1.

Technical specification requirements of project 1 - 800T horizontal

extruder (forging cylinder);

800T aluminum profile extrusion press (conventional stroke,

rear loading rod, servo motor)

Device Description :
1. Main structure
1. The extruder is composed of a main cylinder assembly, a front beam
assembly, four heavy tension columns connecting the two assemblies, a
movable crossbeam driving the extrusion rod, an extrusion cylinder, an
ingot carrier, a main shear with a residual pressure beater, a welded
frame, and an oil tank .
2. Extrusion cylinder device: independent pressure holding, four-cylinder
clamping, four-point precise positioning.
3. Main shearing device: square shearing slider with pressure relief device.
4. Sliding mold device: single-station rapid mold change.
5. Rod feeding mechanism: single manipulator, hydraulic rod feeding from
bottom to top.
6. The extrusion rod adopts a fixed extrusion pad.
2. Hydraulic control system
1. The main cylinder, side cylinder, ingot holder and scissors are
controlled by plug-in logic valves. The hydraulic system has the
advantages of simplicity, speed and low noise.
2. The main machine is equipped with a hydraulic oil cooling system and a
filtering system, which has the functions of cooling and filtering the
 800T extrusion supporting equipment technical solution

oil.
3. The main oil pump adopts a high-performance variable piston pump, the
auxiliary pump adopts a plunger pump or a vane pump and a small-
displacement plunger pump, and the main motor and oil pump are installed
at the lower rear of the oil tank, which has good oil absorption and is
not easy to be emptied, thus extending the life of hydraulic parts.
4. The main machine is equipped with a pressure gauge, which can intuitively
display the system working pressure. It is also equipped with a liquid
level meter and oil temperature gauge, which can observe the liquid level
of the extruder in real time and prevent the oil from over-temperature
operation.
5. Recommended hydraulic oil: 68# dust-free and anti-wear hydraulic oil.
3. Electrical control system
1. The extruder adopts intelligent operating system and PLC programming
control to realize human-machine dialogue, which is convenient and
reliable to operate.
2. The operation panel is provided with a touch screen, a temperature
digital display instrument, switches and operation buttons.
3. The extruder has three working modes: inching, continuous and automatic.
All working modes have different safety interlocks, which can improve the
production efficiency of the equipment and facilitate the maintenance of
the equipment.
The main technical parameters

1. Scope of supply:

800T horizontal extruder (forging cylinder) 1 set (left/right machine) ,

color: to be determined

2. Additional spare parts are provided randomly

Ingot container : 1 set Extrusion rod : 1 set Squeeze the cake : 2

sets

Scissor blade : 1 piece Heating tube : 1 set

3. Main parameters:
Bar Aluminum rod φ 100 mm × 650mm
 800T extrusion supporting equipment technical solution

Mold size Φ 240mm (outer diameter ) ×

thickness 240mm
Specifications of front beam The widest oval is 170 mm × φ 145
discharge hole mm in a plum blossom shape
Machine power (kw) 180 kw

Dimensions 780 0㎜×3 3 00㎜× 35 00㎜

Machine weight (without oil) About 38T

Hydraulic oil Recommended 68# dust-free hydraulic

oil

4. Parameters of each cylinder:

Extruder nominal pressure: 846T, middle plate cylinder: 78T, scissor

cylinder: 32T, die change cylinder: 15T.

Cylinder Specification Stroke (mm) quant use pressure Extrusio

Name ity n force
Master 680mm 1300 1 21mpa 762T
cylinder piece
Auxiliary D 16 0 mm× d 1350 2 21mpa 84T
cylinder 12 0
Middle plate D1 25 mm× d 350 4 16mpa 78T
cylinder 80
Scissor D1 40 mm× d 550 1 21mpa 32T
cylinder 100 piece
Die changing D1 1 0 mm× d 685 1 16mpa 15T
cylinder 70 piece

5.Material and hardness of main parts

 800T extrusion supporting equipment technical solution

Extrusion cartridge 35# steel

ZG310-570 integral
cast steel forging,
Master cylinder
ultrasonic flaw detection
Extrusion cylinder shell 5CrMnMo
Chilled cast iron, surface hardness
Master cylinder plunger ( φ 680 mm )
HRC48-51, chrome-plated
H13 heat-resistant steel, hardness
Extrusion tube liner
HRC48-51
35# steel casting steel,
Front beam ( 420mm thick)
Machine chassis ultrasonically tested
Q235 steel plate welding, annealing

tank 35#
Q235 steel casting
steel plate , ultrasonically
welding
Master cylinder seat (400mm thick )
tested

45# forged steel, quenched and

Tension column ( φ 180mm )
tempered

35# steel casting , ultrasonically

Pallet
tested
6. Theoretical speed:

Working speed name Cylinder speed Remark

Working extrusion 1.5-20.1mm/s
speed
Master cylinder fast 325mm/s
forward speed
Master cylinder quick 325mm/s
retraction speed
Ingot opening speed 534mm/s
Ingot closing speed 534mm/s
Scissors rising speed 424mm/s
Scissors lowering 424mm/s
speed

7. Main component configuration:

 800T extrusion supporting equipment technical solution

quanti
name Specifications factory Remark
ty

Main oil pump A4VS02500E02/30R-PPB13N00 1 set Keda Hydraulics

Auxiliary oil
SQP43-60-25 1 set Tokyo Keiki
pump

Main oil pump Bojie, Monde,

MEG36-11C12CD-A3A1L 132kw 1 set
motor Huichuan

Extruder
2
lubrication Electric lubrication pump
units
method

The
1
electromagneti Taiwan Hisaoka
batch
c valve

PLC Controller Mitsubishi FX3U-128 1 set Mitsubishi

8. Customers should prepare:

1. Primary power supply and distribution box (three-phase four-wire input

380V50/60HZ, control voltage 220V50/60HZ) .

2. Cooling water PH6.8-7 (temperature not higher than 30℃).

3. 68 # dust-free, anti-wear and resistant hydraulic oil.

Project 2 Technical Specifications- 800T Cooling table;

 800T extrusion supporting equipment technical solution

1. Scope of supply : ( not limited but ensure its completeness );

800T Cooling table 1 Set (left/right machine) , color: to be determined

2. 800T Cooling table basic parameters

(1) Height of felt surface of discharge slide 800 mm

(2). Extrusion discharging direction: left and right machine, profile

conveying direction: U type

(3). Maximum cross section of profile: width 150 mm X height Φ80 mm

(4). Cooling table specifications: long 26000 mm X- Width 6000 mm X Spacing
1100 mm Level 4

(5). Initial specifications: long 8 000 mm X- Width 40 0 mm Rollerway

(6). Slide-out platform specifications: long 26000 mm X- Width 40 0 mm

Rollerway
(7). Finished product table specifications: length 260 00 mm X- Width 600 mm
Rollerway
(8). Aluminum beam specifications: width 80 mm X -High 90 mm felt belt
specifications: width 60 mm X thick 10 mm

(9). Tensile straightening machine: tensile force: 15T (Positive pull), Oil

pump specification: 63 Lifting vane pump

(10). Cooling table control mode: inching, continuous

(11). Belt drive control mode: D3-2.2 KW Cycloidal needle drive , with
forward and reverse function
（12）. Automatic sizing table: independent sizing trolley, manual
(13).Total power: 25 KW (380v50 Hz Three-phase five-wire) Operation power
supply : 220V, 50 Hz and DC 2 4V

3. Technical parameters:
 800T extrusion supporting equipment technical solution

(1) Matching Place

Tonnage of supporting 800T

extruder

regulation grid long 26m×width 6.0m×spacing 1.1m

Structural method Four-stage ring

1. 6000 mm Upper air trough, snail-shaped

cooling method fan 3 KW

2, 3 000 mm Downwind, snail-shaped fan 1.5

KW

Maximum profile height Φ80mm

Maximum width of profile 150mm

Maximum length of profile 26000 mm

Supply voltage 380V/3 Phase/50 Hz

How to replace high With quick-change structure (each aluminum

temperature resistant beam has independent power transmission)
conveyor belt

(2) Initial release

Initial size long 8 000 mm × width 40 0 mm

Initial drum power No power

Initial release up and down 100mm

adjustment range

Initial introduction of up Stepless adjustment of the jack

and down adjustment method

Initial roll heat resistance PBO Temperature resistance 600℃ (outer

diameter Φ 70 * 400 )

Roller spacing 500 mm

 800T extrusion supporting equipment technical solution

(3) Slide out platform (inclined plate type lifting sinker)

Slide-out platform size long 26000 mm × width 40 0 mm

Slide out roller power No power

Slide out the roller lifting 60 mm , hydraulic lift

height, mode

Slide out roller size, heat Outer diameter φ 70 × 40 0 mm, 480℃

resistance temperature

Roller spacing 366 mm

(4). Reclaiming platform (first level ring belt) twenty four Grid Aluminum
Beam

Dimensions long 26000 mm X Width 850 mm

Material Configuration 80*40 Rectangular tube, transmission shaft: φ40

㎜

High strength aluminum alloy 80 mm Width x90 mm high

Specifications and heat- Width 60×Thick 10 mm 480°C

resistant temperature of
high temperature resistant
felt strips

Cycloidal reducer, brand BWD 3- 71 -2.2 kw

Transmission structure Cycloidal reducer, sprocket, chain drive

transfer method One power per aluminum beam

(5). Cooling table (chain hanging at the bottom of the second stage) twenty
four Grid Aluminum Beam

Dimensions long 26000 mm X Width 2150 mm

Material Configuration 80*40 Rectangular tube, transmission shaft: φ40

㎜

High strength aluminum alloy 80 mm Width x90 mm high

 800T extrusion supporting equipment technical solution

Specifications and heat- Width 60×Thick 10 mm 480°C

resistant temperature of
high temperature resistant
felt strips

Cycloidal reducer, brand BWD 3- 87 -2.2 kw

Transmission structure Cycloidal reducer, sprocket, chain drive

transfer method One power per aluminum beam

(6). Straightening table (third level ring belt) twenty three Grid Aluminum
Beam

Dimensions long 26000 mm X Width 2050 mm

Width of pedestrian passage more than the 45 0 mm

of straightening machine

Material Configuration 80*40 Rectangular tube, transmission shaft: φ40

㎜

High strength aluminum alloy 80 mm Width x90 mm high

Specifications and heat- Width 60×Thick 10 mm 280℃

resistant temperature of
high temperature resistant
felt strips

Cycloidal reducer, brand BWD 3- 87 -2.2 kw

transfer method Cycloidal reducer, sprocket, chain drive

(7) Straightening machine

Tensile force 15T (adjustable)

Rail material configuration 1 4 # national standard channel steel, Φ 35

round steel

Jaw form Split arc pressure pliers

Jaw clamping method Manual

Jaw side plate 20 mmA 3 plate

 800T extrusion supporting equipment technical solution

specifications

Master cylinder size Inner diameter φ1 00

Oil Pump 63 Lifting vane pump (16 MPa )

Motor 7.5 KW - 4 pole

speed Spend Stretching speed: per second 50-80 mm , Reply

rate per second 50-120 mm

(8). Storage table (fourth level ring belt) twenty four grid

Dimensions long 26000mm X Width 1950

Material Configuration 80x40 Rectangular tube, transmission shaft: φ40

㎜

High strength aluminum alloy 80 mm Width x90 mm high

Specifications and heat- Width 60×Thick 10 mm 280℃

resistant temperature of
high temperature resistant
felt strips

Cycloidal reducer, brand BWD 3- 87 -2.2 kw

Transmission structure Cycloidal reducer, sprocket, chain drive

transfer method One power per aluminum beam

(9). Sawing table (inclined plate lifting sinker)

Saw table size long 26000 mm × width 600 mm

Felt roller spacing L=366 ㎜

Specifications and heat- Φ70 × 600 180℃

resistant temperature of low
temperature felt roller

Flange wheel Φ70 × 100 ㎜

Number of roller drives 4 Group

 800T extrusion supporting equipment technical solution

Roller automatic feeding Cycloidal reducer, sprocket, chain drive,

power device felt roller

Saw table roller lifting 60 mm , hydraulic lift

height and method

(10). Finished product saw

Saw blade diameter Φ16 inch

Cutting height ≤ Φ80mm

Saw blade cooling device Oil spray (atomization)

Sawing propulsion method Hydraulic propulsion, travel 600 mm

Sawing motor 3kw

Saw cutting angle = 0.25 °

(11). Length-setting table

Dimensions long 7000 mmX 600 mm

Maximum cut length 7000 mm

Minimum cutting length 2500 mm

Specifications and heat- Φ 8 0× 58 0 180℃ 1 Group

resistant temperature of
power transmission roller

Specifications and heat- Φ70 × 600 180℃

resistant temperature of low
temperature felt roller

(12). Length measuring machine

Sizing device structure Pneumatic rack locking

Fixed length walking method Manual

Fixed length locking method 50 Cylinder rack engagement locking

 800T extrusion supporting equipment technical solution

4. Material configuration:

Material Name Model, specification quant Origin (Brand)

ity
Steel National standard 1 China
profile Batch
Cold drawn shaft Φ40-0.1 1 Guangdong
(transmission Batch
Aluminum 80 mm Width 1 Guangdong
beam Batch
Galvanized outside Φ 50 1 Guangdong
roller Batch
Sprocket National Standard 1 Guangdong
Batch
Chain National Standard 1 Guangdong
Batch
Felt 60 mm x 10 mm thick 1 Guangdong
Batch
Cycloidal D3-2.2 KW /D0-0.55 KW 1 Guangdong
needle Batch
Cooling fan Standard 1 Guangdong
Batch
Straightening 7.5 KW 1 Dongguan
machine motor tower (Dongguan Motor)
Straightening 63 Vane pump each 1 Guangdong
the oil pump tower (Guangdong
Hydraulic Check valve, reversing 1 Beijing Huade
valves valve, relief valve Batch
Electrical Switches, AC contacts, 1 China Branch-
appliances circuit breakers, etc. Batch Schneider
PLC Mitsubishi 1 Japan
indivu (Mitsubishi)
Galvanized 1 Guangdong
screws and nuts Batch
Bearings 1 Guangdong
Batch
Parts 1 Our Factory
Processing Batch
Equipment 1 Our Factory
manufacturing Batch
Equipment Our Factory
debugging,
 800T extrusion supporting equipment technical solution

Project Three Technical Specifications- Automatic multi-rod hot shear

furnace;

1. Scope of supply : ( not limited but ensure its completeness ) ;

Automatic multi-rod hot shear furnace 1 Set (left/right machine) , color:

to be determined

2. 800T Basic parameters of high efficiency and energy saving multi-rod

furnace

(1) .Aluminum rod specifications : 100 mm Great X6000 mm

(2) .Hot shear type: semi-automatic vertical shear (extruder uses oil)
 800T extrusion supporting equipment technical solution

(3) .Rod feeding method : ( The rod is fed in by rollers , chains, cycloid
needles, and stops when it reaches the limit switch, which is stable
and safe.
(4) .Rod output method : ( The rod is fed in by rollers , chains, cycloid
needles, and stops when it reaches the limit switch, which is stable
and safe.
(5) Combustion chamber structure: The heat exchanger preheats the combustion
air, and the main fan quickly mixes the flame and guides it through the
wind slot to directly heat the aluminum
Great
(6) .Heating capacity: 45 10,000 kcal ( ZC-450 air gun )
(7) .Gas regulation method: automatic regulation of air and gas
proportional valves , and control of air supply frequency converter.
(8) .Energy saving method: preheat the combustion air of the combustion gun
(≥200℃) ,Air and gas proportional valves combined with inverter
control Blower, Combustion with optimized air and gas ratio.
(9) .Main circulation air control mode: inverter control, Optimally mix the
hot gases in the oven.
(10) .Aluminum rod temperature parameters : ( measured by the rod out) the
error between the front and rear of the aluminum rod is ±7℃ , Error of
rod face and rod center ±4℃
(11) . Shear rod accuracy: outer circle error: ≤5 mm , length error: ≤3
mm .
(12) .Furnace wall temperature: ≤ (room temperature +10℃) .
(13) Energy consumption: ≤22 Cubic/ton .
(14) .Furnace steel structure: 100 mm Square tube, 10 # channel steel,
4 mmA 3 Plate, 15 KG national standard rail .
(15) .Combustion chamber: 3 mm 304 Heat-resistant stainless steel, 5 mm
310S heat-resistant stainless steel 18 .
(16) .Operation mode: PLC , touch screen human-machine interface,
manual/automatic .
(17) .Total power: 15 KW .
(18) .Maximum gas consumption : ≤ 45 cubic meters /hour
(19) .Total weight: 1 3 T.

3. Technical parameters
(1). Automatic multi-rod hot shear furnace configuration
 800T extrusion supporting equipment technical solution

Tonnage of supporting extruder 800T

Length 8000mm x width 3400mm x
Dimensions
height 3100mm
Length 7200mm x width 2750mm x
Main furnace size
height 2600mm
Aluminum rod specifications 100m x 6000mm X 18
Insulation 360mm

2 00 ～ 700 mm (specific size

Aluminum rod cutting length
determined by the buyer)
Cold furnace heating time 3-4 hours
Aluminum rod heating temperature
± 5 ℃
uniformity
Furnace surface temperature ≤ Ambient temperature + 10 ℃

Normal operating temperature 450-530℃

Fuel consumption per ton of rod
≤ 22 m³/T (natural gas)
produced continuously (heated to 480℃
Number of thermocouples for temperature
2:00
measurement
Cycloidal reducer BWD 3 - 43-2.2 kw X 3 units

Hot shear furnace operation mode automatic / manual

15 kw/380v50Hz three-phase five-
Total Power
wire
Operating power 220V, 50Hz and DC 24V

(2) Main furnace structure configuration

Length 7200mm x width 2750mm x
Main furnace frame size
height 2600mm
Main furnace frame main structure 100 square tube, 10# channel steel
Load-bearing surface of turning rod,
Lay 8mm thick A3 board
probe rod and aluminum rod
Aluminum rod load-bearing beam 15KG rail
3mm430 high temperature resistant
Lining plate inside the main furnace
stainless steel plate (800℃)
3mm304 high temperature resistant
Main furnace air guide slot
stainless steel plate (1000℃)
5mm310S high temperature resistant
Main furnace combustion chamber
stainless steel plate (1200℃)
 800T extrusion supporting equipment technical solution

Main furnace circulation fan 4KW

Main furnace combustion gun ZC-450 Energy Saving Air Gun

Main circulation fan control 5.5KW inverter

Main furnace body rod turning system 2 sets of pneumatic turning rods

Flip rod structure The cylinder pushes the rod upward

Φ 125×100 stroke cylinder×4
Model and quantity of turning cylinder
pieces
Furnace bottom cylinder measuring
Measuring rod structure and quantity
rod X 2 sets
Specifications and quantity of
Φ 32×150 stroke×2
measuring rod cylinder
Main furnace rod inlet and outlet Φ65 stainless steel shaft with
roller structure power wheel
Main furnace inlet and outlet rod Φ65 stainless steel shaft, UCP212
roller bearing material bearing
Main furnace rod discharge roller D 3-43-2.2KW cycloid needle, 6-
transmission mode point chain
on the left and 2 on the right, 4
Number of main furnace windows
in total
Main furnace explosion-proof port 1 (on the stove top)

Main furnace inspection port 1 (on the stove top)

Main furnace aluminum bar inlet and
Cylinder, chain, lifting method
outlet structure
Main furnace aluminum bar import and
Φ 50X300 cylinder, 5-point chain
export materials
Main color (high temperature
Main furnace color
silver)
(3) Storage rack outside the furnace
Place the furnace (after the rod is
Aluminum rod placement on rack
introduced)
Rod storage rack rod feeding method Pneumatic arm rod

Rod cylinder Φ 125×100 stroke×2

Aluminum rod feeding into the main
Scroll to enter
furnace body transmission mode
Cycloidal needles, sprockets,
Rod feeding structure
chains, rollers
100 square tube, roller, UCP208
Rod feeder material
bearing
 800T extrusion supporting equipment technical solution

Rod storage rack load-bearing beam 100 square tube, 14# I-beam

Power cycloid needle D 3-43-2.2KW

(4) Hot shearing machine

Shear force 40 T

Cutting method Vertical Cut

Cutting length error ≤ 5 mm

Verticality error of sheared aluminum
± 3 mm
bar
Scissors material H 1 3
Main oil cylinder Φ 180*250 (cut aluminum bar)

Rod pressing cylinder Φ 80*50 (pressed aluminum bar)

Push cylinder Φ 100*350 (aluminum rod push out)

Rod turning cylinder Φ 63 *100 (pour out aluminum rod)

The support rod part moves with the

Short baton method
main shear cylinder
 800T extrusion supporting equipment technical solution

4. Proportional combustion system

Serial name Specification brand Origin
num The DCF-25 Sawakawa
1 Jiangsu
electromagneti
2 Proportional DN-25 Germany
valve
Electric fire QZ Sawakawa
3 Jiangsu
controller
4 Ignition XT-10 Sawakawa Jiangsu
transformer
5 Frequency 1.5KW Sawakawa Jiangsu
Converter

5. Safety performance
 800T extrusion supporting equipment technical solution

Explosion-proof port 400 x 400

Ignition process: start the big fan - start the

burner fan - execute the purge function - self-
check function - frequency conversion
acceleration - start the small fire - high fire
Ignition automatic function - normal operation. Safety measures:
protection device three sets of electromagnetic valve protection,
once a fault (power failure, ignition failure,
other faults), the safety valve does not work to
shut off the gas, does not re-ignite, the warning
light is on and rings.
1、Before each ignition, drain the gas from the
four windows.
2、The gas is abnormal, the safety valve does not
Safety open, and there is no ignition.
measures 3、First a small fire, then a big fire. If the
big fire doesn't start, the safety valve will
close and the ringing light will come on.
4、There is a fault during the startup process,
the safety valve is closed, and the gas is cut
off
Three major safety 5、The safety valve is normally closed and will
measures be closed in case of power failure or
malfunction.
6、The main circulation fan is connected to the
blast gun. If the main circulation fan is not
turned on, the blast gun will not work, which
will prevent the combustion chamber from being
burned due to lack of circulating air during a
fire.
7、Multiple associations and multiple safety
assemblies ensure equipment safety and normal
operation

6. Electrical configuration
Serial name Specification brand Origin
number
1 PLC FX3U-80MR /ES - A Mitsubishi Japan

2 Extension FX2N-8EX Mitsubishi Japan

modules
3 Extension FX2N-16E Mitsubishi Japan
modules
4 Temperature FX 3U -4AD - TC -ADP Mitsubishi Japan
Module
5 Analog Module FX 3U - 485-BD Mitsubishi Japan
 800T extrusion supporting equipment technical solution

6 air switch NSC series batch Schneider Shanghai

7 AC contactor LC1E series batch Schneider Shanghai
8 thermal relay LRE series batch Schneider Shanghai
9 Intermediate RXM2LBP7 batch Schneider Shanghai
relay
10 touchscreen 10 inches Willen China

11 Thermocouple WRN-120K type ( Zhaoyi Zhaoqing

450mm )
12 Frequency LSLV0015C100-4 Tech-Drive Shenzhen
Converter

7. Material configuration
Material Name Model, specification quant Origin (Brand)

Steel National standard profile ity

1 Guangdong
High temperature 430, 304, 310S batch
1 Guangdong
resistant
Sprocket National Standard batch
1 Guangdong

Chain National Standard batch

1 Guangdong

Cycloidal needle D3-43-2.2KW batch

3 Guangdong

Main circulation 4KW stainless steel fan units

1 set (Haoran)
Guangdong
fan screws
Galvanized 1 Guangdong
and nuts
Bearings batch
1 Guangdong
Pneumatic batch
1 Guangdong
Components
Parts Processing batch
1 Our Factory
Equipment batch
1 Our Factory
manufacturing
Equipment and batch Our Factory
debugging, after-
 800T extrusion supporting equipment technical solution

17. Project 4 Technical Specifications-Fully automatic simple double

traction machine with interruption;

1. Scope of supply : ( not limited but ensure its completeness );

Fully automatic simple double traction machine with interruption 1 Set (left/right

machine) , color: to be determined

2. Additional spare parts are provided randomly

Thermal Magnetic Circuit Breaker 2 indivual Contactor
2 indivual

3. Technical parameters:
 800T extrusion supporting equipment technical solution

(1).Fully automatic simple double traction machine configuration with

interruption

Tonnage of supporting extruder 800T

Traction head forward speed maximum 1.2 m/s Adjustable

(initial stage length ≥ 8 rice,

Slide platform length 26 Meter)

Maximum return speed ~4 Meter/s

Maximum linear density of profile 4 kg /m

Maximum cross-sectional area of profile Single piece (height*width) 100*100

mm (multiple pieces can be used for

small materials)

The extrusion speed is basically

synchronized.

Track length ~36 rice

Traction drive motor High performance motor, control

system, 2.2~3 kw

Sawing motor 4kw

Sawing method Cross-cut

Saw blade feed speed ~250 mm /s (adjustable)

working pressure 0.5~1.0 MPa

(The barometer can only work

normally within this range)

Gearbox High performance precision reducer

Traction medium adopts the form High strength and wear resistance,
5 Single row special chain
 800T extrusion supporting equipment technical solution

Head movement Mechanical cutting

Traction machine structure Double traction head + interruption

saw

Control System PLC , Mitsubishi FX (Japan)

(2) Drive system

Motor 2.2~3 KW

Gear reducer GH (1: 5 ),

Encoder 6 Line output

High performance vector inverter Mitsubishi A800 (with feedback

card ) (Japan)

Human-machine interface touch screen Willen MT 7 (Taiwan)

Low voltage electrical appliances Schneider (Germany)

Sawing motor 4Kw ~ 1450n / min

sensory switch Omron, Mitsubishi, Autonics, etc.

Encoder

cylinder

Encoder AutoNix Alto Nix

cylinder AirTAC

4. Introduction of fully automatic pneumatic double traction machine with

interruption:

Double traction is mainly used for traction and sawing of extruded

profiles by extruders. It adopts variable frequency drive and is The
pulling force value is set based on the degree of synchronization, so
that the profile is led out of the mold cavity straightly and cooled
under tension to prevent the profile from Uneven length, hanging spring,
twisting deformation, improve the yield rate and surface quality of
profiles. Under the fully automatic control mode, The machine can be cut
randomly at the joints of the profiles without stopping, so as to achieve
 800T extrusion supporting equipment technical solution

continuous discharge and improve production capacity and quality. Use

automatic spray lubrication to improve sawing speed and section quality
and extend the service life of saw blades.

Protective safety devices, metal protective fences along the entire

line isolate the walking track and traction power area and the dangers of
active operation area, triggering the protective shutdown device to
prevent people or objects from entering the fence.

Technical Specifications of Project 5 - Infrared Mold Heating Furnace;

 800T extrusion supporting equipment technical solution

1. Scope of supply: (not limited but ensure its completeness);

Infrared mold heating furnace 1 set , color: to be determined

2. Additional spare parts are provided randomly

Heating wire 1 set

3. Technical parameters:

(1). Configuration of infrared mold heating furnace

supporting extruder 800T

Drawer type energy-saving type (with
structure type
stainless circulation fan)

heating method Electric heating

Furnace size (mm) Length 850×Width 650×Height 430

Heating from room temperature to

Temperature rise time (h)
extrusion temperature 45 minutes

9kw Material: Iron-iron aluminum

Heating power (kw)
alloy heating wire

Rated heating temperature: 480 ℃,

Temperature coefficient ( ℃) temperature difference in furnace:

±5 ℃

Vertical circulation fan power (kw) 0.75kw

Equipped with heating, constant

Temperature method temperature and over-temperature

protection
 800T extrusion supporting equipment technical solution

Material car in and out method Manual

Total installed power 9.75kw

Fan cooling method Air Cooling

Can heat the mold at the same time 9 sets φ 180

Power consumption 24 hours a day 120 ～ 140kw

The main electrical appliances are of

Control box Schneider brand (including electrical
circuits, travel switches, spare
parts, etc.)

4.Infrared mold heating furnace introduction:

Infrared heating, control, panel button operation, simple and intuitive

parameter setting, easy maintenance, complete ultra-

Temperature protection setting. The temperature control is accurate, the

temperature difference can be controlled within 15 degrees, and the mold is
automatically protected after it is heated to the set temperature.

The insulation layer is made of 1300 degrees Celsius high temperature cotton,
and the temperature detection adopts two-point temperature detection to make
the sampling

The temperature is more accurate.