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    Design Equations For Venturi Scrubbers

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    Design Equations For Venturi Scrubbers

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    Design Equations For Venturi Scrubbers

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    Design Equations For Venturi Scrubbers

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    4 views2 pages

    Design Equations For Venturi Scrubbers

    Uploaded by

    fabio
    Design Equations For Venturi Scrubbers

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
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    27/05/24, 14:23 Design Equations For Venturi Scrubbers

    Design Equations For Venturi Scrubbers

    Dear All,

    Many of you involved in engineering and design of wet scrubbing systems are already familiar with “Venturi Scrubbers”.

    Venturi Scrubbers are primarily designed to control fine particulate matter (PM) from gaseous streams. Before releasing waste gases that
    contain PM to the atmosphere, these gases are treated using venturi scrubbers to remove PM. Generally the effective range of PM removal is
    from 10 microns to 2.5 microns. They are also capable of some incidental control of “Volatile Organic Compounds”, which, however is not their
    primary function. They can also be used for capturing high solubility gases which have good solubility with the sprayed liquid.

    Venturi scrubbers have high efficiencies when capturing PM in the range of 0.5-5 micron.

    Venturi scrubbers have following typical industrial applications:


    a. Boiler waste gases utilizing coal, oil, biomass and liquid waste
    b. Metal Processing – Iron & Steel, Aluminum
    c. Wood, Pulp & Paper Industry
    d. Chemical Industries
    e. Municipal Solid Waste Incinerators

    For a detailed description on venturi scrubbers refer the Wikipedia link below:
    http://en.wikipedia....enturi_scrubber

    Today’s blog entry relates to some design equations for evaluating liquid droplet diameter, collection efficiency, throat velocity, throat
    diameter, throat length and pressure drop for venturi scrubbers:

    Liquid Mean Droplet Size or Sauter Mean Diameter

    Nukiyama & Tanasawa Correlation

    dl = (0.000585/vr)*sqrt(σ/ρl) + 0.0597*(µl /sqrt(σ/ρl))^0.45*(Ql/Qg)^1.5


    where:
    dl = mean droplet diameter, m
    vr = relative velocity of gas to liquid, m/s = vg –vl ≈vg
    Note: In most cases, the gas velocity is much higher than the liquid velocity and vr may be considered equal to vg
    σ = liquid surface tension, N/m
    ρl = liquid density, kg/m3
    µl = liquid viscosity, Pa.s
    Ql = volumetric flow rate of liquid, m3/s
    Qg = volumetric flow rate of liquid, m3/s

    Boll et. al Correlation

    dl = (0.042 +0.00565*(1000*Ql / Qg)) / vr^1.602

    Collection Efficiency

    η = 1 – e^(-k*R*sqrt(ψ))----(1)
    where:
    η = collection efficiency of the venture scrubber, fraction
    k = correlation coefficient whose value depends on system geometry and operating conditions (typically 0.1-0.2)
    R = liquid-to-gas ratio, m3/1000 m3
    ψ = inertial impaction parameter, dimensionless
    Note: R values between 0.936 m3/1000 m3 and 1.337 m3/1000 m3 provide optimum collection efficiency
    ψ = C*dp^2*ρp*vt / (9*µg*dl)-----(2)

    where:
    C = Cunningham Slip correction factor, dimensionless

    C = 1 + (0.000621*Tg / (dp*10^6))-----(3)
    Tg = inlet gas absolute temperature, K
    dp = particle diameter, m
    ρp = particle density, kg/m3
    vt = throat velocity, m/s

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    27/05/24, 14:23 Design Equations For Venturi Scrubbers
    µg = gas viscosity, Pa.s
    dl = liquid mean droplet diameter, m

    Normally collection efficiency is an input, so re-writing equation (1) in terms of ψ:


    ψ = (ln(1-η) /(k*R))^2-----(4)

    Since we want to know the throat velocity, re-writing equation (2) in terms of vt:
    vt = ψ*9*µg*dl / (C*dp^2*ρp)-----(5)

    Throat Length

    lt = 369.561*R^0.293 / vt^1.127
    where:
    lt = throat length, m
    R = liquid-to-gas ratio in L/m3 (to convert m3/1000 m3 to L/m3 multiply m3/1000 m3 with 0.001)
    vt = throat velocity, m/s

    Throat Area

    At = Q g / v t
    where:
    At = throat area, m2
    Qg = process gas flow rate, m3/s
    vt = throat velocity, m/s

    Pressure Drop in Venturi Scrubbers (Hesketh Equation)

    ΔP = 0.532*vt^2*ρg*At^0.133*(0.56 + 16.6*(Ql/Qg) + 40.7*(Ql/Qg)^2)


    where:
    ΔP = Pressure drop, Pa
    vt = throat velocity, m/s
    ρg = gas density downstream of throat, kg/m3
    At = throat area, m2
    Ql = volumetric flow rate of liquid, m3/s
    Qg = volumetric flow rate of gas, m3/s

    Hope the readers of this blog entry have now some idea about the design equations related to venturi scrubbers. Please note that the liquid-
    to-gas ratios are basically ratios and any set of volumetric flow rate units may be used as long as they are consistent for both liquid and gas.

    The entire blog entry has been a compilation from various resources related to Venturi scrubbers. However the following resources can be
    referenced from the links provided below:

    http://web2.clarkson... Dev_120408.pdf

    http://tean.teikoz.g...ations/12_3.pdf

    http://books.google....bber Pa&f=false

    I will try my best to provide answers to any questions raised. All these equations are programmable in an excel spreadsheet.

    Regards,
    Ankur.

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