O4532v77 W Brochure 220SM220SMi 0818 V1 US
O4532v77 W Brochure 220SM220SMi 0818 V1 US
O4532v77 W Brochure 220SM220SMi 0818 V1 US
THE 220 SM / 220 SM i IS THE PRIME CHOICE NOT ONLY FOR USE IN SMALL AND MEDIUM-SCALE MINING
OPERATIONS BUT ALSO FOR ROUTING WORK AND INFRASTRUCTURE PROJECTS.
THE COMPACT, MULTIPURPOSE SURFACE MINER EXTRACTS PRIMARY RESOURCES WITH AN UNCONFINED COM-
PRESSIVE STRENGTH OF UP TO 50 MPA SELECTIVELY AND AT A CUTTING DEPTH OF UP TO 11.8 IN (300 MM).
THE 7 FT 3 IN (2.2-M) WIDE CUTTING DRUM UNIT IS TAILORED PRECISELY TO THE SPECIFIC APPLICATION AND
GUARANTEES HIGH PRODUCTIVITY AT LOW OPERATING COSTS.
WINDROWING ENABLES THE MINED MATERIAL TO BE DEPOSITED BEHIND THE MACHINE IN A CONTINUOUS
PROCESS.
Extraction of primary resources in small
1| HIGH-PRODUCTION
CUTTING DRUM UNIT
> Efficient cutting drum for high-quality windrowing
applications
> Cutting drum housing optimized to minimize wear
during operation
> Effective scraper blade deposits the cut material as
an even surface
> Six different cutting drum speeds minimize tool wear
2| HIGH-PERFORMANCE
ENGINE TECHNOLOGY
> High-powered Cummins diesel engine
> Large diesel tank for extended uptimes
> Controlled fan speed for low noise emission
levels and reduced diesel consumption
2|
4|
8|
3| DURABLE
COMPONENTS
> Track units in heavy-duty design
> Large-displacement engine
> High-volume hydraulic pumps
and numerous hydraulic fluid 1|
pressure filters
4| RELIABLE OPERATION
>P
re-pressurized hydraulic tank
>H
igh filter capacity of water system for low cutting
tool wear
>H
ydraulic side plate cylinders with integrated
heavy-duty displacement sensors
>C
entral lubrication system with three separate
lubricating circuits
5| EFFECTIVE SAFETY CONCEPT 6| EASE OF OPERATION AND
> Sound-insulated, anti-vibration mounted ROPS / FOPS cabin HIGH OPERATOR COMFORT
> ROPS / FOPS-certified trainer’s seat inside the cabin > High-precision LEVEL PRO PLUS levelling system
> Quick and easy replacement of cutting tools > Ergonomically optimized cabin and operating concept
> Mechanical lockout of electrical system during machine > Automated lowering and raising of the cutting drum
stoppages / maintenance (battery and starter isolators) for the simple, accurate production of ramps in open-
> Manual valves allow safe manoeuvring of the machine in cast mining
emergency operation > Automatic parallel machine height adjustment, front
> Simple mechanical lock to prevent sudden inadvertent low- and rear
ering of the machine during maintenance procedures > 5-V USB port and 12-V and 24-V sockets inside the cabin
7| QUICK MANOEUVRING
> Hydraulic all-track steering system with Ackermann
steering geometry to minimize wear during turning
> Electronic optimization of tractive power to ensure
maximum traction
> Large ground clearance for quick manoeuvring on
difficult ground
> Reversing camera and reverse assist for smooth
manoeuvring
5|
6|
9|
8| INTELLIGENT
MAINTENANCE CONCEPT
> Easy access to points of maintenance and servicing
7| > Walk-in engine compartment
3| > Plain text displays for quick troubleshooting
> Easy cleaning of cooling system
> Hydraulic tank can be easily removed for cleaning
purposes
Highlights in performance
and productivity
FEEL THE POWER
THE TREMENDOUS CUTTING POWER OF WIRTGEN CUTTING DRUMS CANNOT ONLY BE SEEN. IT CAN
LITERALLY BE FELT. BECAUSE OF THE HEAVY-DUTY CUTTING DRUM DESIGN TAILORED TO PERFORMANCE
REQUIREMENTS. MANUFACTURED FROM EXTREMELY WEAR-RESISTANT MATERIALS. BASED ON EXPER-
TISE GAINED IN SEVERAL DECADES OF EXPERIENCE IN CUTTING TECHNOLOGY. COST-OPTIMIZED. SO
THAT WE CANNOT ONLY MEET BUT EXCEED YOUR REQUIREMENTS IN EFFICIENCY AND PRODUCTIVITY.
High-production
cutting drum unit
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The cutting drum unit installed in the 220 SM / 220 SM i OPTIMIZED CUTTING DRUM HOUSING
offers a cutting width of 7 ft 3 in (2.2 m) and is the core Tailored to real-life requirements, the cutting drum unit
element of the top performer. It achieves high productiv- optimizes the flow of material. This results in a significant
ity levels in cutting primary resources with an unconfined reduction of wear and tear of the cutting drum housing,
compressive strength of 50 MPa selectively and deposit- holders, point-attack tools and scraper blade.
ing the material behind the machine as an even surface.
EFFECTIVE SCRAPER BLADE
EFFICIENT CUTTING DRUM Designed in accordance with field requirements, the
Designed specifically for high-quality windrowing appli- scraper blade deposits the cut material behind the ma-
cations, the cutting drum is highly efficient in translating chine as an even surface.
the engine power into maximum cutting performance and
increased productivity. It is fitted with high, slender holder SIX CUTTING DRUM SPEEDS
bases which optimize the flow of material and minimize Six different cutting drum speeds can be set to allow
energy consumption. perfect adjustment to the material to be cut. This feature
significantly reduces wear and tear of the cutting tools
while increasing productivity at the same time.
1|
1 | The picks are
arranged in a spe- 2|
cific pattern tailored
to the windrowing
method.
2 | Depositing the
cut material as an
even surface reduc-
es wear and tear of
the rear track units.
High-performance
engine technology
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The surface miner’s tremendous engine perfor- LARGE DIESEL TANK
mance makes a significant contribution towards The large diesel tank of the 220 SM / 220 SM i
achieving high cutting performance and high holds 607.6 gal (2,300 litres) of diesel to ensure
daily production rates. extended uptimes without the need for refu-
elling. As a result, fewer tanker trucks need to
1 | Thanks to its
high-powered en- HIGH-POWERED CUMMINS DIESEL ENGINE approach the miner.
gine, the 220 SM / The 220 SM / 220 SM i is equipped with a
220 SM i is an ideal
high-powered Cummins diesel engine. The FAN SPEED CONTROL
candidate for tough
opencast mining engine impresses with fuel economy thanks The cooling system and fan speed governed in
operations. to high-pressure injection and an intelligent accordance with requirements ensure reduced
2 | High efficiency engine management system. The engine tech- fuel consumption and lower noise emission
is a hallmark of the nology used in the 220 SM complies with the levels.
miner’s mechanical
emission standards of US Tier 2 (EU not regu-
cutting drum drive
via power belt in the lated). The 220 SM i complies with the stringent
strength-sapping specifications of exhaust emission standards
extraction of primary
resources using the EU Stage 4 / US Tier 4f.
windrowing method.
1|
2|
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Highlights in tough
operating conditions
1|
2 | The cutting drum
housing is manufac- 2|
tured from excep-
tionally wear-resis-
tant materials.
Reliable operation
Nothing is more important in opencast mining than the HIGH-CAPACITY FILTERS IN THE WATER SYSTEM
16 reliable long-term availability of the machine. That is why Well-cooled point-attack cutting tools offer improved
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we have designed the main components of the miner to resistance to wear and tear. Water of high quality and reli-
ensure their extended service life even when exposed to able cooling of the tools are therefore of vital importance.
extreme levels of stress and strain. Clean water is, however, rarely found in opencast min-
ing operations. Filter elements with an extra-large sieve
PRE-PRESSURIZED HYDRAULIC TANK surface have therefore been installed in the water system
The pre-pressurized hydraulic tank prevents dust and dirt to ensure reliable operation of the system and minimize
from entering the hydraulic system. Filters installed in all cutting tool wear and tear.
hydraulic circuits keep the system clean to ensure reliable
operation. Clean oil not only makes a significant contri- HYDRAULIC SIDE PLATE CYLINDERS WITH HEAVY-
bution towards extending the service life of downstream DUTY DISPLACEMENT SENSORS
components but also ensures optimum transmission of The ground is scanned by heavy-duty displacement sen-
power. sors integrated into the hydraulic side plate cylinders. The
measured results are used to produce bench floors and
haulage roads of unrivalled evenness.
1|
2|
1 | + 2 | High ma-
chine availability
ensures permanently
high daily produc-
tion rates in both
soft and hard rock.
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Highlights in safety
and operation
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2|
3|
Ease of operation paired
with operator comfort
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Ease of operation, ergonomic design and op- ERGONOMICALLY OPTIMIZED
erator comfort are key efficiency drivers. Taken OPERATING CONCEPT
together, they translate into greater productivity The ergonomically designed controls have
and profitability in every job. been integrated into the armrest of the driver’s
seat. All important machine features have been
LEVEL PRO PLUS LEVELLING SYSTEM intelligently combined in the multifunctional
The LEVEL PRO PLUS levelling system, which joysticks. The driver’s seat with spring and air
has proven its worth in both road construction cushioning can be fully adjusted to the opera-
and mining operations, offers easy, intuitive tor’s personal preferences. In addition, the spa-
operation. Sensors installed at the side plates cious cabin offers heating and air-conditioning
and an additional slope sensor can be used to as well as ample room to move.
1 | The clearly struc-
produce a precisely defined horizontal or in-
tured, ergonomically
designed cabin is clined surface. The machine is pre-fitted for GPS
paired with ease of or laser-based control or for levelling by means
operation to reduce
stress and increase of Multiplex ultrasonic sensors.
productivity.
1|
AUTOMATED LOWERING AND RAISING OF 5-V USB PORT AND 12-V and 24-V SOCKETS
THE CUTTING DRUM Separate ancillary equipment can be connected
This innovative complementary feature enables via a 5-V USB port and 12-V and 24-V sockets
the 220 SM / 220 SM i to produce the ramps installed in the operator’s cabin.
needed in opencast mining accurately in an au-
tomated process and within an extremely short
period of time.
2|
Quick manoeuvring
Experience has shown that the terrain of open- OPTIMIZATION OF TRACTIVE POWER
24 cast mining operations often holds unexpected Electronic optimization of the machine’s tractive
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difficulties. This is where maximum traction, power guarantees maximum traction of all four
manoeuvrability and high ground clearance track units to ensure high advance rates and
are needed. The 220 SM / 220 SM i meets these cutting performance.
challenges with ease.
LARGE GROUND CLEARANCE
HYDRAULIC ALL-TRACK STEERING SYSTEM The separately height-adjustable track units
The miner’s hydraulic all-track steering system offering large ground clearance and integrated
with Ackermann steering geometry minimizes stroke measurement systems enable effortless
wear during turning manoeuvres. In combina- manoeuvring of the machine even on uneven
tion with the machine’s compact dimensions, ground.
excellent manoeuvrability is ensured even
in tight working conditions. As a result, the REVERSING CAMERA
220 SM / 220 SM i is repositioned quickly to The reversing camera offers a good view to-
keep interruptions of the productive cutting wards the rear, thus allowing for the quick and
process as brief as possible. safe manoeuvring of the machine. The reverse
1 | Small turning assist system provides additional support to the
radii and large machine operator.
ground clearance
are hallmarks of the
220 SM / 220 SM i.
1|
2|
2 | Quick manoeu-
vring using the
reversing camera
improves the overall
productivity of the
machine.
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and telematics
Intelligent
maintenance concept
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Operations in opencast mining require machine READILY ACCESSIBLE POINTS OF
availability around the clock – minimizing main- MAINTENANCE
tenance requirements is therefore of vital im- All points of maintenance and servicing are
portance. The intelligent maintenance concept readily accessible from the ground or from
of the 220 SM / 220 SM i increases production inside the machine. They enable maintenance
time, extends the life of machine components procedures on the machine to be completed
and optimizes machine availability. safely and quickly without the need for extend-
ed setup times.
1|
QUICK TROUBLESHOOTING REMOVABLE HYDRAULIC TANK
Central power supply and plain text displays on The hydraulic tank can be easily removed for
the control screen enable quick, effective trou- cleaning purposes so that cleaning is complet-
bleshooting to ensure high machine reliability ed within a short period of time.
in operation.
2|
Efficient machine
management
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Telematics systems offer customers on- Numbers such as productive times and operat-
line access to operating parameters of the ing hours can be precisely documented via the
220 SM / 220 SM i independent of the machine’s data interface, thus providing a reliable record
current location. of machine times and machine parameters.
Cutting drum
Engine
Number of cylinders 12 12
Rated power at 2,100 rpm 708 kW / 950 HP / 963 PS 708 kW / 950 HP / 963 PS
Fuel consumption, full load 49.4 gal / h (187 l / h) 49.4 gal / h (187 l / h)
Fuel consumption, 2/3 load 33.3 gal / h (126 l / h) 33.3 gal / h (126 l / h)
Electrical system
Tank capacities
Driving properties
Operating and travel speed 0 to 276 ft / min (0 to 3.1 mph) (0 to 84 m / min (0 to 5 km / h))
Crawler units
Crawler units front and rear (L x W x H) 7 ft 9 in x 14.2 in x 33.2 in (2,375 x 360 x 843 mm)
Shipping dimensions
*1 = The maximum cutting depth may deviate from the value indicated, due to tolerances and wear
220 SM 220 SM i
Empty weight of machine without filling media 110,471 lbs (50,100 kg) 112,345 lbs (50,950 kg)
Operating weight, CE *2 117,196 lbs (53,150 kg) 119,070 lbs (54,000 kg)
Operating weight, max. (full tanks) 132,851 lbs (60,250 kg) 134,726 lbs (61,100 kg)
Diesel tank filling (6.9 lbs / gal (0.83 kg / l)) 4,190 lbs (1,900 kg)
AdBlue® / DEF tank filling (9.2 lbs / gal (1.1 kg / l)) – 728 lbs (330 kg)
*2 = Weight of machine with half-full water tank, half-full fuel tank, driver (165.4 lbs (75 kg)) and on-board tools, excluding optional equipment
Dimensions
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32 ft 10 in (10,000)
15 ft 9 in (4,800)
12 ft 6 in (3,800)
11 ft 9 in (3,570)
4 ft 2 in
(1,280) 7 ft 10 in (2,390)
5 ft 8 in 3 ft 8 in
(1,725) 10 ft 5 in (3,170) 9 ft 3 in (2,830) (1,115)
27 ft 6 in (8,395)
5 ft 5 in
(1,660)
5.9 in
(150)
5 ft 1 in
(1,540)
9 ft 10 in (3,000)
Standard equipment
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220 SM 220 SM i
Base machine
Reduced diesel consumption and low noise emissions as a result of temperature-controlled fan speed
Robust and efficient mechanical milling drum drive via power belts (total of 18 grooves)
with automatic belt tensioner
Variable cutting speed by a combination of 3 selectable engine speeds and adjustable drive
belt pulley arrangements to achieve optimum working results
Cutting drums
Advance control across the entire speed range via an ergonomic joystick with proportional control
characteristics
Automatic feed control designed to assist the operator maintains the engine's ideal operating point
Cutting depth regulation with integrated leveling system over the side plates and LEVEL PRO PLUS
leveling system, fully integrated with the operating display
The standard transverse slope control maintains the machine's transverse tilt regardless of the terrain.
This means exact surface levels, either horizontal or slanted, can be created.
Cabin
Comfortable, high-quality, fully glazed, elastically mounted cabin with roof hatch
Equipped with an air-cushioned seat and all the necessary control instruments integrated into the
armrests
Provides machine operator with roll-over protection system (ROPS) and falling-object protection
system (FOPS)
= Standard equipment
= Standard equipment, replaceable with optional equipment
= Optional equipment
220 SM 220 SM i
Crawler units with particularly robust 2-web track pads in heavy-duty version for mining applications
Four-track steering. The following steering types can be preselected: Crab and coordinated steering
as well as straight ahead for the rear crawler units
Others
High-pressure water cleaner (40 bar and a large quantity of water) with washing lance for cleaning
the machine
Extensive safety package including an easily accessible emergency stop circuit, an integrated
machine safety feature, protecting it from unintended transverse tilts, large non-slip walkways,
a lockable main switch and starting switch and position lights
= Standard equipment
= Standard equipment, replaceable with optional equipment
= Optional equipment
Optional equipment
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220 SM 220 SM i
Cutting Drums
Cabin
= Standard equipment
= Standard equipment, replaceable with optional equipment
= Optional equipment
220 SM 220 SM i
Others
Mobile coolbox 24 V
= Standard equipment
= Standard equipment, replaceable with optional equipment
= Optional equipment
WIRTGEN AMERICA Inc.
6030 Dana Way · Nashville, TN 37013, USA
Phone: (615) 501-0600 · Fax: (615) 501-0691
Internet: www.wirtgenamerica.com
All details, illustrations and texts are non-binding and may include optional additional fittings. Subject to technical modifications.
Performance data dependant upon operational conditions. © WIRTGEN GmbH 2018. Printed in Germany. No. 2616721 US-08/18 – V1