Improving Confidence in Well Integrity Cement Evaluation

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Improving Confidence in Well Integrity Cement

Evaluation

Pablo Estrada
Wireline Well Integrity Domain, North Sea

Offshore Well Integrity Conference, North Sea


Aberdeen 27th-28th Feb. 2013
Agenda

 Cementing Objectives
 Why Cement Evaluation?
 Cement Evaluation Measurements
– CBL/VDL
– Traditional Ultrasonic Technology
– Enhanced Ultrasonic Technology
High quality cementing objectives
 Support the pipe in place
– Further drilling
– Production
 Protect the pipe in place
– Corrosive formation fluids
 Hydraulic isolation
– No communication between different formation fluids
– No migration of formation fluids to surface
– No loss of production to thief zones
Expect the unexpected in cement placement

 Cements ranges widely in property


– Foam to high density cements
– Contaminated cements
 Cement placement quality depends on
– Well construction
– Cement design and execution
– Formation pressure, fracture gradient & fluid migration behavior
 Annulus geometry varies
– Casing centralization
Why cement evaluation?

– A fundamental information requirement for Life-of-Well decisions


 Unanticipated risks – the reason to have a cement evaluation log in the first place.
– If you do not log, you do not know if there is a problem
 Plug & Abandon decisions
Cement Evaluation: Reducing uncertainty
Resolve ambiguity through
multiple measurements

Address the wide range of cements that could


be potentially placed
Confirm vertical
continuity of cement
placement to isolate
zones

Identify cement placement challenges Confirm the azimuthal placement of Norsok D-10 Rev 3.0
Confirm adequate pipe centralization (where possible) cement and absence of channels
Cement evaluation measurements
 Presence of the cement
– CBL – amplitude / attenuation
Isolation Scanner
– VDL – formation arrivals
– Acoustic Impedance
– Flexural attenuation Ultrasonic
– Third Interface Echo
 Cement azimuthal placement
– Acoustic impedance
– Flexural attenuation
– Third Interface Echo Sonic (CBL-VDL)
Cement Bond Log (CBL) & Variable Density Log (VDL)
3ft receiver - Amplitude 5ft receiver - Waveform (VDL)

No
Cement

Good
Bond
Sonic Tools (CBL/VDL) – Too simplistic and subjective
 Strengths
– Work well in most well fluids, tolerate corrosion
– Qualitative cement-formation bond from VDL
Free Pipe  Limitations
– Omni directional measurement
– High CBL amplitude can be ambiguous
– Microannulus & Channels
Well cemented Pipe
– Contaminated or Light cement
– Sensitive to fast formation

?
Traditional Ultrasonic Technology (USI) 1st Interface 2nd Interface 3rd Interface

Mud Casing Cement Formation


Transducer

 Single Tx-Rx configuration rotating at 7.5 rps


 72 azimuthal measurements Echo amplitude Transit time Resonance Resonance
Internal casing Internal radius Thickness Cement acoustic
 1.2 in (30mm) resolution condition impedance

 Excitation of thickness mode of the casing


 Inversion for the acoustic impedance
 Measurements:
– Cement evaluation (Acoustic Impedance)
– Casing corrosion and wear
USI azimuthal cement evaluation
 USIT Strengths
– High azimuthal & vertical resolution
– Quantitative measurement
– Less sensitive to microannulus
– Pipe diameter & thickness measurement
 Benefits
– Azimuthal cement map
– Channel identification
– Pipe inspection with cement evaluation
 Value to Operators
– Reduced uncertainty on cement placement
– Efficiency – Cement and Pipe Evaluation
Traditional ultrasonic challenges

USI Neat
– Low mud-cement contrast 8

contamination
– Subjective light/contaminated

Increasing
6
cements
– Cement evaluation limited to 4

pipes with thickness <0.6” 2 Light


– High attenuation logging fluids
0

Acoustic Gas Liquid Cement Contaminated


impedance cement

8 Mrayls
GAS SOLID
(Class-G)
0.3 Mrayls 2.6 Mrayls
(Default) (Class-G)
Enhanced Ultrasonic technology
(Isolation Scanner)
 Service built on USI Ultrasonic hardware
 Combines USI measurement with 2nd flexural

Acoustic Impedance
attenuation measurement:

Flexural
– Used with USI cement acoustic impedance to
characterize SLG (Solid-Liquid-Gas) model
 Improved evaluation of Light Weight and
contaminated cements
 Circumferential imaging, up to formation or
second casing
Isolation Scanner - Material identification in annulus

Far

Near
USI

Tx

 Independent measurements to define annulus material in 1 of 3 SLG (Solid-Liquid-


Gas) states, limiting reliance on thresholds
 SLG = Acoustic Impedance + Flexural Attenuation
Isolation Scanner increases cement evaluation confidence
IPTC 10546
 Isolation Scanner strengths
– Retains USIT answers
– Adds flexural attenuation measurement
– Improved sensitivity to light and contaminated cements
– Extends cement evaluation to pipe thickness up to 0.8”
 Benefits
– Quantitative & azimuthal cement map (S-L-G)
– Annulus velocity, pipe centralization
– Identify presence of channels and impact to zonal isolation
– Pipe inspection with cement evaluation
 Value to operators
– Reduced uncertainty on cement placement and zonal isolation decisions
Isolation Scanner - Third Interface Echo (TIE)

 Estimated wave velocity - confirm the SLG map


and better understand cement placement
1st Echo  Physical measurement of casing standoff in %
 Cement sheath pseudo-thickness
 3D annular geometry imaging - improved zonal
3rd Echo isolation determination
 Support for improved completion, kickoff, CSG
retrieval and remedial strategy

Mud Casing Cement Formation


Transducer
Reducing uncertainty in zonal Isolation with FA/TIE Confirm vertical continuity
Understand annulus behavior with Third interface echo (TIE) of cement placement to
annulus velocity (where possible) isolate zones
Confirm the
azimuthal placement
of cement and
absence of channels

Confirm adequate pipe centralization (where possible)


Identify cement placement challenges
Resolve ambiguity through multiple measurements
Acoustic impedance, Flexural attenuation
Reducing uncertainty in hydraulic isolation – Isolation Scanner
Annulus cross-section shows a
marginally thinner cement on one
 Requires the ability to side, but still confirms the presence
of a solid cement sheath
– Confirm vertical continuity of cement for zonal isolation
– Confirm adequate pipe centralization
– Confirm azimuthal cement and absence of channels
– Resolve ambiguity through multiple measurements
 Acoustic impedance, Flexural attenuation
 3rd interface echo (TIE) annulus velocity and thickness

 Case – Confidence in Zonal Isolation


– Patchy acoustic impedance
– TIE annular cross-section shows a thinner annulus on one side
(60-80% centering) Casing standoff
SLG map discriminates measurement
– Isolation Scanner (FA+AI) indicated more solids more solids compared indicates a
to USIT image value of 60-80%
– Communication test confirmed zonal isolation
(SPE-120061)
Thank You

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