Installation Guide Goodman GM9S9 GC9S9
Installation Guide Goodman GM9S9 GC9S9
Installation Guide Goodman GM9S9 GC9S9
1
TABLE OF CONTENTS
3
SAFETY CONSIDERATIONS
CAUTION
Adhere to the following warnings and cautions when
installing, adjusting, altering, servicing, or operating the FROZEN AND BURST WATER PIPE HAZARD
furnace. To ensure proper installation and operation, FAILURE TO PROTECT AGAINST THE RISK OF FREEZING MAY RESULT IN
thoroughly read this manual for specifics pertaining to the PROPERTY DAMAGE.
installation and application of this product. SPECIAL PRECAUTIONS MUST BE MADE IF INSTALLING FURNACE IN AN
AREA WHICH MAY DROP BELOW FREEZING. THIS CAN CAUSE IMPROPER
This furnace is manufactured for use with natural gas. It OPERATION OR DAMAGE TO EQUIPMENT. IF THE FURNACE
may be field converted to operate on L.P. gas by using the ENVIRONMENT HAS THE POTENTIAL OF FREEZING, THE DRAIN TRAP AND
appropriate L.P. conversion kit listed in the PROPANE DRAIN LINE MUST BE PROTECTED. THE USE OF ACCESSORY DRAIN TRAP
GAS/HIGH ALTITUDE INSTALLATIONS section of this HEATERS, ELECTRIC HEAT TAPE AND /OR RV ANTIFREEZE IS
manual RECOMMENDED FOR THESE INSTALLATIONS.
4
Drain trap must be primed at time of installation. Trap is
internally partitioned; add water to both inlet ports until
water appears at both sides of the outlet opening. Failure
to prime trap at time of installation may have a negative
effect on combustion quality and pressure switch action.
WARNING
5
AVERTISSEMENT ELECTROSTATIC DISCHARGE (ESD)
RISQUE D'INCENDIE OU D'EXPLOSION
PRECAUTIONS
Si les consignes de sécurité ne sont pas suivies à la lettre,
WARNING
cela peut entraîner la mort, de graves blessures ou des
dommages matériels. SHOULD OVERHEATING OCCUR OR THE GAS SUPPLY FAIL TO SHUT OFF,
TURN OFF THE MANUAL GAS SHUTOFF VALVE EXTERNAL TO THE
Ne jamais vérifier la présence de fuites de gaz au moyen FURNACE BEFORE TURNING OFF THE ELECTRICAL SUPPLY.
d'une flamme nue. Vérifier tous les raccords en utilisant
une solution savonneuse commerciale conçue WARNING
spécialement pour la détection de fuites. Un incendie ou
POSSIBLE PROPERTY DAMAGE , PERSONAL INJURY OR DEATH DUE TO
une explosion risque de se produire, ce qui peut entraîner
FIRE, EXPLOSION, SMOKE, SOOT, CONDENSATION, ELECTRICAL SHOCK
la mort, des blessures ou des dommages matériels.
OR CARBON MONOXIDE MAY RESULT FROM IMPROPER INSTALLATION,
REPAIR OPERATION, OR MAINTENANCE OF THIS PRODUCT.
Shipping Inspection
All units are securely packed in shipping containers NOTE: Discharge your body’s static electricity
tested according to International Safe Transit Association before touching unit. An electrostatic discharge can
specifications. The carton must be checked upon arrival adversely affect electrical components.
for external damage. If damage is found, a request for
inspection by carrier’s agent must be made in writing Use the following precautions during furnace installation
immediately. and servicing to protect the integrated control module
from damage. By putting the furnace, the control, and the
The furnace must be carefully inspected on arrival for person at the same electrostatic potential, these steps
damage and bolts or screws which may have come loose will help avoid exposing the integrated control module to
in transit. In the event of damage the consignee should: electrostatic discharge. This procedure is applicable to
1. Make a notation on delivery receipt of any visible both installed and non-installed (ungrounded) furnaces.
damage to shipment or container.
2. Notify carrier promptly and request an inspection. 1. Disconnect all power to the furnace. Do not touch the
3. With concealed damage, carrier must be notified as integrated control module or any wire connected to the
soon as possible - preferably within five days. control prior to discharging your body’s electrostatic
4. File the claim with the following support documents charge to ground.
within a nine month statute of limitations. 2. Firmly touch a clean, unpainted, metal surface of the
• Original or certified copy of the Bill of Lading, or furnaces near the control. Any tools held in a person’s
indemnity bond. hand during grounding will be discharged.
• Original paid freight bill or indemnity in lieu thereof. 3. Service integrated control module or connecting
• Original or certified copy of the invoice, showing trade wiring following the discharge process in step 2. Use
and other discounts or reductions. caution not to recharge your body with static electricity;
• Copy of the inspection report issued by carrier’s (i.e., do not move or shuffle your feet, do not touch
representative at the time damage is reported to ungrounded objects, etc.). If you come in contact with
carrier. an ungrounded object, repeat step 2 before touching
control or wires.
The carrier is responsible for making prompt inspection of 4. Discharge your body to ground before removing a new
damage and for a thorough investigation of each claim. control from its container. Follow steps 1 through 3 if
The distributor or manufacturer will not accept claims from installing the control on a furnace. Return any old or
dealers for transportation damage. new controls to their containers before touching any
ungrounded object.
TO THE INSTALLER
Before installing this unit, please read this manual
thoroughly to familiarize yourself with specific items which
must be adhered to, including but not limited to: unit
maximum external static pressure, gas pressures, BTU
input rating, proper electrical connections, circulating air
temperature rise, minimum or maximum CFM, and motor
speed connections.
6
PRODUCT APPLICATION • A return air temperature range between 60ºF (16ºC)
and 80ºF (27ºC) is maintained.
This furnace is primarily designed for residential home-heating
• MERV 11 pleated minimum 4.0” thick (Example P/N
applications. It is NOT designed or certified for use in
• AMP-11-2025-45) air filter(s) are installed in the
mobile homes, trailers or recreational vehicles. Neither is it
system and inspected daily and replaced as
designed or certified for outdoor applications. The furnace
needed during construction and upon completion of
must be installed indoors (i.e., attic space, crawl space, or
construction.
garage area provided the garage area is enclosed with an
• The input rate and temperature rise are set per the
operating door).
furnace rating plate.
• The furnace must be installed as a two pipe system,
This furnace can be used in the following non-industrial
using 100% outside air for combustion during
commercial applications:
construction.
• The furnace heat exchanger, components, duct
Schools, Office buildings, Churches, Retail stores, Nursing
system, air filters and evaporator coils are thoroughly
homes, Hotels/motels, Common or office areas
cleaned following final construction clean up by a
qualified person.
In such applications, the furnace must be installed with the
• All furnace operating conditions (including ignition,
following stipulations:
input rate, temperature rise and venting) are verified
• It must be installed per the installation instructions
according to these installation instructions.
provided and per local and national codes.
• Furnace doors must be in place on the furnace while
• It must be installed indoors in a building constructed on
the furnace is operating in any mode.
site.
• Damage or repairs due to failure to comply with these
• It must be part of a ducted system and not used in a free
requirements are not covered under the warranty.
air delivery application.
NOTE: The Commonwealth of Massachusetts requires
• It must not be used as a “make-up” air unit.
that the following additional requirements must also
• It must be installed as a two-pipe systems for
be met:
combustion air.
• Gas furnaces must be installed by a licensed plumber
• All other warranty exclusions and restrictions apply
or gas fitter.
This furnace is an ETL dual-certified appliance and
• A T-handle gas cock must be used.
is appropriate for use with natural or propane gas
• If the unit is to be installed in an attic, the
(NOTE: If using propane, a propane conversion kit is
passageway to and the service area around the unit
required).
must have flooring.
Dual certification means that the combustion air inlet pipe
To ensure proper furnace operation, install, operate and
is optional and the furnace can be vented as a:
maintain the furnace in accordance with these installation
and operation instructions, all local building codes and
Non-direct vent (single pipe) central forced air furnace in
ordinances. In their absence, follow the latest edition of
which combustion air is taken from the installation area or
the National Fuel Gas Code (NFPA 54/ANSI Z223.1), and/
from air ducted from the outside or,
or CAN/CSA B149.1-15 Installation Codes, local plumbing or
waste water codes, and other applicable codes.
Direct vent (dual pipe) central forced air furnace in which all
combustion air supplied directly to the furnace burners through
A copy of the National Fuel Gas Code (NFPA 54/ANSI Z223.1)
a special air intake system outlined in these instructions.
can be obtained from any of the following:
American National Standards Institute
WARNING 23 West 43rd Street, 4th Floor
New York, NY 10036
TO PREVENT PROPERTY DAMAGE , PERSONAL INJURY OR DEATH DUE TO
FIRE, DO NOT INSTALL THIS FURNACE IN A MOBILE HOME, TRAILER, OR
National Fire Protection Association
RECREATIONAL VEHICLE. 1 Batterymarch Park
Quincy, MA 02169-7471
This furnace may be used as a construction site heater CSA International
ONLY if all of the following conditions are met: 8501 East Pleasant Valley
• The vent system is permanently installed per these Independence, OH 441311
installation instructions.
• A room thermostat is used to control the furnace. The rated heating capacity of the furnace should be
Fixed jumpers that provide continuous heating greater than or equal to the total heat loss of the area to
CANNOT be used and can cause long term be heated. The total heat loss should be calculated by an
equipment damage. Bimetal thermostats, or any approved method or in accordance with “ASHRAE Guide”
thermostat affected by vibration, must not be used or “Manual J-Load Calculations” published by the Air
during construction. Conditioning Contractors of America.
• Return air ducts are provided and sealed to the
furnace.
7
A copy of the CAN/CSA B149.1-15 Installation Codes can • Ensure upflow or horizontal furnaces are not installed
also be obtained from: directly on carpeting, or any other combustible
CSA International material. The only combustible material allowed is
178 Rexdale Boulevard wood.
Etobicoke, Ontario, Canada M9W 1R3 • A special accessory sub-base must be used for
upright counterflow unit installations over any
LOCATION REQUIREMENTS & combustible material (including wood). Refer to sub-
CONSIDERATIONS base instructions for installation details. (NOTE: A
sub-base will not be required if an air conditioning coil
Follow the instructions listed below and the guidelines provided is located beneath the furnace between the supply air
in the Combustion and Ventilation Air Requirements section opening and the combustible floor.
when selecting a furnace location. • Exposure to contaminated combustion air will result in
safety and performance-related problems. Do not install
WARNING the furnace where the combustion air is exposed to the
following substances:
TO PREVENT POSSIBLE EQUIPMENT DAMAGE , PROPERTY DAMAGE, permanent wave solutions
PERSONAL INJURY OR DEATH, THE FOLLOWING BULLET POINTS MUST BE chlorinated waxes or cleaners
OBSERVED WHEN INSTALLING THIS UNIT. chlorine-based
carbon tetrachloride
WARNING water softening chemicals
POSSIBLE PROPERTY DAMAGE , PERSONAL INJURY OR DEATH DUE TO swimming pool chemicals
FIRE, EXPLOSION, SMOKE, SOOT, CONDENSATION, ELECTRICAL SHOCK deicing salts or chemicals
OR CARBON MONOXIDE MAY RESULT FROM IMPROPER INSTALLATION,
halogen type refrigerants
REPAIR OPERATION, OR MAINTENANCE OF THIS PRODUCT.
printing inks
• cleaning solutions (such as perchloroethylene)
• Centrally locate the furnace with respect to the paint removers
proposed or existing air distribution system. varnishes
• Ensure the temperature of the return air entering the hydrochloric acid
furnace is between 55°F and 100°F when the furnace is cements and glues
heating. antistatic fabric softeners for clothes dryers
• Provide provisions for venting combustion products masonry acid washing materials
outdoors through a proper venting system. Special • Enclose a non-direct vent furnace if it is installed near
consideration should be given to vent/flue pipe routing an area frequently contaminated by any of the above
and combustion air intake pipe when applicable. substances. This protects the non-direct vent furnace
Refer to Vent/Flue Pipe and Combustion Air Pipe from airborne contaminants. To ensure that the
-Termination Locations for appropriate termination enclosed non-direct vent furnace has an adequate
locations and to determine if the piping system from supply of combustion air, provide air from a nearby
furnace to termination can be accomplished within uncontaminated room or from outdoors. Refer to
the guidelines given. NOTE: The length of flue and/ the Combustion and Ventilation Air Requirements for
or combustion air piping can be a limiting factor in the details.
location of the furnace. • If the furnace is used in connection with a cooling coil
• Locate the furnace so condensate flows downwards unit, install the furnace upstream or in parallel with the
to the drain. Do not locate the furnace or its cooling coil unit. Premature heat exchanger failure will
condensate drainage system in any area subject to result if the cooling unit is placed ahead of the furnace.
below freezing temperatures without proper freeze • For vertical (upflow or downflow) applications, the
protection. minimum cooling coil width shall not be less than
• Ensure adequate combustion air is available for the furnace width minus 1”. Additionally, a coil installed
furnace. Improper or insufficient combustion air above an upflow furnace or under a counterflow
can expose building occupants to gas combustion furnace may be the same width as the furnace or may
products that could include carbon monoxide. Refer be one size larger than the furnace. Example: a “C”
to Combustion and Ventilation Air Requirements. width coil may be installed with a “B” width furnace.
• Set the furnace on a level floor to enable proper • For upflow applications, the front of the coil and
condensate drainage. If the floor becomes wet or furnace must face the same direction.
damp at times, place the furnace above the floor on • If the furnace is installed in a residential garage,
a concrete base sized approximately 1-1/2” larger position the furnace so that the burners and ignition
than the base of the furnace. Refer to the Horizontal source are located not less than 18 inches (457 mm)
Applications and Considerations for leveling of above the floor. Protect the furnace from physical
horizontal furnaces. damage by vehicles.
• If the furnace is installed horizontally, ensure the
access doors are not on the “up/top” or “down/
bottom” side of the furnace.
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• Do not connect this furnace to a chimney flue that CLEARANCES AND ACCESSIBILITY
serves a separate appliance designed to burn solid
NOTES:
fuel.
• For servicing or cleaning, a 24” front clearance is
• On Counterflow Installations, the air conditioning coil
required.
must be downstream on the supply (positive) side of
• Unit connections (electrical, flue and drain) may
the furnace heat exchanger.
necessitate greater clearances than the minimum
• Counterflow Installation over a noncombustible floor.
clearances listed above.
Before setting the furnace over the plenum opening,
• Clearance in accordance with local installation
ensure the surface around the opening is smooth
codes, the requirements of the gas supplier and the
and level. A tight seal should be made between the
manufacturer’s installation instructions.
furnace base and floor by using a silicone rubber
• Dégaugement conforme aux codes d’installation
caulking compound or cement grout.
locaux, aux exigences du fournisseur de gaz et aux
• Counterflow Installation over a combustible floor.
instructions d’installation du fabricant.
If installation over a combustible floor becomes
• In all cases, accessibility clearance must take
necessary, use an accessory sub-base (see
precedence over clearances from the enclosure
Specification Sheet applicable for your model for
where accessibility clearances are greater.
details.) A special accessory sub-base must be used
for upright counterflow unit installations over any
Installations must adhere to the clearances to combustible
combustible material including wood. Refer to sub-
materials to which this furnace has been design certified.
base instructions for installation details. Follow the
The minimum clearance information for this furnace is
instructions with the sub-base for proper installation.
provided on the unit’s clearance label. These clearances
Do not install the furnace directly on carpeting, tile, or
must be permanently maintained. Clearances must
other combustible material other than wood flooring.
also accommodate an installation’s gas, electrical, and
(NOTE: The sub-base will not be required if an air
drain trap and drain line connections. If the alternate
conditioning coil is installed between the supply air
combustion air intake or vent/flue connections are used
opening on the furnace and the floor.)
additional clearance must be provided to accommodate
*M9S96* & *M9S92* Minimum Clearances To Combustible Materials (Inches) these connections. Refer to Vent/Flue Pipe and
Position* Sides Rear Front Bottom Flue Top Combustion Air Pipe for details.
Upflow 0" 0" 3" C 0" 1"
Horizontal 6" 0" 3" C 0" 6" NOTE: In addition to the required clearances to
C = If placed on combustible floor, floor MUST be wood only. combustible materials, a minimum of 24 inches
service clearance must be available in front of the unit.
*C9S96* Minimum Clearances To Combustible Materials (Inches)
Position* Sides Rear Front Bottom Flue Top
Counterflow 0" 0" 3" NC 0" 1" A furnace installed in a confined space (i.e., a closet or utility
Horizontal 6" 0" 3" C 0" 6" room) must have two ventilation openings with a total minimum
C = If placed on combustible floor, floor MUST be wood only. free area of 0.25 square inches per 1,000 BTU/hr of furnace
NC = For installations on non-combustible floors only. A combustible subbase must be input rating. Refer to Specification Sheet applicable to your
used for installations on combustible flooring. model for minimum clearances to combustible surfaces. One
of the ventilation openings must be within 12 inches of the top;
TOP the other opening must be within 12 inches of the bottom of
TOP the confined space. In a typical construction, the clearance
between the door and door frame is usually adequate to
SIDE SIDE SIDE satisfy this ventilation requirement.
9
WARNING AVERTISSEMENT
CARBON MONOXIDE POISONING HAZARD RISQUE D'INTOXICATION AU MONOXYDE DE CARBONE
Failure to follow the steps outlined below for each Si les étapes décrites ci-dessous ne sont pas suivies pour
appliance connected to the venting system being placed chacun des appareils raccordés au système de ventilation
into operation could result in carbon monoxide poisoning au moment de sa mise en marche, cela peut entraîner une
or death. intoxication au monoxyde de carbone ou la mort. Les
étapes suivantes doivent être suivies pour chacun des
The following steps shall be followed with each appliance appareils raccordés au système de ventilation au moment
connected to the venting system placed in operation, de sa mise en marche, alors que tous les autres appareils
while any other appliances connected to the venting raccordés au système de ventilation ne sont pas en
system are not in operation: marche :
1. Seal any unused openings in the venting system. 1) Sceller toutes les ouvertures inutilisées du système de
ventilation.
2. Inspect the venting system for proper size and 2) Inspecter le système de ventilation afin de vérifier si la
horizontal pitch, as required by the National Fuel Gas taille et l'inclinaison par rapport à l'horizontale sont
Code, ANSI Z223.1 or the Natural Gas and Propane conformes aux exigences du National Fuel Gas Code, ANSI
Installation Code, CSA B149.1-15 and these Z223.1/NFPA 54 ou du Code d'installation du gaz naturel
instructions. Determine that there is no blockage or et du propane, CSA B149.1 et à ces instructions. Vérifier
restriction, leakage, corrosion and other deficiencies qu'il n'y a pas d'obstruction ou de restriction, de fuite, de
which could cause an unsafe condition. corrosion et d'autres problèmes qui pourraient entraîner
une situation dangereuse.
3. As far as practical, close all building doors and 3) Si possible, fermer toutes les portes et fenêtres du
windows and all doors between the space in which bâtiment ainsi que toutes les portes séparant l'endroit où
the appliance(s) connected to the venting system are se trouvent les appareils raccordés au système de
located and other spaces of the building. ventilation et les autres zones du bâtiment.
4. Close fireplace dampers. 4) Fermer le registre des foyers.
5) Mettre les sécheuses en marche ainsi que tous les
5. Turn on clothes dryers and any appliance not autres appareils qui ne sont pas raccordés au système de
connected to the venting system. Turn on any ventilation. Mettre en marche tous les ventilateurs de
exhaust fans, such as range hoods and bathroom tirage, comme celui des hottes de cuisine et des salles de
exhausts, so they shall operate at maximum speed. bains, et les régler à la puissance maximale. Ne pas mettre
Do not operate a summer exhaust fan. en marche les ventilateurs d'été.
6) Suivre les instructions d'allumage. Mettre en marche
6. Follow the lighting instructions. Place the appliance
l'appareil soumis à l'inspection. Régler le thermostat de
being inspected in operation. Adjust thermostat so
manière à ce que l'appareil fonctionne en continu.
appliance shall operate continuously.
7) Vérifier la présence de fuite au niveau de l'ouverture du
7. Test for spillage from draft hood appliances at the coupe-tirage des appareils qui en sont dotés après 5
draft hood relief opening after 5 minutes of main minutes de fonctionnement du brûleur principal. Utiliser
burner operation. Use the flame of a match or la flamme d'une allumette ou d'une bougie.
candle. 8) Si un problème de ventilation est observé pendant l'un
des essais décrits ci-dessus, des correctifs doivent être
8. If improper venting is observed during any of the apportés au système de ventilation conformément au
above tests, the venting system must be corrected in National Fuel Gas Code, ANSI Z223.1/NFPA 54 et (ou) au
accordance with the National Fuel Gas Code ANSI Code d'installation du gaz naturel et du propane, CSA
Z223.1/NFPA 54 and/or National Gas and Propane B149.1.
Installation Code CSA B149.1-15. 9) Une fois qu'il a été déterminé que chaque appareil
9. After it has been determined that each appliance raccordé au système de ventilation fonctionne
connected to the venting system properly vents correctement au moyen des essais décrits ci-dessus, les
when tested as outlined above, return doors, portes, les fenêtres, les ventilateurs, les registres de foyer
windows, exhaust fans, fireplace dampers and any et tous les autres appareils de combustion alimentés au
other gas burning appliance to their previous gaz doivent être remis dans leur état initial.
conditions of use.
10
Thermostat Location INSTALLATION POSITIONS
This furnace may be installed in an upright position or
horizontal on either the left or right side panel. Do not
install this furnace on its back. For upright upflow furnaces,
return air ductwork may be attached to the side panel(s)
and/or basepan. For horizontal upflow furnaces, return
air ductwork must be attached to the basepan. For
both upright or horizontal counterflow furnaces, return
The thermostat should be placed approximately five feet ductwork must be attached to the basepan (top end of
from the floor on a vibration-free, inside wall in an area the blower compartment). NOTE: Ductwork must never
having good air circulation. Do not install the thermostat be attached to the back of the furnace. Contact your
where it may be influenced by any of the following: distributor for proper airflow requirements and number of
• Drafts, or dead spots behind doors, in corners, or under required ductwork connections. Refer to “Recommended
cabinets. Installation Positions” figure for appropriate installation
• Hot or cold air from registers. positions, ductwork connections, and resulting airflow
• Radiant heat from the sun. arrangements.
• Light fixtures or other appliances.
• Radiant heat from a fireplace. HORIZONTAL APPLICATIONS &
• Concealed hot or cold water pipes, or chimneys. CONSIDERATIONS
• Unconditioned areas behind the thermostat, such as
an outside wall. Consult the instructions packaged
with the thermostat for mounting instructions and
further precautions.
If this furnace is to be installed in the same space with other Furnace Suspension
gas appliances, such as a water heater, ensure there is an
If suspending the furnace from rafters or joists, use 3/8”
adequate supply of combustion and ventilation air for the
threaded rod and 2”x2”x1/8” angle iron as shown in the
other appliances. Refer to the latest edition of the National
following diagram. The length of rod will depend on the
Fuel Gas Code NFPA 54/ANSI Z223.1 or CAN/CSA B1491-
application and the clearances necessary.
15 Installation Codes or applicable provisions of the
If the furnace is installed in a crawl space it must be
local building codes for determining the combustion air
suspended from the floor joist or supported by a concrete
requirements for the appliances.
pad. Never install the furnace on the ground or allow it to
be exposed to water.
Most homes will require outside air be supplied to the
furnace area by means of ventilation grilles or ducts
connecting directly to the outdoors or spaces open to the Front Cover Pressure Switch Tube Location
outdoors such as attics or crawl spaces. When a furnace is installed horizontally with left side down,
the front cover pressure switch tube must be re-located to
the lower port of the collector box cover.
1. Remove tube from front cover pressure switch and
collector box cover.
2. Remove rubber plug from bottom collector box port
and install on top collector box port.
11
3. Locate 24” x 1/4” tube in bag assembly.
4. Install one end on front cover pressure switch.
5. Route tube to lower port on collector box cover and
cut off excess tubing.
WARNING
POSSIBLE PROPERTY DAMAGE , PERSONAL INJURY OR DEATH MAY
OCCUR IF THE CORRECT CONVERSION KITS ARE NOT INSTALLED . THE
APPROPRIATE KITS MUST BE APPLIED TO ENSURE SAFE AND PROPER
FURNACE OPERATION . ALL CONVERSIONS MUST BE PERFORMED BY A
QUALIFIED INSTALLER OR SERVICE AGENCY.
1
LPM-07* supports both Honeywell and White-Rodgers 1-stage valves
NOTE: In Canada, gas furnaces are only certified to 4500 feet.
Figure 3B
12
VENT PIPE & COMBUSTION AIR PIPE MATERIALS – INSTALLATIONS IN CANADA
All installations in Canada must conform to the
requirements of CAN/CSA B149.1-15 code. All vent
WARNING
components, including primer and cement, must be listed
UPON COMPLETION OF THE FURNACE INSTALLATION, CAREFULLY to ULC S636. The certified pipe and fittings should be
INSPECT THE ENTIRE FLUE SYSTEM BOTH INSIDE AND OUTSIDE OF THE clearly marked with the ULC standard “S636”. The primer
FURNACE TO ASSURE IT IS PROPERLY SEALED. LEAKS IN THE FLUE and cement used must be of the same manufacturer as
SYSTEM CAN RESULT IN SERIOUS PERSONAL INJURY OR DEATH DUE TO the vent system. For Royal Pipe System 636; use GVS-
EXPOSURE TO FLUE PRODUCTS, INCLUDING CARBON MONOXIDE. 65 Primer (Purple) and GVS-65 PVC Solvent Cement.
For IPEX System 636, use PVC/CPVC Primer, Purple
or clear. Use PVC Solvent cement (Gray). For Canadian
WARNING installations, ABS may be used as a combustion air pipe
only. ABS is not an approved vent material in Canada.
FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN BODILY If ABS is used as a combustion air pipe, it must be CSA
INJURY OR DEATH. CAREFULLY READ AND FOLLOW ALL INSTRUCTIONS certified. Always follow the manufacturer’s instructions
GIVEN IN THIS SECTION. in the use of primer and cement. Do not use primer and
cement around potential sources of ignition. Do not use
This manual will refer to the pipe that discharges products primer or cement beyond its expiration date.
of combustion to the outdoors as the “vent” pipe or
“flue” pipe. The pipe that supplies air for combustion VENTING MATERIAL REQUIREMENTS
to the furnace will be referred to as the “intake” pipe or PVC ASTM STANDARD
“combustion air” pipe. SCHEDULE 40 PIPE D1785
SCHEDULE 40 CELLULAR CORE PIPE F891
This furnace is dual certified and may be installed as a SDR 21 OR 26 PIPE D2241
non-direct vent (single pipe) or direct vent (dual pipe)
FITTINGS D2466
appliance.
ABS
SCHEDULE 40 PIPE D1527
MATERIALS – INSTALLATIONS IN THE SCHEDULE 40 CELLULAR CORE PIPE F628
U.S.A. FITTINGS D2468
CPVC
PVC, CPVC, or ABS pipe & fittings are typically used as
venting and intake pipe materials. All 90° elbows must SCHEDULE 40 PIPE F441
be medium or long radius types. A medium radius elbow SDR 21 OR 26 PIPE F442
should measure ~3-1/16” minimum from the plane of FITTINGS F438
one opening to the center line of the other opening for 2” POLYPROPYLENE
diameter pipe, and ~4-9/16” minimum for 3” pipe. INNOFLUE® (CENTROTHERM)
POLYPRO® (DURAVENT)
In addition to these materials, Innoflue® by Centrotherm PRIMER & SOLVENT CEMENT
Eco Systems and PolyPro® by M&G Duravent are PVC PRIMER F656
also approved vent and combustion air materials for
CPVC PRIMER F656
installations in the U.S.A. Manufacturers Installation
PVC SOLVENT CEMENT D2564
instructions for these products must be followed. These
CPVC SOLVENT CEMENT F493
products have specific instructions for installing, joining
and terminating. Do not mix materials or components of ABS SOLVENT CEMENT D2235
one manufacturer with materials or components of another ABS / PVC / CPVC ALL PURPOSE CEMENT (FOR
D2564, D2235, F493
manufacturer. Refer to the following chart for plastic pipe & PIPE & FITTINGS OF THE SAME MATERIAL)
fittings specifications. TRANSITION CEMENT FOR ABS TO PVC or CPVC D3188
INSTALLATIONS IN CANADA
PVC & CPVC PIPE & FITTINGS
PVC & CPVC SOLVENT CEMENT
TRANSITION CEMENT ULC S636
INNOFLUE® (CENTROTHERM)
POLYPRO® (DURAVENT)
13
PIPE INSTALLATION ACCEPTABLE
Pipe Sizing
Consult tables 4 & 5 to determine what diameter piping is
required for your installation. Lengths shown in the chart
apply to single pipe & two pipe installations. In a two pipe
installation the length shown refers to only one pipe, vent
or intake. Both pipes would normally be equal in length, if
different, then the longest pipe must be within the limits of
table 4. It is preferable to up-size from 2” to 2.5” or 3” pipe
if the pipe length & elbow count are near maximum. This
Figure 4 will help avoid nuisance pressure switch opening caused
by prevailing winds & sudden changes in atmospheric
pressure.
14
Number of Elbows
3. Tee used in the vent/flue termination must be
PIPE included when determining the number of elbows in
MODEL 1 2 3 4 5 6 7 8
SIZE the piping system.
2 75 70 65 60 55 50 45 40
*M9S960403AN
3 114 107 100 93 86 79 72 65
4. 2 ½” or 3” diameter pipe can be used in place of 2”
*M9S960603BN
2 45 40 35 30 25 20 15 10 diameter pipe.
3 168 161 154 147 140 133 126 119 5. Increased Clearance Configuration using (2) 45
2 35 30 25 20 15 10 5 N/A
*M9S960803BN
3 168 161 154 147 140 133 126 119 deg. Long Sweep elbows should be considered
*M9S960804CN
2 60 55 50 45 40 35 30 25 equivalent to one 90 deg. elbow.
3 113 106 99 92 85 78 71 64 6. One 90° elbow should be secured to the combustion
2 45 40 35 30 25 20 15 10
*M9S960805CN
3 120 113 106 99 92 85 78 71 air intake connection.
2 40 35 30 25 20 15 10 5
*M9S961005CN
3 151 144 137 130 123 116 109 102
2 N/A N/A N/A N/A N/A N/A N/A N/A Vent Pipe Connection
*M9S961205DN
3 158 151 144 137 130 123 116 109
2 100 95 90 85 80 75 70 65 The vent pipe outlet is sized to accept 2” pipe. Secure vent
*C9S960403BN
3 137 130 123 116 109 102 95 88 pipe directly into the furnace fitting with the appropriate
2 45 40 35 30 25 20 15 10
*C9S960603BN glue. Alternately, a small section of 2” pipe may be glued
3 168 161 154 147 140 133 126 119
2 40 35 30 25 20 15 10 5 in the furnace socket and a rubber coupling installed to
*C9S960804CN
3 120 113 106 99 92 85 78 71 allow removal for future service. Piping should be routed in
2 N/A N/A N/A N/A N/A N/A N/A N/A
*C9S961005CN
3 113 106 99 92 85 78 71 64
a manner to avoid contact with refrigerant lines, metering
2 N/A N/A N/A N/A N/A N/A N/A N/A devices, condensate drain lines, etc. If necessary,
*C9S961205DN
3 110 103 96 89 82 75 68 61 clearances may be increased by creating an offset using
two 45° elbows (Figure 7).
*M9S960803BN - add 20' of 2" pipe for upflow position
7,000 ft altitude or above use 3" pipe
1) Maximum allowable limits listed on individual lengths for inlet and flue and NOT a
combination
2) Minimum requirement for each vent pipe is five (5) feet in length and one elbow/tee
3) Tee used in the vent/flue termination must be included when determining the number
of elbows in the piping system.
4) 2 1/2" or 3" diameter pipe can be used in place of 2" diameter pipe
Table 4 45 DEGREE
ELBOWS
Number of Elbows
PIPE
MODEL 1 2 3 4 5 6 7 8
SIZE
2 75 70 65 60 55 50 45 40
*M9S920403AN
3 114 107 100 93 86 79 72 65
2 55 50 45 40 35 30 25 20
*M9S920603BN
3 127 120 113 106 99 92 85 78 Increased Clearance Configuration
2 30 25 20 15 10 5 N/A N/A
*M9S920803BN Figure 7
3 72 65 58 51 44 37 30 23
2 30 25 20 15 10 5 N/A N/A
*M9S920804CN
3
2
72
40
65
35
58
30
51
25
44
20
37
15
30
10
23
5
COMBUSTION AIR PIPE CONNECTION
*M9S920805CN
3 72 65 58 51 44 37 30 23 If the furnace is being installed without a combustion air
2 60 55 50 45 40 35 30 25
*M9S921004CN
3 168 161 154 147 140 133 126 119
pipe, a 90° elbow should be used on the combustion air
*M9S921005CN
2 30 25 20 15 10 5 N/A N/A intake to guard against blockage.
3 113 106 99 92 85 78 71 64
2 N/A N/A N/A N/A N/A N/A N/A N/A
*M9S921205DN
3 65 58 51 44 37 30 23 16 On up flow / horizontal models, secure the combustion
7,000 ft altitude or above use 3" pipe
*M9S920803BN - add 10' of 2" pipe for up flow position, add 66' of 3" pipe for up flow
air intake pipe to the air intake coupling using a rubber
position coupling supplied with the furnace. The rubber coupling
*M9S920804CN - add 25' of 2" pipe for up flow position, add 58' of 3" pipe for up flow
position
may be omitted by inverting the intake coupling and gluing
*M9S920805CN - add 15' of 2" pipe fpr upflow position, add 58' of 3" pipe for upflow pipe directly to it. Piping may also be glued to the intake
position
1) Maxim um allow able lim its listed on individual lengths for inlet and flue and NOT a
coupling in its original position by using a plastic coupling.
com bination On counterflow units secure the combustion air intake
2) Minim um requirem ent for each vent pipe is five (5) feet in length and one elbow /tee
3) Tee used in the vent/flue term ination m ust be included w hen determ ining the num ber
pipe to the air intake coupling using the rubber coupling
of elbow s in the piping system . and worm gear hose clamps provided with the unit. The
Table 5 counterflow rubber coupling allows service removal of air
1. Maximum allowable limits listed on individual lengths intake piping internal to the furnace blower compartment.
for inlet and flue and NOT a combination. The combustion air intake pipe can also be secured
2. Minimum requirement for each vent pipe if five (5) directly to the counterflow unit air intake pipe coupling.
feet in length and one elbow/tee.
15
Combustion Air Intake Options
Exhaust
The RF000142 coupling (Figure 9) can be secured
directly to the furnace intake coupling if condensation/
rain water is a concern. If the RF000142 is used on the
Combustion Air
combustion air inlet, it must be installed with the arrow
pointing up. It should be noted, the combustion air will
actually be moving in a direction opposite of the arrow
on the RF000142 coupling. It must have a field supplied,
trapped drain tube free-draining to a proper condensate
disposal location. A loop in the drain tube can serve as a
trap. The unused RF000142 drain fitting must be capped.
A field supplied tee installed in the intake pipe is also an
acceptable method of catching condensation. It must have
a field supplied, trapped drain tube or pipe, free-draining to
a proper condensate disposal location. A loop in the drain
tube can serve as a trap.
WARNING
EDGES OF SHEET METAL HOLES MAY BE SHARP. USE GLOVES AS A
PRECAUTION WHEN REMOVING HOLE PLUGS.
Alternate Vent & Intake Pipe Connections Tee Installation in Intake Pipe
(Upflow/Horizontal models only) Figure 8
When installing a furnace horizontally with the left side VENT-DRAIN
Figure 10
16
WARNING
THE RUBBER ELBOW IS NOT DESIGNED TO SUPPORT A LOAD. WHEN THE
RUBBER ELBOW IS MOUNTED EXTERNALLY TO THE FURNACE CABINET,
EXTREME CARE MUST BE TAKEN TO ADEQUATELY SUPPORT FIELD-
SUPPLIED VENT/FLUE PIPING, AS DAMAGE CAN RESULT IN LEAKS
CAUSING BODILY INJURY OR DEATH DUE TO EXPOSURE TO FLUE GASES,
INCLUDING CARBON MONOXIDE
CAUTION
Figure 11
BE SURE NOT TO DAMAGE INTERNAL WIRING OR OTHER COMPONENTS
1. Remove the four screws from the vent pipe flange WHEN REINSTALLING COUPLING AND SCREWS.
on top the furnace. DOWN VENTING UPFLOW MODEL FURNACES ONLY
2. Remove the internal elbow, vent pipe & gasket.
3. Cut the internal vent pipe 2 1/2” from the flange.
Discard the un-flanged section.
4. Remove the 3” plastic plug (in line with the inducer
outlet) and insert it in the space vacated by removal Use alternate vent
& combination
of the internal vent pipe. air locations
5. Install the RF000142 drain coupling with arrow
facing up, on the draft inducer outlet.
Vent Pipe 6’ Max.
6. Insert the 2 ½” flanged section of pipe with gasket
through the 3” hole and connect to RF000142 drain
coupling. Secure it with gear clamp provided. Floor
7. Use the four self-tapping screws removed in step 1 Combustion Air Pipe
to secure flange to cabinet. Field Supplied
8. Connect drain hose to the uncapped port on the Drain Tee on Vent Pipe
RF000142 coupling, refer to page xx, section 1/4” per foot min.
e
entitled “Horizontal Installation with Left Side Down lspac slope to furnace
Craw Condensate trapped
– Alternate” for drain connection details ment /
Base to prevent flue gas from escaping
and routed to field supplied
When using the alternate venting location, either in condensate disposal
a horizontal left side down installation or a vertical All piping and fittings must be joined per material manufacturers specifications
to prevent separation and flue gas leaks.
installation using down – venting, the alternate combustion
air opening can be used. A locating dimple is located on Figure 12
the right side of the furnace cabinet. The locating dimple is
1-7/8” measured from the front edge of the cabinet in line Pipe Termination
with the knock out.
Products of combustion must always be vented outside. A
To use the alternate combustion air location:
vent pipe must never terminate in an attic, crawl space, or
1. Remove screws and combustion air flange and
any other part of a dwelling. Follow the vent pipe & intake
gasket from cabinet.
pipe termination requirements listed below as well as all
2. Insert the 3” cabinet plug from the drain bag
applicable local, State and National codes.
assembly in the unused combustion air hole.
3. Drill a pilot hole at the cabinet dimple (size dictated
All terminations (vent and/or intake) must be located at
by knockout tool used).
least 12” above ground level or the anticipated snow level.
4. Use a knockout tool to create a 3” diameter hole.
5. Secure the combustion air flange & gasket to the
All vent terminations (non-direct and direct vent) must
furnace cabinet using the self-tapping screws
terminate at least 3 feet above any forced air inlet located
removed in step 1.
within 10 feet.
17
The vent termination of a direct vent application must TEE (OPTIONAL)
terminate at least 12” from any opening through which
flue gases may enter a building (door, window, or gravity
air inlet). COMBUSTION AIR INTAKE 12” MIN
(OPTIONAL)
*Not required for
HEIGHT
The vent termination of vent pipe run vertically through single pipe installation DIFFERENCE
a roof must terminate at least 12” above the roof line (or
E
the anticipated snow level) and be at least 12” from any LIN
OF
RO
vertical wall (including any anticipated snow build up).
Non-Direct Vent
& Horizontal Termination (Single Pipe) Above
Direct Vent
Vent/Flue Terminations Highest Anticipated Snow Level
Non-Direct Vent Figure 16
Vent/Flue Termination
No Terminations
Above Walkway
12"
min.
Grade or Highest
Anticipated 12" min.
Snow Level
12" min. Non-Direct Vent
Forced Air Vent/Flue Termination
Inlet
Direct Vent
Vent/Flue Termination
18
10”- 24” Vent & Combustion Air Intake Measurements for
Standard Horizontal Terminations (Dual Pipe)
Center to center = 10” min / 24” max.
Vertical separation: 0” - 24”
6” MAX
Vent termination from wall = 8” min / 12” max.
Combustion air intake from wall = 6” max.
4” MIN Vent and intake clearance to ground or anticipated snow
level = 12” min.
90º OR 45°
ELBOW
3”MIN
24”MAX
90°
ELBOWS
H oriz ontal Ins tallation
19
Side Wall Vent Kit
This kit is to be used with 2” or 3” direct vent systems. The
vent kit must terminate outside the structure and may be
installed with the intake and exhaust pipes located side-
by-side or with one pipe above the other. These kits are #2
#1
NOT intended for use with single pipe (non-direct vent)
installations. Refer to the directions furnished with the
#3
Side Wall Vent Kit (p/n 0170K00000S or 0170K00001S)
for installation specifications.
#5
CONDENSATE DRAIN LINES & DRAIN #4
TRAP
A condensing gas furnace achieves its high level
of efficiency by extracting heat from the products of
combustion to the point where condensation takes place. #8
The condensate must be collected in the furnace drain trap #7
and routed to an appropriate drain location in compliance
with local and national codes.
Acceptable
area for
drain hole.
Side Cut-Out
12”
Figure 23
20
Field Supplied Drain 4. Install smaller end of hose #3 on 45º elbow and
Drain the furnace and air conditioning coil if applicable, secure with 1” clamp.
in compliance with code requirements. In horizontal or 5. Refer to Field Supplied Drain section for instructions
counterflow installations, a field installed rubber coupling on field supplied / installed drain on outlet of furnace
will allow the drain trap to be removed for cleaning. The trap.
drain trap must be primed before initial furnace start up.
When an air conditioning coil drain is connected to the Drain Exiting Left Side
field supplied furnace drain, it must be vented. An open
1. Install the 45 degree pipe / hose drain coupling
tee must be installed at a height no higher than the bottom
from the outside of the cabinet (barbed end goes in
of the furnace collector box to prevent air conditioning
the cabinet) through the hole in the left side of the
condensate from backing up into the furnace, if the
cabinet and secure with two field supplied #8 self-
common drain was blocked.
tapping screws (see Figure 24).
2. Locate the long drain hose #3 and cut at “B” line for
Upflow Model Installed Vertically
a 17.5” cabinet; cut at line “C” for a 21” cabinet; do
The trap and factory installed hoses remain as shipped. not cut for a “D” width cabinet.
The furnace drain may exit either the right or left side of 3. Install large end of hose #3 to trap outlet and secure
the furnace cabinet. Both sides of the cabinet have two with 1.25” clamp.
.875” diameter holes which can be used interchangeably 4. Install smaller end of hose #3 on 45º elbow and
for drain and low voltage wiring purposes. If a higher drain secure with 1” clamp.
exit is needed, a .875” diameter hole may be added in the 5. Refer to Field Supplied Drain section for instructions
area shown in Figure 24. Any unused cabinet opening on field supplied / installed drain on outlet of furnace
must be sealed. Do not allow drain hose to sag or trap trap.
water.
Figure 25
21
6. For models *MSS920403AN and *MSS960403AN; 7. Unused vent-drain elbow drip leg port must be
locate the hose #2 (factory installed) and cut 1.5 sealed to prevent flue gases from escaping.
length from the end of the hose. Insert hose #2 from Insert the rubber plug removed in step 6 into the
outside the cabinet through the cabinet’s drain hole unused elbow drain port. Inserting a blunt tool
nearest to the top. Secure it to the barbed fitting in such as a 3/16’’ Allen wrench into the center of
the elbow with a red clamp. the rubber plug will stretch the plug and allow
7. (Draining the Collector Box) Install the non-grommet complete insertion.
end of hose #11 from outside the cabinet in the 8. Locate hose #5 and cut 3” from the non-grommet
bottom drain hole. Install on collector box and end. Discard the section without the grommet.
secure with a silver clamp. 9. Insert the cut end of tube #5 through the lower
8. Use two silver clamps and secure the hoses to drain cabinet drain hole.
trap. The trap outlet faces the front of the furnace. 10. Connect hose #6 & hose #5 using 100º elbow and
Secure the trap to the cabinet using two screws secure with two red clamps
removed in step 2 by inserting the two screws 11. (Draining the Collector Box) Remove cap from left
through the large set of holes in the top mounting side collector box drain port (bottom in horizontal left
tabs of the trap into the two pre-drilled holes in the position) and install it on right side (top) collector box
side of the cabinet. drain port.
9. Refer to Field Supplied Drain section for instructions 12. Install the non-grommet end of hose #11 from
on field supplied / installed drain on outlet of furnace outside the cabinet in the upper drain hole. Install on
trap. collector box and secure with a silver clamp.
13. Use two silver clamps and secure the hoses to drain
Upflow Model Installed Horizontally with Left trap. The trap outlet faces the front of the furnace.
Side Down Secure the trap to the cabinet using two screws
removed in step 2 by inserting the two screws
Minimum 5 1/2” clearance is required for the drain trap through the large set of holes in the top mounting
beneath the furnace. tabs of the trap into the two pre-drilled holes in the
*Also see Front Cover Pressure Switch Tube Location on side of the cabinet. [Removed: Place cap on vent...]
page 10. 14. Refer to Field Supplied Drain section for instructions
1. Remove the clamps from the two drain tubes on the on field supplied / installed drain on outlet of furnace
trap. trap.
2. Remove the two screws holding the drain trap to the
blower deck. Upflow Model Installed Horizontally With Left
3. Remove the trap and hoses from the blower deck. Side Down - Alternate
*Also see Front Cover Pressure Switch Tube Location
on Page 10.
1. (Draining the RF000142 Coupling) Locate hose #2
(factory installed). Cut off and discard the 45° radius
end.
2. Install 90°radius end of hose #2 on RF000142 drain
outlet and secure with a red clamp.
3. Insert coupling in hose #2 and secure with a red
clamp.
4. Locate hose #5 and cut 3” from the non-grommet
end. Discard the section without the grommet.
5. Insert the cut end of tube #5 through the lower
Hose #6 cabinet drain hole.
Hose #5 Hose #11
6. Insert 100 degree elbow in the cut end of hose #5.
7. Locate hose #6. Using red clamps, connect between
Figure 26 the coupling and 100 degree elbow, cutting off
excess tubing.
4. Remove the two plugs from the left side of the 8. (Draining the Collector Box) Remove cap from left
cabinet and install them in the blower deck. side collector box drain port (bottom in horizontal left
5. (Draining the Vent Elbow) Locate hose #6. position) and install it on right side (top) collector box
Measuring from the non-grommet end; cut off and drain port and secure with a red clamp.
discard 1 ½” for a “D” width cabinet, 5” for a “C” 9. Install the non-grommet end of hose #11 from
width cabinet, 8 ½” for a “B” width cabinet. outside the cabinet in the upper drain hole. Install on
6. Remove the rubber plug from vent – drain elbow collector box and secure with a silver clamp.
side port. Place hose #6 on the vent – drain elbow
side port and secure with a silver clamp .
22
10. Use two silver clamps and secure the hoses to drain
trap. The trap outlet faces the front of the furnace.
Secure the trap to the cabinet using two screws
removed in step 2 by inserting the two screws
through the large set of holes in the top mounting
tabs of the trap.
Hose #4 x 3 Hose #5
Figure 28
23
3. (Draining the Collector Box) From outside the
cabinet, insert the non-grommet end hose #7 into
the back drain hole and secure to collector box drain
port using a silver clamp.
4. (Draining the Vent Elbow) Insert the straight barbed
coupling into the vent - drain elbow drip leg and
secure with a red clamp.
Figure 30
Figure 29
5. From outside the cabinet, insert the non-grommet
WARNING end of hose #8 into the front cabinet drain hole and
secure on the vent - drain elbow barb fitting using a
HIGH VOLTAGE ! red clamp.
TO AVOID PERSONAL INJURY OR DEATH DUE TO 6. Place the drain hoses on the trap inlets and secure
ELECTRICAL SHOCK, DISCONNECT ELECTRICAL POWER
with silver clamps. The outlet of the trap must face
BEFORE SERVICING OR CHANGING ANY ELECTRICAL the original bottom of furnace.
WIRING. 7. Using the two sheet metal screws provided in the
cabinet, secure the trap to the furnace.
8. Refer to Field Supplied Drain section for instructions
CAUTION on field supplied/installed drain on outlet of furnace
LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING trap.
CONTROLS. WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS
OPERATION. VERIFY PROPER OPERATION AFTER SERVICING . Counterflow Model Installed Horizontally with
Left Side Down (See Figure 31)
Minimum 5 1/2” clearance is required for the drain trap
WARNING beneath the furnace.
HIGH VOLTAGE ! *Also see Front Cover Pressure Switch Tube Location on
page 10.
TO AVOID THE RISK OF ELECTRICAL SHOCK, WIRING TO
1. Remove the factory installed drain trap and hose
THE UNIT MUST BE POLARIZED AND GROUNDED .
assemblies. Leave the 100° elbow inserted and
clamped in the vent-drain elbow.
2. Remove two 1”plugs from left side of cabinet
Counterflow Model Installed Horizontally with
3. (Draining the Collector Box) Remove the cap from
Right Side Down (See Figure 30)
the left side of the collector box drain port (bottom
Minimum 5 1/2” clearance is required for the drain trap in horizontal left position) and install it on right side
beneath the furnace. drain port.
4. Place radius end of hose #4 (factory installed) on
NOTE: For horizontal installations, some of the the collector box drain port and secure with a silver
required hoses are found in the factory-installed hose clamp.
assemblies. Remove the hose clamps to obtain the 5. Insert hose #2 from outside the cabinet in the front
respective hoses needed for installation, and install drain hole.
per the following directions. 6. Connect hose #4 & hose #2 together using a straight
barbed coupling and two gold clamps (factory
1. Remove the drain trap and factory installed drain installed).
tube assemblies. 7. (Draining the Vent Elbow) Remove rubber plug from
2. Remove two 1’’ plugs from right side of cabinet. vent – drain elbow side port.
24
8. The unused vent-drain elbow drip leg port must 115 Volt Line Connections
be plugged to prevent flue gases from escaping. Before proceeding with electrical connections, ensure that
Insert rubber plug removed in step 7 into the 100° the supply voltage, frequency, and phase correspond to
elbow. (Inserting a blunt tool such as a 3/16’’ Allen that specified on the unit rating plate. Power supply to
wrench into the center of the rubber plug will stretch the furnace must be NEC Class 1, and must comply with
the plug and allow complete insertion) all applicable codes. The furnace must be electrically
grounded in accordance with local codes or, in their
Hose #4
absence, with the latest edition of The National Electric
Code, ANSI NFPA 70 and/or The Canadian Electric Code
CSA C22.1.
WARNING
HIGH VOLTAGE !
TO AVOID PERSONAL INJURY OR DEATH DUE TO
ELECTRICAL SHOCK, DISCONNECT ELECTRICAL POWER
BEFORE SERVICING OR CHANGING ANY ELECTRICAL
WIRING.
25
NOTE: Wire routing must not to interfere with
WARNING circulator blower operation, filter removal, or routine
TO PREVENT PERSONAL INJURY OR DEATH DUE TO ELECTRIC SHOCK, maintenance.
DISCONNECT ELECTRICAL POWER BEFORE INSTALLING OR SERVICING THIS
UNIT. 115 VAC EAC
WARNING
HIGH VOLTAGE !
TO AVOID THE RISK OF INJURY, ELECTRICAL SHOCK OR
DEATH, THE FURNACE MUST BE ELECTRICALLY
GROUNDED IN ACCORDANCE WITH LOCAL CODES OR IN
THEIR ABSENCE , WITH THE LATEST EDITION OF THE
NATIONAL ELECTRIC C ODE.
WARNING
TO AVOID THE RISK OF INJURY, ELECTRICAL SHOCK OR DEATH, THE
FURNACE MUST BE ELECTRICALLY GROUNDED IN ACCORDANCE WITH
WRGCY
LOCAL CODES OR, IN THEIR ABSENCE, WITH THE LATEST EDITION OF THE
NATIONAL ELECTRICAL CODE.
Figure 32
115 Volt Line Voltage Connection of Accessories
(Humidifier and Electronic Air Cleaner) Connection of 24 Volt Humidifier
The furnace integrated control module is equipped with The integrated control module single humidifier terminal
line voltage accessory terminals for controlling power to “24 V HUM” is energized with 24 volts whenever the
an optional field-supplied humidifier and/or electronic air induced draft blower is energized. Connect the common
cleaner. side of the 24 volt humidifier to the “C” terminal of the
thermostat terminal strip on the control board.
Turn OFF power to the furnace before installing any
accessories. Follow the humidifier or air cleaner
manufacturers’ instructions for locating, mounting,
grounding, and controlling these accessories. Accessory
wiring connections are to be made through the 1/4” quick
connect terminals provided on the furnace integrated
control module. The humidifier hot terminal is identified
as 120V HUM-H, its neutral terminal is identified as 120V 24V HUM Terminal is
HUM-N. The electronic air cleaner hot terminal is identified energized when pressure
switch is closed
as EAC-H, its neutral terminal is identified as 120V
EAC-N. All field wiring must conform to applicable codes.
Connections should be made as shown. (See Figure 32)
26
Junction Box Relocation Thermostat Wiring Diagrams
Line voltage connections can be made through either the
right or left side panel. The furnace is shipped configured
for a left side electrical connection. To make electrical W R G C Y ROOM THERMOSTAT
W R G C Y1 Y2 ROOM THERMOSTAT
IMPORTANT NOTE
WIRE ROUTING MUST NOT INTERFERE WITH CIRCULATOR BLOWER INTEGRATED FURNACE
27
Twinning Inlet gas supply pressures must be maintained within
Two furnaces of the same model may be twinned. The the ranges specified in the following table. The supply
integrated control board has a 3/16” terminal labeled pressure must be constant and available with all other
“TWIN” located beside the low voltage thermostat household gas fired appliances operating. The minimum
connection strip. Twinning allows simultaneous operation gas supply pressure must be maintained to prevent
of two furnaces and forces the indoor blower motors of unreliable ignition. The maximum must not be exceeded
each furnace to operate synchronously into a common to prevent unit overfiring.
duct system. Using the twinning function will require only
field installed wiring with no external kits or parts. The WARNING
staging and speed tap options must be set the same on
both furnaces. TO AVOID POSSIBLE UNSATISFACTORY OPERATION OF EQUIPMENT
DAMAGE DUE TO UNDERFIRING OR EQUIPMENT, USE THE PROPER SIZE
NOTE: Each furnace must be connected to it’s own 115 OF NATURAL /PROPANE GAS PIPING NEEDED WHEN RUNNING PIPE FROM
VAC power supply. The L1 connection to each furnace THE METER/TANK TO THE FURNACE.
must be in phase (connected to circuit breakers on the
same 115 VAC service panel phase leg). To verify that
the furnaces are in phase, check from L1 to L1 on each
HIGH ALTITUDE INSTALLATION
furnace with a voltmeter. If the furnaces are in phase, When this furnace is installed at high altitude, the
the voltage between both furnaces will be ZERO. appropriate High Altitude Kit including orifices and a
pressure switch(s) must be installed. These changes are
necessary to compensate for the natural reduction in the
FURNACE 2 W R G C Y/Y1 Y2 TWIN
density of both the gas fuel and the combustion air at
higher altitude.
TO PREVENT UNRELIABLE OPERATION OR EQUIPMENT DAMAGE , THE In some areas the gas supplier may artificially derate the
GAS MANIFOLD PRESSURE MUST BE AS SPECIFIED ON THE UNIT RATING gas in an effort to compensate for the effects of altitude.
PLATE. ONLY MINOR ADJUSTMENTS SHOULD BE MADE BY ADJUSTING If the gas is artificially derated, the appropriate orifice size
THE GAS VALVE PRESSURE REGULATOR. must be determined based upon the BTU/ft³ content of
the derated gas and the altitude. Refer to the National
Fuel Gas Code, NFPA 54/ANSI Z223.1, and information
WARNING provided by the gas supplier to determine the proper
POSSIBLE PROPERTY DAMAGE , PERSONAL INJURY OR DEATH MAY orifice size. A different pressure switch may be required
OCCUR IF THE CORRECT CONVERSION KITS ARE NOT INSTALLED . THE at high altitude regardless of the BTU/ft³ content of the
APPROPRIATE KITS MUST BE APPLIED TO ENSURE SAFE AND PROPER fuel used. Consult the furnace Specification Sheet. All
FURNACE OPERATION . ALL CONVERSIONS MUST BE PERFORMED BY A conversions must be performed by a qualified installer, or
QUALIFIED INSTALLER OR SERVICE AGENCY.
service agency.
29
The gas piping may enter the left or right side of the Manual Shut Off Valve
furnace cabinet. The installer must supply rigid pipe long (upstream from
Alternate ground joint pipe union)
enough to reach the outside of the cabinet to seal the grommet Union
cabinet penetration. A semi-rigid connector to the gas piping Location
can be used outside the cabinet per local codes. 1/2” NPT
pipe and fittings are required. For models with an “L” Drip Leg
shaped manifold, a 4 1/2” long nipple is required. For Grommet in
Standard Gas Line Hole Plug in Alternate Gas Line Hole
models with a hook shaped manifold, a 2” long nipple is
required.
*NOTE: Union may be inside furnace cabinet where allowed by local codes.
UPFLOW
Figure 37
*Ground *Ground
Joint Joint
Pipe Union Pipe Union
Grommet
in Standard Plug in
Gas Line Alternate
Hole Gas Line
Hole
Drip Leg
Gas Valve COUNTERFLOW - HORIZONTAL RIGHT
Figure 40
Burners
*NOTE: Union may be inside furnace cabinet where allowed by local codes.
COUNTERFLOW
Figure 38
30
Gas Piping Checks
5 to 15 PSIG
Before placing unit in operation, leak test the unit and gas First Stage (20 PSIG Max.)
Regulator Continuous
connections. 11" W.C.
Disconnect this unit and shutoff valve from the gas supply
piping system before pressure testing the supply piping Propane Gas Installation (Typ.)
system with pressures in excess of 1/2 psig (3.48 kPa). Figure 41
Isolate this unit from the gas supply piping system by closing
its external manual gas shutoff valve before pressure testing For satisfactory operation, propane gas pressure must be
supply piping system with test pressures equal to or less than 10” WC at the furnace manifold with all gas appliances in
1/2 psig (3.48 kPA). operation. Maintaining proper gas pressure depends on
three main factors:
1. Vaporization rate, depending on temperature of the
WARNING
liquid, and “wetted surface” area of the container or
TO AVOID THE POSSIBILITY OF EXPLOSION OR FIRE, NEVER USE A MATCH containers.
OR OPEN FLAME TO TEST FOR LEAKS. 2. Proper pressure regulation. (Two-stage regulation is
recommended for both cost and efficiency).
3. Pressure drop in lines between regulators, and
WARNING between second stage regulator and the appliance.
Pipe size will depend on length of pipe run and total
IF THE GAS FURNACE IS INSTALLED IN A BASEMENT, AN EXCAVATED
load of all appliances.
AREA OR CONFINED SPACE , IT IS STRONGLY RECOMMENDED TO
CONTACT A PROPANE SUPPLIER TO INSTALL A GAS DETECTING WARNING
Complete information regarding tank sizing for vaporiza
DEVICE IN CASE OF A GAS LEAK.
tion, recommended regulator settings, and pipe sizing is
• SINCE PROPANE GAS IS HEAVIER THAN AIR, ANY LEAKING GAS CAN
available from most regulator manufacturers and propane
SETTLE IN ANY LOW AREAS OR CONFINED SPACES.
gas suppliers.
• PROPANE GAS ODORANT MAY FADE , MAKING THE GAS UNDETECTABLE
EXCEPT WITH A WARNING DEVICE . Since propane gas will quickly dissolve white lead and
most standard commercial compounds, special pipe dope
Propane Gas Tanks and Piping must be used. Always use a pipe thread sealant approved
for all gases.
A gas detecting warning system is the only reliable way
to detect a propane gas leak. Rust can reduce the level
Refer to the illustration for typical propane gas
of odorant in propane gas. Do not rely on your sense
installations and piping.
of smell. Contact a local propane gas supplier about
installing a gas detecting warning system. If the presence
of gas is suspected, follow the instructions listed in the WARNING
Safety Considerations section of this manual.
NEVER ALLOW THE PRODUCTS OF COMBUSTION, INCLUDING CARBON
MONOXIDE, TO ENTER THE RETURN DUCT WORK OR CIRCULATION AIR
All propane gas equipment must conform to the safety
SUPPLY.
standards of the National Board of Fire Underwriters,
NBFU Manual 58.
CIRCULATING AIR & FILTERS
CANADA: National Standard of Canada, Natural Gas and
Duct work - Air Flow
Propane Installation Code (NSCNGPIC) CSA B149.1-15.
Duct systems and register sizes must be properly
designed for the CFM and external static pressure rating
of the furnace. Design the ductwork in accordance with the
recommended methods of “Air Conditioning Contractors
of America” Manual D.
31
Install the duct system in accordance with Standards of NOTE: Both readings may be taken simultaneously
the National Board of Fire Underwriters for the Installation and read directly on the manometer if so desired. If an
of Air Conditioning, Warm Air Heating and Ventilating air conditioner coil or Electronic Air Cleaner is used in
Systems. Pamphlets No. 90A and 90B. conjunction with the furnace, the readings must also
include theses components, as shown in the following
A closed return duct system must be used, with the return drawing.
duct connected to the furnace. NOTE: Ductwork must
never be attached to the back of the furnace. For upflow 4. Consult proper tables for the quantity of air.
installations requiring 1800 CFM or more, use either two
side returns or bottom return or a combination of side / If the total external static pressure exceeds the maximum
bottom. Flexible joints may be used for supply and return listed on the furnace rating plate, check for closed
connections to reduce noise transmission. To prevent the dampers, registers, undersized and/or oversized poorly
blower from interfering with combustion air or draft when a laid out duct work.
central return is used, a connecting duct must be installed
between the unit and the utility room wall. Never use a The temperature rise of the furnace must be within the
room, closet, or alcove as a return air chamber. temperature rise range listed on the furnace rating plate.
32
Filter Sizing Charts
CUT USING TIN SNIPS
Filter Sizing Chart
PRESS OUT BY HAND Model Minimum Recommended Filter Size
*M9S960403AN 1 - 16 X 25 Side or 1 - 14 X 24 Bottom Return
*M9S960603BN 1 - 16 X 25 Side or Bottom Return
*M9S960803BN 1 - 16 X 25 Side or Bottom Return
*M9S960804CN 1 - 16 X 25 Side or Bottom Return
*M9S960805CN 2 - 16 X 25 Side or 1 - 20 X 25 Bottom Return
CUT FOUR CORNERS *M9S961005CN 2 - 16 X 25 Side or 1 - 20 X 25 Bottom Return¹
AFTER REMOVING SHEET
METAL *M9S961205DN 2 - 16 X 25 Side or 1 - 24 X 24 Bottom Return¹
SCRIBE LINES OUTLINING
DUCT FLANGES *C9S960403BN 2 - 10 X 20 or 1 - 14 X 25 Top Return
Duct Flange Cut Outs *C9S960603BN 2 - 10 X 20 or 1 - 14 X 25 Top Return
Figure 43 *C9S960804CN 2 - 14 X 20 or 1 - 16 X 25 Top Return
*C9S961005CN 2 - 14 X 20 or 1 - 20 X 25 Top Return
*C9S961205DN 2 - 14 X 20 or 1 - 24 X 24 Top Return
When the furnace is used in connection with a cooling unit,
the furnace should be installed in parallel with or on the Larger filters may be used, filters may also be centrally located.
upstream side of the cooling unit to avoid condensation ¹ = use 2 - 16 X 25 filters and two side returns or 20 X 25 filter on
in the heating element. With a parallel flow arrangement, bottom return or combination side & bottom if furnace is connected to
the dampers or other means used to control the flow of a cooling unit over 4 tons nominal capacity
air must be adequate to prevent chilled air from entering
the furnace and, if manually operated, must be equipped
with means to prevent operation of either unit unless the Filter Sizing Chart
damper is in the full heat or cool position. Model Minimum Recommended Filter Size
*M9S920403AN 1 - 16 X 25 Side or 1 - 14 X 24 Bottom Return
When the furnace is installed without a cooling coil, it is *M9S920603BN 1 - 16 X 25 Side or Bottom Return
recommended that a removable access panel be provided *M9S920803BN 1 - 16 X 25 Side or Bottom Return
in the outlet air duct. This opening shall be accessible *M9S920804CN 1 - 16 X 25 Side or Bottom Return
when the furnace is installed and shall be of such a size *M9S920805CN 2 - 16 X 25 Side or 1 - 20 X 25 Bottom Return
that the heat exchanger can be viewed for visual light *M9S921004CN 1 - 16 X 25 Side or Bottom Return
inspection or such that a sampling probe can be inserted *M9S921005CN 2 - 16 X 25 Side or 1 - 20 X 25 Bottom Return¹
into the air stream. The access panel must be made to *M9S921205DN 2 - 16 X 25 Side or 1 - 24 X 24 Bottom Return¹
prevent air leaks when the furnace is in operation.
Larger filters may be used, filters may also be centrally located.
When the furnace is heating, the temperature of the return ¹ = use 2 - 16 X 25 filters and two side returns or 20 X 25 filter on
air entering the furnace must be between 55°F and 100°F. bottom return or combination side & bottom if furnace is
connected to a cooling unit over 4 tons nominal capacity
FILTERS - READ THIS SECTION BEFORE
INSTALLING THE RETURN AIR DUCT Change filters before occupants
WORK take ownership of a new home!
Filters must be used with this furnace. Discuss filter
Consider installing an air cleaner with deep-pleated media
maintenance with the building owner. Filters do not ship
filter at the time of furnace installation. A deep-pleated
with this furnace, but must be provided, sized and installed
filter with a MERV rating of 8 (minimum) will often provide
externally by the installer. Filters must comply with UL900
better filtration to protect equipment and the air distribution
or CAN/ULCS111 standards. Damage or repairs due to
system than a standard 1” filter and often has lower static
the installation of the furnace without filters is not covered
pressure loss than a 1” filter. Also a deep-pleated filter
under the warranty.
will typically require less frequent replacement intervals.
Avoid using highly restrictive 1” filters which produce static
On upflow units, guide dimples locate the side return
pressure loss greater than .25” W.C. In some installations
cutout locations. Use a straight edge to scribe lines
the minimum filter size required (consult filter sizing chart
connecting the dimples. Cut out the opening on these
above) will not lend itself to a filter installation on the side
lines. NOTE: An undersized opening will cause reduced
of the furnace. The installation of a centrally installed air
airflow.
cleaner cabinet or a return duct filter installation may offer
more practicality.
Refer to the Filter Sizing Chart to determine filter area
requirements.
33
Clean Comfort™ brand MERV 11 air cleaners have
5¼” media filters and are available in the following
configurations. Consult your distributor for information on
our complete line of IAQ Clean Comfort™ products.
AIR FLOW
Figure 46
SIDE RETURN
EXTERNAL FILTER
RACK KIT
(EITHER SIDE)
CENTRAL
RETURN
GRILLE
FILTER
SUPPORT
BRACKET
(Field Supplied)
Possible Upright Upflow
Figure 44
AIR FLOW
Possible Upright Counterflow
Filter Locations
Figure 47
Horizontal Installations
Filters must be installed in either the central return register
or in the return air duct work.
Figure 45
34
STARTUP PROCEDURE & ADJUSTMENT 8. Replace the burner compartment door.
9. Open the manual gas shutoff valve external to the
Furnace must have a 115 VAC power supply properly
furnace.
connected and grounded. Proper polarity must be
10. Turn on the electrical power to the furnace.
maintained for correct operation. In addition to the
11. Adjust the thermostat to a setting above room
following start-up and adjustment items, refer to further
temperature.
information in Operational Checks section.
12. After the burners are lit, set the thermostat to desired
temperature.
Furnace Cabinet
Check that all furnace cabinet sealing components are in Gas Heat Sequence of Operation
place (plugs, grommets, gaskets). NOTE; If the furnace Call for Heat
bottom panel has not been removed for a return duct • On a call for heat, the thermostat contacts close & the
connection, all perforations must be sealed with duct control board receives 24 VAC on the W terminal.
sealant compound or other suitable method to prevent air • The control board microcomputer runs its self-check
leakage. For optimal performance verify that all do gaskets routine.
are properly in place and replace as needed to prevent air • The control verifies the limit switch is closed (24 VAC
leakage. on Pin 8 of the 12 Pin connector).
• The control verifies that pressure switch circuit is
Drain Trap Priming open (0 VAC on Pin 5).
The drain trap must be primed prior to furnace startup. • The control module performs a gas valve circuitry
To prime, fill both sides of the drain trap with water. check to verify gas valve relay state and presence of
This ensures proper furnace drainage upon startup and voltage at the valve.
prohibits the possibility of flue gases escaping through the • The system will energize the Induced draft blower.
drain system. • The pre-purge period begins once the pressure
switch is detected closed (24 VAC on Pin 5).
• After the completion of pre-purge, the control will
Furnace Operation
energize the igniter.
Purge gas lines of air prior to startup. Be sure not purge • After completion of the ignitor warm-up period:
lines into an enclosed burner compartment. Follow • The gas valve is energized.
NFPA 54, National Fuel Gas Code 8.1 for proper purging • The ignitor is de-energized as soon as flame is
methods. In Canada, follow approved purging methods in sensed.
B149.1-15. • After 30 seconds the indoor blower is energized on
heating speed.
Check for leaks using an approved chloride-free soap and • When the thermostat is satisfied:
water solution, an electronic combustible gas detector, • The gas valve is de-energized.
or other approved method. Verify that all required kits • The inducer remains energized for the post purge
(propane gas, high altitude, etc.) have been appropriately period (15 seconds).
installed. • The indoor blower runs for the selected off delay
period (90 seconds by default, adjustable from 30 –
Furnace Startup 180 seconds).
1. Close the manual gas shutoff valve external to the
furnace. Heating Mode Speed Selection
2. Turn off the electrical power to the furnace. To change the main blower speed in HEATING mode,
3. Set the room thermostat to the lowest possible follow the following steps:
setting. 1. Press left or right button till LED displays “gA1 “(for
4. Remove the burner compartment door. single stage HEATING). Press center button and
NOTE: This furnace is equipped with an ignition LED will display the selected speed number as Fxx
device which automatically lights the burner. Do not (xx: Blower speed number).
try to light the burner by hand. 2. The control shall rotate available speed number
5. Move the furnace gas valve manual control to the every time Left/Right switches are pressed. Table
OFF position. below shows the available speeds for Low & High
6. Wait five minutes then smell for gas. Be sure check heat mode.
near the floor as some types of gas are heavier than 3. When the center switch is pressed, the current
air. displayed speed shall be selected, and control shall
7. If you smell gas after five minutes, immediately apply the newly selected speed in next heating call.
follow the safety instructions in the Safety
Considerations on page 2 of this manual. If you do NOTE: Always refer to the Heating Chart to choose from
not smell gas after five minutes, move the furnace available heating speeds
gas valve manual control to the ON position.
35
2nd Stage Cooling Mode Sequence:
On a call for 2nd stage cooling, the Y2 or Y2 and G
THERMOSTAT CALL AVAILABLE SPEEDS
thermostat contacts close signaling the furnace control
board with 24 VAC on Y2 or Y2 and G terminals.
F01 • The 7-Segment will display the cool mode: 2 A C
W/W1 F02 (DEFAULT) • The compressor and condenser fan are energized.
F03 • The circulator fan is energized at cool speed after a
F04 cool on delay. The electronic air cleaner will also be
Heating Speed Table for 1 Stage IFC energized.
• After the thermostat is satisfied, the compressor
is de-energized and the Cool Mode Fan Off Delay
Continuous Fan Mode Speed Selection
period begins.
To change the main blower speed in circulation mode, • Following the Cool Mode Fan Off Delay period, the
follow the following steps: cool circulator and air cleaner relay are de-energized
1. Press the left or right switch until LED displays
“FSd”. Press the center switch and LED will display Cooling Mode Speed Selection
the selected speed number as Fxx (xx: Blower
To change the main blower speed in COOLING mode,
speed number from 1 to 9). F01 is the default speed
follow the following steps:
for circulation.
1. Press the left or right switch until LED displays “AC1
2. The control will rotate available speed number every
“(for single stage COOLING) or “AC2 “(for two-
time left/right switches are pressed. All 9 speeds are
stage COOLING). Press the center switch and LED
available for circulation.
will display the selected speed number as Fxx (xx:
3. When the center switch is pressed, the current
Blower speed number from 1 to 9).
displayed speed will be selected, and control will
2. The control will rotate available speed number every
immediately apply that speed setting.
time left/right switches are pressed. All 9 speeds are
available for both Single and Two Stage cooling.
3. When the center switch is pressed, the current
THERMOSTAT AVAILABLE
CALL SPEEDS displayed speed will be selected, and control will
apply the newly selected speed in next cooling call.
F01 (DEFAULT)
F02
F03 THERMOSTAT CALL AVAILABLE SPEEDS
F04
G F05 F01
F06 F02
F07 F03
F08 F04 (DEFAULT)
F09 Y/Y1 F05
Circulation Speed Table F06
F07
F08
Cooling Mode Sequence of Operation
F09
Low Stage Cooling Mode Sequence: Single-Stage Cooling Speed Table for 2 Stage IFC
On a call for low stage cooling, the Y/Y1 or Y/Y1 and G
thermostat contacts close signaling the furnace control
board with 24 VAC on Y/Y1 or Y/Y1 and G terminals.
THERMOSTAT CALL AVAILABLE SPEEDS
• The 7-Segment will display the cool mode:1 A C
• The compressor and condenser fan are energized.
• The circulator fan is energized at low cool speed after F01
a cool on delay. The electronic air cleaner will also be F02
energized. F03
• After the thermostat is satisfied, the compressor is F04
de-energized and the Cool Mode Fan Off Delay period Y2 F05 (DEFAULT)
begins. F06
• Following the Cool Mode Fan Off Delay period, the F07
cool circulator and air cleaner relay are de-energized. F08
F09
Two-Stage Cooling Speed Table for 2 Stage IFC
36
Furnace Shutdown Manifold Gas Pressure
1. Set the thermostat to the lowest setting. The Gas Range Nominal
integrated control will close the gas valve and Natural 3.2 - 3.8" w.c. 3.5" w.c.
extinguish flame. Following a 15 second delay, the Propane 9.7 - 10.3" w.c. 10.0" w.c.
induced draft blower will be de-energized. After
the blower off delay time expires, the blower de- If supply pressure differs from table, make the necessary
energizes. adjustments to pressure regulator, gas piping size, etc.,
2. Remove the burner compartment door and move and/or consult with local gas utility.
the furnace gas valve manual control to the OFF
position. 5. Turn OFF gas to furnace at the manual shutoff valve and
3. Close the manual gas shutoff valve external to the disconnect manometer. Reinstall plug before turning on
furnace. gas to furnace.
4. Replace the burner compartment door. 6. Turn OFF any unnecessary gas appliances stated in step
3.
GAS SUPPLY PRESSURE MEASUREMENT
Gas Pressure Test
The line pressure supplied to the gas valve must be within
the range specified below. The supply pressure can be
measured at the gas valve inlet pressure tap or at a hose
fitting installed in the gas piping drip leg. The supply
pressure must be measured with the burners operating.
To measure the gas supply pressure, use the following
procedure.
1. Turn OFF gas to furnace at the manual gas shutoff
valve external to the furnace.
2. Connect a calibrated manometer (or appropriate gas
pressure gauge) at either the gas valve inlet pressure
tap or the gas piping drip leg. See White-Rodgers
36J22 gas valve figure for location of inlet pressure
tap. Measuring Inlet Gas Pressure (Alt. Method)
Figure 49
Gas Valve ON/OFF Selector Switch
Inlet Pressure Gas Manifold Pressure Measurement and
Adjustment
Only small variations in gas pressure should be made by
OUTLET INLET adjusting the gas valve pressure regulator. The manifold
pressure must be measured with the burners operating.
To measure and adjust the manifold pressure, use the
following procedure.
Regulator 1. Turn OFF gas to furnace at the manual gas shutoff valve
Cover Screw Outlet Pressure external to the furnace.
White-Rodgers Model 36J22 2. Turn off all electrical power to the system.
Figure 48 3. Outlet pressure tap connections:
White-Rodgers 36J22 valve: Back outlet pressure
NOTE: If measuring gas pressure at the drip leg, a test screw (inlet/outlet pressure tap) out one turn
field-supplied hose barb fitting must be installed (counterclockwise, not more than one turn).
prior to making the hose connection. If using the inlet 4. Attach a hose and manometer to the outlet pressure tap
pressure tap on the White-Rodgers 36J22 gas valve, (White-Rodgers valve).
then use the 36G/J Valve Pressure Check Kit, Part No. 5. Turn ON the gas supply.
0151K00000S. 6. Turn on power and close thermostat “R” and “W”
contacts to provide a call for heat.
3. Turn ON the gas supply and operate the furnace and 7. Measure the gas manifold pressure with burners
all other gas consuming appliances on the same gas firing. Adjust manifold pressure using the Manifold
supply line. Gas Pressure table shown on this page.
4. Measure furnace gas supply pressure with burners
firing. Supply pressure must be within the range
specified in the Inlet Gas Supply Pressure table.
37
8. Remove regulator cover screw from the outlet The typical value range for 1 cu. ft. of natural gas is around
pressure regulator adjust tower and turn screw 1000 BTU. Check with your gas utility, if possible. In this
clockwise to increase pressure or counterclockwise example, the furnace is consuming 78,000 BTUH.
to decrease pressure. Replace regulator cover
screw. NOTE: The final manifold pressure cannot vary by
9. Turn off all electrical power and gas supply to the more than ± 0.3” w.c. for Natural and + 0.5” for LP from
system. the specified setting. Consult your local gas supplier
10. Remove the manometer hose from the hose barb if additional input rate adjustment is required.
fitting or outlet pressure tap.
11. Replace outlet pressure tap: White-Rodgers 36J22 4. Turn ON gas to and relight all other appliances
valve: Turn outlet pressure test screw in to seal pressure turned off in step 1. Be certain that all appliances
port (clockwise, 7 in-lb minimum). are functioning properly and that all pilot burners are
12. Turn on electrical power and gas supply to the operating.
system.
13. Close thermostat contacts “R” and “W” to energize the Temperature Rise
valve.
Using a leak detection solution or soap suds, check for Temperature rise must be within the range specified on the
leaks at outlet or screw (White-Rodgers valve). Bubbles unit rating plate. An incorrect temperature rise may result
forming indicate a leak. SHUT OFF GAS AND REPAIR in condensing in or overheating of the heat exchanger.
ALL LEAKS IMMEDIATELY! An airflow and temperature rise table is provided in the
Specification Sheet applicable to your model. Determine
NOTE: For gas to gas conversion, consult your dealer and adjust temperature rise as follows:
for appropriate conversion. 1. Operate furnace with burners firing for approximately
ten minutes. Ensure all registers are open and all
duct dampers are in their final (fully or partially open)
CAUTION position.
TO PREVENT UNRELIABLE OPERATION OR EQUIPMENT DAMAGE , THE 2. Place thermometers in the return and supply ducts
INLET GAS SUPPLY PRESSURE MUST BE AS SPECIFIED ON THE UNIT as close to the furnace as possible. Thermometers
RATING PLATE WITH ALL OTHER HOUSEHOLD GAS FIRED APPLIANCES must not be influenced by radiant heat by being able
OPERATING. to “see” the heat exchanger.
3. Subtract the return air temperature from the supply
air temperature to determine the air temperature
Gas Input Rate Measurement (Natural Gas Only) rise. Allow adequate time for thermometer readings
to stabilize.
The actual gas input rate to the furnace must never be 4. Adjust temperature rise by adjusting the circulator
greater than that specified on the unit rating plate. To blower speed. Increase blower speed to reduce
measure natural gas input using the gas meter, use the temperature rise. Decrease blower speed to
following procedure. increase temperature rise. Refer to Startup
1. Turn OFF the gas supply to all other gas-burning Procedure and Adjustment - Circulator Blower
appliances except the furnace. Speeds for speed changing details.
2. While the furnace is operating at high fire rate, time
and record one complete revolution of the gas meter
dial, measuring the smallest quantity, usually the dial
that indicates 1/2 cu. ft. per revolution. You will use
this number to calculate the quantity of gas in cubic SUPPLY
ft. if the furnace would consume if it ran steadily for AIR
one hour (3600 seconds).
3. If the 1/2 cu. ft. dial was used, multiply your number
x 2.
EXAMPLE: If it took 23 seconds to complete one
revolution of the 1/2 ft. dial (23 x 2 = 46).
This tells us that in one hour, the furnace would consume RETURN
AIR
78 cu. ft. of gas.
38
OPERATIONAL CHECKS Pressure Switches
The burner flames should be inspected with the burner The pressure switches are normally-open (closed during
compartment door installed. Flames should be stable, operation) negative air pressure-activated switches. They
quiet, soft, and blue (dust may cause orange tips but monitor the airflow (combustion air and flue products)
they must not be yellow). Flames should extend directly through the heat exchanger via pressure taps located on
outward from the burners without curling, floating, or lifting the induced draft blower and the coil front cover. These
off. Flames must not impinge on the sides of the heat switches guard against insufficient airflow (combustion
exchanger firing tubes. air and flue products) through the heat exchanger and/or
blocked condensate drain conditions.
SAFETY CIRCUIT DESCRIPTION Flame Sensor
A number of safety circuits are employed to ensure safe The flame sensor is a probe mounted to the burner/
and proper furnace operation. These circuits serve to manifold assembly which uses the principle of flame
control any potential safety hazards and serve as inputs rectification to determine the presence or absence of
in the monitoring and diagnosis of abnormal function. flame.
These circuits are continuously monitored during furnace MAINTENANCE
operation by the integrated control module. Annual Inspection
The furnace should be inspected by a qualified installer, or
service agency at least once per year. This check should
WARNING be performed at the beginning of the heating season.
Do not bypass any safety circuit.
This will ensure that all furnace components are in proper
working order and that the heating system functions
Integrated Control Module appropriately. Pay particular attention to the following
items. Repair or service as necessary.
The integrated control module is an electronic device
• Flue pipe system. Check for blockage and/or leakage.
which, if a potential safety concern is detected, will
Check the outside termination and the connections at
take the necessary precautions and provide diagnostic
and internal to the furnace.
information through an LED.
• Heat exchanger. Check for corrosion and/or buildup
within the heat exchanger passageways.
Primary Limit • Burners. Check for proper ignition, burner flame, and
The primary limit control is located on the partition panel flame sense.
and monitors heat exchanger compartment temperatures. • Drainage system. Check for blockage and/or leakage.
It is a normally-closed (electrically), automatic reset, Check hose connections at and internal to furnace.
temperature-activated sensor. The limit guards against • Wiring. Check electrical connections for tightness
overheating as a result of insufficient conditioned air and/or corrosion. Check wires for damage.
passing over the heat exchanger. • Filters.
Auxiliary Limit
FILTERS
Filter Maintenance
The auxiliary limit controls are located on or near the
circulator blower and monitors blower compartment Improper filter maintenance is the most common cause of
temperatures. They are a normally-closed (electrically), inadequate heating or cooling performance. Filters should
manual-reset sensors. These limits guard against be cleaned (permanent) or replaced (disposable) every
overheating as a result of insufficient conditioned air two months or as required. When replacing a filter, it must
passing over the heat exchanger. be replaced with a filter of the same type and size.
Filter Removal
Rollout Limit
Depending on the installation, differing filter arrangements
The rollout limit controls are mounted on the burner/
can be applied. Filters can be installed in either the central
manifold assembly and monitor the burner flame. They are
return register or a side panel external filter rack (upflow
normally-closed (electrically), manual-reset sensors. These
only). A media air filter or electronic air cleaner can be
limits guard against burner flames not being properly
used as an alternate filter. Follow the filter sizes given in
drawn into the heat exchanger.
the Recommended Minimum Filter size table to ensure
proper unit performance.
39
Horizontal Unit Filter Removal Flame Sensor (Qualified Servicer Only)
Filters in horizontal installations are located in the central Under some conditions, the fuel or air supply can create a
return register or the ductwork near the furnace. nearly invisible coating on the flame sensor. This coating
acts as an insulator causing a drop in the flame sense
To remove: signal. If the flame sense signal drops too low the furnace
1. Turn OFF electrical power to furnace. will not sense flame and will lock out. The flame sensor
2. Remove filter(s) from the central return register or should be carefully cleaned by a qualified servicer using
ductwork. emery cloth or steel wool. Following cleaning, the flame
3. Replace filter(s) by reversing the procedure for sense signal should be as indicated in the Specifications
removal. Sheet.
4. Turn ON electrical power to furnace.
Flue Passages (Qualified Servicer Only)
Media Air Filter or Electronic Air Cleaner
Removal The heat exchanger flue passageways should be
inspected at the beginning of each heating season.
Follow the manufacturer’s directions for service.
BEFORE LEAVING AN INSTALLATION
Burners
• Cycle the furnace with the thermostat at least three
Visually inspect the burner flames periodically during the times. Verify cooling and fan only operation.
heating season. Turn on the furnace at the thermostat • Review the Owner’s Manual with the homeowner and
and allow several minutes for flames to stabilize, since any discuss proper furnace operation and maintenance.
dislodged dust will alter the flames normal appearance. • Leave literature packet near furnace.
Flames should be stable, quiet, soft, and blue (dust may
cause orange tips but they must not be yellow). They REPAIR AND REPLACEMENT PARTS
should extend directly outward from the burners without
curling, floating, or lifting off. Flames must not impinge on • When ordering any of the listed functional parts, be
the sides of the heat exchanger firing tubes. sure to provide the furnace model, manufacturing,
and serial numbers with the order.
• Although only functional parts are shown in the parts
Induced Draft and Circulator Blowers list, all sheet metal parts, doors, etc. may be ordered
The bearings in the induced draft blower and circulator by description.
blower motors are permanently lubricated by the • Parts are available from your distributor.
manufacturer. No further lubrication is required. Check
motor windings for accumulation of dust which may cause Functional Parts List-
overheating. Clean as necessary. Gas Valve Blower Motor
Gas Manifold Blower Wheel
Natural Gas Orifice Blower Mounting Bracket
Propane Gas Orifice Blower Cutoff
Igniter Blower Housing
Flame Sensor Pressure Switch
Rollout Limit Switch Door Switch
Primary Limit Switch Auxiliary Limit Switch
Coil Front Cover Integrated Control Module
Transformer Door Switch
Induced Draft Blower
Burner Flame
Heat Exchanger with Recuperator Coil
Condensate Trap and Drain System (Qualified
Servicer Only)
Annually inspect the drain tubes, drain trap, and field-
supplied drain line for proper condensate drainage. Check
drain system for hose connection tightness, blockage, and
leaks. Clean or repair as necessary.
40
1 Stage Status Codes
LED Display
Menu Description Main Notes
Option Menu
Menu
Active Alaram menu xx ( xx: code numbers )
Last 6 Faults xx ( xx: code numbers )
41
1 Stage Status Codes Status Menu
Main
Mode
Menu
Idle
Continous Fan
Compressor Cooling, Low
Stage
Compressor Cooling, High
Stage
Gas heat - Single Stage
Control
42
1 Stage Troubleshooting Codes
TROUBLESHOOTING CHART
LED
Symptom Fault Description Corrective Actions
Status
Normal operation Normal operation None
Furnace lockout due to an excessive number Check flame sense signal, clean sensor if coated or
of ignition “retries” (3 total) oxidized
Furnace fails to operate
Failure to establish flame
Loss of flame after establishment Check flue piping for blockage, proper length, elbows, and
termination
Pressure switch hose blocked pinched, or Inspect pressure switch hose, repair/replace if necessary
connected improperly
Inspect flue piping for blockage, proper
length, elbows, and termination
Induced draft blower runs
continuously with no furnace Blocked flue and/or inlet air pipe, blocked
operation drain system or weak induced draft blower Check induced draft blower performance, correct as
necessary
Incorrect pressure switch set point or Check pressure switch operation, replace as needed
malfunctioning switch contacts
Loose or improperly connected wiring Tighten or correct wiring connection
Primary limit circuit is open Check filters and ductwork for blockage Clean filters or
remove obstruction
Insufficient conditioned air over the heat Check circulator blower speed and performance
Circulator blower runs exchanger
continuously Blocked filters, restrictive ductwork, improper Correct speed or replace blower motor if necessary
No furnace operation circulator blower speed, or failed circulator
blower motor
Loose or improperly connected wiring in high Tighten or correct wiring connection
limit circuit
Induced draft blower and Flame sensed with no call for heat Correct short at flame sensor or in flame sensor wiring
circulator blower runs
Short to ground in flame sense circuit
continuously Check for lingering or lazy flame Verify proper operation of
No furnace operation Lingering burner flame Slow closing gas gas valve
valve
Open fuse Replace fuse
No furnace operation
Short in low voltage wiring Locate and correct short in low voltage wiring
43
1 Stage Troubleshooting Codes
TROUBLESHOOTING CHART
LED
Symptom Fault Description Corrective Actions
Status
Flame sense micro amp signal is minimal
Furnace fails to operate Improperly connected or shorted igniter Diagnose and replace shorted igniter as needed Verify and
Poor unit ground correct unit ground wiring if needed
Igniter relay fault on integrated control module Check igniter output from control, replace if necessary
Polarity of 115 volt AC is reversed Correct polarity, check and correct wiring if necessary
Furnace fails to operate
Poor unit ground Verify proper ground, correct if necessary
Gas valve is not energized when it should be Check wiring in gas valve circuit
Furnace fails to operate
External Gas Valve Error Replace integrated control board
Gas valve is energized when it should not be Check wiring in gas valve circuit
Furnace fails to operate
Internal gas valve error Replace integrated control board
Furnace fails to operate. No 115 power to furnace or no 24 volt power Restore high voltage power to furnace and integrated
to integrated control module. control module.
Integrated control module None Blown fuse or tripped circuit breaker Correct condition which caused fuse to open, replace fuse
LED display provides no
Replace non-functional integrated control module.
signal Integrated control module is non- functional
44
Airflow Tables - GC9S96
NOTE:
^ Default speed
45
Airflow Tables - GC9S96
NOTE:
^ Default speed
46
Airflow Tables - GC9S96
CIRCULATION AIFLOW
EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)
THERMOSTAT
MODEL TAP # 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
CALL
CFM CFM CFM CFM CFM CFM CFM CFM
F01 632 574 510 448 388 332 277 234
F02 727 677 623 565 510 455 403 351
F03 878 839 797 751 701 653 607 561
F04 948 910 870 828 785 739 693 652
*C9S960403B* G F05 1106 1076 1044 1010 974 939 899 860
F06 1156 1125 1096 1063 1028 996 960 927
F07 1237 1205 1174 1145 1115 1081 1050 1016
F08 1334 1306 1275 1249 1220 1194 1163 1136
F09 1382 1354 1327 1302 1276 1246 1219 1190
F01 771 698 632 560 491 428 372 307
F02 1197 1150 1102 1057 1014 968 926 877
F03 1309 1264 1224 1180 1141 1098 1058 1018
F04 1138 1091 1043 993 949 901 853 805
*C9S960603B* G F05 944 884 824 774 716 660 605 554
F06 963 907 852 803 745 689 639 587
F07 1332 1289 1245 1200 1160 1120 1081 1036
F08 1366 1319 1277 1235 1192 1154 1117 1074
F09 1468 1436 1393 1359 1323 1285 1248 1210
F01 873 778 682 630 578 490 419 347
F02 1442 1386 1335 1280 1221 1157 1110 1054
F03 1643 1588 1534 1478 1415 1357 1299 1246
F04 1600 1555 1505 1460 1412 1364 1309 1260
*C9S960804C* G F05 1338 1269 1206 1133 1063 999 934 861
F06 1796 1744 1691 1638 1584 1532 1473 1422
F07 1874 1823 1775 1729 1675 1621 1567 1512
F08 1798 1754 1719 1672 1627 1585 1546 1497
F09 1991 1947 1900 1854 1808 1759 1707 1655
F01 1176 1107 1037 969 891 825 753 692
F02 1773 1721 1671 1621 1571 1521 1470 1421
F03 1709 1658 1607 1556 1503 1451 1399 1349
F04 1651 1597 1542 1491 1437 1384 1332 1278
*C9S961005C* G F05 1467 1409 1352 1307 1240 1182 1124 1063
F06 1834 1785 1738 1691 1643 1593 1545 1502
F07 1924 1881 1836 1796 1750 1701 1652 1606
F08 2028 1994 1937 1899 1863 1814 1769 1724
F09 2193 2145 2106 2076 2032 1998 1945 1903
F01 1187 1101 1013 931 847 764 677 604
F02 1973 1916 1864 1810 1756 1702 1650 1590
F03 1918 1859 1807 1748 1696 1643 1591 1531
F04 1835 1776 1720 1657 1602 1544 1483 1428
*C9S961205D* G F05 1236 1152 1073 990 919 834 749 679
F06 1521 1459 1391 1327 1253 1187 1116 1053
F07 1673 1609 1549 1493 1430 1362 1305 1242
F08 2033 1981 1929 1878 1822 1771 1716 1669
F09 2257 2201 2151 2099 2057 2008 1959 1906
47
Airflow Tables - GC9S96
HEATING AIFLOW
EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)
THERMOSTAT
MODEL TAP # 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 TEMP RANGE
CALL
CFM RISE CFM RISE CFM RISE CFM RISE CFM RISE CFM CFM CFM
F01^^ 632 N/A 574 N/A 510 N/A 448 N/A 388 N/A 332 277 234
F02^ 727 48 677 51 623 54 565 60 510 65 455 403 351
*C9S960403B* W/W1 35-65
F03 878 41 839 42 797 45 751 47 701 51 653 607 561
F04 948 38 910 39 870 41 828 43 785 45 739 693 652
F01^^ 771 N/A 698 N/A 632 N/A 560 N/A 491 N/A 428 372 307
F02^ 1197 45 1150 46 1102 48 1057 50 1014 53 968 926 877
*C9S960603B* W/W1 35-65
F03 1309 41 1264 42 1224 44 1180 45 1141 47 1098 1058 1018
F04 1138 47 1091 49 1043 51 993 54 949 56 901 853 805
F01^^ 873 N/A 778 N/A 682 N/A 630 N/A 578 N/A 490 419 347
F02^ 1442 49 1386 51 1335 53 1280 56 1221 58 1157 1110 1054
*C9S960804C* W/W1 40-70
F03 1643 43 1588 45 1534 46 1478 48 1415 50 1357 1299 1246
F04 1600 44 1555 46 1505 47 1460 49 1412 50 1364 1309 1260
F01^^ 1176 N/A 1107 N/A 1037 N/A 969 N/A 891 N/A 825 753 692
F02^ 1773 50 1721 52 1671 53 1621 55 1571 57 1521 1470 1421
*C9S961005C* W/W1 40-70
F03^^ 1709 52 1658 54 1607 55 1556 57 1503 59 1451 1399 1349
F04 1651 54 1597 56 1542 58 1491 60 1437 62 1384 1332 1278
F01^^ 1187 N/A 1101 N/A 1013 N/A 931 N/A 847 N/A 764 677 604
F02^ 1973 54 1916 56 1864 57 1810 59 1756 61 1702 1650 1590
*C9S961205D* W/W1 45-75
F03 1918 56 1859 57 1807 59 1748 61 1696 63 1643 1591 1531
F04 1835 58 1776 60 1720 62 1657 64 1602 67 1544 1483 1428
NOTE:
^DEFAULT & RECOMMENDED
^^NOT RECOMMENDED FOR HEATING
48
Airflow Tables - GM9S92
49
Airflow Tables - GM9S92
NOTE:
^ Default speed
50
Airflow Tables - GM9S92
51
Airflow Tables - GM9S92
NOTE:
^ Default speed
52
Airflow Tables - GM9S92
CIRCULATION AIRFLOW
EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)
THERMOSTAT
MODEL TAP # 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
CALL
CFM CFM CFM CFM CFM CFM CFM CFM
F01 610 559 513 467 419 368 316 285
F02 925 887 852 818 787 754 720 685
F03 846 808 772 737 703 667 630 594
F04 781 739 701 663 625 586 547 508
*M9S920403A* G F05 1038 1003 970 940 909 879 849 820
F06 1106 1072 1041 1011 981 953 926 898
F07 1215 1180 1151 1121 1095 1066 1043 1017
F08 1238 1210 1180 1153 1126 1099 1073 1047
F09 1319 1299 1273 1246 1220 1194 1169 1146
F01 723 663 604 539 476 404 347 291
F02 1052 1010 962 920 875 829 785 740
F03 1125 1084 1042 1003 964 918 875 834
F04 1206 1166 1129 1091 1054 1012 977 947
*M9S920603B* G F05 901 854 809 758 703 653 604 552
F06 948 900 855 810 762 708 662 608
F07 1273 1237 1206 1169 1128 1094 1057 1020
F08 1365 1321 1292 1251 1219 1184 1152 1120
F09 1426 1387 1360 1326 1292 1257 1226 1193
F01 718 662 611 551 486 419 358 300
F02 1373 1341 1307 1279 1253 1226 1197 1172
F03 1309 1265 1232 1192 1162 1129 1093 1057
F04 1233 1194 1165 1131 1097 1070 1039 1008
*M9S920803B* G F05 874 828 791 750 703 655 602 547
F06 950 908 865 826 786 739 689 638
F07 1097 1056 1019 988 952 921 880 842
F08 1166 1127 1092 1060 1027 994 960 926
F09 1407 1373 1338 1308 1282 1253 1229 1203
F01 804 740 670 586 501 407 347 N/A
F02 1422 1375 1332 1288 1245 1200 1154 1108
F03 1502 1455 1410 1365 1322 1278 1237 1195
F04 1567 1519 1476 1441 1402 1360 1319 1278
*M9S920804C* G F05 1347 1299 1253 1205 1157 1111 1063 1013
F06 1692 1648 1609 1567 1529 1490 1451 1413
F07 1772 1728 1689 1652 1614 1574 1534 1498
F08 1793 1753 1720 1679 1643 1604 1562 1524
F09 1875 1833 1797 1759 1727 1686 1652 1616
F01 869 782 684 575 482 395 331 122
F02 1823 1776 1720 1679 1642 1597 1553 1504
F03 1778 1729 1690 1648 1605 1558 1497 1449
F04 1722 1660 1609 1553 1507 1455 1402 1350
*M9S920805C* G F05 1498 1442 1388 1332 1278 1215 1154 1090
F06 1634 1583 1536 1489 1440 1387 1330 1275
F07 1925 1879 1836 1795 1752 1711 1664 1621
F08 1993 1941 1899 1852 1813 1778 1741 1693
F09 2216 2172 2131 2087 2046 2011 1973 1935
53
Airflow Tables - GM9S92
CIRCULATION AIRFLOW
EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)
THERMOSTAT
MODEL TAP # 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
CALL
CFM CFM CFM CFM CFM CFM CFM CFM
F01 809 740 669 603 536 449 377 319
F02 1754 1707 1673 1640 1604 1568 1538 1509
F03 1648 1620 1586 1552 1515 1480 1449 1412
F04 1558 1517 1479 1441 1403 1366 1330 1295
*M9S921004C* G F05 1303 1255 1210 1167 1125 1081 1041 999
F06 1406 1362 1321 1281 1240 1197 1157 1118
F07 1445 1403 1363 1324 1287 1247 1208 1167
F08 1778 1743 1700 1669 1634 1600 1568 1542
F09 1824 1785 1747 1714 1680 1647 1617 1585
F01 906 813 717 613 519 439 368 N/A
F02 1871 1818 1769 1720 1667 1614 1565 1511
F03 1831 1782 1729 1679 1624 1571 1520 1465
F04 1653 1596 1538 1480 1422 1362 1306 1247
*M9S921005C* G F05 1496 1437 1376 1315 1250 1189 1126 1056
F06 1640 1587 1527 1471 1414 1357 1294 1235
F07 1955 1937 1909 1860 1813 1765 1712 1662
F08 2086 2039 1991 1944 1896 1855 1810 1763
F09 2222 2178 2133 2088 2043 1998 1954 1910
F01 1056 962 866 772 666 574 501 429
F02 2096 2050 2005 1948 1899 1848 1800 1755
F03 2023 1973 1927 1877 1829 1781 1731 1680
F04 1946 1900 1848 1795 1741 1689 1637 1584
*M9S921205D* G F05 1231 1151 1078 992 913 812 725 651
F06 1503 1440 1382 1318 1251 1179 1108 1039
F07 1704 1646 1586 1532 1473 1412 1346 1284
F08 1831 1775 1720 1668 1610 1560 1511 1457
F09 2222 2173 2125 2078 2029 1980 1933 1884
54
Airflow Tables - GM9S92
HEATING AIFLOW
EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)
THERMOSTAT
MODEL TAP # 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 TEMP RANGE
CALL
CFM RISE CFM RISE CFM RISE CFM RISE CFM RISE CFM CFM CFM
F01^^ 610 56 559 N/A 513 N/A 467 N/A 419 N/A 368 316 285
F02^ 925 37 887 38 852 40 818 42 787 43 754 720 685
*M9S920403A* W/W1 30-60
F03 846 40 808 42 772 44 737 46 703 49 667 630 594
F04 781 44 739 46 701 49 663 51 625 55 586 547 508
F01^^ 723 N/A 663 N/A 604 N/A 539 N/A 476 N/A 404 347 291
F02^ 1052 49 1010 51 962 53 920 56 875 58 829 785 740
*M9S920603B* W/W1 35-65
F03 1125 45 1084 47 1042 49 1003 51 964 53 918 875 834
F04 1206 42 1166 44 1129 45 1091 47 1054 48 1012 977 947
F01^^ 718 N/A 662 N/A 611 N/A 551 N/A 486 N/A 419 358 300
F02^ 1373 50 1341 51 1307 52 1279 53 1253 54 1226 1197 1172
*M9S920803B* W/W1 35-65
F03 1309 52 1265 54 1232 55 1192 57 1162 59 1129 1093 1057
F04 1233 55 1194 57 1165 59 1131 60 1097 62 1070 1039 1008
F01^^ 804 N/A 740 N/A 670 N/A 586 N/A 501 N/A 407 347 N/A
F02^ 1422 48 1375 50 1332 51 1288 53 1245 55 1200 1154 1108
*M9S920804C* W/W1 35-65
F03 1502 45 1455 47 1410 48 1365 50 1322 52 1278 1237 1195
F04 1567 44 1519 45 1476 46 1441 47 1402 49 1360 1319 1278
F01^^ 869 N/A 782 N/A 684 N/A 575 N/A 482 N/A 395 331 122
F02^ 1823 37 1776 38 1720 40 1679 41 1642 41 1597 1553 1504
*M9S920805C* W/W1 25-55
F03 1778 38 1729 39 1690 40 1648 41 1605 42 1558 1497 1449
F04 1722 40 1660 41 1609 42 1553 44 1507 45 1455 1402 1350
F01^^ 809 N/A 740 N/A 669 N/A 603 N/A 536 N/A 449 377 319
F02^ 1754 49 1707 50 1673 51 1640 52 1604 53 1568 1538 1509
*M9S921004C* W/W1 35-65
F03 1648 52 1620 53 1586 54 1552 55 1515 56 1480 1449 1412
F04 1558 55 1517 56 1479 58 1441 59 1403 61 1366 1330 1295
F01^^ 906 N/A 813 N/A 717 N/A 613 N/A 519 N/A 439 368 N/A
F02^ 1871 46 1818 47 1769 48 1720 50 1667 51 1614 1565 1511
*M9S921005C* W/W1 35-65
F03 1831 47 1782 48 1729 49 1679 51 1624 52 1571 1520 1465
F04^^ 1653 52 1596 53 1538 55 1480 58 1422 60 1362 1306 1247
F01^^ 1056 N/A 962 N/A 866 N/A 772 N/A 666 N/A 574 501 429
F02^ 2096 49 2050 50 2005 51 1948 52 1899 54 1848 1800 1755
*M9S921205D* W/W1 35-65
F03 2023 51 1973 52 1927 53 1877 54 1829 56 1781 1731 1680
F04^^ 1946 53 1900 54 1848 55 1795 57 1741 59 1689 1637 1584
NOTE:
^DEFAULT & RECOMMENDED
^^NOT RECOMMENDED FOR HEATING
55
Airflow Tables - GM9S96
56
Airflow Tables - GM9S96
NOTE:
^ Default speed
57
Airflow Tables - GM9S96
58
Airflow Tables - GM9S96
NOTE:
^ Default speed
59
Airflow Tables - GM9S96
CIRCULATION AIRFLOW
EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)
THERMOSTAT
MODEL TAP # 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
CALL
CFM CFM CFM CFM CFM CFM CFM CFM
F01 705 661 617 564 509 455 405 362
F02 1079 1055 1027 994 965 935 906 863
F03 915 881 846 814 780 737 695 652
F04 887 855 823 790 751 705 666 608
*M9S960403A* G F05 1135 1106 1078 1049 1021 994 965 933
F06 1189 1163 1138 1111 1085 1059 1032 1001
F07 1266 1243 1218 1197 1172 1148 1123 1099
F08 1313 1288 1261 1239 1215 1189 1165 1143
F09 1342 1324 1305 1280 1263 1239 1216 1193
F01 758 696 636 572 512 460 412 354
F02 1218 1178 1140 1100 1060 1016 977 937
F03 1164 1123 1084 1042 1003 960 920 871
F04 1121 1083 1041 996 953 906 861 818
*M9S960603B* G F05 902 851 801 746 689 637 585 542
F06 960 917 864 812 764 708 661 614
F07 1273 1240 1207 1171 1128 1089 1051 1012
F08 1335 1301 1266 1228 1192 1154 1118 1078
F09 1427 1390 1362 1327 1297 1260 1224 1193
F01 715 658 589 524 465 412 360 279
F02 1415 1385 1355 1322 1291 1255 1219 1186
F03 1388 1360 1325 1291 1259 1223 1191 1157
F04 1290 1252 1215 1182 1143 1107 1071 1032
*M9S960803B* G F05 916 867 817 767 710 657 608 563
F06 985 940 892 842 797 746 693 649
F07 1118 1078 1037 992 952 910 863 822
F08 1191 1153 1114 1074 1034 993 951 911
F09 1471 1440 1409 1377 1347 1314 1283 1247
F01 1019 952 878 796 706 619 542 485
F02 1791 1743 1700 1663 1626 1583 1538 1489
F03 1625 1559 1512 1468 1425 1370 1325 1271
F04 1537 1490 1447 1403 1354 1301 1247 1190
*M9S960804C* G F05 1289 1234 1180 1122 1058 991 917 840
F06 1431 1375 1329 1283 1227 1169 1108 1043
F07 1836 1784 1741 1703 1664 1628 1585 1537
F08 1919 1890 1846 1807 1771 1735 1694 1650
F09 1952 1921 1885 1843 1804 1769 1731 1691
60
Airflow Tables - GM9S96
CIRCULATION AIRFLOW
EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)
THERMOSTAT
MODEL TAP # 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
CALL
CFM CFM CFM CFM CFM CFM CFM CFM
F01 1029 959 890 811 727 647 579 511
F02 1814 1766 1722 1679 1637 1595 1555 1511
F03 1893 1844 1803 1763 1723 1685 1641 1604
F04 1738 1680 1637 1596 1554 1510 1469 1420
*M9S960805C* G F05 1193 1135 1087 1016 986 950 880 805
F06 1421 1369 1323 1272 1222 1168 1108 1045
F07 1582 1536 1491 1445 1404 1358 1309 1255
F08 1962 1919 1889 1851 1816 1780 1743 1702
F09 2068 2024 1986 1947 1912 1873 1837 1797
F01 1008 934 855 779 702 628 557 493
F02 2026 1981 1929 1901 1858 1819 1773 1733
F03 1921 1879 1840 1791 1751 1705 1656 1610
F04 1804 1755 1710 1664 1619 1574 1526 1479
*M9S961005C* G F05 1475 1421 1369 1314 1260 1207 1152 1097
F06 1626 1578 1522 1475 1427 1353 1328 1283
F07 1693 1639 1588 1542 1491 1437 1390 1340
F08 1775 1723 1674 1629 1580 1529 1484 1435
F09 2161 2122 2084 2048 2010 1973 1940 1914
F01 1118 1035 952 860 750 663 590 519
F02 2143 2095 2047 2002 1954 1891 1850 1802
F03 2025 1977 1930 1897 1848 1798 1750 1703
F04 1906 1877 1828 1778 1726 1674 1622 1568
*M9S961205D* G F05 1220 1145 1070 995 952 907 811 725
F06 1684 1620 1561 1499 1438 1378 1318 1259
F07 1766 1712 1666 1612 1558 1506 1450 1395
F08 1863 1807 1754 1698 1642 1587 1532 1476
F09 2454 2396 2347 2296 2250 2202 2157 2113
61
Airflow Tables - GM9S96
HEATING AIFLOW
EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)
THERMOSTAT
MODEL TAP # 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 TEMP RANGE
CALL
CFM RISE CFM RISE CFM RISE CFM RISE CFM RISE CFM CFM CFM
F01^^ 705 50 661 54 617 N/A 564 N/A 509 N/A 455 405 362
F02^ 1079 33 1055 34 1027 35 994 36 965 37 935 906 863
*M9S960403A* W/W1 25-55
F03 915 39 881 40 846 42 814 44 780 46 737 695 652
F04 887 40 855 42 823 43 790 45 751 47 705 666 608
F01^^ 758 N/A 696 N/A 636 N/A 572 N/A 512 N/A 460 412 354
F02^ 1218 44 1178 45 1140 47 1100 48 1060 50 1016 977 937
*M9S960603B* W/W1 35-65
F03 1164 46 1123 47 1084 49 1042 51 1003 53 960 920 871
F04 1121 48 1083 49 1041 51 996 54 953 56 906 861 818
F01^^ 715 N/A 658 N/A 589 N/A 524 N/A 465 N/A 412 360 279
F02^ 1415 50 1385 51 1355 52 1322 54 1291 55 1255 1219 1186
*M9S960803B* W/W1 35-65
F03 1388 51 1360 52 1325 54 1291 55 1259 57 1223 1191 1157
F04 1290 55 1252 57 1215 59 1182 60 1143 62 1107 1071 1032
F01^^ 1019 N/A 952 N/A 878 N/A 796 N/A 706 N/A 619 542 485
F02^ 1791 40 1743 41 1700 42 1663 43 1626 44 1583 1538 1489
*M9S960804C* W/W1 25-55
F03 1625 44 1559 46 1512 47 1468 48 1425 50 1370 1325 1271
F04 1537 46 1490 48 1447 49 1403 51 1354 53 1301 1247 1190
F01^^ 1029 N/A 959 N/A 890 N/A 811 N/A 727 N/A 647 579 511
F02^ 1814 39 1766 40 1722 41 1679 42 1637 43 1595 1555 1511
*M9S960805C* W/W1 25-55
F03 1893 38 1844 39 1803 39 1763 40 1723 41 1685 1641 1604
F04 1738 41 1680 42 1637 43 1596 45 1554 46 1510 1469 1420
F01^^ 1008 N/A 934 N/A 855 N/A 779 N/A 702 N/A 628 557 493
F02^ 2026 44 1981 45 1929 46 1901 47 1858 48 1819 1773 1733
*M9S961005C* W/W1 30-60
F03 1921 46 1879 47 1840 48 1791 50 1751 51 1705 1656 1610
F04 1804 49 1755 51 1710 52 1664 53 1619 55 1574 1526 1479
F01^^ 1118 N/A 1035 N/A 952 N/A 860 N/A 750 N/A 663 590 519
F02^ 2143 50 2095 51 2047 52 2002 53 1954 55 1891 1850 1802
*M9S961205D* W/W1 35-65
F03 2025 53 1977 54 1930 55 1897 56 1848 58 1798 1750 1703
F04^^ 1906 56 1877 57 1828 58 1778 60 1726 62 1674 1622 1568
NOTE:
^DEFAULT & RECOMMENDED
^^NOT RECOMMENDED FOR HEATING
62
Wiring Diagram *M9S92/*M9S96/*C9S96
GRD
GN
TO
GND
JUNCTION BOX
115 VAC/ 1 Ø /60 HZ
POWER SUPPLY WITH
OVERCURRENT
ID BLOWER PRESSURE SWITCH PROTECTION DEVICE
HOT L
YL
SURFACE
GY
BK WARNING:DISCONNECT
IGNITER
POWER BEFORE
YL C N SERVICING. WIRING
NO WH TO UNIT MUST BE
DISCONNECT PROPERLY POLARIZED
AND GROUNDED.
2 CIRCUIT
2 1
CONNECTOR
TO 115VAC/ 1Ø /60 HZ POWER SUPPLY WITH
OVERCURRENT PROTECTION DEVICE
RD
C
C2 GY L GND N
NO FLAME WARNING:
YL
WH
SENSOR
DISCONNECT POWER
GAS VALVE MI BR FRONT COVER BEFORE SERVICING.
PRESSURE SWITCH WIRING TO UNIT
MUST BE PROPERLY
POLARIZED AND
DISCONNECT
SOME UNITS MAY HAVE GROUNDED.
1 ROLL OUT SWITCH
PU
PU PK
Disconnect ALL power before servicing or installing this unit. Multiple
DOOR
SWITCH
power sources may be present. Failure to do so may cause property
JUNCTION BOX
AUTO RESET PRIMARY
BL
LIMIT CONTROL
RD
GND
INDUCED INDOOR
WH
AIR
DRAFT CIRCULATOR
BLOWER BLWR
RD
BK
GND
BLOWER COMPARTMENT
IND
NEUTRAL
ID
BLWR
BK
IND LO NEUTRAL
WH
IGN
HOT SURFACE
WH
damage, personal injury or death.
IGNITER
BK
WH
WH
FS
BK
WH
FLAME SENSOR
E39
E20
E15
E1
E2
E6
E4
E7
E3
E8
E5
40 VA
TRANSFORMER
24 VAC
TH (3)
RD
RLO (6)
MANUAL RESET ROLLOUT LIMIT SWITCH
BK
R
YL
HIGH VOLTAGE!
OR T3 +VDC
24V THERMOSTAT CONNECTIONS N.E.C. CLASS 2 WIRE
BK T4
Y1
YL T5
HLO (1)
RD COM
PK
BR
BL
RD
6 R226
R223
PS1(5) C
W1
3 SW1 1 3 SW2 1 3 SW3
CENTER
RIGHT
LEFT
NO
3
2
1
PU
6
5
4
PRESS. SWTICH.
12 9
10 7
11 8
TO
Y2 MICRO
READ CODES FROM LEFT TO RIGHT HLI (8)
G
PU
GY
MV (10)
O
GY
HI
GAS VALVE
DEHUM
C
OR
MVC (11) C
TWIN DEHUM 24V HUM
C
E21 NO
E34
TR (7)
VAC
24
E24
W/W1 R G R Y/Y1 Y2
TO
BK R
BK
RD YL
OR ECM MTR
BL INDOOR
HARNESS AIR
5
4
TO CIRCULATOR
TRANSFORMER
40 VA
3
N WH MICRO
GN
BLWR
2
GND
1
G GN BK
L BK
WH
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
63
SPECIAL INSTRUCTIONS FOR PRODUCTS INSTALLED IN THE STATE OF MASSACHUSETTS
For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or
in part for residential purposes, including those owned or
operated by the Commonwealth and where the side wall
exhaust vent termination is less than seven (7) feet above
finished grade in the area of the venting, including but not VENT/FLUE
TEE
limited to decks and porches, the following requirements
shall be satisfied:
NOTE: SPECIFICATIONS AND PERFORMANCE DATA LISTED HEREIN ARE SUBJECT TO CHANGE WITHOUT NOTICE.
Brand is a registered trademark of Maytag Corporation or its related companies and is used under license. All rights reserved.
64
Start-Up Checklist
Furnace
Model Number
Serial Number
ELECTRICAL
Line Voltage (Measure L1 to N and N to Ground Voltage) L-N
N-G
Secondary Voltage (Measure Transformer Output Voltage) R-C
Blower Amps
Additional Checks
Check wire routings for any rubbing
Check for kinked pressure switch tubing.
Check flue elbow for alignment and clamp tightness.
Check screw tightness on blower wheel.
Check factory wiring and wire connections.
Check product for proper clearances as noted by installtion instructions
65
THIS PAGE LEFT INTENTIONALLY BLANK.
66
THIS PAGE LEFT INTENTIONALLY BLANK.
67
CUSTOMER FEEDBACK
We are very interested in all product comments.
Please fill out the feedback form on one of the following links:
Goodman® Brand Products: (http://www.goodmanmfg.com/about/contact-us).
Amana® Brand Products: (http://www.amana-hac.com/about-us/contact-us).
You can also scan the QR code on the right for the product brand GOODMAN® BRAND AMANA® BRAND
you purchased to be directed to the feedback page.
PRODUCT REGISTRATION
Thank you for your recent purchase. Though not required to get the protection of
the standard warranty, registering your product is a relatively short process, and
entitles you to additional warranty protection, except that failure by California and
Quebec residents to register their product does not diminish their warranty rights.
For Product Registration, please register as follows: AMANA® BRAND
GOODMAN® BRAND
Goodman® Brand products: (https://www.goodmanmfg.com/product-registration).
Amana® Brand products: (http://www.amana-hac.com/product-registration)
You can also scan the QR code on the right for the product brand
you purchased to be directed to the Product Registration page.
68