800T Aluminum Profile Extrusion Press (Conventional Stroke, Rear Loading Rod, Servo Motor)
800T Aluminum Profile Extrusion Press (Conventional Stroke, Rear Loading Rod, Servo Motor)
800T Aluminum Profile Extrusion Press (Conventional Stroke, Rear Loading Rod, Servo Motor)
Device Description :
1. Main structure
1. The extruder is composed of a main cylinder assembly, a front beam
assembly, four heavy tension columns connecting the two assemblies, a
movable crossbeam driving the extrusion rod, an extrusion cylinder, an
ingot carrier, a main shear with a residual pressure beater, a welded
frame, and an oil tank .
2. Extrusion cylinder device: independent pressure holding, four-cylinder
clamping, four-point precise positioning.
3. Main shearing device: square shearing slider with pressure relief device.
4. Sliding mold device: single-station rapid mold change.
5. Rod feeding mechanism: single manipulator, hydraulic rod feeding from
bottom to top.
6. The extrusion rod adopts a fixed extrusion pad.
2. Hydraulic control system
1. The main cylinder, side cylinder, ingot holder and scissors are
controlled by plug-in logic valves. The hydraulic system has the
advantages of simplicity, speed and low noise.
2. The main machine is equipped with a hydraulic oil cooling system and a
filtering system, which has the functions of cooling and filtering the
800T extrusion supporting equipment technical solution
oil.
3. The main oil pump adopts a high-performance variable piston pump, the
auxiliary pump adopts a plunger pump or a vane pump and a small-
displacement plunger pump, and the main motor and oil pump are installed
at the lower rear of the oil tank, which has good oil absorption and is
not easy to be emptied, thus extending the life of hydraulic parts.
4. The main machine is equipped with a pressure gauge, which can intuitively
display the system working pressure. It is also equipped with a liquid
level meter and oil temperature gauge, which can observe the liquid level
of the extruder in real time and prevent the oil from over-temperature
operation.
5. Recommended hydraulic oil: 68# dust-free and anti-wear hydraulic oil.
3. Electrical control system
1. The extruder adopts intelligent operating system and PLC programming
control to realize human-machine dialogue, which is convenient and
reliable to operate.
2. The operation panel is provided with a touch screen, a temperature
digital display instrument, switches and operation buttons.
3. The extruder has three working modes: inching, continuous and automatic.
All working modes have different safety interlocks, which can improve the
production efficiency of the equipment and facilitate the maintenance of
the equipment.
The main technical parameters
1. Scope of supply:
3. Main parameters:
Bar Aluminum rod φ 100 mm × 650mm
800T extrusion supporting equipment technical solution
tank 35#
Q235 steel casting
steel plate , ultrasonically
welding
Master cylinder seat (400mm thick )
tested
quanti
name Specifications factory Remark
ty
Auxiliary oil
SQP43-60-25 1 set Tokyo Keiki
pump
Extruder
2
lubrication Electric lubrication pump
units
method
The
1
electromagneti Taiwan Hisaoka
batch
c valve
(9). Tensile straightening machine: tensile force: 15T (Positive pull), Oil
3. Technical parameters:
800T extrusion supporting equipment technical solution
(4). Reclaiming platform (first level ring belt) twenty four Grid Aluminum
Beam
(5). Cooling table (chain hanging at the bottom of the second stage) twenty
four Grid Aluminum Beam
(6). Straightening table (third level ring belt) twenty three Grid Aluminum
Beam
specifications
(8). Storage table (fourth level ring belt) twenty four grid
4. Material configuration:
(3) .Rod feeding method : ( The rod is fed in by rollers , chains, cycloid
needles, and stops when it reaches the limit switch, which is stable
and safe.
(4) .Rod output method : ( The rod is fed in by rollers , chains, cycloid
needles, and stops when it reaches the limit switch, which is stable
and safe.
(5) Combustion chamber structure: The heat exchanger preheats the combustion
air, and the main fan quickly mixes the flame and guides it through the
wind slot to directly heat the aluminum
Great
(6) .Heating capacity: 45 10,000 kcal ( ZC-450 air gun )
(7) .Gas regulation method: automatic regulation of air and gas
proportional valves , and control of air supply frequency converter.
(8) .Energy saving method: preheat the combustion air of the combustion gun
(≥200℃) ,Air and gas proportional valves combined with inverter
control Blower, Combustion with optimized air and gas ratio.
(9) .Main circulation air control mode: inverter control, Optimally mix the
hot gases in the oven.
(10) .Aluminum rod temperature parameters : ( measured by the rod out) the
error between the front and rear of the aluminum rod is ±7℃ , Error of
rod face and rod center ±4℃
(11) . Shear rod accuracy: outer circle error: ≤5 mm , length error: ≤3
mm .
(12) .Furnace wall temperature: ≤ (room temperature +10℃) .
(13) Energy consumption: ≤22 Cubic/ton .
(14) .Furnace steel structure: 100 mm Square tube, 10 # channel steel,
4 mmA 3 Plate, 15 KG national standard rail .
(15) .Combustion chamber: 3 mm 304 Heat-resistant stainless steel, 5 mm
310S heat-resistant stainless steel 18 .
(16) .Operation mode: PLC , touch screen human-machine interface,
manual/automatic .
(17) .Total power: 15 KW .
(18) .Maximum gas consumption : ≤ 45 cubic meters /hour
(19) .Total weight: 1 3 T.
3. Technical parameters
(1). Automatic multi-rod hot shear furnace configuration
800T extrusion supporting equipment technical solution
Main furnace body rod turning system 2 sets of pneumatic turning rods
Rod storage rack load-bearing beam 100 square tube, 14# I-beam
Shear force 40 T
5. Safety performance
800T extrusion supporting equipment technical solution
6. Electrical configuration
Serial name Specification brand Origin
number
1 PLC FX3U-80MR /ES - A Mitsubishi Japan
7. Material configuration
Material Name Model, specification quant Origin (Brand)
3. Technical parameters:
800T extrusion supporting equipment technical solution
small materials)
Traction medium adopts the form High strength and wear resistance,
5 Single row special chain
800T extrusion supporting equipment technical solution
Motor 2.2~3 KW
Encoder
cylinder
cylinder AirTAC
3. Technical parameters:
±5 ℃
protection
800T extrusion supporting equipment technical solution
The insulation layer is made of 1300 degrees Celsius high temperature cotton,
and the temperature detection adopts two-point temperature detection to make
the sampling