standard tightening torque (N • m { kg • cm })
Strength class
diameter (mm)
collarless bolt flanged bolt
6 1.0 5.4 {55} 5.9 {60}
8 1.25 13 {130} 14 {145}
10 1.25 25 {260} 28 {290}
4T _
12 1.25 47 {480} 53 {540}
I
14 1.5 74 {760} 83 {850}
16 1.5 113 {1150}
6 1.0 6.4 {65} 16
8 1.25 {160} 32
10 1.25 {330} 59
5T _
12 1.25 {600} 91
14 1.5 {930} 137
16 1.5 {1400} 7.8
6 1.0 { 80} 19 {195} 8.8 {90}
8 1.25 39 {400} 72 20.5 {210} 43
6T _ 10 1.25 {730} 109 {440} 79
12 1.25 {1100} 11 {810} 123
14 1.5 {110} 25 {1250} 12
6 1.0 {260} 52 {120} 28
8 1.25 {530} 9.5 {290} 58
10 1.25 {970} 147 {590} 103
7T _
12 1.25 {1500} 225 {1050} 167
14 1.5 {2300} {1700}
16 1.5
SK1S105
A-3
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In the sense of standard, the component sizes used when assembled by the manufacturer are
STD Standard _ Show standard.
For items that have worn out due to long-term use, or that have become loose due to repeated attachment/detachment,
0/S Over Size By exchanging the fitting side (e.g. piston) with one of larger size, the mating side
can be reused. Those with dimensions larger than this STD are displayed as 0/S.
As in the case of 0/S, place a small hole on the side to be fitted (bush, bearing, etc.)
By exchanging with U/S Under Size , the other side (shaft) can be reused. this
The size smaller than STD is indicated by U/S.
Society of Automotive Engineers It is this SAE number that refers to CC retention when referring to oils. this is america
SAE ( Society of Automobile Engineers Association (abbreviated as SAE)) stipulates that the higher the number, the higher the viscosity.
engineer) The higher the value, the lower the viscosity.
Turbo Charger
TIC supercharger
ÿ Bolt® (bolt)
Screw _ ( Screw ) When expressing standard bolts, screws , nuts, and washers by omitting them in drawings
(Nut) Symbol
Nut® Washer _ (washer)
SKISI06
A-4
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General precautions
(For a car equipped with a clock, set the clock after connecting the negative terminal
of the battery .) 3. Repairing the fuel system Pay attention to the following points because the
fuel injection engine has high fuel pressure. (1) When removing the union bolt, loosen it
gradually while using a waste cloth or the like to prevent the fuel from scattering.
get
(2) Tighten each connection part to the specified
torque. (3) Attach a specified clip to each joint.
4. Effectively utilize SST (special tools) to improve work efficiency and accuracy . 5. Removal and
disassembly
(1) For complicated parts, in order to make the assembly work easier, put stamps, alignment marks , etc. on places that do not affect the function.
be.
(2) Each time a part is removed, inspect the assembled state, deformation, damage, roughness, scratches, etc.
(3) Arrange the removed parts in order and separate the parts to be replaced from the parts to be reused. (4)
Each part to be reused should be thoroughly cleaned and washed. (5) Inspection and measurement of parts
(1) Remove fuel hoses and water hoses and insert them securely to prevent leakage. (2) When removing the
fuel hose, do so that it will not be exposed to fuel. (Engine mount rubber etc.
Pay particular attention to phosphorus-based liquids, as the materials may
deteriorate .) 9. Touch-up Scratches on the coated surfaces of the body and bolts when the
bolts are removed during body installation, etc. is corrected by body color.
A-5
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jack up
6 Jack up
SKISI002
A-6
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Front
SK!S1003
A-7
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.
, I,1.i , 9 width perspiration All
point, check term H direction
node
n ru operation condition
GyaBock
nine
Loose mounting ÿÿ
Power'
A looseness , backlash and damage ÿ
character
.. .
Caster 7 ° 15'
Ri :
outfit
the 7
;rt Loose mounting ÿ
play 2~8mm
pu Gap rH'J
. . . ÿ ÿ When stepped on with a pedaling force of 30kg
Les
Gap between floorboard and 43mm or more
bae
How the brake works . . . ÿ ÿ 10% or more of I rear wheel total shaft
Da 1 Difference between left and right 8% or less of straight axis
Operation) At J 20 ratio
Agony / [
withdraw . . . ÿ ÿ Pull margin 1~5 notches
dynamic
..
Full stroke 12 notches
ÿ
Braking condition Braking force 20% or more of vehicle weight at inspection
B Ke
stay
ÿ ÿ
[ Looseness , looseness and damage
. ..
Ho
, Pizu
I
Leakage, damage and installation condition . . .
ÿÿ
liquid level
liquid envelope ÿÿ
flat ULKu
ox} Must be between MAX and MIN
Li
hmm
vinegar'
.
Da I liquid leak
and Better
0 19
ah
I da
vinegar 1
nine
B-1
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Vehicle inspection
Miko Top ÿ Base
judgment , judgment remarks
Day 6 12 24 fruit
base
Inspection items potmonth
strength
month month
direction
Inspection points
every inspection every law
i
tsu Standard thickness Front wheel mm Rear
.
Disc wear and damage ÿÿ
wheel mm Use limit Front wheel mm Rear wheel mm
.
takingBeauty
..
Tradition
reached
Between 0 to 5 mm from the lower surface of the filler plug hole
;
Pu: Oil leaks and oil leaks
n to be in
F
"ii.
njoa 1
pro
Integrated joint type
Loose connection ÿÿ
;
No inspection required
rad fallacy
n, `/,
ya
yahu Dustboo of the Freedom of Relations Department
Bok
ÿ•
cracks and damage
Lu §
Fudecine Between 0 and 5mm from the lower surface of the filler plug hole
a ya Oil leak and oil wipe ÿ
Rel there is
..
Frost I'', b, 9 ÿ
Platinum plug or
Air Fire : 0.9~1.0mm * 2
spark plug condition de easel car
Clothing I. I: Clothing * 1 W1 6EXR-U , BPR5ES
No inspection required
"four" housing
* 2 Wl6DTR-S , BPR5EK-B
B-2
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preparation
inspection
heart } emperor
Judge Heart R Go Semi remarks
H6 12 24 _
ka ka kata go out
Inspection items Month Month direction
Inspection points ÿ Call port f, 9 ÿ
.. non-adjustable or
ÿ
. . BTDC 5"/950rpm diesel car is point
tun ignition timing
no inspection required
Eta 1,
..
liquid star ÿ ÿ ÿ Must be within the upper and lower reference lines No inspection required for sealed type
emperor
F. l
Mountain Connection state of the terminal
body
condition of the exhaust
. .
ÿÿÿ
..
state of the point
original
.
fuel leak ÿÿ
burning
.
Condition of throttle valve de easel car
and yoke valve No inspection required
..
refusal The central part of the belt was pushed with a force of about 10 kg.
..
..
four
Water leak
..
Condition of metering valve
is: "Pro,
l"
death ,
No inspection required
death,
smoke i Attractÿ
Plumbing damage
..
Nirodori 9 U ÿg group
Clogged and damaged diesel car
9[
elephant
..
Catalytic reaction system reduces exhaust gas
ÿ
-I Loose or damaged attachments
.
Corrosion function
Sake I slow down exhaust gas reduction device
i
Piping damage and installation condition
Tokaso Swamp
. ..
and direction indicator • ÿÿ
Completion
Loose and damaged mounting
Mago
Functions
Z] Fuba
ÿ
of the muffler
B-3
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brake fluid 2 ÿ
Transmission oil and transfer oil 2 30 ÿ
Differential oil 2 30 ÿ
automatic transmission oil Four 60 ÿ
air cleaner element 40 " 20" ÿ
0.5 10 " 5 " ÿ NA engine
engine oil
0.5 5 2.5 ÿ _ turbo car
oil cleaner 10"5"ÿ
Cooling water 2 ÿ
Timing belt 100 ÿ
100 ÿ EFI car
fuel filter
50 ÿ capture car
.
Note) 1. The replacement period is the year or the mileage, whichever comes first.
2 . " ” mark indicates the replacement time in Sipier condition .
3 ( 1) indicates the item described in the instruction manual, and (2) indicates the item described in the maintenance note .
B-4
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engine adjustment
1 engine adjustment
1 -1 supplies
vessel
compression gauge
Checking compression pressure
Banzai Co., Ltd. G-25B
C-1
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engine adjustment
The pressurization with the radiator cap tester is on both the radiator side and the water valve side.
,,--
It is one.
water valve
cap
radiator cap
tester
SKIEI002
SKIE1003
SKIEl 004
1-5 Cooling water injection procedure (water injection after cooling system maintenance)
(Reference) • A caution plate is attached to the bottom of the left door (inside).
1. When the cooling water reservoir tank .
Reservoir
cap is opened • tank behind right side skirt panel
2. Open the radiator cap .
C-2
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engine adjustment
The straight and radiator caps are for the spare tire.
I have it below.
radiator cap
SKI EI005
3. Water valve cap and bleeder plug (intake manifold) located under the driver's seat
loosen the .
water valve cap breather
9'”
SKIEI006
4. Water valve lever (Imp
left side, bottom) to OPEN.
. The "closed" position is indicated by "SHUT" .
5.Fill the reservoir tank to the full level (upper limit) , Li
and close the reservoir tank cap .
6. Use a water jug to fill the radiator. ,
If cooling water overflows from the bleeder plug, bleeder plug
Tighten the lugs.
hitting 6.86
7. Fill the radiator until the water valve is full .
samurai;. 96 N m
{70 20 kg • cm} Iÿ SKI E1007
C-3
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engine adjustment
SKIEIOOB
4. The amount of oil must be between the lower limit (LOW) and the upper limit (FULL).
to inspect.
FULL LOW
SKIEI009
Wl6EXR-U BPR5ES
SKIEI04
2. Inspect the burnout of the electrode part, burnt condition and breakage of the insulator.
ka (N)
402~500 304~373
Zhang
(kg) (41~51) (31~38)
3. When measuring the tension using a belt tension gauge, measure between the pulleys (parts) shown in the figure below.
be.
4. When replacing with a new belt , adjust to the median of the reference values for "installing a new belt".
5. Confirm that belts that have been used for more than 5 minutes are within the standard values for "inspection".
6. Assembling belts that have been used for more than 5 minutes shall be adjusted to the median value of the "inspection" reference value.
C-4
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engine adjustment
(Reference J ) When measuring the amount of deflection of the belt, use the specified pulley (alternator pulley ~
Measure the value when pushing with a force of 98N (10kg ) between the water pump pulleys .
Alternator
pulley
ÿ
water pump pulley
Remote
cable
rank pulley
Front
service hall
Front
service hall
SKI EIOIO
1-9-2 adjustment
1. Loosen fixing bolt A (alternator upper bolt ) , B (Alter
and alternator lower bolt ).
2. Insert a 0 screwdriver , etc., into the area shown in the diagram on the right to turn the alternator .
C-5
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engine adjustment
2.From the service hole cover , cylinder head Left service hall
remove the bar.
(Three r
3. Remove the rubber cap from the timing belt cover No. 1.
vinegar.
m cap
SKI EIOl5
5. At this .
time, check that the compression top dead center is reached through the ignition timing inspection window.
inspect.
SKI EIOl6
C-6
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engine adjustment
(EX)
0. 25 0. 0511111
Trouble • Adjust the valve clearance when cold.
SKIE101 8
IN EX IN EX IN EX
ÿ ÿ ÿ ÿ
SKIEIOI
SKIEI01 9
IN EX IN EX IN EX
ÿ ÿ
SKIE102
SKIEI020
Service Hall /
SK1 E1021
C-7
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engine adjustment
Compression gauge
SKIEI022
5. Fully open the throttle valve and choke valve , rotate the starter, and check the pressure with the compression gauge.
Measure the .
compression force Wet 1 O.Okg/cnfÿ400rpm or more
Each cylinder difference within 1.5kg/cnf
Around the time ÿ Use a fully charged battery and do it in as short a time as possible.
ÿ BTDC5°Sat2 / 950rpm
09991-87604-000
SKIE1026
3. Attach the engine tachometer to the SST and turn on the timing light.
Install the
SKIEI023
C-8
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engine adjustment
Declaration 09258-00030-000 5.
, ignition timing
Confirm that the idle speed is within the standard value.
to the timing mark on the flywheel on the TIM side.
indicator on engine rear end plate
inspect.
SKI E1024
Timing light
1-13-2 Inspection
1. Install SST to the ignition coil.
snow 09991-87604-000
2. Fully warm up the engine. ( Fan motor operates once
until)
09991-87604-000
SKIE1026
C-9
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engine adjustment
Four .
Install an engine tachometer on SST .
SKIE1023
C-10
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engine adjustment
1-14-3 Adjustment
procedure 1. Perform racing (approximately 2000 rpm) once, return to idling, and then turn the mixture adjusting screw to adjust the co
concentration within the standard value. At this time, the HC concentration should be within the standard value. After adjustment,
2. perform lacing (approximately 2, OOOrpm) and measure CO and HC concentrations again . Trouble • At this time, if the idling
seconds
Ba
KIEI029
Around-21-15
Adjustment
•Make
sure to perform
the adjustment after the engine is warmed up ( until the
fan motor operates once) .
• To be done after idle adjustment, CO and HC
adjustment. 1. Remove the vacuum hose connected to the throttle
positioner and plug it to prevent air from being sucked in. four
09258-00030-000
2. Adjust the engine speed to the standard value with the adjustment screw.
C-11
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power unit
Noisy week •Keep fire away when working on the fuel system.
•When removing the fuel hose, prevent the fuel from scattering. .
•Do not remove the water hose when the cooling water is hot .
Le
SKIE201
cold
qi
"
[Next]
ÿÿ
Poor) Ding
ÿEi ÿ'
// ÿ Hose ( 2 : for distributor ventilation)
ÿHose vacuumÿ
ÿ Distributor Ay
ÿ Hose ÿ ÿ water outlet
Harness Connectors
ÿ
* : Non-reusable parts
Unit: N•m { kg•cm}
SKIE2001
C-12
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power plant
SKIE2002
C-13
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power unit
s
ÿ_ 09221-87207-000
Remover , breaker service Ton pin
Removal and installation of piston pin
09221-87209-000
T. [ Ni Coco I Remover & Replacer Stone Pin Removal and installation of piston pin
Podey
Instruments Torque wrenches, Cylinder gauges, Caliper gauges , Micromakeup, Thickness gauges, Breath gauges
C-14
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power plant
engine oil
ÿ
engine oil
0ÿ
ÿ Three 9 Il1 1] this / _._ÿ 6.01370 Sat 601 I
en gin oil
ÿBearing
ÿ Cap, connecting rod
Masashi
2. Remove theOrganize by Wise
ÿHistone S/A cylinder
.
1. Remove (1) the connecting rod cap and (2) the bearing.
toolTadashi
3. Use the piston ring
• ÿ piston rings,
to remove
.
ÿ Remove the oil ring.
C-15
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power unit
SKI E2005
way direction
Bore selection code
2-2-5 Inspection
nine shaft
( 1 ) Cylinder
Gon
direction
1. Find the difference between the maximum value , Measure the 6 points shown in the right figure and
ÿ::
Scrap 0 .2nm
[Reference] • Cylinder block Stem quasi inner diameter
68.00~68.03n tray
SKI E2007
C-16
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power unit
(2) Piston
ÿ Piston cleaning
1. Use an old piston ring, etc. for carbon in the ring groove.
Clean the .
2. carbon from each part with a cleaning .
solution, etc. Do not use
Country • anything with hard bristles such as wire plastics.
thing.
SKI E2008
SKI E2010
I
SKI E201 1
Measurement points
( Piston
idea
perpendicular direction)
SKI E201 2
C-17
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power unit
Subtract the piston maximum outer diameter (basic diameter) from the small inner diameter.
It is a thing.
(4) Inspecting the clearance between the piston ring and the ring groove
1. Using a thickness gauge, measure the clearance around the circumference of the piston.
Measure across.
limit
|\ reference value
EF-CK
No. 1 0.25~0.40
0.65
No. 2 0.40~0.55
0.2~0.7 (Riken)
oil l.o SKI E2016
0.2~o.5 (day pi)
SKI E206
C-18
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power unit
SK1 E201 8
to measure .
3. Remove the bearing cap and measure the width of the press gauge.
stomach
0.020~0.044Rl11
Bandit 0 07Rl11
---SKIE20l9
to match .
(1) Front mark of piston and connecting rod
front mark
SKIE2020
(2) In the pin holes of the piston bin and connecting rod
SK1 E202 1
C-19
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power plant
(4) In the state of (3), set to SST@ and use the press to
.
Press in until it hits the pacer.
SST®
SKIE2022
ÿ break surface
/
No. 1
I )
No. 2
I mouth
SKIE207
Use the same manufacturer for the ring and piston rings .
that
(2) The joints of each ring are thrust in order from No. 1 ring.
ÿRotate
direction, anti-thrust direction and 180 and assemble.
SKIE2024
SKIE2025
C-20
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power unit
(4) With the front mark of the piston facing forward, insert it into
, combination
the block using the piston ring tool . Make
as when
the same
disassembling
the base, piston and each cylinder.
4. (6) Bearing 5.
(5) Assemble the connecting rod cap as follows.
(1 ) Install with the front mark facing up, and apply a small amount of engine oil to the
screw. (2) Alternately tighten the left and right nuts to the specified torque. 36.0 6.0 N•m
{370 60 kg cm} Conrod thrust clearance inspection
6.
(1) Measure the thrust clearance using a dial gauge
or thickness gauge. wet bandit
0.15~0.2511111
0.3011111
C-21
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power plant
s white 09223-87202-000
s
T.
seal
SKt E208
ÿÿ
SK1 E202II
C-22
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power plant
(1) Cut off the lip of the oil seal . (2) Wrap .
tape around the flathead screwdriver . , Put a waste cloth against the crankshaft and pry the oil seal out.
vinegar.
Discard] • After removing the oil seal, check that there are no scratches on the chamfered portion of the crankshaft. (wound
If there is, fix it with sandpaper (#400) .
SKI E2031
C-23
Machine Translated by Google
, Torque Wrench
1 Instruments and others I Thickness gauge, M6 bolt
SKI E209
ÿ 9
1
I
`
: 29.0 {300}
| /
IT : 39.o { 400 } |
/
pressure 39 three
SKI E2033
C-24
Machine Translated by Google
2. Remove the timing mark cover and remove the ring with a screwdriver or the like .
ÿ Crankshaft
remove the pulley .
Write the punch mark and matching mark on the back of the
belt with a chalk or the like.
(4) Remove the bolts , timing belt tensioner
and remove the S/A.
SK1 E2037
SKI E2038
C-25
Machine Translated by Google
3-1-5 Inspection
(1) Timing belt Inspect each
back
partrubber.
of the timing
(2) Root
belt
cracks,
and replace
canvasitdelamination,
if it is damaged
andascracks.
follows.
(3)1 Worn
(1) Crack
canvas,
in
missing teeth. ( 4) Abnormal wear on the side of the belt. 2. Even if no external
damage can be confirmed, replace the belt in the following cases. (1) Continuous
exposure to water due to water pump leakage, etc. (2) When there is a lot of oil
on the belt, and expansion of the rubber is suspected. (3) When it seems that
excessive force is applied to the belt due to sticking on the camshaft side .
SKI E2036
C-26
Machine Translated by Google
SKI E2037
“
of the tensioner from being damaged.
SKIE2042
SKIE2043
C-27
Machine Translated by Google
C-28
Machine Translated by Google
3-3 Preparations
09278-87201-000
s Tool, timing belt For fixing camshaft timing pulley
Holding
s
09707-87302-000
T. Remover & Rebracer , For press-fitting oil seals
spring bush
Grease I engine
instrument torque oil, silicone pound
wrench
SKIE210
C-29
Machine Translated by Google
swamp
ÿ 5.5 countries]
\@i ÿ
IT:9.o {90}I
engine oil
SKIE2045
C-30
Machine Translated by Google
(1) Remove the flange bolts for fixing the thrust ring.
SKI E2049
SKI E2046
C-31
Machine Translated by Google
2. (1) Insert the camshaft timing belt pulley into the SST.
Use to prevent rotation and install.
Country 09278 -87201 -000 SST
C-32
Machine Translated by Google
09278-87201-000
s Tool, timing belt For fixing the camshaft quimming pulley
Holding
s
09707-87302-000
instrument torqueoil,
Grease I Engine wrench
silicone pound
SKI E21 1
ÿ Taste:
three
`three
...,... ÿPulley Cam Shaft Timing Belt
ÿ
SKI E2048
C-33
Machine Translated by Google Cam , valve mechanism
SST
SKIE20!ll
2 a
Si
..
one
door vinegar door
vinegar ÿ biri
hmmsquid remfixed use Ruff's
centre Knowledge ) take
Pick up off
. ÿÿ
say in
.ÿ
three
ÿ ÿ
Genus 2
2 } end,ÿ zu
sum Lukewith a rigo D takeConfirmed hand
Five
after group Kumare
door ÿ Lower Jibichi child to
When
SKI E2053
3-4-5 Installation points
procedure
Assemble . the ÿshaft,
cam ÿ cam shaft thrust ring and ÿ type T oil seal according to the following
(1 ) Apply engine oil to the camshaft journal and thrust ring mounting area, and then remove the camshaft.
insert. (2)
Align the bolt holes in the thrust ring and the cylinder head
Insert the thrust ring at the , and insert the flange bolts.
same time and tighten it
temporarily.
timing
Afterbelt
installing
cover ,the
fully tighten the flange
port. .
Machine Translated by Google
SST
SKI E2051
C-35
Machine Translated by Google
09202-87002-000
valve spring retainer lock
Remover & Replacer,
remove and install
valve cotta
s
s
one 09208-87701-000
Remover, valve stem
oi) receipt
Remove valve stem oil seal
T.
09201-87202-000
REPLACER , VALVE STEM Press fit of valve stem oil seal
oil seal
C-36
Machine Translated by Google
engine oil)
ÿ
Q.
ÿ One-bu
'
ÿ--£
/
Engine oil
SKI E20!ill
,
(1) Valve spring retainer lock using SST
Remove , Valve spring retainer , kombu
the tension spring (valve spring)
vinegar.
Darkness 09202-87002-000
Garden • Clean the oil return hole in the cylinder head with a cloth, etc.
Keep your head down and don't drop the retainer lock SKI E2057
to be used.
C-37
Machine Translated by Google
Declaration 09208-87701-000
SST
He ÿ SK1 E2058
SKI E20511
SKI E2060
C-38
Machine Translated by Google
Lubricator
4 Lubricator
4-1 Removal and installation of oil pump
4-1-1 Prepared items
ÿ Torque wrench
SKIE213
3]
'///
/ '
/
®
1:19.o{19 shout
this`*
| T:8.o{80} |
C-39
Machine Translated by Google
Lubricator
4 -2 Oil pump disassembly and assembly
4-2-1 Preparations
ÿ shape
letter Model Product Name for road
s
s mouth09223-87202-000 _ Rib racer, Crankshaft Oil seal press fitting
T. Front oil seal
SKIE214
:] Five .,ÿ,.
Sahÿ ÿ Wordsÿ
* : Non-reusable parts
Unit: N•m {kg cm )
^*
.... ÿ Ring, ''O''
ÿ) Screw
( 3) Cover , oil pump
.... ÿ Gear, oil pump drive
® pin, cotter
® Retainer oil pump relief
ÿ
SKI E2063
C-40
Machine Translated by Google
Lubricator
4-2-4 Inspection
1. Align the mark on the oil pump drive gear with the cylinder brake.
mark
Install it on the body with the lock side facing up.
SKIE2064
(l[IJ 0.35nm
Thoughts on Kasumi
gate ®
SKIE2067
4-2-5 Assembly
1. After applying engine oil to the lip of a new ÿ type T oil seal , assemble it using SST.
Kick.
snow 09608-87302-7ÿ
09608-87302-13ÿ
2. Align the marks on the ÿ oil pump drive gear so that the mark faces upward on the cylinder block side.
Attach to the body immediately.
3. Attach a new O-ring (1) to the groove of the oil bomb cover , and attach it to the 3 raised marks on the cover (fixed
fixing the O-ring with .
C-41
Machine Translated by Google
Lubricator
C-42
Machine Translated by Google
Lubricator
4 -3 Remove the oil pan, attachment
4-3-1 Preparations
s
s
T.
under Cutter ÿ
09032-00100-000
Oil van seal
oil van removal
| T:29.4 5.9
B: Kokosan 60
ÿ
| T:8.0 {80} |
* ®
spirit
C-43
Machine Translated by Google
Lubricator
2. (1) Attach the V - belt (for the air conditioner compressor ) and check
.
the tension according to the position shown in the diagram on the right,
and then adjust the tension.
When replacing a new belt When readjusting a belt
C-44
Machine Translated by Google
Lubricator
4--4 Oil pressure test
4--4-1 Preparations
so _
s
T.
SK1 E224
SKI E2076
4. Remove the oil pressure switch and use a pressure gauge (thread diameter t
__--B
PTl/8) . I
ÿ/
[
:
451 ~530kPa
{ 4.6~5.4kg / ]
cnf} 6. Install the oil pressure switch .
(1) Oil pressure switch thread and cylinder
Clean the switch mounting part of the durlock .
(2) Apply a pound (switch) to the threads of the oil breather switch.
Apply Rebond 2403) and install.
[]£HJ {1 40 1 3.7 3.9N•m
40kg cm}
7. Install the engine under cover left.
C-45
Machine Translated by Google
Cooling system
5 Cooling device
5-1 Thermostat removal and installation
ÿ
2
| T: 19.o{195} |
5-1-3 Inspection
(1) Visual inspection
1. With the valve completely closed at room temperature (20°C), the sub
Make sure the ring is idle.
2. Check the rubber ring for damage.
3. Are bypass valves and jiggle bins running smoothly ?
Check .
SK1 E2079
1.Put the thermostat in the water and gradually increase the intensity,
Measure the degree of mixture at the beginning of the valve opening.
82°C 1.5°C
string
88 Sat 1.5 ÿ
SKI E2080
C-46
Machine Translated by Google
Cooling system
8 nm or more at 95°C
® specifications
8 nm or more at 100 °C
SKIE2081
C-47
Machine Translated by Google
Cooling system
/ Ro
ÿ
)
ÿ /
SKI E2082
5-2-3 Inspection
1. Check for deformation and damage.
2. Check if the rotor rotates smoothly by turning it by hand.
5-2-4 Installation
1. Clean the water pump mounting area.
2. ÿ Install the cushion , ÿ gasket, and ÿ water pump Ay.
around the time Use a new gasket.
( Im 1 9. 1 Sat 3. 8 N m {1 95 sat 39 kg • cm}
C-48
Machine Translated by Google
Cooling system
ÿ torque wrench
SKI E216
1. When the cooling water is hot, remove the radiator cap, water valve and drain plug.
Do not remove.
Drain cooling water.
IT:8.0 1.
6 { 80 Ota [ ] /
/\
Five]
ÿ
| T:8.0 1 .6 {80 16} |
* : Non-reusable parts
Unit: N m { kg cm }
SKI E2084
C-49
Machine Translated by Google
Cooling system
•Cold regions
C-50
Machine Translated by Google
6-1-1 Preparations
ÿ torque wrench
SKIE218
SKI E2087
C-51
Machine Translated by Google
(2) Remove the nut and remove the intake manifold Ay with the carburetor.
C-52
Machine Translated by Google
adventure Kiki
SKIE2111
SKIE2088
SKIE2089
C-53
Machine Translated by Google
SK1 E2090
C-54
Machine Translated by Google
4 Torque wrench
SKI E220
ÿ
f
favorite
SKI E2091
C-55
Machine Translated by Google
Engine Ay
7 Engine Ay
7-1 Engine Ay removal and installation
Do not bring fire close to the fuel system when working on the fuel system.
•When removing the fuel hose , prevent the fuel from scattering.
•When the cooling water is hot, remove the radiator cap , water valve , drain plug , water
Do not remove the tar hose.
• Do not remove the drain plug when the oil is hot .
7-1 - 1 Preparations
shape letter for road
s milk 09090-04010-000
T.
High mission jack
Banzai Co., Ltd. HMJ-450TW Engine removal and installation
tool
Iyasaka Co., Ltd. ML850
SKIE221
.
Drain cooling water
5. National Seal • Do not remove the drain plug when the oil is hot .
Drain the transmission oil.
6. Remove the propeller shaft.
(Refer to D. 3-1 (page D-31))
7. Remove the exhaust vibrator.
(Refer to C. 6-3 (page C-55) )
C-56
Machine Translated by Google Engine Ay
ÿ
/ `'
Koji: 41 \7 4 { 42 b
* : Non-reusable parts
Unit: N•mjkg•cm}
SKI E2092
C-57
Machine Translated by Google
Engine Ay
Garden • The bolt shown in the right figure uses a bolt with a sealant.
Therefore, use new bolts with sealant.
be used.
:]
SKI E2094
C-58
Machine Translated by Google
Engine Ay
C-59
Machine Translated by Google
fuel supply
8 Fuel supply
8-1 F Removal and installationof fuel tank
noise Keep fire away while working.
8-1-1 Preparations
Kiki
Say
SKIE222
.
Operate the pump and drain the gasoline
SKIE2105
Four
Mouth: Ashizo
Hatake 'Roni: ' : Tsu >/
Gen
C-60
Machine Translated by Google
fuel supply
8-1-4
Inspection (1) Fuel tank level gauge S/A (See G.
3-1 (page G-5))
SKI E2097
2. ÿ Attach the fuel tank sub inlet hose and tighten the
hose clamp. Around •Tighten the hose clamp until
it touches the spacer as shown in the right figure.
spacer
SKI E2098
C-61
Machine Translated by Google
fuel supply
®Rhinoceros _
Flash
mouth
ÿ Hose ÿ Vacuum _
SK1 E20H
C-62
Machine Translated by Google
fuel supply
and
ÿ' 55
* : Non-reusable parts
SKIE2101
C-63
Machine Translated by Google
fuel supply
supplies
blood
ÿ8-4-1 SKIE223
ÿ ÿ Hose
ÿ Hose
ÿ
ÿ
air cleaner
Ventilation
ÿÿ Wire Ay, Accelerator
ÿ ÿPipe S/A, fuel , No1
ÿ ÿHose ÿ Water
`
ÿ No1 ÿVacuum hoses
ÿ Connector ( for fuel cut solenoid )
ÿ ÿ Hose
ÿ ÿInsulator
ÿ
ÿÿ Carburetor Ay
Fuel
ÿ carburetor heat
* : Non-reusable parts
Unit: N•m { kg•cm )
SKIE2102
C-64
Machine Translated by Google
fuel supply
intake
Manifold side
SK, E2, 04
C-65
Machine Translated by Google
engine type
Device name Method Component part Purpose function
EF-CK
Air-fuel ratio controller Fixed venturi [ 1 ] Fixed venturi carburetor Reduce CO , HC, NOx
ÿ
Exhaust gas Back pressure control method [l] EGR valve • NOx reduction
Recirculation device [2] Operation control device EGR according to warm-up state and retarded state
ÿ
•Pressure regulating valve ( modulator )
BVSV
Ignition timing Single vacuum control [l] Distributor control device • Reduced N0x
Control method (Centrifugal, negative Appropriate ignition timing control according to
ÿ
pressure type) [2] Operation control operating conditions is performed.
Deceleration control device Throttle position [l] Throttle positioner Reduction of CO and HC
One method [2] Actuation control device •Vacuum When decelerating. Sudden closing of throttle valve
pressure delay valve (VTV) to prevent this and improve combustion.
Auxiliary control device Choke breaker [1] choke breaker • Reduction of CO and HC, improvement of usability
One [2] Operation control Controls the opening of the choke valve ÿ
method (automatic choke ) device •Aperture (Jet) according to the warm-up state of the engine .
Fuel evaporative gas exhaust canister method [1] Charcoal canister Fuel evaporative gas emission prevention
ÿ
device
Blow - by gas closed [ l] Blow -by hose [2] Orifice • Reduction of CO and HC
Original equipment Reburn the blowby gas ÿ
Prevent CO and HC emissions.
SKIE301
C-66
Machine Translated by Google
pressure crossing
T.
map
map
Stagnation
Tsuji N Zhe
C-67
Machine Translated by Google
one_
SKIE3002
C-68
Machine Translated by Google
(1) Preparations
EGR valve
SKIE3003
3. After engine warm-up (cooling water overflow 70°C or more), idling state
The needle of the vacuum gauge does not swing at 4,000rpm .
Confirm that negative pressure is , around 100 dish Hg each time
applied when racing is repeated.
C-69
Machine Translated by Google
1. When a negative pressure of approximately 400 mmHg is applied to the diaphragm chamber ,the pointer
should be stable.
ÿ Ventilation inspection
1. Check for ventilation between ® and ® with negative pressure applied to the diaphragm chamber.
®~® No ventilation
• Negative pressure 1 50 beat Hg or more
ÿ Modulator
1. Connect the mighty back to the P port and touch the Q port with your finger.
Confirm that the negative pressure is not maintained when negative ,
do.
3. Make sure it stops when you stop blowing through , negative pressure is low
ÿ BVSV 1. After
Ha
being submerged in water for at least 2 minutes with the following flooding, ventilate between ports .
45°C or higher ÿ
70°C or higher X
SKI E303
SKIE3009
C-70
Machine Translated by Google
Distributor
combustion chamber
SKIE3010
VTVs
SKl E30''
SKI E30l2
C-71
Machine Translated by Google
Throttle positioner
TP port
VTVs
SKIE30l3
ÿ Actuator
1. A mighty bag was connected and a negative pressure of 400 plate Hg was applied.
SK1 E3015
Machine Translated by Google
choke valve
SK1E3016
3. Unplug the hose of the choke breaker and insert your finger into the mouth of the hose.
C-73
Machine Translated by Google
Check that the lock breaker rod is pulled and the link moves.
inspect.
SKI E3020
ÿ Jet
1. Hold one side with your finger and raise the negative pressure to 400 mmHg.
Make sure the needle is stable 2. .
Remove your finger from the state indicated by J: and make sure that the negative pressure is released slowly.
When.
C-74
Machine Translated by Google
Carburetor
Charcoal canister
fuel tank
SKI E3022
SEIK3023
C-75
Machine Translated by Google
ignition device
1 0 ignition device
1 0-1 preparations
ignisi :
"---l ||
I
ÿ11ÿÿ——1_L
I
I
coil I
I
bag
Te
Lee
---:Up ||
Up ||
twenty three
Decree ÿ'
i'-----------------_J i ordinance_
ÿÿ —— ÿÿ
SKI E3025
SKI E3026
C-76
Machine Translated by Google
ignition device
0.2 ~ o.41t111
Adjust if it deviates from the standard.
SKI E3029
C-77
Machine Translated by Google
starting device
1 1 Starter
1 1 -1 Preparations
IG switch (ST)
F/L 0.85sq
--__-------ÿ
"___------------------- l
I
I
I
I
I
I |
bag
-'
I
I
Te ||
I |
I _
Lee I
Il
I
'(Upper T I
I
| I
Il
I
soil one I
Il
I
I
I
I
death
ÿ _-- - - L. --__-------------------- __..J
I
I starter
SKI E3030
C-78
Machine Translated by Google
starting device
SK1 E3031
1 1-4 Inspection
1 1-4-1 Around the starter•
Each inspection is done in a short time (3 to 5 seconds).
SK1 E3032
C-79
Machine Translated by Google
starting device
(1) Pull-in
inspection•With
.
the lead wire of the magnet switch
removed Confirm that the pinion
gear pops out when the body is grounded.
SKI E3033
SKI E3034
(3) Plunger return check 1.
Check that the pinion gear returns when the starter
body ground is removed from the holding
coil maintenance check.
SKI E3035
(4) No-load test
shock] • Use thick lead wires because a large current 30 terminals
SKI E3036
C-80
Machine Translated by Google
charging device
1 2 Charger
1 2-1 Preparations
4 Electrical tester I
SKI E309
B " ---________----------------------- _
l
engine I
(15A)
I| I1 _
(IG2) IG | : |
IG - :
"ÿ------- :B
| 1 11
I Ir---,---,---y-- II I I ""I I I
I!|
1l _
l lll 1 Pl l lll ÿ1 |
I I I I :i I I Jin 1
||
I I Il
stomach
I I I
I I
bag
I I I
Te I I
I I I|
IL- I
I I
T. bag Lee I
Alternator
Lee
Char
A IC regulator
Top T|-
hmm
The -=
pu
SKI E3037
1 2-3-1 Pre-inspection
1 . Ba Battery specific gravity check
wetness 1.25 ~ 1.278 (liquid temperature 20ÿ)
C-81
Machine Translated by Google
charging device
C-82
Machine Translated by Google
charging device
ÿ`
ÿ
ÿ
` ///
SKI E3039
C-83
Machine Translated by Google
clutch
1 clutch
1-1 Clutch pedal adjustment
Jidota
SKI KIOOI
.
of the clutch pedal that secures the adjustment screw is within the standard value.
Four.
3. Amix MP Grease
SKI KIOI
Amix MP Grease
''
Press 2 3 .5 {185 Sat 3 Shout
SK1 K1002
D-1
Machine Translated by Google
clutch
1-2-3 Points of installation
Amix MP
1. ÿ Inner surface of clutch pedal SIA and clutch release Grease application
Heart ` ` ÿÿ ÿ ÿ
ÿ
release fork set
ÿ•
B
Unit: N•m{kg•cm}
Bush
SK1K1004
D-2
Machine Translated by Google
clutch
1-3-3 Inspection
1. The inner cable of the clutch release cable Ay
2. Check that each part of the .
clutch release cable Ay is worn, damaged, or worn .
.
Check for deformation, cracks, etc.
SKIKI005
D-3
Machine Translated by Google
clutch
1-4 Clutch installation/removal
1 -4 - 1 Preparations
09210-87701-000
Flywheel detent
HOLDER, FLYWHEEL
s
09302-87701-000
clutch cover diaphragm
Gauge, Clutch Diaphragm
T. Spring misalignment correction
Spring Height No.4
/
09333-00013-000
clutch cover diaphragm
Aligner , clutch diaphragm
Spring misalignment correction
spring ring
D-4
Machine Translated by Google
clutch
1-4 2 Removal - Pre-work
1. Remove the transmission Ay from the vehicle.
(Refer to D. 2-2 (page D-10))
Amix EP Grease
/
]
Amix EP Grease
1-4-5 Inspection
1. Check flywheel runout 0 .
.10nm
D-5
Machine Translated by Google
clutch
2. Check the clutch disc Ay for wear and run-out.
Abrasion limit 0.3nm
Lateral runout limit 1.011111
.
Check if there is any hanging
tKIOI I
Clutch disc
SKIKIOl2
Grease application
SKI KI Ol4
SKI KIOl5
D-6
Machine Translated by Google
clutch
one
centre Oh
ÿ
po Attach
turret
the
zubi
attached rulesfixed child hand .
9, nz
to ÿ S
E 34
ÿ
one
o ÿ
nine SaxaPo
Ichigo-
Ua
Total sliding surface lap Jimi _ guk
l'
zu phantom fu paint
to clothvinegar Ru °
\\J
ÿ Bÿ ÿ
of greasenot
to the
protrude.
flywheel
Wetside
0 so that it does
Transmission side
. 2 grams
(clutch cover side)
SK1K101 8
7. Using SST, center ÿ clutch disc Ay and install it
to the flywheel . 09301 -87501 - 000 Be careful
not to mistake
clutch disc
theAy.
installation direction of the
D-7
Machine Translated by Google
clutch
1-4-7 Work after installation
1. Use SST to check for unevenness in the height of the
diaphragm spring. Snow 09302-87701-000 direct. 2. If
the above inspection
check exceeds the limit, use SST to
the height.
0.711111
Fix irregularities.
Snow 09 333-0001
3-000 3. Install
transmission Ay to vehicle.
(Refer to D. 2-2 (page D-10) )
D-8
Machine Translated by Google
manual transmission
2 manual transmission
2-1 Manual Transmission Identification
(Reference) •An identification label is pasted on the left side of the mission case.
2 1 5 61 T 1 77 A ÿ |
SKIKI022
D-9
Machine Translated by Google
manual transmission
2-2 Manual transmission removal and installation
2-2-1 Prepared items
D-10
Machine Translated by Google
manual transmission
2-2-3 Removal and installation procedure
Amix EP Grease
Three mouths
ÿ
garden
ÿ Starter Ay
ÿ ÿ Park Latch Housing Under
ÿ
SKIKI024
D -11
Machine Translated by Google
manual transmission
2-2-4 Main points of removal
1. From the service hall in the room , ÿTransmission Ay
and two engine mounting bolts and a plate nut
Remove one.
SKIKl027
D-12
Machine Translated by Google
manual transmission
6. ÿTransmission Ay and engine and stiffener RH
Remove the two mounting bolts for each.
SKI KI032
/
/
SKIKI033
ÿ SKIKIO34
D-13
Machine Translated by Google
manual transmission
[Reference] • Temporarily tighten the two mounting
bolts between the engine and the
.
transmission so that the temporarily
With sealant
assembled
Assemble.
transmission Ay does not come off .
.
mounting bolts for the stiffener plate RH Specified
torque Tighten with
SKIKI037
5. From the service hole in the room, tighten ÿ
transmission Ay and the two engine mounting
bolts and one plate nut to the specified torque.
6. ÿ Attach
clutch
therelease
clutch release
fork and cable
adjustAy
thetofree
the
.
play of the clutch pedal. be.
D-14
Machine Translated by Google
manual transmission
3. Install a new gasket and set the drain plug
After tightening with torque, remove the transmitter from the filler plug.
Inject the specified amount of motion oil.
wetness From bottom of filler plug hole
be between 0 and 5 nm
Sonoguchi Sonoguchi Amix Gear Oil 75W-85 (GL-3)
Total capacity 1.1 9
D-15
Machine Translated by Google
manual transmission
2-3 Removing and installing the extension housing oil seal
2-3-1 Prepared items
s / 09308-00010-000
s
blur, oil seal
Remove oil seal
09309-87201-000
T.
_ Rib racer, transmission oil seal installation
Bearing
Amix MP Grease
Fats and oils
D-16
Machine Translated by Google
manual transmission
2-3-2 Work before removal
1. Lift up the vehicle.
2. Remove the drain plug and gasket, and drain the transmission oil. 3. .
Remove the propeller shaft Ay.
(Refer to D. 3-1 ( page D-31))
Amix MP Grease
SKI KI040
D-17
Machine Translated by Google
manual transmission
2-3-5 Installation points 1.
After applying Amix MP grease to the entire
circumference of the rib of a new ÿ type T oil seal ,
use SST. to install. ÿ
09309-87201-000
D-18
Machine Translated by Google
manual transmission
2-4 Removal and installation of speedometer driven ring gear
2-4-1 Prepared items
09201-60011-000
speed make shaft
s Remover & Replacer , Valve
Installation of sleeve and oil seal
guide bush
s
09921-00010-000 speedometer shaft _
T ÿ=ÿ konini) Tool, spring tension Removal of sleeve and oil seal
SKI K106
D-19
Machine Translated by Google
manual transmission
2-4-2 Removal and installation procedures
''ÿ.ÿ — K ^
SKIKI048
09201-6001 1-000
Sktkto“
D-20
Machine Translated by Google
manual transmission
2-4-4 Inspection
1. Speedometer driven gear shaft and gear
2. Check the speedometer shaft .
.
sleeve for damage.
Inspection to
Loss: wear and tear, damage
SKIKI046
(MB)
Number of drive gear teeth (identification) 4 (resin material color)
speed
Meter Gya I Number of teeth of driven gear (identification) House (MB (dark brown))
SKIKI07
<
<Drive Ga> SKIKI047
D-2 1
Machine Translated by Google
manual transmission
2-5 Removal and installation of backup lamp switch Ay
2-5-1 Preparations
Kozuki Tester
SKIKIOI
ÿÿ
* : Non-reusable parts
ÿ Switch Ay, backup lamp Unit: N•m{kg•cm}
ÿGasket
SKIKI050
2-5-4 Inspection
1. Press the switch part of backup ramp switch Ay.
Check that there is continuity between the connector terminals when
Ru .
OFF
country
SK1KI 052
D-22
Machine Translated by Google
manual transmission
2-6 Transmission Floor Shift Ay Removal and Installation
2-6-1 Removal and installation procedure
ÿÿ
| T: 1 8.2 Sat 3.5 { 1 85 Sat 35} I
ÿ
ÿ
ÿ Clip
........ÿ Clip
ÿ Floor shift Ay, transmission
ÿ Retainer ÿ shift lever boot
Unit: N•m{kg•cm}
SKIKI055
D-23
Machine Translated by Google
manual transmission
2-6-2 Points for removal
1. ÿRemove two clips with briar or the like.
Trouble•Work
the cable
so thatpart.
the pliers do not hit
SKIKIO56
SKI KI057
D-24
Machine Translated by Google
manual transmission
2-7 Remove and install shift cable Ay & select cable Ay
2-7-1 Removal and installation procedure
consideration
ÿC)
ÿClip
...... ÿ Clip
ÿ Clip
......ÿ Clip
...ÿ Clip, band
... ÿ Cable Ay, Shift
... ÿCable Ay, select
*: Non-reusable parts
SKIKIOH
D-25
Machine Translated by Google
manual transmission
2-7-2 Main points of removal
1. Remove 2 each of ÿ and ÿ clips with briar or the like .
Garden • Make sure the pliers do not hit the cable.
to work.
SKIKI0511
SKIKI060
2-7-3 Inspection
1. Inner of shift cable Ay and select cable Ay
Check that the cable slides smoothly.
2. Inspect the boot for tears, other damage or deformation.
be.
SKIKI061
It is difficult .
Do not hit the cable body when inserting the clip.
to insert with
When .
• After attaching the eye end first, attach ÿ and ÿ
Install the lip.
Sktk9062
D-26
Machine Translated by Google
manual transmission
2. ÿAttach the band clip.•Route
so that thethe
select
parking
cablebrake
is below
cable.
D-27
Machine Translated by Google
manual transmission
2-8 Transmission floor shift Ay disassembly and assembly
2-8-1 Prepared items
Sanamix MP Grease
SKik,09
Amix MP Grease
//
Amix MP Grease
Unit: N•mjkg•cm}
SKI K1065
D-28
Machine Translated by Google
manual transmission
2-8-3 Inspection
Inspect the following items and replace if defective.
deformation
1 shot
deformation, damage
Damage mark
broken Re
SKIKIOf&
be.
SK1K1067
D-29
Machine Translated by Google
manual transmission
ÿ Transmission control select seat
Fill the inside of 2 with Amix MP grease , and
Assemble to the trawl shaft S/A.
Grease inside
filling
:D
unit · ÿControl shift lever stopper
ÿ Transmission control
Confirm that the convex part of the selection sheet is inserted.
to tighten the port.
SKIKIO 8
4. ÿ Assemble the 4 collars ( 3 types) in the positions shown in the right figure.
The outer diameter is 2 mm, 8.8 mm , 1 3.8 mm, 11.4 mm.
Outer diameter if, 1 3.8 Inner diameter ¢ 11.4 Outer diameter if, 12.7 Inner diameter if, 9.5
SKIKI O&II
D-30
Machine Translated by Google
Propeller shaft
3 Propeller Shaft
3-1 Propeller shaft removal and installation
3- 1 -1 supplies
mouth o IL 75W-85(GL-3)
SKI KI IO
_,.,/1
SKIKI070
3-1-4 Inspection
1. Attach a dial gauge to the center of propeller shaft Ay .
to measure the .
run-out 0.5 nm or less
SKIKI072
D-31
Machine Translated by Google
Propeller shaft
2. Backlash in the axial and perpendicular directions of the universal joint
and check the rotating condition. .
3. Abrasion, damage, deformation, rattling on each part of the propeller shaft Ay
etc. .
SKI KI073
SK"don
D-32
Machine Translated by Google
rear differential
4 Rear differential
4-1 Removal and installation of rear differential
4-1-1 Preparations
////
ÿ/
Main Detour 9 7. 3 Poo Wang Yuan "|
SKtKtOBO
Skikiobi
D-33
Machine Translated by Google
rear differential
4-1-5 Work after installation
1. Install the rear axle shaft.
(Refer to D. Section 5--1 (page D-52) )
2. Install propeller shaft Ay.
(Refer to D. 3-1 (page D-31) )
3. After installing a new gasket and tightening the drain plug to the specified torque, remove the differential from the filler plug.
Inject the specified amount of essential oil.
I 0 to 5 mm from the lower surface of the filler plug hole. (about 0.8.0, )
Spring 61 . 6Sat 7.1N•m {600 100 kg cm} ( filler plug )
49. 1 mm 9. SN m {500 mm 100 kg cm} ( drain plug)
4. Install the rear wheel .
5. Lower the vehicle.
D-34
Machine Translated by Google
rear differential
4-2 Rear differential disassembly and assembly
4-2-1 Prepared items
09213-3102 1-000
09219-87202-000
stand , engine overhaul I Differential disassembly and assembly
09548-87201-000
Otsuro Acquisition
Over Hall
, Differential Ditto
09308-10010-000
Removal of oil seal
blur, oil seal
s
09330-87301-000
drive pinion companion
TOOL, DRIVE PINION FLANGE
Whirl -stop when attaching/detaching the flange Same as above
Holding
09502-10012--000
S1 long Removal of puller, differential bearing 1
side
Differential side bearing
"_ 09515-1001
drive pinion bearing
Category 0-000 REPLACER , REAR
1 Press fit of inner race
AXLE BEARING
T.
09310-87301-000
`
09608-87501-000
'""' • , tool set ,
drive pinion bearing
000 0oe Removal and installation of axle hub & I outer race
drive pinion bearing
09630-24013-000
favorite ,
Tool set Oy J -reseal
Steering Rack I DrivePress fit Bearing
Pinion of inner race
09257-87201-000
drive pinion bearing
rib racer , crankshaft bearing
1 Press fit of inner race
SK9KI92
D-35
Machine Translated by Google
rear differential
letter Model Product Name for road
ÿ shape
Differential side bearing
Replacer , transmission bearing
ssji09309-87201-000 _ _ assembly
SK,""
D-36
Machine Translated by Google
rear differential
4-2-2 Work before
disassembly 1. Remove the rear differential carrier Ay from the vehicle.
(See D. 4-1 (page D-33))
2. Set the differential carrier Ay on the disassembly stand.
to do.
snow 0921 9-87202 1st
09548 - 87201 1st
SKtKt082
(1)
1. Inspection Backlash of differential ring
gear 0.08~o.1 511111
D-37
Machine Translated by Google
rear differential
4-2-3 Disassembly and assembly procedure
revenge
Leaf T: 36 .8 7.3 {375 Sat 75} |
ÿ ÿ
\/ ÿ/ ÿ
\stomach
*
ÿÿ
/ÿ
'/ ÿ
1
[T : 1 1 7 .7 Sat 19.6 {1200
ÿ (ÿÿiiiiii'|
/, /'
A.
figure
degree
\Y Be
ÿ
\'\
9\, shaking
0
wealth
\\
mouth
\ ÿ
\
\ ]
Washer, plate
* : Non-reusable parts
Unit: N•m{kg•cm f
SKIK1086
D-38
Machine Translated by Google
rear differential
4-2-4 Key points of
disassembly (1) Removal of the differential bearing cap 1.
No noise •Be sure to wear gloves and goggles while
working. When. Use a punch and hammer to make
alignment marks on the differential bearing
cap and carrier. 2. ÿ Remove the bearing cap. Since
the co-bearing cap and carrier are processed as one
piece, case
the combination
Ay and (3) shim
does (differential
not change.case
3. (2)Ay)
Differential
SKI K9088
Confused] •For reference during assembly, separate the shims into the back side of
the ring gear and the side of the tooth surface, and store them separately.
SKIKIOBII
ci "' ) mark
SKIKl091
D-39
Machine Translated by Google
rear differential
(3) Disassembly of differential case
Noisy Neck •Be sure to wear gloves and goggles while working.
thing.
SKIKI013
D-40
Machine Translated by Google
rear differential
7. Using a bearing bouling attachment and a brace
and remove ÿ tapered roller bearing.
(Reference J Recommended tool No.145
No 1 45
SKI Kl097
4-2-5 Inspection
Inspect the following items for wear, damage, etc., and
replace if necessary.
1 . Drive pinion & ring gear
(1) Tooth surface ÿ
SK1Kl 1 00
3. Differential case
(1) Side gear boss contact part ÿ
(2) Pinion contact ÿ
(3) Ring gear mounting part ÿ
(4) Side bearing press fitting ÿ
(5) Body ÿ
ÿ
ÿ
SKIKI IOI
D-41
Machine Translated by Google
rear differential
4. Bearing
(1) Front bearing ÿ
(2) Rear bearing ÿ
( 3) Side bearing ÿ
Rotate it lightly and it should be smooth without catching or abnormal noise.
be .
ÿ SKIKII02
.5 COMBANION FLANGE
(1) Oil seal contact part ÿ
ÿ
(2) Subline ÿ
SKIKII03
6. Differential carrier
(1) Side bearing fitting ÿ
(2) Front and rear bearings
Outer race mating part ÿ
(3) Oil seal insert ÿ
(4) Axle housing joint ÿ
( 5) Body ÿ
SKIKI 104
D-42
Machine Translated by Google
rear differential
4-2-6 Assembly
(1) Assembly procedure
6. Adjusting the axial play of the differential case ………… Reference value 0~0.05DID
D-43
Machine Translated by Google
rear differential
3. Tapered roller bearing (front inner )
, apply hypoid gear oil to the differential
Differential with the drive binion S/A
Temporary assembly to .
ÿ Dry pinion bearing spacer
the carrier
and ÿ shims are not assembled.
SKIKII07
4. Using SST and press, ÿ tapered roller bearing
rnf ] 09630 - 2401 3 -000 Set of . I l I II I
09630-2401 3-000 09257-87201-000
SKIK1 1 08
5. [(13) Companion flange S/A, (12) Plate washer
ÿ and lock nut ÿ, and use SST to tighten ÿ
Tighten the locknut to the preload shown below.
be.
snow 09330 - 87301 -000
Garden • Apply oil to the threads of the nut and drive pinion.
•After .
assembly, in order to spread the bearings,
Rotate forward and .
reverse several times. •Do not install a type T oil seal .
ÿ Pre- load
0.59~ 0.98N•m {6.0~1 Okg cm}
D-44
Machine Translated by Google
rear differential
(3) Assembling the differential case
1. Attach ÿ side gasket to ÿ differential case .
Twasher , ÿ side gear, ÿ pinion and ÿ vinyl
Assemble the on-shaft.
around the timeApply Hypoid Galoil to each part .
SKIK III I
41361-87501 0.8
41361-87506 0.9
41361-87507 1. o
,,
SKIKII5
SKIK1 1 13
SKI Klll 4
D-45
Machine Translated by Google
rear differential
(5) Inspection of ring gear backlash and
adjustment
insert.
Garden • Apply Hypoid Galoil to each part .
SKtKt t 16
90045-64050 0.20
90045-64051 0.25
90045-64052 0.50
SKI Kll6
0 .
~0.05nm
Differential case side shim selection table
Product number Thickness (mm)
90045-64049 0.15
90045-64050 0.20
90045-64051 0.25
90045-64052 0.50
SKI K116
Tap lightly with a hammer to insert the shim on the rear side.
do.
D-46
Machine Translated by Google
rear differential
Align the matching marks made at the time of disassembly , and
.
3 Assemble the shaft bearing cap and tighten the four bolts.
Tighten with specified torque
SKIKI IU
D-47
Machine Translated by Google
rear differential
(7) Tooth contact inspection
1. Spread yellow powder evenly on both sides of the ring gear tooth surface.
Apply a thin layer to the tooth and check the pinion and tooth contact.
drive pinio
CCn\ <= ring gya
CC
one drive pinion
ÿ ring gear
Keep drive pinion away from ring gear Bring the drive pinion closer to the ring gear
Choose a sim like . Choose a sim like .
Readjustment
SKIKl l7
D-48
Machine Translated by Google
rear differential
2. As a result of the tooth contact check, if adjustment is required, select shims (20) for adjusting drive binion protrusion from the table below, and
90045-64049 0.15
90045-64050 0.20
90045-64051 0.25
90045-64052 0.50
SKIKIIB
SKIKll21
D-49
Machine Translated by Google
rear differential
1. ÿDifferential drive pinion, ÿDrive pinion bearing spacer and disassembled
Install the same ÿ shims.
Garden • Inspect the shim, and if there are any defects such as wear or scratches, install a new shim of the .
same thickness. •When replacing the drive pinion, replace it with the ring gear as a set.
2. Apply hypoid gal oil to the tapered roller bearing (front inner) and
Temporarily assemble to the differential carrier together with the longitudinal drive binion S/A.
3. Using SST and press, ÿ tapered roller bearing
Press in the ring (front inner ) . D l 6 3 Five: Store - ODO
I II I 09257-87201-000
[§fil]. 09630-2401 3-000 sets of
Use 09631-24030-000 09 6 31-24030-DDD
SKIKll24
Adjust .
Wet mouthpiece Pre load
0.59~O.98N m {6.0~10.0kg cm}
Shim selection table for preload adjustment
90045-64004 o.25
90045-64005 0.30
90045-64006 0.40
90045-64007 0.50
SKlkl"
SKl k1121
D-50
Machine Translated by Google
rear differential
7. Use SST to connect ÿ companion flange S/A, ÿ
Assemble the rate washer and lock drying tool
Tadashi . 9330-87301-000
SKIKI 128
D-51
Machine Translated by Google
axle
5 Axle
5-1 Removal and installation of rear axle
5-1-1 Prepared items
letter part number , Product name for road
ÿ shape
09511-87202-000
i Whirl-stop of hub
the law of nature
Stopper, brake drum
s
According to the rebracer , the transmission Oil seal installation
Kage09309-87201-000
Bearing _
SKI Kl20
D-52
Machine Translated by Google
axle
5-1-2 Work before removal
1. Lift up the vehicle.
2. Remove the rear wheel .
3. Remove the drain plug and gasket. , Drain the differential oil .
®
ÿ [ T: 41 .7 Sat 7.3 {425 Sat 75} I
Amix MP Grease
ÿ'""ÿ>
finished
SKIKl l40
SK1Kl l41
D-53
Machine Translated by Google
axle
2. Using SST, remove ÿ rear axle shaft SIA .
remove.
SKI Kll48
SKIK1 144
5-1-5 Inspection
1 . Check the rear axle shaft for twists, cracks, etc.
inspect.
D-54
Machine Translated by Google
Axle
2. Using SST and press, remove ÿ radial ball bearing
ring to ÿ rear axle shaft S/A.
snow 09251 -87201 one spider
0951 5-21 01 0- spider
oo SKIKl147
do.
Sonoguchi Sonoguchi Three Pond 1 21 2
SKIK1 148
4. (5) Amites are attached to the subline of the rear axle shaft S/A .
Apply KSMP grease .
SKIK1 150
D-55
Machine Translated by Google
Axle
5-2 Remove and install rear axle housing Ay
5-2-1 Preparations
ÿ
ÿBolt ÿ U
ÿBumper ÿ rear spring
ÿHousing Ay, rear axle
Unit: N•m{kg•cm}
SKI K1155
D-56
Machine Translated by Google
Axle
5-2-4 Points for removal 1.
Disconnect the axle and the brake pipe on the
vehicle side. 2. With a garage jack, remove ÿ rear axle housing Ay
E-one"
support. Trouble •Keep supporting the garage jack.
SK1K1 1511
SKI Kll57
SKIK1 156
D-57
Machine Translated by Google
engine mounting
1 Engine mounting
1 -1 Engine mounting removal and installation
1-1-1 Prepared items
4 Torque wrench
SKICIOI
ÿÿ
handwriting
Sono
ÿCooker ÿ3
SK1CIOOI
1-1-3 Inspection
If there is a problem with each engine mounting, refer to the gaps between the stoppers while the vehicle is in the vehicle.
Replace part.
E-1
Machine Translated by Google
engine mounting
(1) Engine mounting stopper clearance
(light)
SKtCI002
SKICI003
SKICI004
E-2
Machine Translated by Google
Suspension
Confused] • Measure the wheel alignment with the vehicle empty (fuel full, spare tire removed).
thing.
SKICI005
2-1-3 Front Wheel Alignment Inspection and Adjustment (1 ) Toe -in Inspection 1. Shake
the vehicle and stabilize the vehicle. Push the vehicle straight ahead for 5 m. J. When
the vehicle is backed, up, always move forward by the distance that was backed up.
2.
E-3
Machine Translated by Google
Suspension
3. Adjust the height of the pointer of the toe-in gauge to the center of the front wheel axis.
Match the height and put it in the rear side of the tire.
4. Mark the tread center on the back of each front tire.
.
, Measure the distance between marks (A dimension)
death
rotate
5. Slowly push the vehicle forward and bring the front wheels to 180
Ru.
6. Measure the distance between the marks (B dimension) at the front of the vehicle.
Front
7. Find the toe -in (A dimension - B dimension).
wet 1 0 2. Ornn B.
A.
SKI CI 007
SKICI009
E-4
Machine Translated by Google
Suspension
•Make sure that the stop lamp switch does not light up.
To , Remove the stop lamp fuse and inspect
to do.
SKICI012
4. Check camber .
(1) Check straight ahead.
(2) Place the gauge on the water line so that the air bubble in the gauge is centered.
(3) Check the center position of the air bubble on the gauge for measuring camber . I l l
sounding snow
read.
ÿ
SK1C1013
E-5
Machine Translated by Google
Suspension
•
I II `I
I I I I
ÿ Kink pin
left car i
kink bin right wheel
right wheel
- Harvest I Huke (: vs.): Tokui,: tn:; Sonomasa:
eÿi: leaf; ': I:t; holly fee: r,t': yes
Left wheel string
smClou
(1 ) Turn the steering wheel to the right until the turning radius gauge reads 20° . (2) Turn the adjusting
"
screws for the caster angle and kingpin angle of the gauge to remove each air bubble to ” 0 ”.
match the
(3 ) Turn the steering wheel to the left until the turning radius gauge reads 20 degrees . (4) Read the
gauges for measuring the caster angle and kingpin angle on the center of the air bubble.
Wet 7 1 2 6. Check ÿ
5' 1 ° (king
0 (caster
pin angle)
angle) 1
° 39' Sat 1
caster angle and kingpin angle (left wheel).
(Reference J Camber, caster , and kingpin angles are adjusted to standard values in advance, and are non-adjustable
the steering wheel all the way to the left and right, and ®Inner
ringÿ _
Check the turning angle of the Front
le. Wet opening Inside 39° 50' Sat 2
0 ®
Outside 32° 2.
30' 2
Adjust 0
.
if there is a difference in cutting angle between left and right.
SKICIOU
E-6
Machine Translated by Google
Suspension
SKICIOOB
E-7
Machine Translated by Google
Suspension
after s
s
ÿ
0961 1-87701-000
Blur, tie rod end
Disconnect steering tie rod end
09727-30020-000
Compacted 9 {400Sat50}]
soil 4 .... ÿBrake Ay, front
... ÿ End S/A, steering tie rod
....(3) Arm S/A, suspension lower
... ÿÿ Bracket ÿ Nut ÿ stabilizer Lolo: Three l 0---—One ÿ
ÿ Cover bearing dust
ÿ
adventure: finished
ÿÿ
- sac
&
SKIC1020
E-8
Machine Translated by Google
Suspension
SK1CI021
E-9
Machine Translated by Google
Suspension
2-2-5
Inspection Inspect the following parts, and replace if defective.
1 damage deformation
Settling--''
SKI CI022
Install on vehicle.
Confused] •Since the stabilizer bracket has directionality,
install it by referring to the diagram on the right.
SK1C1035
E-10
Machine Translated by Google
Suspension
E-11
Machine Translated by Google
”
Suspension
2-3 Suspension Lower arm & stabilizer Bar removal and installation
2-3-1 Prepared items
09611-87701-000
Lower arm pole
Blur, tie rod end
s
Lower arm bush removal and
09506-87301-000 Tomoe Ribracer , Differential Drive Pinion Bearing
Cone , Rear
installation
T. 09618-87301-000
4 {37 ÿÿ}
Hill: 36.8 Shi 7.
ÿNut
Retainer
ÿÿ ÿ Cushion ...
ÿ Bracket ... ÿ
ÿ
stabilizer
ÿ
stabilizer
ÿ Cushion ÿ ÿ strut bar
Clip
SKICI030
E-12
Machine Translated by Google
Suspension
SKIC1025
2. Noisy snow •Be careful not to touch your hands during press work, as it is in an unstable state.
SKICI031
2-3-4 Inspection
.
Inspect the following parts, and replace them if they are found to be defective.
ÿ
damage
deformation, damage
De:
Australia
Talent Wound
§ 10
deformation, loss
Sorrows§ _
SKICI032
E-13
Machine Translated by Google
Suspension
SKICI031
stabilizer bracket
SKICI035
Cushion ÿ
stabilizer bar
retainer
SKtC1036
E-14
Machine Translated by Google
Suspension
ÿ Torque wrench
]
9 ÿÿ
ÿNut
IT
ÿ ÿÿ ÿ ÿÿÿÿ
,\ {ÿ
\
hmm
ÿ ÿ
58 hmm Unit: N•m {kg•cm}
B 44: B _,
of nature [' the law
dko *: Non -reusable parts
SKI CI041
2-4-4 Inspection
lead
( 1) Checking the operation of the shock absorber
1. Extend and retract the shock absorber. Wetness: It
should expand
response
and contract
and make
withno
a constant
noise.
-t
SK1C1042
E-15
Machine Translated by Google
Suspension
ÿ Torque wrench
SK1 CI05
Garden and 2-post lifts are attached to the leaf spring mounts.
and make sure it does not hang over the spring.
When.
to the spring
no money
to do
SKICI045
E-16
Machine Translated by Google
Suspension
®ÿ _
'Beat'®
Unit: N•m]kg•cmf
SKICI043
E-17
Machine Translated by Google
Suspension
2-5-5 Inspection
Inspect the following parts, and replace if any are found to be defective.
deformation, damage
SKICI044
E-18
Machine Translated by Google
Steering
3 Steering
3-1 Steering wheel (2-spoke, made of coconut oil) Removal and installation
3-1-1 Preparations
f
two or three}
B
ÿ
Unit: N•m {kg•cm f
....... ÿPad S/A, steering wheel
ÿNut lock
ÿ
Korokorei] • Remove the claws (four places on the top and bottom) so as not to damage them.
vinegar.
SKtCI052
E-19
Machine Translated by Google
steering wheel
SKICI053
2. Apply Amix Rubber Grease to the areas shown in the figure on the right.
be.
SKIC1055
E-20
Machine Translated by Google
Steering
SKICI07
3-2-3 removal,
'
ÿ
ÿ
ÿ
ÿ
d
0
/
ÿ
each other
:ÿ
] B.
ÿ
Unit: N•m (kg•cm )
SK1C1060
E-21
Machine Translated by Google
steering wheel
(2) Use the reverse tab to release the steering lockset button.
Remove the roots, Remove the steering wheel
(2).
(3) Install new steering lockset bolts (2).
Tighten to the specified mounting torque . SKI C1061
3-2-5 Inspection
.
1. Inspect the following parts and replace if defective.
Wear of serrations
SK9C9062
Gear Ay side
SKtCI063
E-22
Machine Translated by Google
Steering
ÿÿÿ
* : Non-reusable parts
... ÿ Ring, E
....... ÿ Bush
ÿ Shaft S/A, steering main
I \l No. 1
I ÿ Ring • ÿ ÿ Steering column ÿ
SKICI064
E-23
Machine Translated by Google
Steering
3-3-5 Inspection
1. Inspect the following parts, and replace if any are found to be defective. .
Serration part
the wear of
SK1 C1065
5 to 10 15~25
SKICI067
When installing the co-steering main shaft , apply Amix MP grease to the areas shown in the above figure.
to clothe
•Apply grease to ÿ before assembling the main shaft .
•Apply grease to ÿ after assembling the main shaft.
Around 1 g or more / 1 point (applied to the entire circumference of the shaft)
match. Bush
SKICI 066
E-24
Machine Translated by Google
Steering
E-25
Machine Translated by Google
steering wheel
l\ road
s ” 09611-87701-000
s
T.
Blur, tie rod end
SK, C'°'
ÿ
, g[
ÿ
:: be ÿ
helmet
]
l
Shame 1_ `
direction_mouth
*: Non-reusable parts
Unit: N•m1kg • cm}
ÿ Cover, steering
Three 7.4 {475 Sat 75} |
peony universal joint
... ÿ Nut
ÿ Bracket ÿ Steering
Package - ÿ ÿ *
Rack housing No 1
ÿ Gear Ay, steering
SK IC1070
E-26
Machine Translated by Google
Steering
SKICI024
3-4-5 Inspection
,
Check the following parts Replace if defective .
thunder _
Catching _ tear tear
Wear of serrations
breakage/damage
SKI CI071
E-27
Machine Translated by Google
Steering
s 0 9950-20017-000
0 963 1-87201-000
0 9527-100 11-000
T.
three For remover , rear axle shaft bearing (pinion) press fit
A ring
Engineering
mark Simple spinner
Rack guide spring cap
For removal and installation
.
*How to make: Attach two nuts with a width across flats of 17 mm to the port.
tool
Confused with screws and double nuts
snap ring expander
Instrument Torque Wrench
Ba
/
SKICl072
E-28
Machine Translated by Google
Steering
Alignment mark
speech ox
SKICI073
7.4 G. m
{575 Domoto
Oÿ ÿ
ÿ
ÿÿ ]: 0}——ÿ
`
[ +-
0
` `ÿ`` ÿÿ[ [
e
ÿ
ÿ | T: 56.4 Sat 7.4 {575 Sat 75} | ÿ
ÿ ÿ5
Q.
field
ÿB _
:3
ÿRack Steering
....... ÿ End S/A, steering tie rod ÿ
ÿ Nut Hexagon ÿ
ÿ Pinion, ÿ Steering
....... ÿ Cap, rack Khalid spring Grommet ÿ ÿ steering rack housing
SKICl074
E-29
Machine Translated by Google
Steering
SK ICI075
Alignment mark
SKI CI076
SKIC1 078
E-30
Machine Translated by Google
Steering
6. Using SST, remove ÿ radial pole bearing.
remove.
3-5-5 Inspection
.
-
1 . Inspect the following parts, and replace if defective.
of
/
] “{ g
ÿ relief
" ÿ ÿ
:7
rank
ÿ{0 ÿ
9
,
@
05
[
SKICIOBO
snow 09527-10011-000
Q.
SKICIO II
E-31
Machine Translated by Google
Steering
Snubbing ring
SKICIHI
l
1.47 0.5 N m {15 5 kg cm} (without boots)
l… …reference value
1.60 Sat 0 _ 5 N m {16 S kg cm} (at the foot of the boot))
ÿ3] Mode measurement
(Pinion starting torque)
within the reference value
to 3 below,
Five . Preload confirmation
SKICI II
E-32
Machine Translated by Google
Steering
ÿ 45 !
SKICl283
SKICIOB6
E-33
Machine Translated by Google
Steering
I
LH: total length about 20 7mm
•• ÿ
SKICI087
9 .8• 4.9
(IlfJ {100 50 kg cm}N m
Worried spirit] • Alignment mark of steering rack No.
1 end and tie rod end made during disassembly
to match.
SKICI073
E-34
Machine Translated by Google
Brake
4 Brake
4-1 Brake inspection and adjustment
4-1-1 Brake pedal inspection and adjustment
(1) Pedal height check
1. Humidity for measuring the height.
of the brake pedal43°5nm
1
SKIC1090
E-35
Machine Translated by Google
Brake
(5) Pedal rest check
1. The parking brake lever was released during idling.
In the state where the pedal is depressed with a pedaling force of 30 kg and stopped
(From the center of the top surface of the pad to the floor panel)
and)
SKICI092
SKICI094
SKI C1095
E-36
Machine Translated by Google
Brake
4-2 Removing and installing the pedal bracket and brake pedal
2-1 Preparations
Four -
Amix MP Grease
code, SKICll2
1. Drain
4-2-2 Workthe brake
before fluid from the master cylinder reservoir .
removal
2. Remove steering column Ay.
|-T : 1 2
^^ ÿ:
8 3.0 {1 3rd - 8 Sat 3. o {130 30f ]
ÿ
®/
'' ,
, two, "' , \
ÿ®
ÿ ÿ
B
Construction disaster 1 earth 3 . 4 {1 life king order [ ]
I
ÿ// ®Kasumiÿ , ÿ'/'> :] ] ÿ ÿ
ÿ-@ <:/'\, ÿ
ÿ
ÿSupport Ay, pedal bracket ÿPin, w/ hole
ÿStay pedal bracket ÿBolt
ÿ
1. Install
4-2-4 Workthe brake
after master cylinder .
installation
E - 37
Machine Translated by Google
Brake
3. Attach the vacuum hose to the brake booster . 4.
Attach the clutch cable to the clutch pedal. 5. Remove
the connector of the stop lamp switch . 6. Install the
instrument panel. 7. Install the steering column Ay.
.
Bleed air from the brake system. 10. Inspect and adjust the brake pedal (Refer to
E. Section 4-1-1 (page E-35))
E-38
Machine Translated by Google
09737-87003-000
Bush rod clearance adjustment
GAUGE, BOOSKE BUSH ROD
< , , ,ÿ' , , ,
*
ÿ
Four
ÿ *
ÿ Cap, reservoir filler
|
ÿ Clip
ÿTube ÿTube ÿ
Reservoir
Consideration 9
ÿReservoir ÿ Reservoir
Ay , master cylinder
ÿ
ÿ ÿ Cylinder Ay , Brake master
ÿ
*: Non-reusable parts
Unit: N m {kg cm}
SKIClll5
Machine Translated by Google
Brake
4-3--4 Points of installation
1. When installing ÿ brake master cylinder Ay,
Brake booster bush rod
Ru .
(1) The SST rod lightly touches the master cylinder piston.
Set it to the position where it hits.
snow 09737-87003 -000
SKI CII04
(2) Flip the SST and connect the rod of the SST and the bush of the booster .
Check the shrod .
clearance ”Clearance 0 11111
(3) If it is out of the standard, lengthen it with the nut at the end of the bush rod.
Adjust the height.
, I
SKICII06
E-40
Machine Translated by Google
Brake
4-4 Brake master cylinder disassembly and assembly 4-4-1 Preparations
Yushi
Tool 1ring
Snub Brake Fluid,
Expander Amix Rubber Grease
SKIC'"
9/ //\ , s, '/>
///
/
/
/
^0 da/category
</' /\/
Iidaiÿÿÿÿ Ay, brake master set
Bok
SK1 C1107
4-4-3 Disassembly
points 1. Using a snub ring expander and a screwdriver,
remove the hole snubbing ring ÿ while the piston is
pushed in .•The hole snap ring cannot be reused. 2.
Remove the brake master cylinder No. 1 piston Ay .
remove
it.•Removethe pin straight so as not to damage Pist
the inner surface of the cylinder.
• Piston Ay cannot be
reused. 4-4-4 Inspection (1) Master
cylinder 1 . Check for scratches on the
inner surface of the cylinder . 2. Inspect
the cylinder for deformation or damage.
E-41
Machine Translated by Google
Brake
4-4-5 Points of assembly
Use a snubbing expander and screwdriver .
1 Push in the piston and remove ÿ hole snap.
Assemble the spring.
E-42
Machine Translated by Google
Brake
4-5 Brake booster operation check
4-5-1 Prepared items
letter Model Product Name for road
ÿ shape
SK1Cll5
SKICI IOI
SKICI IIO
Inspection to.
SKICI III
E-43
Machine Translated by Google
Brake
4-5-5 Inspection with a portable brake booster tester
(1) Installation points
1. Remove the meter Ay , connect the portable brake booster tester as shown in the diagram, and
Bleed air.
pressure gauge
SKI Cll 12
(2) Inspection
ÿ Brake booster airtight function check
1. Start the engine, and when the negative pressure gauge shows 66.7kPa (500D111Hg), stop the engine and measure the negative pressure.
There is no drop in negative pressure for 15 seconds after the engine has stopped.
2. Start the engine, step on the brake pedal with a force of 20kg, and when the negative pressure gauge shows 66.7kPa (500D111Hg), start the engine.
Stop the gin and measure the negative pressure.
Wet air pressure drop within 3.3kPa (2511111Hg) for 15 seconds after the engine is stopped.
Around
SKICI II
2. Start the engine and set the negative pressure gauge to 500D111Hg.
3. Stop the engine and check the master cylinder oil pressure at each pedal force.
wetness
5 (66)
SKICl l7
E-44
Machine Translated by Google
Brake
4-6 Removal and installation of brake booster
shape
letter Model Product Name for road
09737-87003--000
•ÿ Bush rod clearance adjustment
GAUGE, BOOSTER BUSH LOT
SST
/
®
,''
SKICII02
E-45
Machine Translated by Google
Brake
4-6-4 Inspection
(1 ) Vacuum hose (check valve)
1. Use a mighty bag , etc. to remove the point of the vacuum hose.
perform an .
E-46
Machine Translated by Google
Brake
s 09608-2001
2-000
(09608-00030-000)
(09608-00080-000) I Removal and installation of oil seal
Tool set Binion (09608-03020-000) Front Hub & Drive
ÿ
bearing
nine
13 sand/]
bu'/
/` ÿÿ ofof
stomach
ÿ
If—|ÿ
// //
/ * : Non-reusable parts
ÿ Diaphragm, Booster
SKICl l13
E-47
Machine Translated by Google
Brake
4-7-3 Points of Disassembly
1. Set the brake booster to SST, ÿ booster
Remove ÿ booster No. 2 body from No. 1 body. Country
09753-87701 -000
SKi C9194
B
4-7-4 Points of assembly
1. Use SST and brace to install new ÿ seals, booster
Install body No. 2.
ÿ 09608-03020-ooo@ 09608
-00030-monument
Tighten with
(Refer to E. Section 4-1-1 (page E-35))
Spring 1 2. 7 Sat 2. 9 N m {1 30 30 kg • cm} SK1 C1114
E - 48
Machine Translated by Google
Brake
4-8 Front brake drum removal and installation
4-8-1 Prepared items
ÿ Amix Brake Grease, Amix Rubber Grease
Grease I Brake
instrument torque fluid
wrench
SKICll9
Tÿ ÿ
ÿ : Amix Long Life Grease
ÿ*Non-reusable
: Amix Rubber parts
Unit: N•m]kg•cm}
Grease
:
,
Ay, Front brake
death
ÿ Cylinder Ay, front wheel brake (No2)
ÿ ÿ Cylinder Ay, front wheel brake (No1) ... ÿ Plate S/A, brake
backing ÿ Spring, adjuster castor lock ÿ Front
Go game
child ÿ Lever automatic adjusting
ÿBolt ...
ÿ
E-49
Machine Translated by Google
Brake
4-8-4 Inspection
(1) Checking the inner diameter of the brake drum
l. Inspect the inner diameter of the brake drum and check if there is significant uneven wear.
Bandit 1 81 11111
ÿ 1 11111
Trouble • In order to prevent one-sided effect when exchanging the brake shoe ,
.
Therefore, replace both the left and right sides of the vehicle as a set.
SKIClt 22
polish .
SKI C1123
,
Measure the outer diameter of the rake shoe and the difference is about 1 plate.
E-50
Machine Translated by Google
Brake
<How to install the brake drum>
(1) ÿ Tighten
specified
thetorque.
nut to 42.2
the 4.ON• m
{430°40kg cm}nut(2)
about
After45ÿ °loosening
, rotateÿthe
brake
the drum
back and forth 2 to 3Check
times,the
andfit.ÿ the bearing will fall.
(3) Fit the box of the box wrench to the nut, hold the box and tighten the nut. (Reference)
• Do not tighten the nut directly with your fingers, as this will result in insufficient tightening force.
(4) Install the ÿ cap, front wheel adjusting lock, ÿ pin and cotter, ÿ cap, fill the front hub grease with
grease and install.
Wakunao Amix MP Grease (14g)
6.
1 03.0 Sat 14.7N m {1 050 1 50kg cm}
E-51
Machine Translated by Google
Brake
4-9 Removal and installation of rear brake drum
4-9-1 Preparations
Ni
0951 1-87202-000
s ÿ —- Stopper, brake drum
Whirl-stop of brake drum
Hundreds of sadness L_ _”
^ ,
/ ,
ÿ Pin, cotter /
,.,ÿ ÿ) Nut
,.,
ÿCastle
(3) Drum 5/A, brake
ÿ Spring. Shoe hold down
\ ,,
® Pin, Shoe Hold Down Spring @, ÿ ,
ÿ Spring. tension
ÿ Spring. tension
((1) Spring, tension
® Shoe Ay, Brake No. 1 A@ spring, torsion
, ,B
ÿ Shoe Ay , Brake No. 2 ÿ Strut ÿ ÿ Pin, automatic adjuster lever * : Non-reusable parts
Leper , ÿ Cylinder Ay
ÿ , Wheel
Parking brake shoe A @ Plate parking brake shoe ÿbrake backing Unit: N•m 1 kg cmf
ÿ Pouts
Brake Rear ÿ Piston , Wheel le ÿ wheel cylinder
brake cylinder
ÿ ÿ Latch. automatic adjuster ÿ Coup cylinder
ÿ ÿ Leper . automatic adjuster ÿ Spring compression
SK1C1 1 30
E-52
Machine Translated by Google
Brake
4-9--4 Main points of removal
1. Using SST, remove the ÿ castle nut.
\\\one
Snow 0 9511-87202-000
SST
SKICll37
4-9-5 Inspection
(1) Checking the inner diameter of the brake drum
, find significant uneven wear.
1. Inspect the inner diameter of the brake drum to
SKIC1 131
111111
Therefore, replace both the left and right sides of the vehicle as a set.
SKtClt32
polish .
`` There is no significant hit failure.
Trouble • Wipe off the chalk after inspection .
SKICll33
E-53
Machine Translated by Google
Brake
(4) Wheel cylinder inspection
1. Check the wheel cylinder for corrosion and damage.
SKlC""
SKIC1135
ÿ
D
SKIC1138
E-54
Machine Translated by Google
Brake
4-10 Parking brake removal and installation
4-1 0-1 Removal and installation procedure
Five]
2]
/ÿ
40,000 yen and 5,500 yen]
Freon
B door
* : Non-reusable parts
Unit: N•m { kg cm f
SKICl 140
E-55
Machine Translated by Google
built-in adjustment
1 Built-in adjustment
1 -1 Around the front panel
Department rank Gap Difference between left and right Step Deviation
ÿ : Side Panel X Quarter Panel 2. 0 1.o 1.5 or less ÿ 1.5 1.3~3.0 l.
ÿ : Front Panel X Side Panel 5 1.5 or less 0 1.5 ÿ: Side panel X
front panel center cover (upper) 4. 5 1.5 1.5 or less 0 1.5 4. 7 1.5 1.5 or less 0: l: s1. 5 ÿ: ÿ : Front
bumper x front panel sensor cover (central part) 28. 2 Saturday 2. 0 ÿ:
(beneath)
” 2. 0 or less
SK1BIOOI
F-1
Machine Translated by Google
built-in adjustment
200mm
200mm
400mm
Department
rank Gap left/ right difference Step Deviation
ÿ : Front door X side panel 4. 8 1.5 l.5 or less 1.5 or less
ÿ: Front door X quark panel (lower front side) 4.7Sat 1.5 1.5 or less 1.5 or less
ÿ: (part of the locker ) 4.5 Sat 1.5 2.7±l.5 1.5 or less
ÿ: ÿ:
”
II (Rear) 4. 4 Sat 1. 5 l.5 or less 1.5 or less
(Lower rear side of frame ) 5. 4 1.5 or less 1.5 or less
ÿ:
” Earth 1.5 ( Upper rear side of 1.5 or less 1.5 or less
ÿ:
” frame) 4. 2 1.5 (Upper side of 2.0 sat 1.o 1.5 or less
ÿ:
” frame rear curved) 4. 2 1.5 (Upper 2.0 1.o 1.5 or less
ÿ:
” front side of frame) 5. 2 1.5 1.5 or less
” (Upper
1.5 ( Lower front side of frame) 3. 0 1.5 ÿ: ÿ : Sidefront
panelside of frame
X Front ) 4. 1
fender 1.5 or less
”
lower ÿ : Head head lamp cover x side panel ÿ: front bumper x side panel
less than 10
SK1B1002
F-2
Machine Translated by Google
built-in adjustment
ÿ : Quarter Panel X Rear Gate Cover ÿ : Rear Floor X Rear 6.0 Sat 1.5 1.5 or less
Gate Cover (Front) ÿ: (Rear) ÿ : Side Plate X Quarter Panel 4.7 Sat 1.5 1.5 or less
1.5 or less
0~1.5
SKIBI003
F-3
Machine Translated by Google
built-in adjustment
ÿ
ÿ
tsu up
pu
0.7mm
7.m
to above diagram
1.5 or less
ÿ : Rear skirt X Side skirt ÿ : Tilt resin 4.0 Sat 1.5 0~1.0 1.5 or less
panel (side) x Tilt resin panel (rear) 5.0 Sat 1.5 0 ~1. 0 1.5 or less
ÿ : IJ skirt X tilt resin panel 0~3.0
SKIBI004
F-4
Machine Translated by Google
built-in adjustment
ÿ :Front
ÿ: Roll bumper
bar X tilt resin
guard X panel
front panel center cover 5.0 1.5 1.5 or less 3.0~5.2
SK9 B9005
F-5
Machine Translated by Google
front door
2 front door
2-1 trim related, Removal of glass and lock , attachment
2-1 -1 Prepared items
city
sales
handwriting
For glass mounting, scratch prevention,
soapy water, protection tape, butyl tape
other
For installing service hole cover
SKIBIOI
C.
ÿ Frame S/A, front door rear lower ÿ light (2: Clip position
S1<1 B1006
F-6
Machine Translated by Google
front door
Five]
( ) : Clip position
SKIBl007
.
Align the mark on the stay with the mark on the seat first, then
adjust the
SKIBl008
F-7
Machine Translated by Google
front door
2. Front door service hole cover
(1) Stick the butyl tape along the groove of the panel to the position shown in the figure below without pulling it.
(2) When attaching the service hole cover , firmly hold the butyl tape attachment area.
(3) If the service hole cover is torn, it may cause water leakage, so be sure to replace it.
SKI BI009
SKIBIOIO
F-8
Machine Translated by Google
that
wide
I
)I
is narrow
SKIBIOl 2
F-9
Machine Translated by Google
side panel
4 side panels
4-1 Work before removal
1. Remove the front panel center cover .
2. Remove the headlamp Ay .
A.
ÿ
mouthful
, i)
®——
SKI BIOl4
F-10
Machine Translated by Google
side panel
.
SK1B1015
2. When inserting the upper edge of the side panel into the inside of the windshield glass molding, attach it with a bamboo spatula, etc.
Kick.
around the time Work
carefully so as not to damage the molding and podee .
• Assemble the weather strip and front ventilator as shown below.
front panel
/outside
Front
AA cross section
SKIBIOl6
F-1 1
Machine Translated by Google
2. Remove the rear skirt . ( When detaching the rear guard bar)
3
.
SKIBIOl7
F-12
Machine Translated by Google
F-13
Machine Translated by Google
2]
F-14
Machine Translated by Google
instrument panel
8Instrument panel
8-1 Work before removal
bure Remove the cap of the brake master cylinder reservoir . (When removing the right instrument panel)
Trouble • Make sure that no dust or the like enters the reservoir .
`'
ÿPanel instrument side, left
ÿ Cap, reservoir filler
ÿPanel S/A, instrument
ÿ Nozzle Ay, defroster
'
'' '
SK1 B1020
9 seats
9-1 Removal and installation procedures
]
ÿ ÿÿ:
F -15
Machine Translated by Google
seat belt _
1 0 seat belt
1 0-1 Removal and installation procedure
:: ÿ
ÿ
2]
FR
FRÿ Tomoe location
ÿ] Circular Riri
Do not ride up
'\ ||\
I' Hidden] Partial view
\I ' \|
1 2 Points of removal
0-Garden Disconnect the seat belt warning harness connector .
F-16
Machine Translated by Google
2]
SKIBI024
FR<:;:::i
SK1 B1025
F-17
Machine Translated by Google
Lamp related
1 Lamp related
1 -1 head lamp
2
1
.
Four
/ ''
ÿHead lamp
SKI HOOOI
Part A Part B
I
ÿ ring head lamp Retainer cover
I
La Tapping screw
Rin
driver
SKI H0002
G-1
Machine Translated by Google
Lamp related
Position the headlamps directly against the screen so that they are on a watery floor and 3 m from the screen .
put it in the corner.
2. Set the reference point of the head lamp focus on the screen. 26mm minus the center height “H” of the head ramp
Draw the height on the screen as an adjustment line. Set the center vertical line of the left and right head lamps on the screen,
Find the viewpoint "F" with the adjustment line.
3. Turn on the headlamps in the upper beam state and adjust so that they come to the intersection point "F" on the screen.
adjusting screw.
4. After adjusting the focus, use the lower beam to irradiate the lower left corner.
left right
and
door mm
ÿ_
!
Engineering
F.
G-2
Machine Translated by Google
Combination meter
2 Combination meter
2-1 Removal and installation
Kan
ÿ
A.
rJ
SKIH0004
G-3
Machine Translated by Google
Combination meter
2-2 Circuit diagram
-'Four
one
| ÿ
General
-
_ A_
ÿ chia
i l vinegar_
Oy
SKIH0005
2-3 Speedometer
2-3-1 On-board inspection
Use a speedometer tester to check meter indication error, pointer deflection, and totalizer .
term eye Meter display (error) preparation thought
Instruction error Within +15%~-10% At actual speed (tester indicated speed) 40km/h or more
Sono Kosen]
•Insufficient air pressure and wear of tires will lead to meter reading error. Pointer deflection is caused by cable
There are many things.
G-4
Machine Translated by Google
SKIH002
.
measure the resistance of
1 20. 8 28.5~36.5
`
1/2 point
SKI H003 ]
of
.[-. ÿ
point E
SKI H0007
ON
OFF
/ 1 ÿ ÿ
Teri Si Soo within c
ÿ
SKIH0008
G-5
Machine Translated by Google
buzzer
4 Puzzer
4-1 Forgetting to remove the key warning buzzer function
If the key is inserted with the ignition switch " ACC " or in the lock position ( key switch " ON" and
) When you open the front door , A warning buzzer sounds .
G-6
Machine Translated by Google
Wiper
5 Wiper
5-1 Front wiper
5-1-1 Removal and installation
ÿ Cf 9 Four
J.
ÿNut ®
ÿ Arm & Blade
ÿRubber
ÿMotor Ay
ÿLink Ay
SKI H0009
G-7
Machine Translated by Google
Wiper
SKI HOO,.
G-8
Machine Translated by Google
ah stomach do ) Le co l. 5 magazines: g
Fast idle speed (25°C) (rpm) 2,000 300 (no adjustment required)
Warm IN 0. 25 Sat 0. 05
Water valve opening pressure (kPa{kg/ crd }) 88 Sat 15 {0. 9 Sat Q. 15}
H-1
Machine Translated by Google
( DID ) Mixture adjust screw set position (return amount from fully closed) (rotation) closed about 3.5
a'noro _ Opening degree (from choke valve fully closed) (°) 28 Sat 2
SKIHI02
Lubricator
Oil pump (EF-CK)
term eye Reference value Usage limit Apply
H-2
Machine Translated by Google
1-2 drive
Oil type and capacity
term eye full capacity oil fat
manual transmission 1. £1 Amix Ga Oil SAE75W-85 (API Classification GL-3)
rear differential o.8.e _ Amix Hypoid Gya Oil SAE90 (API Classification GL-5)
SKI H104
clutch
term Item Standard value Usage limit Summary
Clutch pedal play Beauty 15~25
shake Ten
clutch disc
(mm) ( ua ) Lining wear 0.3
(DD) Clutch force 0.1
SKIHI05
manual transmission
term eye pick up required
Oh i J-Les
level 0~5DID
1 Standard value Usage limit I Filler under the plug
from the surface
SKI HI06
Propeller shaft
term eye Reference value Usage limit Summary
Re (m) 1. o
|
SKI HI07
Differential
term eye Reference value Usage limit pick up required
|
i J-Les
level J-Les
0~5DID Phila brag From bottom
SKIHIOB
H-3
Machine Translated by Google
1-3 chassis
Suspension
term Item Reference value Use limit Remarks
Bok b `./ 1.0 2.0 Left-right difference 1D111 or less
inside 39 °50' F2 °
Evening ear cutting angle (0)
outside 32° 30'Sat 2
Steering
term Item Standard value Usage limit Remarks
tires
term Item Standard value Usage limit Remarks
Ku Ya rhinoceros
1.9 front wheel
145/95R10 Air pressure (Jcg/ai)
79/77L LT twenty two Rear wheel
brake pedal
term eye Standard value Usage limit Summary
SKIHll2
front brake
term Item Standard value Usage limit I Remarks
Shoe thickness ( 11D) Drum Five 1
drum brake
I1
rear brake
term Item Reference value Limit of use Remarks
Si Yu Thickness ( DD) Four 1
drum brake I1
Drum inner diameter (DID) 180 181
SKIHll4
parking brake
term Item Standard value Use limit Remarks
brake lever Pull out (notch) 3~5 operating force 20
SKIH115
H-4
Machine Translated by Google
Customer name Vehicle model Engine ÿ NIA, TIC, Mission ÿ 4M/T, 5M/T,
looks
EFI, LPG 4A/T
Both equipment:
Ming
Customer (Driver) [Gender] [Age] ÿProfessionÿ [Main area of use] [Parking area]
• others ( )
disease
Abnormal idling •High idling speed • Unstable idling (at cold, warm, all the time)
• others ( )
• others ( )
• When idling (during warm-up, after warm-up) • When starting • When driving ( )
engineering / station • Immediately after stopping (restartable, not restartable) • When under load (air conditioner electric load power steering)
• others ( )
Occurrence start time • From new car • Recently (since around month/year)
• anytime
Engine / engine status. when it's cold . After warming up . Warming up (water temperature approx. OC)
Operating conditions •While driving (vehicle speed: km/h, engine rpm: rpm, MIT speed)
Other circumstances
State of engine check lamp I • Always on • Occasionally lights up • Does not light up
M E138
Machine Translated by Google
Customer name vehicle type Engine ÿ NIA, TIC, Mission ÿ 4M/T, 5M/T,
Both equipment: Tires (bias , radial , snow , spikes, etc.) ) ] : Wheel [ Steel/Aluminum]
Ming
Customer (Driver) [Gender] [Age] ÿProfessionÿ [District of use] [Parking area]
• Do not advance
• Clutch slips
Abnormal driving
disease
others
• anytime
Operating conditions
[
•Engine rotation km/h l rpm
• At the time of idling
Other circumstances