Water Pumps
Water Pumps
Water Pumps
GENUINE MEGA
No pump, no spray. It’s that simple. Mega water pumps are not off-the-shelf irrigation pumps
designed to run sprinklers; they are the product of over 35 years of experience and constant
improvement. We know what works best, and we are continuing to develop our water pumps for
the varied demands of heavy equipment use.
www.megacorpinc.com
2-1
Order Parts either by calling Parts Sales at 1-800-345-8889 or by going online @ www.megacorpinc.com
Mega Water Pumps
TABLE OF CONTENTS
» M4B Mega Water Pumps........................................................................................................................... 2-4
» M4B Basic Dimensions............................................................................................................................... 2-6
» M4B Performance Curve............................................................................................................................ 2-7
» M4B MEGA Water Pump, CW, Standard, Rope Seal, P/N 306200.......................................................... 2-8
» M4B MEGA Water Pump, CW, Corrosion Resistant, Rope Seal, P/N 306201........................................ 2-9
» M4B MEGA Water Pump, CW, Standard, Mechanical Seal, P/N 306670............................................... 2-10
» M4B MEGA Water Pump, CW, Corrosion Resistant, Mechanical Seal, P/N 306671............................. 2-11
» M4 Mega Water Pump, Complete Stainless Steel, P/N 306647.............................................................. 2-13
GENUINE MEGA
» Berkeley Water Pumps............................................................................................................................... 2-21
» B4J Berkeley Basic Dimensions.................................................................................................................. 2-22
» B4J Berkeley Performance Curve............................................................................................................... 2-23
» B4J Berkeley Water Pump, CW, Splined Shaft, P/N 304755............................................................................ 2-24
» B4J Berkeley Water Pump, CW, Trimmed Impeller, P/N 305046.................................................................... 2-25
» B4J Berkeley Water Pump, CW, Keyed Shaft, P/N 301104.............................................................................. 2-26
» B3 & B3Z Berkeley Basic Dimensions.......................................................................................................... 2-28
» B3 & B3Z Berkeley Performance Curve..................................................................................................... 2-29
» B3 Berkeley Water Pump, CW, Splined Shaft/Direct Motor Mount, P/N 302001........................................... 2-30
» B3Z Berkeley Water Pump, CW, Keyed Shaft, P/N 300049............................................................................ 2-31
» B4Z Berkeley Basic Dimensions.................................................................................................................. 2-32
» B4Z Berkeley Performance Curve.............................................................................................................. 2-33
» B4Z Berkeley Water Pump, Self-Priming, CW, Splined Shaft, P/N 302430...................................................... 2-34
» B6Z Berkeley Basic Dimensions.................................................................................................................. 2-36
» B6Z Berkeley Performance Curve.............................................................................................................. 2-37
» B6Z Berkeley Water Pump, CW, Keyed Shaft, P/N 300048............................................................................ 2-38
» B6Z Berkeley Water Pump, CW, Splined Shaft, P/N 302565.......................................................................... 2-39
» FAQ Water Pumps......................................................................................................................................... 2-40
2-3
Order Parts either by calling Parts Sales at 1-800-345-8889 or by going online @ www.megacorpinc.com
Mega Water Pumps Mega Water Pumps
The M4 series is a clockwise-rotation centrifugal pump with a 6 inch inlet, 4 inch outlet, and maximum speed of
2,400 RPM. Inlet and outlet connections are flanged to provide a solid, leak-proof mount to the tank plumbing.
The heavy-duty stress-relieved cast iron frame and volute case provide solid mounting to the tank and more
than 1,300 gpm flow (up to 140 psi max).
The enclosed drive motor mount reduces the potential for contamination of the coupling housing, and the
threaded shaft-to-impeller connection allows for easier maintenance and increased durability under abrupt
start/stop water hammering conditions. Additionally, the M4 series pump does not need to be removed from
the tank for rope packing replacement, making service quick and simple. For all of these reasons and more,
the M4 series is Mega’s most robust and operator-friendly water pump to date.
WATER PUMP YOU’LL SEE HEAVY DUTY. • Threaded shaft-to-impeller connection (for ease of maintenance and increased durability
under start/stop and water hammer conditions)
The American-made Mega M series pumps are designed specifically for heavy equipment use. We have The M4 series water pumps are available in both standard cast iron and corrosion resistant forms
pumps designed for almost any water truck application, whether it’s a 2,000 gallon on-highway tank (look under optional features for corrosion options). As with all of our water pumps, the M4 series comes with
or the largest tanks made on rigid frame trucks. Our pumps are made to provide the industry's best complete replacement parts and Mega's product and technical support.
performance in the harshest conditions known.
All Mega M series pumps provide for direct drive motor mounting to eliminate coupling alignment
failures and to provide the strongest, longest-lived motor-to-pump connection. If corrosive water is HAVE CORROSIVE WATER?
a problem, the Mega M4B corrosion resistant pump is the answer. All Mega M series pumps feature
heavy dual bearings and heavy stress-proof shafts to withstand the shock loads of sudden start and stop
water hammering that water tankers dish out.
GET A MEGA STAINLESS STEEL M4 WATER PUMP
• 100% stainless steel • Clockwise centrifugal pump
• Perfect for the most corrosive environments
• Rope packing and mechanical seals
2-4 2-5
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Mega Water Pumps Mega Water Pumps
Footprint/ Bottom
M4B Standard, CW M4B Corrosion Resistant, CW M4 Complete Stainless Steel, CW
306200 306201 306647
M4B Standard, M4B Corrosion
Mechanical Seal, CW, Resistant,Mechanical Seal, CW,
306670 306671
@
203.2 mm
8 inch
206.5 mm
9.88 inch
Outlet
101.6 mm
Volute View 4 inch
Inlet NPT
152.4 mm
6 inch
2-6 2-7
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Mega Water Pumps Mega Water Pumps
MEGA Standard M4B Rope Seal Water Pump, CW MEGA Corrosion Resistant M4B Water Pump, Rope Seal, CW
Part No. 306200 Part No. 306201
Mega cast iron frame (bracket) and packing mount. Stress-proof carbon steel shaft. Mega cast iron frame (bracket) and stainless steel packing mount. Stress-proof carbon steel shaft.
• Clockwise Rotation • 6 inch Inlet • 4 inch Discharge • Rope Packing Seal • Clockwise Rotation • 6 inch Inlet • 4 inch Discharge • Rope Packing Seal
1 CASING KIT-306795 1 CASING KIT-306665
INCLUDES PARTS: 18,27,29 INCLUDES PARTS: 18,27,29
2 3 2 3
32 32
5 7 5 7
4 4
17 17
6 6
9 9
8 8
14 14
4 15 4 15
16 16
IMPELLER KIT-306664 IMPELLER KIT-306664
INCLUDES PARTS: 1,18,22-27 INCLUDES PARTS: 1,18,22-27
24 25 24 25
3 26 31 3 26 31
34 34
22 22
21 21
22 22
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1 Ro
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1
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23 23
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SHAFT KIT-306663 SHAFT KIT-306663
Cloc
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ITEM PART DESCRIPTION QTY ITEM PART DESCRIPTION QTY ITEM PART DESCRIPTION QTY ITEM PART DESCRIPTION QTY
NO. NO. NO. NO.
306200 M4B, CW, Rope Seal, Standard 19 306730 Capscrew, Hex HD 5/8 inch 12 306201 M4B, CW, Rope Seal, Corrosion Resistant 19 306730 Capscrew, Hex HD 5/8 inch 12
1 306720 Cap Screw, Hex HD ½-13NC X 1-1/2L 316SS* 4 20 306716 Frame Mount Bracket 1 1 306720 Capscrew, Hex HD ½-13NC X 1-1/2L 316SS* 4 20 306716 Frame Mount Bracket 1
2 306736 Bearing Cap Motor Bracket 1 21 307128 Seal Plate 1 2 306736 Bearing Cap Motor Bracket 1 21 306726 Seal Plate, Stainless Steel 1
3 306697 Grease Fitting, 5/16 inch 2 22 306717 Wear Ring, Stainless Steel 2 3 306697 Grease Fitting, 5/16 inch 2 22 306717 Wear Ring, Stainless Steel 2
4 302302 Oil Seal, Impeller Side* 2 23 306727 Impeller 1 4 302302 Oil Seal, Impeller Side* 2 23 306727 Impeller 1
5 300536 Snap Ring Retainer * 1 24 306729 O-Ring* 1 5 300536 Snap Ring Retainer * 1 24 306729 O-Ring* 1
6 300542 Thrust Ring* 1 25 306719 Impeller Washer, Stainless Steel* 1 6 300542 Thrust Ring* 1 25 306719 Impeller Washer, Stainless Steel* 1
7 302296 Drive Side Bearing* 1 26 306721 Washer, External Tooth, Stainless Steel* 1 7 302296 Drive Side Bearing* 1 26 306721 Washer, External Tooth, Stainless Steel* 1
8 306718 Splined Shaft , 20.15 inch* 1 27 306698 O-Ring, Case* 1 8 306718 Splined Shaft , 20.15 inch* 1 27 306698 O-Ring, Case* 1
9 302297 Impeller Side Bearing* 1 28 012930 Outlet Flange Gasket, 4 inch 1 9 302297 Impeller Side Bearing* 1 28 012930 Outlet Flange Gasket, 4 inch 1
10 300541 Water Slinger* 1 29 306798 Volute Case 1 10 300541 Water Slinger* 1 29 306728 Volute Case, Stainless Steel 1
11 300533 Slotted Split Gland 1 30 302527 Inlet Flange Gasket, 6 inch 1 11 300533 Slotted Split Gland 1 30 302527 Inlet Flange Gasket, 6 inch 1
12 306734 Nut, Hex ½-13NC 304SS 2 31 306724 Stainless Steel Pipe Plug 5 12 306734 Nut, Hex ½-13NC 304SS 2 31 306724 Stainless Steel Pipe Plug 5
13 306723 Stud, ½-13NC X 2-1/2L 316SS 2 32 306795 Casing Kit 1 13 306723 Stud, ½-13NC X 2-1/2L 316SS 2 32 306665 Casing Kit 1
14 306699 Packing Ring 4 14 306699 Packing Ring 4
33 300719 Rope Packing Kit 1 33 300719 Rope Packing Kit 1
15 306732 Metallic Ring 1 15 306732 Metallic Ring 1
34 306664 Impeller Kit 1 34 306664 Impeller Kit 1
16 306735 Shaft Sleeve 1 16 306735 Shaft Sleeve* 1
35 306663 Shaft Kit 1 35 306663 Shaft Kit 1
17 301927 Spline Coupling, 1 1/4 inch† 1 17 301927 Spline Coupling, 1 1/4 inch† 1 * These parts are included in the shaft kit. The shaft is not sold separately
* These parts are included in the shaft kit. The shaft is not sold separately
and is only sold as a shaft kit. and is only sold as a shaft kit.
18 306722 Capscrew, Hex ¼-20X1-1/2 2 18 306722 Capscrew, Hex ¼-20X1-1/2 2
† Replacement part only. Part sold separately and not included with the † Replacement part only. Part sold separately and not included with the
If illustration does not match your configuration please call product support water pump. If illustration does not match your configuration please call product support water pump.
at 505-345-2661 or 1-800-345-8889. at 505-345-2661 or 1-800-345-8889.
2-8 2-9
algolia #Follow us @ https://instagram.com/mega_corp_inc/ Order Parts either by calling Parts Sales at 1-800-345-8889 or by going online @ www.megacorpinc.com
Mega Water Pumps Mega Water Pumps
MEGA Mechanical Seal M4B Water Pump, CW MEGA Corrosion Resistant Mechanical Seal M4B Water Pump, CW
Part No. 306670 Part No. 306671
Mega cast iron frame (bracket) and stainless steel packing mount. Stress-proof carbon steel shaft. Mega cast iron frame (bracket) and stainless steel packing mount. Stress-proof carbon steel shaft.
• Clockwise Rotation • 6 inch Inlet • 4 inch Discharge • Mechanical Shaft Seal • Clockwise Rotation • 6 inch Inlet • 4 inch Discharge • Mechanical Packing Seal
CASING KIT-306795 CASING KIT-306665
1 INCLUDES PARTS: 14,23,25 1 INCLUDES PARTS: 14,23,25
2 3 2 3
13 28 28
5 7 5 7
4 13 4
6 9 6 9
8 8
3 3
IMPELLER KIT-306664 IMPELLER KIT-306664
14 16 10 14 16 10 INCLUDES PARTS: 1,14, 18-23
INCLUDES PARTS: 1,14, 18-23
15 11 15 11
4 12 4 12
29 29
5 5
20 21 20 21
3 22 27 3 22 27
SHAFT KIT-306663 SHAFT KIT-306663
18 INCLUDES PARTS: 1,4-10,12, 20, 23 18 INCLUDES PARTS: 1,4-10,12, 20, 23
n n
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Ro Ro
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17 30 17 30
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18
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12 12
9 3 1 9 3 1
19 19
6 6
25 25
ITEM PART DESCRIPTION QTY ITEM PART DESCRIPTION QTY ITEM PART DESCRIPTION QTY ITEM PART DESCRIPTION QTY
NO. NO. NO. NO.
306670 M4B, CW, Mechanical Seal 16 306716 Frame Mount Bracket* 2 306671 M4B, CW, Mechanical Seal 16 306716 Frame Mount Bracket 2
1 306720 Capscrew, Hex HD ½-13NC X 1-1/2L 316SS* 4 17 307127 Seal Plate 1 1 306720 Capscrew, Hex HD ½-13NC X 1-1/2L 316SS* 4 17 306726 Seal Plate, Stainless Steel 1
2 306736 Bearing Cap Motor Bracket 1 18 306717 Wear Ring, Stainless Steel 2 2 306736 Bearing Cap Motor Bracket 1 18 306717 Wear Ring, Stainless Steel 2
3 306697 Grease Fitting, 5/16 inch 2 19 306727 Impeller 1 3 306697 Grease Fitting, 5/16 inch 2 19 306727 Impeller 1
4 302302 Oil Seal, Impeller Side* 2 20 306729 O-Ring* 1 4 302302 Oil Seal, Impeller Side* 2 20 306729 O-Ring* 1
5 300536 Snap Ring Retainer * 1 21 306719 Impeller Washer, Stainless Steel* 1 5 300536 Snap Ring Retainer * 1 21 306719 Impeller Washer, Stainless Steel* 1
6 300542 Thrust Ring* 1 22 306721 Washer, External Tooth, Stainless Steel* 1 6 300542 Thrust Ring* 1 22 306721 Washer, External Tooth, Stainless Steel* 1
7 302296 Drive Side Bearing* 1 23 306698 O-Ring, Case* 1 7 302296 Drive Side Bearing* 1 23 306698 O-Ring, Case* 1
8 306718 Splined Shaft , 20.15 inch* 1 24 012930 Gasket, Outlet Flange, 4 inch* 1 8 306718 Splined Shaft , 20.15 inch* 1 24 012930 Gasket, Outlet Flange, 4 inch* 1
9 302297 Impeller Side Bearing* 1 25 306798 Volute Case* 1 9 302297 Impeller Side Bearing* 1 25 306798 Volute Case* 1
10 300541 Water Slinger* 1 26 302527 Inlet Flange Gasket, 6 inch* 1 10 300541 Water Slinger* 1 26 302527 Inlet Flange Gasket, 6 inch* 1
11 302299 Seal, Mechanical Shaft 1 27 306724 Stainless Steel Pipe Plug* 5 11 302299 Seal, Mechanical Shaft 1 27 306724 Stainless Steel Pipe Plug* 5
12 306735 Shaft Sleeve* 1 28 306795 Casing Kit 1 12 306735 Shaft Sleeve* 1 28 306665 Casing Kit 1
13 301927 Spline Coupling, 1 1/4 inch 1 29 306664 Impeller Kit 1 13 301927 Spline Coupling, 1 1/4 inch 1 29 306664 Impeller Kit 1
14 306722 Capscrew, Hex ¼-20X1-1/2* 2 30 306663 Shaft Kit 1 14 306722 Capscrew, Hex ¼-20X1-1/2 2 30 306663 Shaft Kit 1
15 306730 Capscrew, Hex HD 5/8 inch* 12 * These parts are included in the shaft kit. The shaft is not sold separately 15 306730 Capscrew, Hex HD 5/8 inch 12 * These parts are included in the shaft kit. The shaft is not sold separately
and is only sold as a shaft kit. and is only sold as a shaft kit.
If illustration does not match your configuration please call product support If illustration does not match your configuration please call product support
at 505-345-2661 or 1-800-345-8889. † Replacement part only. Part sold separately and not included with the at 505-345-2661 or 1-800-345-8889. † Replacement part only. Part sold separately and not included with the
water pump. water pump.
2-10 2-11
algolia #Follow us @ https://instagram.com/mega_corp_inc/ Order Parts either by calling Parts Sales at 1-800-345-8889 or by going online @ www.megacorpinc.com
Mega Water Pumps Mega Water Pumps
GET A MEGA 2 3
34
20 38
18 IMPELLER KIT-305404
COMPLETE
1 17 19 33 INCLUDES PARTS: 4,18-20,30,31
16 32
M4 WATER PUMP
11 15
12
10 13 14
21
9
31
• 100% stainless steel • Clockwise centrifugal pump 39
SHAFT KIT-305405
• Perfect for the most corrosive environments • Rope packing seal INCLUDES PARTS: 1-8,11,
24 12 30 13-15,19,21,24,25,28-31
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9 3
22
6
25 29
28
AS VIEWED FROM 26 27
HYDRAULIC MOTOR
MOUNT.
2-12 2-13
algolia #Follow us @ https://instagram.com/mega_corp_inc/ Order Parts either by calling Parts Sales at 1-800-345-8889 or by going online @ www.megacorpinc.com
Mega Water Pumps Mega Water Pumps
M3 Basic Dimensions
M3 Mega Water Pump Please contact Parts Sales at 1-800-345-8889
for more dimensional information on our M3 water pump.
Footprint/ Bottom
Pump construction of high quality gray cast iron gives good durability and long life. The heavy duty Stress-proof
1.875 inch diameter shaft and heavy twin bearings allow the M3 Pump to operate on higher drive RPM units
(optimal range of 2,350 ± 50 RPM, maximum capability of 3,000 RPM). 120.6 mm
4.75 inch
• Equipped with a rope-packing seal.
• Capable of over 800 gpm available flow, and over 80 psi available pressure.
• Mega M3 series water pumps feature a 4 inch NPT threaded inlet and a 3 inch NPT threaded outlet. Volute View
• Available in both clockwise and counterclockwise configuration.
Outlet NPT
The standard pump drive is configured for direct mount of a ‘C’ fit face hydraulic motor with splined shaft or 76.2 mm
with ‘B’ fit face direct motor mount. The pump can also be configured for plain-keyed shaft external coupling 3 inch
to a variety of drive motors.
Inlet NPT
101.6 mm
4 inch
2-14 2-15
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Mega Water Pumps Mega Water Pumps
28
3000 rpm 18
3 4 5
260 13 19
90 2 20
12
1
14
240 17
80 15 21
14 16
10
220 13 26 27
12
EFFICIENCY %
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200
9 3 22
6
23
TOTAL HEAD - FEET
2500 rpm 60
180 25
HEAD - FEET
AS VIEWED FROM
HYDRAULIC MOTOR 24
MOUNT.
160 50
140
TOTAL
* These parts are included in the shaft kit. The shaft is not sold separately and is
only sold as a shaft kit.
If illustration does not match your configuration please call product support at
505-345-2661 or 1-800-345-8889.
2-16 2-17
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6
Mega Water Pumps Mega Water Pumps
Mega Plain Keyed 1.5 inch Diameter Shaft Water Pump, CW Mega M3 Plain Keyed 1.5 inch Diameter Shaft Water Pump, CCW
Part No. 304985 Part No. 304977
Mega M3 Water Pump configured for direct mount of “C” fit hydraulic motor. Mega M3 Water Pump configured with plain input shaft, 1.5 inch, keyed.
• Counterclockwise Rotation • 4 inch NPT inlet • 3 inch NPT outlet 9 inch Impeller • Counterclockwise Rotation • 4 inch NPT inlet • 3 inch NPT outlet • 9 inch Impeller
28 SHAFT KIT-304955
28 SHAFT KIT-304955 INCLUDES PARTS: 2-8
INCLUDES PARTS: 2-8
8
8 27 27
7 26
26 5 6
7
5 6
25 25
3
4
3 15
4
15 2 10 16
10 16 17
2 17 9
9 1
1 11 11
12 18
12 14
14 18 13
24 24
13 11
11 10 Cou
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10 9 23
clo
9 23
ckw
12
ise
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9 3 20 20 AS VIEWED FROM
HYDRAULIC MOTOR
6
21 MOUNT.
21
22 22
AS VIEWED FROM
HYDRAULIC MOTOR
MOUNT.
2-18 2-19
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Mega Water Pumps Mega Water Pumps
MEGA PUMPS HAVE MANY USES WE ALSO CARRY BERKELEY WATER PUMPS!
Open Centrifugal pumps are used for... In addition to our own Mega water pumps, we also offer several widely-used Berkeley water pumps and
pump parts for the convenience of customers with existing fleet Berkeley pumps and parts. These include
the B4J, B3Z, B6Z, and B4Z water pumps.
IRRIGATION/AGRICULTURE
Berkeley Water Pumps
B4J Splined Shaft, CW B3 Splined Shaft, CW B4Z Splined Shaft, CW B6Z Keyed Shaft, CW
• Both plain keyed shaft and direct motor mount versions are available.
• Can be purchased with either a rope-packing seal or a mechanical seal.
• A trimmed impeller for low horsepower applications is available.
This clockwise-rotation water pump is self-priming and is used for the suction loading option on Mega’s
smaller water trucks. It is available in both plain-keyed shaft and direct motor mount versions.
Footprint/ Bottom
B4J Splined Shaft, CW B4J Keyed Shaft, CW
Applies to the following B4J water pumps: 301104
304755, 305046, 301908, 304742
203.2 mm
8 in.
206.5 mm
9.88 in.
Inlet NPT
127 mm
5 in.
2-22 2-23
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Mega Water Pumps Mega Water Pumps
Berkeley B4J Splined Shaft Water Pump, CW Berkeley B4J Trimmed Impeller Water Pump, CW
Part No. 304755 Part No. 305046
Berkeley standard high performance open centrifugal water pump. Rope packing shaft seal. Berkeley standard high performance open centrifugal water pump. Rope packing shaft seal.
• Clockwise Rotation • Inlet 5 inch Flange Mount • Outlet 4 inch Flange Mount • 13 inch Impeller • Clockwise Rotation • Inlet 5 inch Flange Mount • Outlet 4 inch Flange Mount • 12 inch Impeller
21 15 21 15
22 19 16 22 19 16
17 17
18 18
28 28
23 23
24 24
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9 3 9 3
6 26 34 26 34 6
30 30
AS VIEWED FROM 31 33 31 33 AS VIEWED FROM
HYDRAULIC MOTOR 32 32 HYDRAULIC MOTOR
MOUNT. MOUNT.
ITEM PART DESCRIPTION QTY ITEM PART DESCRIPTION QTY ITEM PART DESCRIPTION QTY ITEM PART DESCRIPTION QTY
NO. NO. NO. NO.
304755 Berkeley, B4J Water Pump-CW (Splined Shaft) 1 19 300363 Gland Nut 2 305046 Berkeley, B4J Water Pump-CW (Splined Shaft) 1 19 300363 Gland Nut 2
1 302292 Bracket 1 20 303812 Grease Fitting, 0.25 inch 2 1 302292 Bracket 1 20 303812 Grease Fitting, 0.25 inch 2
2 350283 Bolt, 5/8 x 1 1/2 inch 12 21 350025 Nut, 3/8 inch 4 2 350283 Bolt, 5/8 x 1 1/2 inch 12 21 350025 Nut, 3/8 inch 4
3 300536 Snap Ring Retainer * 1 22 302298 Stud, 3/8-16 X 1 3/8 inch 4 3 300536 Snap Ring Retainer * 1 22 302298 Stud, 3/8-16 X 1 3/8 inch 4
4 300524 Impeller Lock Washer* 1 23 300545 Gasket Balance Ring** 1 4 300524 Impeller Lock Washer* 1 23 300545 Gasket, Balance Ring** 1
5 302301 Snap Ring Retainer * 1 24 301099 Balance Ring Gasket 1 5 302301 Snap Ring Retainer * 1 24 301099 Balance Ring 1
6 302296 Drive Side Bearing* 1 25 301097 13 inch Impeller, Clockwise Rotation 1 6 302296 Drive Side Bearing* 1 25 034451 12 inch Impeller, Clockwise 1
7 302305 Bearing Cap, Drive Side* 1 26 300552 Volute Case Gasket** 1 7 302305 Bearing Cap, Drive Side* 1 26 300552 Volute Case Gasket** 1
8 302304 Motor Side Oil Seal 1 27 301103 Impeller Washer 1 8 302304 Motor Side Oil Seal 1 27 301103 Impeller Washer 1
9 302297 Impeller Side Bearing* 1 28 300551 Lock Impeller Washer 1 9 302297 Impeller Side Bearing* 1 28 300551 Lock Impeller Washer 1
10 302293 Shaft, Clockwise Rotation* 1 29 300549 Impeller Bolt 1 10 302293 Shaft, Clockwise Rotation* 1 29 300549 Impeller Bolt 1
11 302302 Oil Seal, Impeller Side** 1 30 301101 Wear Ring 1 11 302302 Oil Seal, Impeller Side** 1 30 301101 Wear Ring 1
12 302294 Bearing Cap, Impeller Side 1 31 012930 Outlet Gasket, 4 inch 1 12 302294 Bearing Cap, Impeller Side 1 31 012930 Outlet Gasket, 4 inch 1
13 300541 Water Slinger** 1 32 301098 Volute Case, CW 1 13 300541 Water Slinger 1 32 301098 Volute Case, CW 1
14 300533 Split Gland 1 33 012929 Inlet Gasket, 5 inch 1 14 300533 Split Gland 1 33 012929 Inlet Gasket, 5 inch 1
15 300719 Rope Packing** 1 15 300719 Rope Packing** 1
34 350852 Pipe Plug, 1/2 inch 4 34 350852 Pipe Plug, 1/2 inch 4
16 300540 Throat Bushing 1 16 300540 Throat Bushing 1
35 301927 Spline Coupling, 1 1/4 inch† 1 35 301927 Coupling Spline† 1
17 300535 Wear Shaft Sleeve* 1 17 300535 Wear Shaft Sleeve* 1
36 302486 Shaft Kit 1 36 302486 Shaft Kit 1
18 354187 Bold, Gland 2 18 354187 Bold, Gland 2
* These parts are included in the shaft kit. The shaft is not sold separately * These parts are included in the shaft kit. The shaft is not sold separately
and is only sold as a shaft kit. and is only sold as a shaft kit.
If illustration does not match your configuration please call product support at If illustration does not match your configuration please call product support at
505-345-2661 or 1-800-345-8889. ** Gasket and seals required for pump rebuild assembly. 505-345-2661 or 1-800-345-8889. ** Gasket and seals required for pump rebuild assembly.
† Replacement parts only. Parts sold separately and not included † Replacement parts only. Parts sold separately and not included
with the water pump. with the water pump.
2-24 2-25
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Mega Water Pumps Mega Water Pumps
2 5 34
4 COUPLING- 301458†
3
6
7
35 SHAFT KIT-300554
8 INCLUDES PARTS:
1 3-8, 15
9
10 11
18
12
17
13
19
20 14
15
16
27
21 22
23
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9 3
6 25 33
29
AS VIEWED FROM 30
HYDRAULIC MOTOR 32
MOUNT.
31
DEPENDABILITY
** Gasket and seals required for pump rebuild assembly.
† Replacement parts only. Parts sold separately and not included
with the water pump.
2-26 2-27
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Mega Water Pumps Mega Water Pumps
Footprint/ Bottom
B3Z Keyed Shaft, CW B3 Splined Shaft, CW
300049 302001
180.9 mm
7.125 in.
120.6 mm
4.75 in.
Volute View
Outlet NPT
76.2 mm
3 in.
Inlet NPT
101.6 mm
2-28 4 in. 2-29
algolia #Follow us @ https://instagram.com/mega_corp_inc/ Order Parts either by calling Parts Sales at 1-800-345-8889 or by going online @ www.megacorpinc.com
Mega Water Pumps Mega Water Pumps
Berkeley B3 Splined Shaft/Direct Motor Mount Water Pump, CW Berkeley B3Z Keyed Shaft Water Pump, CW
Part No. 302001 Part No. 300049
Berkeley standard open centrifugal water pump with direct motor mount. Mechanical shaft seal. Berkeley standard open centrifugal water pump with direct motor mount. Rope packing shaft seal.
• Clockwise Rotation • Inlet 4 inch NPT • Outlet 3 inch NPT • 9 inch Impeller • Clockwise Rotation • Inlet 4 inch NPT • Outlet 3 inch NPT • 9 inch Impeller
17 13
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21 22
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23 19
6 6
ITEM PART DESCRIPTION QTY ITEM PART DESCRIPTION QTY ITEM PART DESCRIPTION QTY ITEM PART DESCRIPTION QTY
NO. NO. NO. NO.
302001 Berkeley, B3 Berkeley-CW (Splined Shaft) 1 14 302451 Bearing Cap, Impeller Side* 1 300049 Berkeley, B3Z Water Pump (Keyed Shaft) 1 13 300380 Packing Ring , Set of 6 1
1 302004 Bracket 1 15 300558 Water Slinger 1 1 300390 Bracket 1 14 300373 Shaft Sleeve* 1
2 302483 Retaining Ring* 1 16 302452 Mechanical Shaft Seal** 1 2 301831 Outer Bearing Cap 1 15 300519 Grease Fitting, 1/4 inch 1
3 302482 Retainer Ring* 1 17 303952 Wear Shaft Sleeve* 1 3 301008 Key, 1/4 inch X 2 1/8 inch* 1 16 350145 Cap Screw, 3/18 - 16 GR8 8
4 302009 Thrust Washer* 1 18 302484 Retaining Ring* 1 4 302482 Retaining Ring 1 17 300389 9 inch Impeller 1
5 302450 Drive Side Bearing * 1 19 300519 Grease Fitting, 1/4 inch 2 5 307077 Thrust Ring 1 18 300524 Impeller Lock Washer* 1
6 302453 Bearing Cap, Drive Side* 1 20 350145 Cap Screw, 3/18 - 16 GR8 8 6 300383 Ball Bearing* 1 19 300385 Volute Case Gasket** 1
7 302446 Motor Side Oil Seal * 1 21 300389 9 inch Impeller 1 7 300384 Ball Bearing* 1 20 300391 Volute Case 1
8 302448 Spacer Sleeve* 1 22 302480 Locknut, Impeller 1 8 300374 Bearing Drip Cap 1 21 305473 Pipe Plug, 1/4 inch 4
9 302449 Impeller Side Bearing* 1 23 300385 Volute Case Gasket** 1 9 300558 Water Slinger** 1 22 301464 Coupling Set, 1-1/8 inch X 1-1/4 inch† 1
10 302006 Shaft, CW* 1 10 300518 Nut, Hex, 3/8 inch-16 inch 2
24 300391 Volute Case 1 23 301818 Shaft Kit 1
11 300379 Bearing Lock Washer* 1 11 300372 Split Gland 1
25 305473 Pipe Plug, 1/4 inch 4 If illustration does not match your configuration please call product support at
12 300378 Lock Nut Bearing * 1 12 300517 Bolt, SQ Head 3/8-16 X 2 1/2 2 505-345-2661 or 1-800-345-8889.
26 301927 Spline Coupling, 1 1/4 inch† 1
13 302447 Oil Seal, Impeller Side** 1 * These parts are included in the shaft kit. The shaft is not sold separately
27 302485 Shaft Kit 1
and is only sold as a shaft kit.
If illustration does not match your configuration please call product support at * These parts are included in the shaft kit. The shaft is not sold separately
505-345-2661 or 1-800-345-8889. and is only sold as a shaft kit. ** Gasket and seals required for pump rebuild assembly.
** Gasket and seals required for pump rebuild assembly. † Replacement parts only. Parts sold separately and not included
with the water pump.
† Replacement parts only. Parts sold separately and not included
with the water pump.
2-30 2-31
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Mega Water Pumps Mega Water Pumps
Footprint/ Bottom
B4Z Splined Shaft, CW
302430
190.5 mm
7.50 in.
120.6 mm
4.75 in.
Volute View
Outlet NPT
101.6 mm
4 in.
Inlet NPT
101.6 mm
4 in.
2-32 2-33
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Mega Water Pumps Mega Water Pumps
11
12
21
13
14
15
22 26 16
17
18
30 31 ALBUQUERQUE,
NEWCASTLE,
24 32
23 UNITEDNEW MEXICO, USA
KINGDOM
33 DUBAI,
NEWCASTLE,
MEGA
G.T. CORP.ENGINEERING
PROJECT UNITEDUAE
KINGDOM
tatio
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Headquarters Partner Since 2013 FABTECH
G.T. PROJECT ENGINEERING
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ManufacturingPartner
PartnerSince
Since2013
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27 2016
9 3
6 BARRANQUILLA,
COLOMBIA
AS VIEWED FROM GECOLSA
HYDRAULIC MOTOR
MOUNT. 29 Manufacturing Partner Since 2005
28 36
Footprint/ Bottom
B6Z Keyed Shaft, CW B6Z Splined Shaft, CW
300048 302565
190.5 mm
7.50 in.
120.6 mm
4.75 in.
Volute View
Outlet NPT
203.2 mm
8 in.
Inlet NPT
152.4 mm
6 in.
2-36 2-37
algolia #Follow us @ https://instagram.com/mega_corp_inc/ Order Parts either by calling Parts Sales at 1-800-345-8889 or by going online @ www.megacorpinc.com
Mega Water Pumps Mega Water Pumps
Berkeley B6Z Keyed Shaft Water Pump, CW Berkeley B6Z Splined Shaft Water Pump, CW
Part No. 300048 Part No. 302565
Berkeley standard open centrifugal water pump with rope packing shaft seal. Berkeley standard open centrifugal water pump with direct motor mount. Mechanical shaft seal.
• Clockwise Rotation • Inlet 6 inch • Outlet 8 inch • 9 inch Impeller • Clockwise Rotation • Inlet 6 inch • Outlet 8 inch • 9 inch Impeller
28 SHAFT KIT-303614 2 28 SHAFT KIT-302717
INCLUDES PARTS: 1 3 4 INCLUDES PARTS:
1 27 COUPLING SET-301464† 2-6,15 COUPLING 1-11,13,16,17,23
2 3 5 27
4 SPLINE-301927†
6
5 7
8
29 FLANGE, 8 INCH-300520† 29 FLANGE, 8 INCH-300520†
6
7
9 10
8 9 11
10 11 12
12 13
18
13 14
16 30 GASKET 8 INCH-300521† 15 30 GASKET, 8 INCH-300521†
14 19
16
17 22 15
17
18 20
19 21
20 21 22 23
23 31 FLANGE, 6 INCH-300522† 31 FLANGE, 6 INCH-300522†
26
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25 6 25
32 GASKET, 6 INCH-300523† 32 GASKET, 6 INCH-300523†
AS VIEWED FROM AS VIEWED FROM
HYDRAULIC MOTOR HYDRAULIC MOTOR
MOUNT. MOUNT.
ITEM PART DESCRIPTION QTY ITEM PART DESCRIPTION QTY ITEM PART DESCRIPTION QTY ITEM PART DESCRIPTION QTY
NO. NO. NO. NO.
300048 Berkeley, B6Z Water Pump-CW (Keyed Shaft) 1 17 306697 Grease Fitting, 5/16 inch 1 302565 Berkeley, B6Z Water Pump-CW (Splined Shaft) 1 16 303952 Shaft Sleeve* 1
1 301831 Outer Bearing Cap 1 18 350025 Nut, 3/8 inch 8 1 302483 Ring, Retaining* 1 17 302484 Ring, External, Retaining* 1
2 301008 Key, 1/4 inch X 2 1/8 inch* 1 19 302298 Stud, 3/8-16 X 1 3/8 inch 8 2 302482 Ring, External, Retaining* 1 18 302004 Bracket 1
3 300383 Ball Bearing* 1 20 300388 Impeller 1 3 302009 Thrust Washer* 1 19 300519 Grease Fitting, 1/4 inch 2
4 300381 Spacer, Bearing* 1 21 300524 Impeller Lock Washer 1 4 302450 Ball Bearing* 1 20 350025 Nut, 3/8 inch 8
5 300384 Ball Bearing* 1 22 300526 Lock Washer 1 5 302453 Cap, Outer Bearing* 1 21 302298 Stud, 3/8-16 X 1 3/8 inch 8
6 300516 Shaft, CW* 1 23 300525 Cap Screw, Impeller 1 6 302446 Seal, Oil* 1 22 300388 Impeller, CW 1
7 300379 Bearing Lock Washer 1 24 300385 Case, Gasket 1 7 302448 Sleeve, Spacer* 1 23 302480 Impeller Nut* 1
8 300378 Lock Nut Bearing 1 25 300392 Volute Case 1 8 300384 Ball Bearing* 1 24 300385 Gasket, Case 1
9 300374 Bearing Drip Cap 1 26 350852 Pipe Plug, 1/2 inch 4 9 303190 Shaft* 1 25 300392 Volute Case 1
10 300558 Water Slinger 1 27 301464 Coupling Set, 1-1/8 inch X 1-1/4 inch† 1 10 300379 Bearing Lock Washer* 1 26 350852 Pipe Plug,1/2 inch 4
11 300518 Nut, Gland 2 28 303614 Shaft Kit 1 11 300378 Lock Nut Bearing * 1 27 301927 Spline Coupling, 1 1/4 inch† 1
12 300372 Split Gland 1 29 300521 Flange, 8 inch† 1 12 302447 Seal, Oil 1 28 302717 Shaft Kit 1
13 300517 Bolt, Gland 2 30 300520 Gasket, 8 inch† 1 13 302451 Cap Drip, Bearing* 1 29 300521 Flange, 8 inch† 1
14 300380 Ring Packing 1 31 300522 Flange, 6 inch† 1 14 300558 Water Slinger 1 30 300520 Gasket, 8 inch† 1
15 300373 Shaft Sleeve* 1 32 300523 Gasket, 6 inch† 1 15 302452 Mechanical Seal 1 31 300522 Flange, 6 inch† 1
16 300390 Bracket 1 * These parts are included in the shaft kit. The shaft is not sold separately * These parts are included in the shaft kit. The shaft is not sold separately 32 300523 Gasket, 6 inch† 1
and is only sold as a shaft kit. and is only sold as a shaft kit.
If illustration does not match your configuration please call product support at ** Gasket and seals required for pump rebuild assembly. ** Gasket and seals required for pump rebuild assembly. If illustration does not match your configuration please call product support at
505-345-2661 or 1-800-345-8889. 505-345-2661 or 1-800-345-8889.
† Replacement parts only. Parts sold separately and not included † Replacement parts only. Parts sold separately and not included
with the water pump. with the water pump.
2-38 2-39
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Mega Water Pumps Mega Water Pumps
Mega Water Pump Frequently Asked Questions When should I replace gaskets?
Any time that the water pump is serviced and the gaskets are removed, replace the gaskets. Gaskets are inexpensive,
and a faulty gasket will cause the pump to leak.
What is an open centrifugal pump?
Centrifugal water pumps use centrifugal force to pressurize and move water from the inlet to the outlet. A rotating Is my water pump supposed to leak water from around the shaft seal?
set of vanes (called an impeller) is spun by the pump shaft. As water is forced through the impeller, rotational
energy is transferred from the impeller to the water, which gains velocity and pressure through the centrifugal Yes. A small amount of water leaking through the shaft seal is necessary to lubricate and cool the rope packing and
force applied and is flung from the impeller. The volute (a spiral-shaped case) funnels the now-pressurized water shaft sleeve. The recommended leakage rate is between 60 and 120 drops per minute, which will result in a small
to the outlet. trickle of water. If water leakage is excessive, simply adjust the packing glands to compress the rope packing until
leakage is within the recommended parameters.
D
I How do I adjust the packing, and when should I adjust it?
S
C Different types of packing are designed to leak at certain rates. If the packing begins to leak at a greater rate than
H the allowed amount, tighten the packing gland with a wrench until the leakage is reduced to within the specified
A
R parameters. Additionally, the stuffing box temperature should be checked regularly. If the temperature becomes
G too high, loosen the packing gland until the temperature drops to a consistently safe level.
E
IMPELLER
When should I replace the packing?
VOLUTE
POWER Over time as the packing is subjected to continual heat and pressure through normal
use, lubricant will be forced out of the packing material. The life of the packing
material can be extended by periodically tightening the packing gland whenever there
is packing leakage greater than the specified amount (Mega’s rope packing seals are
designed to leak approximately 60 drops per minute). Eventually, all of the lubricant
will have been squeezed out of the packing material, and tightening the packing gland
will no longer prevent leakage. When this happens, it is time to replace the packing.
CLOCKWISE ROTATION AS VIEWED
FROM MOTOR MOUNT. New rope packing installed
What causes pump cavitation?
IMPELLER EYE
When the inlet pressure of a water pump falls below pump design specifications, tiny vapor bubbles can form in
the water around the eye of the impeller. When the water containing these bubbles is forced into a high pressure
environment on the other side of the impeller, these bubbles collapse, thereby creating tiny shock waves and
points of high temperature. These shock waves can actually corrode the surface of the impeller. To prevent
Pressure and Flow, and what causes water pressure. cavitation, always be sure to operate your water pump within its pressure and flow specifications.
Pressure and flow are inversely related–that is, if pressure is increased, then flow decreases, and vice versa. COLLAPSING
"Pressure" is the amount of force per area, and "flow" is the volume of material moving through a given area per BUBBLES
second (not the same as velocity, which is the distance traveled per time). Rotation
VAPOR
of Impeller
BUBBLES
Water pressure is caused by resistance to flow. If a force tries to move water and there is resistance to that
movement, then the water becomes pressurized. Consider a standard garden hose; when the end of the hose is
unrestricted, water flows out of the hose in large quantities, but without much force. If you press your thumb over
the opening, however, the stream of water that shoots out from around your thumb will be much more forceful
and will travel further, but there will also be less water per second leaving the hose.
2-40 2-41
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Mega Water Pumps Mega Water Pumps
Why is there little or no water pressure even though the water pump is spinning? Mega water pumps are constructed of cast carbon steel and 300 series stainless steel.
Good spray performance requires high water pressure. Some pumps are designed to move a high volume of water How do I identify what water pump I have?
(high flow), and as a result the pressure of the moving water is low. In this case, try limiting the number of spray
heads open at a time. Limiting the flow of water leaving the spray system should increase the water pressure. A Your pump should have a metal identification tag on the frame. If the tag cannot be located, compare your pump
water pump with high flow may perform poorly with four spray heads open simultaneously, but may work very with the photos on our website, or send us a photo of your pump and we can assist with identification. Call our
well if only two spray heads are open. If the problem persists, check to see if the pump impeller or shaft bearings Product Support Team or Parts Sales Team for assistance at 505-345-2661. We'd be happy to help!
are worn or damaged.
Which direction should my pump be spinning?
Why isn’t my pump pumping?
n Cou
Water pumps rotate either clockwise or counterclockwise as viewed from the
tatio nte
There could be several factors behind this: e
Ro r
drive shaft end of the pump. To determine rotation direction position the pump
clo
is
kw
with the shaft end facing yourself. If the outlet of the pump is facing 90 degrees
ckw
Cloc
12 12
ise
• Check to ensure that there is enough water present in the tank to allow safe pumping. The Mega Digital 9 3 9 3
to the right, straight down on the right side of the pump center line, or straight
Spray Control System will shut the water pump off when the water level is too low. 6 6
up on the left side of the pump center line, then it is a clockwise rotation pump.
CW CCW If the outlet of the pump is facing 90 degrees to the left, straight down on the left
• Beware of air locks. If there is too little water in the tank, the pump may have drawn in a large air pocket AS VIEWED FROM HYDRAULIC of the pump center line, or straight up on the right side of the pump center line,
MOTOR MOUNT.
that is preventing the flow of water (see "What is an air lock?"). it is a counterclockwise pump.
• Is the lift displacement too great? If you are operating a suction lift pump, be sure that the water
reservoir you are drawing from is no more than seven feet below the pump, otherwise the resistance to Can Mega water pumps be damaged by freezing?
flow may be too great.
Yes. If a pump is allowed to freeze with water in it, cracking of the volute case as well as damage to the shaft and
• Are supply and discharge pipes configured correctly? Using pipes that are too small in diameter or that bearings may occur. Thoroughly drain the water from your pump and tank in freezing weather. If the pump has
have too many elbows will increase flow resistance and decrease pump performance. been frozen, disassemble and inspect it for damage before returning it to service
What is an air lock? How often should my water pump’s bearings be greased? Can an auto-lube be used?
An air lock occurs when large pockets of air are drawn into the inlet side of the water pump. This creates a void Exact intervals and grease amounts vary depending upon the type of water pump. Refer to Mega’s Schedule of
and prevents the pump from drawing in water which decreases, or can stop pump performance. If the air pocket Inspections Manual or the Mega Maintenance Manuals for exact instructions and details. Most Mega water pumps
is drawn through the impeller and into an area of high water pressure, the bubbles will collapse and create large should be manually greased. The exception is Mega’s M4B pump, which can be greased with an auto-lube system
shock waves that will severely damage the pump. or connected to a prime mover’s auto-lubing system. Over-greasing can damage bearings, and high pressure
grease guns can blow out the pump’s grease seals, resulting in bearing failure. Refer to Mega’s Maintenance
Why did the pump shaft break? Manuals for full details.
2-42 2-43
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Thank You
For Your Business
GENUINE MEGA
10-2020 Mega Water Pumps www.megacorpinc.com
700 Osuna Rd. N.E. • Albuquerque, NM 87113 Follow us on social media. #MegaCorpWW
1-800-345-8889 • 505-345-2661 • Fax 505-345-6190
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