TP 6000 HMI For Machine Control: User Manual

TP 6000 HMI for machine control
User manual
UM EN TP 6000
User manual
TP 6000 HMI for machine control
UM EN TP 6000, Revision D 2024-04-19
This user manual is valid for:

Designation Order No.
TP 6070-WVPS 1189629
TP 6101-WXPS 1190417
TP 6121-WXPS 1190420
TP 6156-WHPS 1190421
TP 6185-WHPS 1190423
TP 6215-WHPS 1190424
4109_en_D
PHOENIX CONTACT GmbH & Co. KG • Flachsmarktstraße 8 • 32825 Blomberg • Germany

phoenixcontact.com
Table of contents
Table of contents
1 For your safety ............................................................................................................................ 3
1.1 Labeling of warning notes...................................................................................... 3
1.2 Qualification of users ............................................................................................. 3
1.3 Field of application of the product.......................................................................... 4
1.3.1 Intended use .......................................................................................... 4
1.3.2 Product changes .................................................................................... 4
1.3.3 Disposal ................................................................................................. 4
1.4 Security in the network .......................................................................................... 5
2 Overview and ordering data........................................................................................................ 7

2.1 Description ............................................................................................................ 7
2.2 Ordering data ........................................................................................................ 7
3 Installation .................................................................................................................................. 9
3.1 Mounting ............................................................................................................... 9
3.1.1 Panel mount ........................................................................................... 9
3.1.2 VESA mount ........................................................................................ 12
3.2 Interfaces............................................................................................................. 13
3.2.1 Power connection ............................................................................... 13
3.2.2 Grounding ............................................................................................ 14
3.2.3 Ferrite core .......................................................................................... 14
3.2.4 Serial communication .......................................................................... 15
4 Operation..................................................................................................................................17
4.1 Touchscreen ....................................................................................................... 17
4.2 Power LED .......................................................................................................... 17
4.3 Display................................................................................................................. 17
5 Maintenance .............................................................................................................................19
5.1 Fuse .................................................................................................................... 19
5.2 Battery replacement ............................................................................................ 19
A Technical appendix...................................................................................................................21
B Appendixes...............................................................................................................................25
B1 List of figures ...................................................................................................... 25
B2 List of tables ....................................................................................................... 27
4109_en_D PHOENIX CONTACT 1/30

TP 6…PS
2/30 PHOENIX CONTACT 4109_en_D

For your safety
1 For your safety

Read this user manual carefully and keep it for future reference.
1.1 Labeling of warning notes

This symbol indicates hazards that could lead to personal injury.
There are three signal words indicating the severity of a potential injury.
DANGER
Indicates a hazard with a high risk level. If this hazardous situation is not
avoided, it will result in death or serious injury.
WARNING
Indicates a hazard with a medium risk level. If this hazardous situation is not
avoided, it could result in death or serious injury.
CAUTION
Indicates a hazard with a low risk level. If this hazardous situation is not avoided,
it could result in minor or moderate injury.
This symbol together with the NOTE signal word warns the reader of actions
that might cause property damage or a malfunction.
Here you will find additional information or detailed sources of information.
1.2 Qualification of users

The use of products described in this user manual is oriented exclusively to:
– Qualified electricians or persons instructed by them. The users must be familiar with the
relevant safety concepts of automation technology as well as applicable standards and
other regulations.
– Qualified application programmers and software engineers. The users must be familiar
with the relevant safety concepts of automation technology as well as applicable stan-
dards and other regulations.

TP 6…PS
1.3 Field of application of the product
1.3.1 Intended use

This device is intended for use in industrial environments. The use of peripherals, such as
keyboards, memory cards, etc. not suitable for use in an industrial environment is not rec-
ommended.
The device is intended for use indoors, away from direct sunlight and UV rays. If it is un-
avoidable for a specific application, minimize the exposure through the use of a physical
roof, overhead structure, or with the use of a screen protector that provides UV filtering.
This device is state-of-the-art and has been built to the latest standard safety requirements.
However, dangerous situations or damage to the machine itself or other property can arise
from the use of this device.
The device fulfills the requirements of the EMC directives and harmonized European stan-
dards. Any modifications to the system can influence the EMC behavior.
NOTE:
Using hardware not suitable for industrial use (for example, keyboard, mouse, mem-
ory card, etc.) in industrial environments may decrease safety of operation. This in-
cludes hardware intended for home and office use.
Use industrial-suited USB cables with a maximum length of 2.5 m.
1.3.2 Product changes

Changes or modifications to hardware and software of the device are not permitted.
Incorrect operation or modifications to the device can endanger your safety or damage the
device. Do not repair the device yourself. If the device is defective, please contact
Phoenix Contact.
1.3.3 Disposal
The device contains valuable recyclable materials, which should be utilized. The elec-
tronic circuit board is fitted with a lithium battery. Dispose of the device separately
from other waste, i.e., via an appropriate collection site.

For your safety
1.4 Security in the network

NOTE: Risk of unauthorized network access
Connecting devices to a network via Ethernet entails the danger of unauthorized ac-
cess to the network.
To prevent unauthorized network access, please read the following notes:
– If possible, deactivate unused communication channels.
– Assign passwords such that third parties cannot access the device and make un-
authorized changes.
– Due to its communication interfaces, the device should not be used in security-crit-
ical applications unless additional security appliances are used. Therefore, please
take additional protective measures in accordance with the IT security require-
ments and the standards applicable to your application, e.g., virtual networks
(VPN) for remote maintenance access, firewalls, etc., for protection against unau-
thorized network access.
– On first request, you shall release Phoenix Contact and the companies associated
with Phoenix Contact GmbH & Co. KG, Flachsmarkstrasse 8, 32825 Blomberg,
Germany in accordance with §§ 15 ff AktG (German Stock Corporation Act), here-
inafter collectively referred to as “Phoenix Contact”, from all third-party claims
made due to improper use.
– For the protection of networks for remote maintenance via VPN, Phoenix Contact
offers the mGuard product series of security appliances; these are described in the
latest Phoenix Contact catalog (phoenixcontact.net/products).
– Additional measures for protection against unauthorized network access are listed
in the AH EN INDUSTRIAL SECURITY application note. The application note can
be downloaded at phoenixcontact.net/products).

TP 6…PS

Overview and ordering data
2 Overview and ordering data
2.1 Description
The TP 6…PS human machine interface (HMI) provides a method to interface with a ma-
chine or system, either for control of that machine or to monitor it locally or through a central
monitoring system. Various touch screen sizes are available.
Features
– PCAP touch interface
– Fanless design
– Dual USB 2.0 ports
– Single 1 Gbps LAN port
– Configurable multifunction serial port
2.2 Ordering data
Products
Description Type Order No. Pcs./Pkt.
Touch panel, 7-inch display TP 6070-WVPS 1189629 1
Touch panel, 10-inch display TP 6101-WXPS 1190417 1
Touch panel, 12-inch display TP 6121-WXPS 1190420 1
Touch panel, 15.6-inch display TP 6156-WHPS 1190421 1
Accessories
Description Type Order No. Pcs./Pkt.
Mounting clip for TP 6000 TP 6000 MOUNTING HW 1289537 2
CLIP (2PCS)
Battery, real time clock TP 6000 RTC BATTERY KIT 1289761 1
MicroSDHC card, 16 GB, Industrial grade MICROSDHC-16GB 1154696 1
MicroSDHC card, 32 GB, Industrial grade MICROSDHC-32GB 1154699 1

TP 6…PS

Installation
3 Installation
3.1 Mounting
The TP 6…PS can be mounted in a panel or attached to a VESA mount. Use the appropriate
section below to install the TP 6…PS.
3.1.1 Panel mount

NOTE:
Observe the following notes during installation:
When installing the device, leave a gap of at least 30 mm around the device to ensure
sufficient air circulation.
When the operating device is installed horizontally, please note that additional sourc-
es of heat beneath the operating device may result in heat accumulation.
Make sure to allow sufficient heat dissipation!
Please observe the permissible temperature range specified in the technical data
when operating the device.
In order to ensure the degree of protection specified in the technical data, observe the
following points:
– A tolerance of ±0.5 mm is maintained for the mounting cutout.
– The seal lies flat against the mounting surface.
– The number of mounting brackets, given in the technical data, is used.
– The material of the mounting surface is sufficiently stable to ensure permanently
secure attachment of the operating device.
– The mounting surface and the operating device may not become deformed due to
the effects of the mounting clamps or through the operation of the device.
– The threaded pins of the mounting brackets are tightened uniformly to a maximum
torque of 1 Nm.
When installing the TP 6…PS in a cabinet, follow these general rules:
– Verify clearances within the cabinet. Typically, allow at least 5 cm (2 in.) on each side
of the TP 6…PS.
– Drill all holes and make all cuts before beginning installation.Be sure to protect already
installed components from metal shavings.
– Supporting panels must be at least 1.9 mm (14 gauge) to provide proper support.
– Make sure there is adequate space around the heat sink on the unit and air inlets/out-
lets to provide sufficient cooling.

TP 6…PS
Installation
1. Cut a hole in the enclosure according to the dimensions for the selected display.
B
Y
X
A
Figure 3-1 Panel cutout dimensions

Refer to Table 3-1for dimensions
Table 3-1 Overall and cutout dimensions with number of mounting clamps
Display size Overall dimensions Cutout dimensions1 Number of
A (mm) B (mm) X (mm) Y (mm) mounting
clamps
7 in. 202 146 195 139 8
10 in. 263 200 252 189 8
12.1 in. 302 229 292 219 10
15.6 in. 398 273 388 263 14
18.5 in. 465 310 455 300 14
21.5 in. 532 346 522 336 20
1
Cutout dimensions are ±0.5 mm

Installation
Figure 3-2 Panel mounting clamps

2. From the front, place the bottom edge of the TP 6…PS in the opening (1), making sure
the spring-loaded retention clips (2) are inside the panel. Tilt the top of the TP 6…PS
into the opening until the retention clips are inside the panel. Ensure that the gasket is
properly positioned in the groove and against the panel.
CAUTION:
All clamps must be installed around the display to secure the TP 6…PS in the panel.
The retention clips on top and bottom of the monitor only provide temporary assis-
tance during installation.
3. From the rear, place the clamps (3) in the slots (4) on the display. Clamps must be in-
stalled in every slot.
4. Tighten the screws on all clamps, alternating from one side to the other until the front
bezel is secure against the mounting panel. Torque the screws to 0.78 Nm.
Removal
1. Remove power and disconnect cables to the TP 6…PS.
2. Loosen and remove the clamps securing the TP 6…PS in the panel.
3. Using an assistant, press the retention clips along the top, and tilt the TP 6…PS for-
ward.
4. Lift the TP 6…PS so the bottom retention clips clear the panel, and remove.

TP 6…PS
3.1.2 VESA mount

The TP 6…PS includes a VESA MIS-D, 100, C hole pattern for attachment to an appropriate
mount. Note that this standard is for devices up to 14 kg (30 lb.).
100
100
Figure 3-3 VESA mount drawing
NOTE:
Use of a VESA mount invalidates UL listings.

Installation
3.2 Interfaces
1 2 3 4 5
X1:PWR 24 VDC X2:USB X4:LAN X5:RS-232/422/485
X6:MicroSD PWR
X3:USB
1 Power connection 4 D-SUB 9 serial port

2 USB 2.0 ports 5 MicroSD card slot
3 RJ45 Ethernet port
Figure 3-4 Connectors and ports

After mounting the TP 6…PS, make any necessary cable connections. The available con-
nectors are:
– USB (USB): USB devices connect using Type A connectors. Ports are USB 2.0 ports.
– Network (LAN): An RJ45 connector allows the device to communicate on a 10/100/100
Base-T Ethernet network. The use of CAT5e or better cable is recommended.
– Serial port (RS-232/422/485): The serial port may be configured as either RS-232, RS-
422, or RS-485 port from within the configuration environment, such as Visu+ (Express)
(refer to “Serial communication” on page 15)
– MicroSD: The microSD slot accepts use of a microSD card to transfer data to and from
the TP 6…PS. Typical use is for transferring a common configuration between similar
devices.
3.2.1 Power connection
X1
:P WR
24
VD
C
X2
:US
B
X3
:US
B
Figure 3-5 Power connection

Connect a power source to the three-position removable connector. The connector (Order
No. 1777992) accepts wire sizes from 0.5 to 2.5 mm² (24 to 12 AWG). Torque the wire-re-
taining screws in the connector to 0.5 Nm (4.4 lbf-in.).

TP 6…PS
Connect the TP 6…PS to a 24 V DC power supply.

NOTE:
To ensure safe operation, use safety extra-low voltage (SELV) according to DIN
EN 61131 as a supply voltage.
This device is protection class I item of equipment.
3.2.2 Grounding
This is part of the power connector.
3.2.3 Ferrite core

NOTE:
A ferrite core is required for initial version of hardware, indicated on the product label
as VC00. Starting with VC01, the ferrite core is built into the internal power supply.
A ferrite core is included with the TP 6…PS units. It is required to reduce EMI interference
when the device is installed within the EEC.
Figure 3-6 Ferrite core
1. Connect the appropriate conductors to the supplied power connector.

2. Open the core.
3. Lay the three conductors in the core and wrap them around the outside so a second
strand is routed through the core. There must be between 3 and 5 cm of conductor be-
tween the core and connector.
4. Snap the core closed, taking care to not pinch the conductors.

Installation
3.2.4 Serial communication

The configurable D-SUB 9 port is a future enhancement. It is included in the document
for future reference when the capability is released.
The D-SUB 9 port can be configured to support RS-422, RS-485, or 5-wire RS-232 physical
layer signal levels. The serial port is configured in the Visu+ configuration environment as
either
Port 1 RS-232
Port 2 RS-422/485
When in Visu+ (Express), the user will select the communication driver (RealTimeDB), and
then configure the port within the station properties.
The function of the pins in the D-SUB 9 connector varies with the different configuration
settings.
Table 3-2 D-SUB 9 pinout
D-SUB 9 pin Function

1 TX+ RS-485 transmitted data plus
2 TXD RS-232 transmitted data
3 RXD RS-232 received data
4 RX+ RS-485 received data plus
5 GND Ground
6 – Not used
7 – Not used
8 TX- RS-485 transmitted data minus
9 RX- RS-485 received data minus

TP 6…PS

Operation
4 Operation
4.1 Touchscreen
NOTE:
Pointed and sharp objects, such as pens and fingernails, can lead to irreparable dam-
ages of the touchscreen. Use only fingertips or touchscreen display tools, such as a
stylus or touch pen, for operation.
The device is equipped with a touchscreen. The device is operated using this touchscreen.
4.2 Power LED

A power LED indicates when power is available at the operating device.
Table 4-1 Power LED meaning
Indication Description
Solid green Normal operation
Solid red Supply voltage is outside the operating range
Off 0 V DC
4.3 Display
DANGER:
If the display is damaged, avoid touching, swallowing, or breathing in the liquids or
gases which may leak out.
NOTE:
Pixel failures, which can occur with TFT displays, are due to production and are not
covered by the warranty.
The operating device is equipped with different displays (see technical data) depending on
variant.

TP 6…PS

Maintenance
5 Maintenance
5.1 Fuse
NOTE:
The semiconductor fuse cannot be replaced.
A semiconductor fuse protects the device. Once the fuse has been tripped, the device must
be disconnected from the supply voltage to allow the semiconductor fuse to regenerate. At
an ambient temperature of 20°C (68°F), the regeneration takes approximately 20 seconds.
The higher the ambient temperature, the longer the regeneration takes.
5.2 Battery replacement

The battery can be replaced if it fails.
1. Disconnect power from the TP 6…PS.
2. Remove the unit from it’s mounting, either VESA or panel mount, and place it on a flat
surface.
Place the TP 6…PS on a towel to protect the display from damage.
Figure 5-1 Battery replacement

TP 6…PS
3. Remove the screws securing the back cover (1) and remove the cover.
4. Locate the battery (2) and unplug the battery connector (3).
5. Remove the battery. It is held in place with double-stick tape and may require a small
amount of effort to remove.
6. Secure the new battery in place using new double-stick tape (obtained locally).
7. Plug the battery into the circuit board.
8. Place the back cover on the unit and secure with the previously removed hardware.
Torque screws to 0.5 Nm.
9. Remount the TP 6…PS and apply power.

Technical appendix
A Technical appendix
General data
Overall, dimensions (width x height x depth)*
TP 6070-WVPS 202 x 146 x 51 mm
TP 6101-WXPS 263 x 200 x 51 mm
TP 6121-WXPS 302 x 229 x 51 mm
TP 6156-WHPS 398 x 273 x 51 mm
TP 6185-WHPS 465 x 310 x 51 mm
TP 6215-WHPS 532 x 346 x 51 mm
Ambient temperature (operation)
TP 6070-WVPS, TP 6101-WXPS, TP 6121-WXPS -20 … 50°C
TP 6156-WHPS, TP 6185-WHPS, TP 6215-WHPS 0 … 50°C
Ambient temperature (storage/transport)
TP 6070-WVPS, TP 6101-WXPS, TP 6121-WXPS -25 … 85°C
TP 6156-WHPS, TP 6185-WHPS, TP 6215-WHPS -20 … 60°C
Permissible humidity (relative)
TP 6070-WVPS, TP 6101-WXPS, TP 6121-WXPS 5% … 85%, non-condensing
TP 6156-WHPS, TP 6185-WHPS, TP 6215-WHPS 10% … 95%, non-condensing
Weight
TP 6070-WVPS 1.3 kg
TP 6101-WXPS 2.1 kg
TP 6121-WXPS 2.5 kg
TP 6156-WHPS 4.3 kg
TP 6185-WHPS 5.2 kg
TP 6215-WHPS 6.3 kg
Degree of protection IP66 front, IP20 rear
Mounting Panel cutout
LED indicators Power, bicolor
*
Dimensions are overall, including bezel
Electrical data
Power supply, nominal 24 V DC ±20%
Type of connection Removable screw-type and screw lug
Conductor size 0.2 … 2.5 mm² (24 … 12 AWG)
Torque, wire clamping screw 0.5 … 0.6 Nm
RTC battery, typical life 5 years
Fuse Integrated
Protection against polarity reversal Diode

TP 6…PS
Current and power data

Power consumption, maximum @ 24 V
TP 6070-WVPS 14.71 W
TP 6101-WXPS 19.01 W
TP 6121-WXPS 21.53 W
TP 6156-WHPS 30.48 W
TP 6185-WHPS 32.16 W
TP 6215-WHPS 32.88 W
Operating systems
Operating system (configuration option) Windows® Embedded Compact 7
Data storage
Type eMMC 8 GB
Main memory
RAM 1 GB
Processor data
Processor ARM Cortex-A9
Clock speed 800 MHz
Number of cores 4
Interfaces
Data port 2x Type A USB 2.0
MicroSD
Serial connection 1x D-SUB 9 (male), configurable via Visu+ (Express) for
RS-232/422/485*
Number of Ethernet connectors 1
Ethernet connection 10/100/1000 Mbps
* This is a limited implementation of the EIA-232 standard.
Display (TP 6070-WVPS)

Display size, inch (cm) 7 (17.8)
Type TFT
Resolution, W x H (pixels) 800 x 480
Number of colors 16.7 million
Touch technology PCAP (10 point)
Brightness (cd/m²) 500
Backlight LED
Backlight MTBF (hours) 50000
Viewing angle (horizontal/vertical) 89°
Panel cutout size, W x H (mm) 195 x 139

Technical appendix
Display (TP 6101-WXPS)

Display size, inch (cm) 10.1 (25.9)
Type TFT
Backlight LED
Display (TP 6121-WXPS)

Type TFT
Backlight LED
Display (TP 6156-WHPS)

Type TFT
Backlight LED

TP 6…PS

Type TFT
Backlight LED

Type TFT
Backlight LED
Mechanical tests
Impact load, shock test IEC 60068-2-27
Sinusoidal vibration IEC 60068-2-6
Conformance with EMC directives

EN 61000-6-4, Class A
EN 61000-6-2
Approvals
CE compliant
IEC 61131-2
UL 50E Type 4

Appendixes
B Appendixes
B1 List of figures
Section 3
Figure 3-1: Panel cutout dimensions ..................................................................... 10
Figure 3-2: Panel mounting clamps ....................................................................... 11
Figure 3-3: VESA mount drawing .......................................................................... 12
Figure 3-4: Connectors and ports ......................................................................... 13
Figure 3-5: Power connection ............................................................................... 13
Figure 3-6: Ferrite core ........................................................................................ 14
Section 5
Figure 5-1: Battery replacement ............................................................................ 19

TP 6…PS

List of tables
B2 List of tables
Section 3
Table 3-1: Overall and cutout dimensions with number of mounting clamps ........ 10
Table 3-2: D-SUB 9 pinout.................................................................................... 15
Section 4
Table 4-1: Power LED meaning ............................................................................ 17

TP 6…PS

Please observe the following notes
General terms and conditions of use for technical documentation
Phoenix Contact reserves the right to alter, correct, and/or improve the technical
documentation and the products described in the technical documentation at its own
discretion and without giving prior notice, insofar as this is reasonable for the user. The
same applies to any technical changes that serve the purpose of technical progress.
The receipt of technical documentation (in particular user documentation) does not
constitute any further duty on the part of Phoenix Contact to furnish information on
modifications to products and/or technical documentation. You are responsible to verify the
suitability and intended use of the products in your specific application, in particular with
regard to observing the applicable standards and regulations. All information made
available in the technical data is supplied without any accompanying guarantee, whether
expressly mentioned, implied or tacitly assumed.
In general, the provisions of the current standard Terms and Conditions of Phoenix Contact
apply exclusively, in particular as concerns any warranty liability.
This manual, including all illustrations contained herein, is copyright protected. Any
changes to the contents or the publication of extracts of this document is prohibited.
Phoenix Contact reserves the right to register its own intellectual property rights for the
product identifications of Phoenix Contact products that are used here. Registration of such
intellectual property rights by third parties is prohibited.
Other product identifications may be afforded legal protection, even where they may not be
indicated as such.
PHOENIX CONTACT 29/30

30
How to contact us
Internet Up-to-date information on Phoenix Contact products and our Terms and Conditions can be
found on the Internet at:
phoenixcontact.com
Make sure you always use the latest documentation.
It can be downloaded at:
phoenixcontact.net/products
Subsidiaries If there are any problems that cannot be solved using the documentation, please contact
your Phoenix Contact subsidiary.
Subsidiary contact information is available at phoenixcontact.com.
Published by PHOENIX CONTACT GmbH & Co. KG

Flachsmarktstraße 8
32825 Blomberg
GERMANY
PHOENIX CONTACT Development and Manufacturing, Inc.
586 Fulling Mill Road
Middletown, PA 17057
USA
Should you have any suggestions or recommendations for improvement of the contents and
layout of our manuals, please send your comments to:
[email protected]
30/30 PHOENIX CONTACT GmbH & Co. KG • Flachsmarktstraße 8 • 32825 Blomberg • Germany
phoenixcontact.com

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TP 6000 HMI for machine control

UM EN TP 6000, Revision D 2024-04-19

This user manual is valid for:

PHOENIX CONTACT GmbH & Co. KG • Flachsmarktstraße 8 • 32825 Blomberg • Germany

2 Overview and ordering data........................................................................................................ 7

4109_en_D PHOENIX CONTACT 1/30

2/30 PHOENIX CONTACT 4109_en_D

1 For your safety

1.1 Labeling of warning notes

Here you will find additional information or detailed sources of information.

1.2 Qualification of users

4109_en_D PHOENIX CONTACT 3/30

1.3 Field of application of the product

1.3.1 Intended use

1.3.2 Product changes

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1.4 Security in the network

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2 Overview and ordering data

2.2 Ordering data

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3.1.1 Panel mount

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Figure 3-1 Panel cutout dimensions

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Figure 3-2 Panel mounting clamps

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3.1.2 VESA mount

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X1:PWR 24 VDC X2:USB X4:LAN X5:RS-232/422/485

1 Power connection 4 D-SUB 9 serial port

Figure 3-4 Connectors and ports

3.2.1 Power connection

Figure 3-5 Power connection

4109_en_D PHOENIX CONTACT 13/30

Connect the TP 6…PS to a 24 V DC power supply.

3.2.3 Ferrite core

Figure 3-6 Ferrite core

1. Connect the appropriate conductors to the supplied power connector.

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3.2.4 Serial communication

D-SUB 9 pin Function

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4.2 Power LED

Table 4-1 Power LED meaning

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5.2 Battery replacement

Figure 5-1 Battery replacement

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Current and power data

Display (TP 6070-WVPS)

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Display (TP 6101-WXPS)