Haier HSU 22HEA03 Service Manual
Haier HSU 22HEA03 Service Manual
Haier HSU 22HEA03 Service Manual
ARC
HSU-22L/HEA03
22K
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HSU-22L/HEA03
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23
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47
47
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58
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59
Horizontal Blade 60
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HSU-22L/HEA03
Drain pan 63
Vertical Blades and Swing Motor 65
65
66
68
9.9 Removal of Outdoor Panel 70
9.10 74
11 75
12 76
13 78
80
80
81
83
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HSU-22L/HEA03 Introduction
1. Introduction
1.1 Safety Cautions
Be sure to read the following safety cautions before conducting repair work.
The caution items are classified into “Warning” and “Caution”. The “Warning” items are especially important
since they can lead to death or serious injury if they are not followed closely. The “Caution” items can also lead
to serious accidents under some conditions if they are not followed. Therefore, be sure to observe all the safety
caution items described below.
About the pictograms
This symbol indicates an item for which caution must be exercised.
The pictogram shows the item to which attention must be paid.
This symbol indicates a prohibited action.
The prohibited item or action is shown inside or near the symbol.
This symbol indicates an action that must be taken, or an instruction.
The instruction is shown inside or near the symbol.
After the repair work is complete, be sure to conduct a test operation to ensure that the equipment operates
normally, and explain the cautions for operating the product to the customer.
Warning
Be sure to disconnect the power cable plug from the plug socket before disassembling the equipment for
a repair.
Working on the equipment that is connected to a power supply can cause an electrical shook.
If it is necessary to supply power to the equipment to conduct the repair or inspecting the circuits, do not
touch any electrically charged sections of the equipment.
If the refrigerant gas discharges during the repair work, do not touch the discharging refrigerant gas.The
refrigerant gas can cause frostbite.
When disconnecting the suction or discharge pipe of the compressor at the welded section, release the
refrigerant gas completely at a well-ventilated place first.
If there is a gas remaining inside the compressor, the refrigerant gas or refrigerating machine oil
discharges when the pipe is disconnected, and it can cause injury.
If the refrigerant gas leaks during the repair work, ventilate the area. The refrigerant gas can generate
toxic gases when it contacts flames.
The step-up capacitor supplies high-voltage electricity to the electrical components of the outdoor unit.
Be sure to discharge the capacitor completely before conducting repair work.A charged capacitor can
cause an electrical shock.
Do not start or stop the air conditioner operation by plugging or unplugging the power cable plug.
Plugging or unplugging the power cable plug to operate the equipment can cause an electrical shock or
fire.
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Domestic Air Conditioner
HSU-22L/HEA03 Introduction
Warning
Do not repair the electrical components with wet hands. Working on the equipment with wet hands can
cause an electrical shock.
Do not clean the air conditioner by splashing water. Washing the unit with water can cause an electrical
shock.
Be sure to provide the grounding when repairing the equipment in a humid or wet place, to avoid electrical
shocks.
Be sure to turn off the power switch and unplug the power cable when cleaning the equipment. The
internal fan rotates at a high speed, and cause injury.
Do not tilt the unit when removing it. The water inside the unit can spill and wet the furniture and floor.
Be sure to check that the refrigerating cycle section has cooled down sufficiently before conducting repair
work. Working on the unit when the refrigerating cycle section is hot can cause burns.
Use the welder in a well-ventilated place. Using the welder in an enclosed room can cause oxygen
deficiency.
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Domestic Air Conditioner
HSU-22L/HEA03 Introduction
Warning
Be sure to use an exclusive power circuit for the equipment, and follow the technical standards related to
the electrical equipment, the internal wiring regulations and the instruction manual for installation when
conducting electrical work.
Insufficient power circuit capacity and improper electrical work can cause an electrical shock or fire.
Be sure to use the specified cable to connect between the indoor and outdoor units. Make the
connections securely and route the cable properly so that there is no force pulling the cable at the
connection terminals.
Improper connections can cause excessive heat generation or fire.
When connecting the cable between the indoor and outdoor units, make sure that the terminal cover does
not lift off or dismount because of the cable.
If the cover is not mounted properly, the terminal connection section can cause an electrical shock,
excessive heat generation or fire.
Do not damage or modify the power cable.
Damaged or modified power cable can cause an electrical shock or fire. Placing heavy items on the
power cable, and heating or pulling the power cable can damage the cable.
Do not mix air or gas other than the specified refrigerant (R-410A / R22) in the refrigerant system.
If air enters the refrigerating system, an excessively high pressure results, causing equipment damage
and injury.
If the refrigerant gas leaks, be sure to locate the leak and repair it before charging the refrigerant. After
charging refrigerant, make sure that there is no refrigerant leak.
If the leak cannot be located and the repair work must be stopped, be sure to perform pump-down and
close the service valve, to prevent the refrigerant gas from leaking into the room. The refrigerant gas itself
is harmless, but it can generate toxic gases when it contacts flames, such as fan and other heaters,
stoves and ranges.
When replacing the coin battery in the remote controller, be sure to disposed of the old battery to prevent
children from swallowing it.
If a child swallows the coin battery, see a doctor immediately.
Caution
Installation of a leakage breaker is necessary in some cases depending on the conditions of the
installation site, to prevent electrical shocks.
Do not install the equipment in a place where there is a possibility of combustible gas leaks.
If a combustible gas leaks and remains around the unit, it can cause a fire.
For
Be sure to install the packing and seal on the installation frame properly. If the packing and seal are not
integral
installed properly, water can enter the room and wet the furniture and floor.
units only
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Domestic Air Conditioner
HSU-22L/HEA03 Introduction
Warning
Check to make sure that the power cable plug is not dirty or loose, then insert the plug into a power outlet
all the way.
If the plug has dust or loose connection, it can cause an electrical shock or fire.
If the power cable and lead wires have scratches or deteriorated, be sure to replace them.
Damaged cable and wires can cause an electrical shock, excessive heat generation or fire.
Warning
Do not use a joined power cable or extension cable, or share the same power outlet with other electrical
appliances, since it can cause an electrical shock, excessive heat generation or fire.
Caution
Check to see if the parts and wires are mounted and connected properly, and if the connections at the
soldered or crimped terminals are secure. Improper installation and connections can cause excessive
heat generation, fire or an electrical shock.
If the installation platform or frame has corroded, replace it. Corroded installation platform or frame can
cause the unit to fall, resulting in injury.
Check the grounding, and repair it if the equipment is not properly grounded. Improper grounding can
cause an electrical shock.
Be sure to measure the insulation resistance after the repair, and make sure that the resistance is 1 M
ohm or higher.
Faulty insulation can cause an electrical shock.
Be sure to check the drainage of the indoor unit after the repair.
Faulty drainage can cause the water to enter the room and wet the furniture and floor.
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Domestic Air Conditioner
HSU-22L/HEA03 Introduction
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Domestic Air Conditioner
HSU-22L/HEA03
Healthy negative ion make your room full of an abundance natural negative ions. Y Y
Child lock Avoid the child's wrong operation on the remote controller Y Y
3D air flow The 3D airflow is able to deliver the airflow horizontally and vertically. N N
24Hour timer Use the timer function to set on,or off,or from on to off,or from off to on Y Y
Auto restart automatic return to previous operation conditions after asundden power blackout Y Y
Easy clean design The panel is easy to wash and the airflow vents can be detached easily Y Y
Intelligent air With twin-blade technology ,the airflow can be adjusted not to blow directly Y Y
Anti-mold filter Catches most small particles and remove unpleasant odors effectively. Y Y
The setting temprature and the indoor noise can be adjusted to a more comfortable
Sleep mode Y Y
level when you set the "sleep mode"during night sleep
Constant temperature
Make dehumidifying in the room while keeping the constant temperature inside N N
dehumidification
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HSU-22L/HEA03
HSU-22LEA03 HSU-22HEA03
ĭ 9.52 ĭ 9.52
ĭ 15.88 ĭ 15.88
ĭ 16 ĭ 16
15 15
5 5
10 10
60 60
white white
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40 40 40
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HSU-22L/HEA03
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52 57
56 62
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66 66
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HSU-22L/HEA03 Printed circuit board connector wiring diagram
CN604 CN5”
CN701
CN601
CN602
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HSU-22L/HEA03 Functions and control
is below -4ď, compressor and air outlet stop, and air inlet runs according to the temp. setting. Compressor can be
restarted 3 minutes later.
*Defrosting:
1.Entry conditions of defrosting:
The entry conditions of defrosting is classified into two types: intelligentized defrosting and sensor
defrosting. Through selecting and judging, the models without outdoor sensor defrosts according to intelligentized
defrosting, and others with ensor defrosts according to sensor defrosting.
Intelligentized defrosting:
A.Indoor unit enter overload protection and air outlet stops when air outlet has been restarted and runs over
10 minutes, and compressor runs over 45 minutes in total and over 20 minutes continuously, and the temp. of
indoor coil pipe is below 42ď.
B.Compressor runs20minutes continuously, and the temp. of indoor coil pipe decreases 1ď per 6 minutes
and this operation repeats 3 times, and the temp. of coil pipe is below 42ď, and 5 minutes later after compressor
is restarted.
C.When compressor runs over 3 hours in total and over 20 minutes continuously and after the temp. of
indoor coil pipe is below 42ď, the system enters defrosting mode.
D.The difference between the temp. of indoor coil pipe and the indoot temp. is below 18ď and lasts 5
minutes, compressor runs over 45 minutes in total and over 20 minutes continuously after the temp. of indoor coil
pipe is below 42ď, the system enters defrosting mode.
2.Exit conditions of defrosting:
Defrosting time is higher than 12 minutes (compressor is on).
ķDuring the defrosting, if current peak value is cut off, the unit quit the defrosting mode. But the
protection of expiration of current peak value is unavailable with 60 senconds after compressor is started.
řDuring the defrosting and 2 minutes After quiting the defrosting mode, abnormality of temp. sensor isn’t
detected.
ŚAfter quiting the defrosting mode, the fan motor enter cooling prevention mode.
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HSU-22L/HEA03 Functions and control
and then unit starts running with the LED of “timer on” off. The unit starts with the the last setting receiving timer
signals, and sleep setting is not allowed.
łTimer off: Unit starts, timer indicator lights up; When reaching time setting, the indicator goes out, unit
enters shut down mode, and sleep function can be set. If timer off and sleep are set synchronously, the one which
time is short run first. Executing shutdown instruction clear timer and sleep function.
ŃTimer on and timer off can be set synchronously.
5.1.7 Sleep function: the timer indicator lights up.
(1)In cooling/defrosting mode, the temp. setting increases 1ď one hour later after start up. After another
hour the temp. setting increase by more 1ď and then run continuously for another 6 hours and then close.
(2)In heating mode, the temp. setting decrease 2ď one hour after start up. After another hour the temp.
setting decrease by more 2ď. After 3 hours the temp. setting rise by 1ďand then run continuously for another 3
hours and then close.
(3)If the wind speed is set to high before going to bed, the wind speed become medium after start up; If the
wind speed is set to medium before going to bed, the wind speed become low after start up; If the wind speed is
set to low before going to bed, the wind speed keep unchanged.
5.1.8 Emergency switch imput:
(1)Press the switch of emergency operation, then buzzer rings once and unit enters the automatic operation
mode. (emergency operation)
(2)If the switch is kept pressed for 5 seconds, buzzer ring two times and unit enter enter test run mode.
(3)Press the switch again, and then closes.
(4)Enter emergency operation from timer mode, then timer is cancelled.
5.1.9 Test run:
(1)The temperature sensor of inlet air doesn’t work, and compressor starts (but subject to the limit of
-minute delay excluding the first time), and high wind, cooling, and air door is open.The indoor fan motor runs,
running indicator lights up, compressor relay and the one of outdoor fan motor is closed
(2)During test run:
The prevention of freezing of evaporator doesn’t work.
Current cross control doesn’t work.
Room sensor
R25ć=23K ±3.5%
B25ć/50ć=4200K±3%
Temp.(ć) Max.(Kȍ) Normal(Kȍ) Min.(Kȍ) Tolerance(ć)
Pipe Sensor
R25ć=10K ±3%
B25ć/50ć=3700K±3%
Temp.((ć)) Max.(K ȍ) Normal(Kȍ ) Min.(K ȍ) Tolerance(ć)
6. System Configuration
6.1 System Configuration
After the installation and test operation of the room air conditioner have been completed, it should be operated and
handled as described below. Every user would like to know the correct method of operation of the room air
conditioner, to check if it is capable of cooling (or heating) well, and to know a clever method of using it.In order to
meet this expectation of the users, giving sufficient explanations taking enough time can be said to reduce about
80% of the requests for servicing. However good the installation work is and however good the functions are, the
customer may blame either the room air conditioner or its installation work because of improper handling. The
installation work and handing over of the unit can only be considered to have been completed when its handling has
been explained to the user without using technical terms but giving full knowledge of the equipment.
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Domestic Air Conditioner
HSU-22L/HEA03 System Configuration
,QVWUXFWLRQ
Cautions
Disposal of the old air conditioner Safety Instructions and Warnings
Before disposing an old air conditioner that Before starting the air conditioner, read the
goes out of use, please make sure it's inop- information given in the User's Guide caref-
erative and safe. Unplug the air conditioner ully. The User's Guide contains very impor-
in order to avoid the risk of child entrapment. tant observations relating to the assembly,
operation and maintenance of the air
It must be noticed that air conditioner system conditioner.
contains refrigerants, which require speciali-
zed waste disposal. The valuable materials The manufacturer does not accept respon-
contained in an air conditioner can be recycled sibility for any damages that may arise due
.Contact your local waste disposal center for to non-observation of the following
proper disposal of an old air conditioner and instruction.
contact your local authority or your dealer if
you have any question. Please ensure that Damaged air conditioners are not to be
the pipework of your air conditioner does not put into operation. In case of doubt, consult
get damagedprior to being picked up by the your supplier.
relevant waste disposal center, and contribute
Use of the air conditioner is to be carried
to environmental awareness by insisting on an
out in strict compliance with the relative
appropriate, anti-pollution method of disposal.
instructions set forth in the User's Guide.
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HSU-22L/HEA03 System Configuration
Cautions
Do not obstruct or cover the ventilation 7. The appliance is not intended for use
grille of the air conditoner.Do not put fingers by young children or infirm persons
or any other things into the inlet/outlet and without supervision.
swing louver.
8. Young children should be supervised
Do not allow children to play with the air to ensure that they do not play with
conditioner.In no case should children be the applience.
allowed to sit on the outdoor unit. 9.Please employ the proper power plug,
which fit into the power supply cord.
Specifications
10 .The power plug and connecting cable
The refrigerating circuit is leak-proof. must have acquired the local attestation.
The machine is adaptive in following 11.In order to protect the units,please turn
situation off the A/C first, and at least 30 seconds
later, cutting off the power.
1.Applicable ambient temperature range:
o o
Maximum:D.B/W.B 32 C/23 C
Indoor Minimum:D.B/W.B 18 C/14oC
o
Cooling o o
Maximum:D.B/W.B 43 C/26 C
Outdoor Minimum:D.B o
18 C
Maximum:D.B 27oC
Indoor
Minimum: D.B 15oC
Heating o o
Outdoor Maximum:D.B/W.B 27 C/18 C
Minimum:D.B o
-15 C
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HSU-22L/HEA03 System Configuration
Cautions
Safety Instruction
Please read the following Safety Instructions carefully prior to use.
The instructions are classified into two levels, WARNING and CAUTION according to
the seriousness of possible risks and damages as follows. Compliance to the
instructions are strictly required for safety use.
Installation
WARNING
Please call Sales/Service Shop for the Installation.
Do not attempt to install the air conditioner by yourself because improper works
may cause electric shock, fire, water leakage.
lnstallation in a inadequate place may cause accidents. Do not install in the following place.
CAUTION
Connect the earth Do not install in the Do not get the unit Check proper
cable. place where there is exposed to vapor installation of the
any possibility of or oil steam. drainage securely
inflammable gas
leakage around the
unit.
earthing
STRICT
PROHIBITION PROHIBITION ENFORCEMENT
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HSU-22L/HEA03 System Configuration
Cautions
WARNING
When abnormality such as burnt-small found, Use an exclusive power source with a
immediately stop the operation button and circuit breaker
contact sales shop.
OFF STRICT
ENFORCEMENT
Connect power supply cord Use the proper voltage Do not use power supply cord
to the outlet completely extended or connected in halfway
STRICT STRICT
ENFORCEMENT PROHIBITION
ENFORCEMENT
Do not use power supply cord Take care not to damage Do not insert objects into the air
in a bundle. the power supply cord. inlet or outlet.
Do not start or stop the Do not channel the air flow directly Do not try to repair or reconstruct
operation by disconnecting at people, especially at infants or by yourself.
the power supply cord and so on. the aged.
PROHIBITION PROHIBITION
CAUTION
Do not use for the purpose of storage of Take fresh air occasionally especially Do not operate the switch with
food, art work, precise equipment, when gas appliance is running at the wet hand.
breeding, or cultivation. same time.
STRICT
PROHIBITION ENFORCEMENT PROHIBITION
Do not install the unit near a fireplace Check good condition of the Do not pour water onto the unit
or other heating apparatus. installation stand for cleaning
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HSU-22L/HEA03 System Configuration
Actual inlet grille may vary from the one shown in the manual according to
the product purchased
For 22k unit, the power plug is on the outdoor unit
Outdoor Unit
HSU-22LEA03
HSU-22HEA03
OUTLET CONNECTING PIPING AND ELECTRICAL WIRING
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HSU-22L/HEA03 System Configuration
1 6
7
2 ON OFF
8
o
A
AM
C 4
U
3
T
O PM
9 25 1 1 26 1 8 9 5
4 10 7. SIGNAL SENDING display
5 11 8. TIMER OFF display
ON/OFF TEMP 9. TIMER ON display
10. CLOCK display
12 11. TEMP display
19 12. POWER ON/OFF
MODE SET Used for unit start and stop.
13 20 13. MODE
Used to select AUTO run, COOL, DRY and FAN operation
TIMER
14. FAN
FAN Used to select fan speed LO, MED, HI, AUTO
14 21 15. HOUR
Used to set clock and timer setting.
15
SWING CLOCK 16. SWING
16 Used to set auto fan direction.
22
17. SLEEP
Used to select sleep mode.
SLEEP HEALTH
18. LOCK
17 Used to lock buttons and LCD display.
24 19. TEMP.
LOCK RESET Used to select your desired temp.
18 23 20. SET
Used to confirm timer and clock settings.
21. TIMER
1. Operation mode display Used to select TIMER ON, TIMER OFF,
TIMER ON-OFF
Operation mode AUTO COOL DRY HEAT FAN 22. CLOCK
Used to set correct time
Remote controller 23. RESET
Used to reset the controller back to
Display board normal condition.
24. HEALTH
2. SWING display Used to operate the healthy function
3. FAN SPEED display 25. Singal receiver hole
AUTO LO MED HI
4. HEA LTH display 26. Ambient temp.display
5. SLEEP display When receiving the remote control signal, display the set
6. LOCK display temperature and in the rest time the room temperature is
displayed and this room temperature is only for reference.
Clock set
When unit is started for the first time and after replacing batteries in remote controller,
clock should be adjusted as follows:
Press CLOCK button, "AM" or "PM" flashes.
Press or to set correct time. Each press will increase or decrease 1min. If the
button is kept depressed, time will change quickly.
After time setting is confirmed, press SET, "AM "and "PM" stop flashing, while clock
starts working.
NOTE: Cooling only unit do not have displays and functions related with heating
Hints
After replacing with new batteries, remote controller will conduct self-check, displaying
all information on LCD. Then, it will become normal.
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HSU-22L/HEA03 System Configuration
1 6
7
2 ON OFF
8
o
A
AM
C 1 1 8 9 5
U
3
T
O PM
9
25 1 26
Clock set
When unit is started for the first time and after replacing batteries in remote controller,
clock should be adjusted as follows:
Press CLOCK button, "AM" or "PM" flashes.
Press or to set correct time. Each press will increase or decrease 1min. If the
button is kept depressed, time will change quickly.
After time setting is confirmed, press SET, "AM "and "PM" stop flashing, while clock
starts working.
NOTE: Cooling only unit do not have displays and functions related with heating
Hints: After replacing with new batteries, remote controller will conduct self-check, displaying
all information on LCD. Then, it will become normal.
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HSU-22L/HEA03 System Configuration
Operation
Remote controller's operation
When in use, put the signal transmission head directly to the
receiver hole on the indoor unit.
The distance between the signal transmission head and the
receiver hole should be within 7m without any obstacle as well.
Don't throw the controller, prevent it from being damaged.
When electronic-started type fluorescent lamp or change-over
type fluorescent lamp or wireless telephone is installed in the
room, the receiver is apt to be disturbed in receivering the signals
so the distance to the indoor unit should be shorter.
Note: When sudden power failure happens during unit operation in power failure resume mode,
if the air conditioner is not desired for use in a long period, please shut off the power
supply in case that the unit automatically resume operation when power is re-supplied,
or press ON/OFF to turn off the unit when power resumes.
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HSU-22L/HEA03 System Configuration
Operation
Auto Operation
AUTO LO MED HI
SLEEP HEALTH
Air conditioner is running under displayed fan speed.
When FAN is set to AUTO, the air conditioner
automatically adjusts the fan speed according to room LOCK RESET
temperature.
(4)Unit stop
Press ON/OFF button, the unit stops.
Hints
Remote controller can memorize settings in each operation mode. To run it next time just
select the operation mode and it will start with the previous setting.
No reelecting is needed.(TIMER ON/OFF ǃSLEEPǃSWING needs reelecting)
Cautions: Note:
On cooling only unit, heating mode is not available, The above information is the
After replacing batteries, press ON/OFF, and display explanation of the displayed
becomes as follows: information therefore varies
Operation mode: AUTO, Temp. :No with those displayed in actual
operation.
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HSU-22L/HEA03 System Configuration
Operation
Cool Operation
AUTO LO MED HI
Hints
On cooling only unit, heating mode is not available.
Remote controller can memorize each operation status. When starting it next time,
just press ON/OFF button and unit will run in previous status.
No reelecting is needed.(TIMER ON/OFFǃSLEEPǃSWING needs reelecting)
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HSU-22L/HEA03 System Configuration
Operation
Dry Operation
(5)Unit stop
Press ON/OFF button, the unit stops.
Hints
On cooling only unit, heating mode is not available.
Remote controller can memorize each operation status. When starting it next time,
just press ON/OFF button and unit will run in previous status.
No reelecting is needed.(TIMER ON/OFFǃSLEEPǃSWING needs reelecting)
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HSU-22L/HEA03 System Configuration
Operation
Heat Operation
AUTO LO MED HI
IN HEAT mode, warm air will blow out after a short period of the time due to cold-draft
prevention function.When FAN is set to AUTO, the air conditioner automatically adjusts
the fan speed according to room temperature.
Hints
Remote controller can memorize each operation status. When starting it next time,
just press ON/OFF button and unit will run in previous status.
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HSU-22L/HEA03 System Configuration
Operation
Fan Operation
HEAT 4 1
AUTO COOL DRY FAN
MODE SET
LOCK RESET
LO MED HI
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HSU-22L/HEA03 System Configuration
Operation
Air Flow Direction Adjustment
SLEEP HEALTH
3.Left and right air flow adjustment(manual)
Move the vertical blade by a knob on air LOCK RESET
conditioner to adjust left and right direction
referring to Fig.
Cautions:
Do not try to adjust the flap by hand.
When adjusting the flap by hand,turn off the unit ,and use the remote controller to restart the unit.
When humidity is high,condensate water might occur at air outlet if all vertical louvers are
adjusted to left or right.
It is advisable not to keep horizontal flap at downward position for a long time in COOLor DRY
mode ,otherwise, condensate water might. occur.
Hints
As cold air flows downward in COOL mode, adjusting air flow horizontally will be much more
helpful for a better air circulation.
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HSU-22L/HEA03 System Configuration
Operation
Comfortable SLEEP
Operation
Before going to bed, you can simply press the further 3 hours then stops. Temp. is lower
SLEEP button and unit will operate in SLEEP than temp. setting so that room temperature
mode and bring you a sound sleep. won't be too high for your sleep.
3 hrs
3 hrs Rises 1OC
SLEEP SLEEP
operation starts operation stops
ON/OFF TEMP
In HEAT mode
MODE SET
3. In AUTO mode
FAN TIMER The unit operates in corresponding sleep
mode adapted to the automatically selected
SWING CLOCK
operation mode.
SLEEP HEALTH
4. In FAN mode
LOCK RESET
It has no SLEEP function.
1 hr Rises 1OC
1 hr
Rises 1OC Power Failure Resume Function
Temp.setting Unit stop
In COOL, DRY mode
If the unit is started for the first time, the
2. In HEAT mode compressor will not start running unless 3
1 hours after SLEEP mode starts, temp will minutes have elapsed. When the power
become 2OC lower than temp.setting. After resumes after power failure, the unit will run
another 1 hours, temp decrease by 2 O C automatically, and 3 minutes later the
further. After more another 3 hours, temp. compressor starts running.
rises by 1O C further. The unit will run for
Note:Cooling only unit don’t have the heating mode.
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HSU-22L/HEA03 System Configuration
Operation
HEALTH Operation
1.Unit start
Press the ON/OFF switch ON
ON/OFF TEMP
2.Health anion function
1
Press the " HEALTH"once, " " is displayed, now the MODE SET
SWING CLOCK
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HSU-22L/HEA03 System Configuration
Operation
Timer On/Off Operation
Set Clock correctly before starting Timer operation
You can let unit start or stop automatically at following times: Before you wake up in the
morning, or get back from outside or after you fall asleep at night.
TIMER ON/OFF
(1)After unit start, select your desired operation mode.
Operation mode will be displayed on LCD.
1
Select your desired TIMER mode (TIMER ON or TIMER MODE SET
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HSU-22L/HEA03 System Configuration
Operation
Timer On-Off Operation
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HSU-22L/HEA03 System Configuration
Operation
Emergency operation and test operation
Emergency Operation:
Use this operation only when the remote controller is defective or lost.
When the emergency operation switch is pressed, the " Pi "sound is
heard once, which means the start of this operation.
In this operation, the system automatically selects the operation Pi
modes, cooling or heating, according to the room temperature:
Below 23oC o
23 C No AUTO HEAT
Test operation:
Test operation switch is the same as emergency switch.
Pi Pi
Use this switch in the test operation when the room
o
temperature is below 16 C, do not use it in the
normal operation.
Continue to press the test operation switch for more
than 5 seconds. After you hear the "Pi" sound twice,
release your finger from the switch: the cooling
operation starts with the air flow speed "Hi".
After 30 minutes, test operation ends automatically(Only for 22K unit).
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HSU-22L/HEA03 System Configuration
Maintenance
For Smart Use of The Air Conditioner
Proper
temperature
OFF
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HSU-22L/HEA03 System Configuration
Maintenance
For Smart Use of The Air Conditioner
WARNING
Before maintenance,be sure to turn off the system and the circuit breaker.
O O
Gasoline,benzine, thinner or cleanser may Hot water over 40 C(104 F) may cause
damage the coating of the unit. discoloring or deformation.
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HSU-22L/HEA03 System Configuration
Maintenance
Replacement of Air Purifying Filter
1.Open the lnlet Grille
Prop up the inlet grille by using a small device named
grille-support which located in the right side of the ind-
oor unit.
2.Detach the standard air filter
Slide the knob slightly upward to release the
filter, then withdraw it.
3.Attach Air Purifying Filter
Put air purifying filter appliances into the
right and left filter frames. Detach old Air Purifying Filter
ATTENTION:
The white side of the photocatalyst air purifying filter face outside,
and the black side face the unit.
The green side of the bacteria-killing medium air purifying filter face outside,
and the white side face the unit.
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HSU-22L/HEA03 System Configuration
Trouble shooting
Before asking for service, check the following first.
Mist or steam are blown out. During COOL or DRY operation, indoor unit
may blow out mist. This is due to the sudden
cooling of indoor air.
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HSU-22L/HEA03 Codes and description
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HSU-22L/HEA03 Codes and description
Troubleshooting
Caution
Be sure to turn off power switch before connect or disconnect connector, or else parts damage may be
occurred.
E1: Room temperature sensor failure CN604
E2: Heat-exchange sensor failure CN604
NO
Notes: When the unit is on ,don’t pull out or insert the terminal of the motor (CN601), or else
The motor would be damaged.
Yes
Yes NO
Is motor power voltage
DC310V gengerated?
Yes PCB
8. Installations
Accessory parts
Number
No. Accessory parts of
B Adhesive tape
3 1 C Saddle(L.S) with screws
Mounting plate Connecting electric cable
D
for indoor and outdoor
4 1 E Drain hose mo
re th
an
Drain hose 10c
m
F Heating insulating material
4X50 Attention must be paid to
5 Steel nail, cement
6 G Piping hole cover the rising up of drain hose
A
6 4X25 Plastic cap
4
Screw
7 Cover 1
Arrangement of piping directions
8 Cushion 4 Rear left C
Left Rear
right
9 1 mo 10c
m
Pipe supporting plate Right re
tha re th
an
n1 mo
Below 0c
m
10 Drain-elbow 1
more
60cm than
than 15c
more m
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HSU-22L/HEA03 Installations
319.5
113.5 583 113.5
HSU-22LEA03
HSU-22HEA03
Fixing of outdoor unit Fix the unit to concrete or block with bolts( 10mm) and nuts firmly and horizontally.
When fitting the unit to wall surface, roof or rooftop, fix a supporter surely with nails
or wires in consideration of earthquake and strong wind.
If vibration may affect the house, fix the unit by attaching a vibration-proof mat.
Place, robust not causing vibration, where the body can be supported Place, which is less affected by rain or direct sunlight and is
sufficiently. sufficiently ventilated.
Place, not affected by heat or steam generated in the vicinity, where Place, possible to bear the unit, where vibration and noise are
inlet and outlet of the unit are not disturbed. not increased.
Place, possible to drain easily, where piping can be connected with the Place, where discharged wind and noise do not cause a
outdoor unit. nuisance to the neighbors.
Place, where cold air can be spread in a room entirely. Place, where a distance marked is available as illustrated
Place, nearby a power receptacle, with enough space around. (Refer in the above figure.
to drawings).
Place where the distance of more than lm from televisions, radios,
wireless apparatuses and fluorescent lamps can be left.
In the case of fixing the remote controller on a wall, place where the
indoor unit can receive signals when the fluorescent lamps in the room
are lightened.
Power Source
Before inserting power plug into receptacle, check the voltage without fail. The power source is the same as the corresponding name plate.
Install an exclusive branch circuit of the power.
A receptacle shall be set up in a distance where the power cable can be reached. Do not extend the cable by cutting it.
Selection of pipe
To this unit, both liquid and gas pipes shall be insulated
as they become Iow temperature in operation. For 22
Use optional parts for piping set or pipes covered with 9.52mm(3/8")
Liquid pipe ( )
equivalent insulation material.
Gas pipe ( ) 15.88mm(5/8")
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HSU-22L/HEA03 Installations
Indoor unit
Indoor unit
1.Fitting of the Mounting Plate and Positioning of the wall Hole
When the mounting plate is first fixed
1.Carry out, based on the neighboring pillars or lintels, a proper leveling for the plate to be
fixed against the wall, then temporarily fasten the plate with one steel nail.
2. Make sure once more the proper level of the plate, by hanging a thread with a weight from
the central top of the plate, then fasten securely the plate with the attachment steel nail.
3. Find the wall hole location A using a measuring tape
B= 60mm
30mm
A=145mm
2.Making a Hole on the Wall and Fitting the Piping Hole Cover
Make a hole of 60 mm in diameter, Indoor side Outdoor side
slightly descending to outside the wall.
Wall hole Thickness
Install piping hole cover and seal it
of wall
off with putty after installation 60mm
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HSU-22L/HEA03 Installations
Indoor unit
1. Insert the drain hose into the dent of heat insulation materials of indoor unit.
2. Insert the indoor/outdoor electric cable from backside of indoor unit, and pull it out on the front side, then
connect them.
3. Coat the flaring seal face with refrigerant oil and connect pipes.
Cover the connection part with heat insulation materials closely, and make sure fixing with adhesive tape
Indoor/outdoor electric cable and drain hose must be bound with refrigerant piping by protecting tape.
[Other direction piping]
Cut away, with a nipper, the lid for piping according to the piping direction and then bend the pipe according
to the position of wall hole. When bending, be careful not to crash pipes.
Connect beforehand the indoor/outdoor electric cable, and then pull out the connected to the heat insulation
of connecting part specially.
When you unload the indoor unit,please use your hand to arise
the body to leave agraffe,then lift the bottom of the body outward
slightly and lift the unit aslant until it leaves the mounting plate.
agraffe
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HSU-22L/HEA03 Installations
Indoor unit
Connecting the indoor/outdoor Electric Cable
Removing the wiring cover
Remove terminal cover at right bottom corner of indoor unit, then
take off wiring cover by removing its screws.
1
2
2
3
4
/ 1
̗
L
Indoor unit
power plug POWER
L
N
Indoor unit
N
HSU-22HEA03
HSU-22LEA03 Outdoor unit
Outdoor unit
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HSU-22L/HEA03 Installations
Outdoor unit
Outdoor unit
2.Connection of pipes
To bend a pipe, give the roundness as large as possible not to crush the pipe
Connecting the pipe of gas side first makes working easier.
The max vertical distance between the indoor unit and the outdoor unit is 5 m.
Be careful that matters, such as wastes of sands, etc. shall not enter the pipe.
3.Connection
Use the same method on indoor unit. Loosen the screws on terminal block and insert the plugs fully into
terminal block, then tighten the screws.
Insert the cable according to terminal number in the same manner as the indoor unit.
If wiring is not correct, proper operation can not be carried out and controller may be damaged.
Fix the cable with a clamp.
4.Attaching Drain-Elbow
If the drain-elbow is used, please attach it as
figure. (Note: Only for heat pump unit.)
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HSU-22L/HEA03
Installations
Outdoor unit
5.Purging Method:
Push the air out of the indoor unit
and piping as followes:
(1) Remove the valve cap on 2-way
valve in outdoor unit.
(2) Loosen by 1/2 turn the flare nut of 2-way valve ay valve
gas pipe, which is conneted to 9.52mm(3/8") 15.88mm(5/8")
3-way valve.
(3) Loosen 2-way valve by 90o using
hexagon wrench, and after approx.
10 sec tighten it up. Gas comes out
through flare nut on wide pipe. If no
gas is discharged, tighten flare nut
with specified torque.
When connecting pipe exceeds 5 meters, 20g or 60g(only for 22k) refrigerant
shall be added per exceeding meter . Charge according to the following list.
for 22k
Piping length 5m 7m 10m
Note: When extending piping, air inside piping shall be removed by using external
refrigerant gas, charge according to the following list.
Brand new outdoor unit is charged 50g or 80g (only for 22k ) more refrigerant than regulated
weight. Only for first installation, this extra 50g or 80g (only for 22k ) can be used to purge air
in pipes.
During this procedure, 50g or 80g (only for 22k )refrigerant will be discharged in piping.
(This must be strictly controlled within 90o and 10 sec.)
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HSU-22L/HEA03 Installations
Correct Incorrect
3.On Drainage
Please install the drain hose so as to be downward slope without fail.
Please don't do the drainage as shown below.
It becomes high midway. The end is immersed It waves. The gap with the ground There is the bad smell
in water. is too small from a ditch
Please pour water in the drain pan of the indoor unit, and confirm that drainage is
carried out surely to outdoor.
In case that the attached drain hose is in a room, please apply heat insulation
to it without fail.
Check for Installation and Test Run
Please kindly explain to our customers how to operate through the instruction manual.
Check Items for Test Run Put check mark in boxes
Gas leak from pipe connecting? Is drainage securely carried out? Is the lamp normally lighting?
Heat insulation of pipe connecting? Is the earth line securely Are cooling and heating (when
Are the connecting wirings of connected? in heat pump) performed normally?
indoor and outdoor firmly inserted Is the indoor unit securely fixed? Is the operation of room temperature
to the terminal block? Is power source voltage abided regulator normal?
Is the connecting wiring of indoor by the code?
and outdoor firmly fixed? Is there any noise?
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HSU-22L/HEA03 Removal Procedure
9. Removal Procedure
Indoor unit
9.1 Removal of Air Filter
Procedure Warning Be sure to wait 10 minutes or more after turning off all power supplies
before disassembling work.
Step Procedure Points
1. Features
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Domestic Air Conditioner
HSU-22L/HEA03
3-hooks
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HSU-22L/HEA03
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HSU-22L/HEA03
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HSU-22L/HEA03
three
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HSU-22L/HEA03
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HSU-22L/HEA03
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64
HSU-22L/HEA03
A
Loosen the two mark-
ed screw and then loo-
sen the hooks marked
the concrol box can be
pulled out B
hooks
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65
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HSU-22L/HEA03 Appendix
10. Appendix
10.1 Piping Diagrams
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HSU-22HEA03
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+5V SW403
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63
62
61
60
59
58
55
54
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PTA2
PTA3
PTA4
PTA5
PTA6
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R702 100 ȍ
R703 100 ȍ
R704 100 ȍ
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R
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1 2 3 4
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L FUSE1 L1
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E008
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RV001 2 220UF-16V 1 +5V
N C008 C010 0.1UF
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1
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1 250
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1
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ST 1
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WF +5V 2 4-way valve
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RLS4148 out fan motor
CON607 B3P5-VH-3
R621
K4
10K
D604
Current Test IC603 R622 1K
PG BACK RLS4148
CN601
R623 3.3K OJE-SS˄H˅-112L˄D˅M
output of fan motor 7 & 0.001uF
L1
C504 Feedback of fan motor 6 TLP421 PG
B B
5
VCC
4
0.001UF 3
2 E601
1 VS R624 4.7uF-50V
10K R628
R505 D501 2 1 B5P7-XH-A-R
K A R625
1K +5V 390ȍ
RLS4148 10K
+5V D505 D502
R506
& R626
RLS4148 CT501 CON605
1K
D503 0.1uF 10K IC602 TLP421
RLS4148 R507 Switch power
390ȍ R627
220UF-16V RLS4148 E602
E503 D504 10K
4.7uF-50V
A057R
RLS4148 CON606
Current Test
A VR501 A
VR100/XG240/L Switch power
1 2 3 4
Switch power
1 2 3 4
D D
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$9QV)5
T001 12V
CON001 9/ D001 1N4007 5 1 7 & & $+
2
5
RED 6 X).9<
& .:fˁ 3 ,& +5 CN001
0.1uF-275VAC ' 4 5 ' X) 1 3
GND
CON002 Vin Vout 1
D003 1N4007 ( & BCK-6-FE1901H $9QV(5
C 2 C
BLACK 91 X)9ć 0.1uF-275VAC &
' & 3
220VAC~/50HZ $9QV)5 X) 4
5
2
D004 1N4007 5 (
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Switch Power ¡:fˁ
Control Panel
X)9ć X)9ć
8
7
6
5
CON004
Control Panel IC003 ZD002
12V-1W-1N4742A
ICE2A265 5
X)9ć
.:
( ,&7/3
ZD001 5
1
2
3
4
18V-1W-1N4746A ¡:fˁ
&
B X)9 B
5 5
¡:fˁ (
¡:fˁ X)9ć
A A
1 2 3 4
84 : http://splitoff.ru/tehn-doc.html
Domestic air conditioner
HSU-22L/HEA03
Liu Xiujuan
Yang Bifei
Wu Hongjin
http://splitoff.ru/tehn-doc.html
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