Juki HZL-E61 Sewing Machine Service Manual
Juki HZL-E61 Sewing Machine Service Manual
Juki HZL-E61 Sewing Machine Service Manual
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HZL-E61
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SERVICE MANUAL
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CONTENTS
[1] PRODUCT SPECIFICATIONS FOR HZL-E61 ································ 1
[2] NAMES OF THE RESPECTIVE COMPONENTS ·························· 3
[3] HOW TO REMOVE THE OUTER COMPONENTS ······················· 5
[4] CIRCUIT BOARD CONNECTION DIAGRAM ································· 9
[5] ADJUSTMENT OF THE RESPECTIVE COMPONENTS ············ 11
5-1-1 Adjusting the needle bar height ················································· 11
5-1-2 Adjusting the zigzag width needle entry position ···················· 11
5-1-3 Feed dog height ··········································································· 12
5-1-4 Timing belt ···················································································· 12
5-1-5 Feed timing ··················································································· 13
5-1-6 Needle-to-hook timing ···························································· 13,14
5-1-7 Clearance between the needle and the blade point of the hook ····· 15
5-1-8 Position of the bobbin case stopper plate ································· 15
5-1-9 Adjusting the bobbin thread tension ········································· 16
5-1-10 Opening amount of the pre-tension disk ·································· 16
5-1-11 Opening amount of the tension disk ········································· 16
5-1-12 Adjusting the needle thread tension ········································· 17
5-1-13 Tension knob ················································································ 17
5-1-14 Vertical position of the threader hook ······································· 18
5-1-15 Adjusting the position of the presser lifting switch ················· 18
5-1-16 Adjusting the position of the BH switch ···································· 19
5-1-17 Longitudinal feed ········································································· 20
5-1-18 Service mode ··············································································· 20
WARNING :
To avoid the risk of fire, electric shock, injury to persons or damage to
components, especially keep the following:
• When disassembling, assembling or adjusting the sewing machine, remove the
power plug.
• When assembling, be careful about the electrical cord being caught with other
components, damage to the covered parts of the cord or miswiring.
• When replacing the part(s), use the genuine part(s).
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[Dimensions and weight] • Dimensions : Main unit : 410 mm (W) X 180 mm (L) X 300 mm (H)
Case set : 440 mm (W) X 215 mm (L) X 305 mm (H)
• Weight : Main unit : 7.3 kg
Case set : 8.4 kg
• Controller
The slide speed control is effective even when the controller is used.
It is possible to stop the machine only when the stop button is used.
Number of revolutions is the same as the slide speed control above.
• Safety control
If the sewing machine motor shaft is locked, the power supplied to the
motor is stopped after approximately 1.0 to 1.5 seconds.
If the motor becomes extraordinarily hot, the thermal switch built in the
motor stops the power supplied to the motor. It is possible for the motor to
start again after natural cooling.
The machine stops with its needle down when sewing is completed.
[Stop position] • The machine stops with its needle down except buttonholing.
• The needle moves up when it is in down position and a pattern
is selected.
• The machine stops with its needle up when the reverse
stitching is completed.
• The machine stops with its needle up when the bobbin is to be
wound.
• The machine stops with its needle up when the machine starts
with the presser lifting lever raised.
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[Bartacking] • 1 kind
[Automatic needle • Press down the threading lever and then the lever automatically
threading mechanism] returns to the home position.
[Automatic lock stitch] • Sewing speed : 115 rpm (at low speed)
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Stitch length manual button
Face cover Stitch length adjusting lever
Stitch width manual button
Speed controller Stitch width adjusting lever
Bobbin winding monitor Automatic lock stitch button
Reverse stitch button
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Start/stop button
Stitch selection button
Auxiliary bed
Handle
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Thread Cutter
Needle threader Needle clamp
Buttonholing lever
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(1)
(3)
(2)
(4) (5)
(9)
(7) (6)
(8)
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(10) (11)
Remove setscrews (12), (13) and (14) in the rear panel (asm.)
and setscrew (rear) (15) in the front panel (Mas. asm.).
(Lift the presser lifting lever when removing screw (15).)
(13)
(12)
(15) (14)
Open the rear panel in the rear and remove the thread spool
cover upward.
(16)
(17)
(17)
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(20)
(18)
(19)
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On condition that the presser lifting lever is lowered, open a little bit the joint section of
the front and rear covers as illustrated in the figure below.
(Rear panel)
• Remove the convex sections of the front panel and the rear panel from the frame so as to move the convex
sections up from the frame as illustrated in the figure below. Then open the respective panels.
• Open the right side (side of presser bar and face plate) of the rear panel and the joint section of the whole
panel is removed.
Note) Remove the rear panel so as to bring the rear panel near the hand wheel side at
the place of the power switch installing plate since there is a convex shape on
the rear panel.
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Frame hole
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Frame hole
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(Front panel)
• Remove the convex sections of the front panel and the rear panel from the frame so as to move the convex
sections up from the frame in the same way as the rear panel above. Then open the panels.
[a] Draw the free arm section toward you. (Lower section of the front panel)
Then remove in the order below.
[b] Thread tension section
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[c]
[b]
[a]
[a]
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Fuse 5A
CN51
Power switch CN55
CN54
Motor (asm.) Power circuit board
connecting wire (asm.)
[Power circuit board for 230V]
CN52 CN53
Lamp (asm.) Power transformer Fuse 2A
Fuse 3.15A
CN51
Power switch
CN55
CN54
Power circuit board
Motor (asm.) connecting wire (asm.)
CN31 CN 3
Slide Volume
(asm.) CN 5 CN 1
CN32 CN 2
S/S switch
circuit board CN 4
(asm.) CN 7
CN 6
CN 8
CN 9 CN10
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Connection diagram
Feed and needle throw STM φ1 RED
φ3 BROWN
YELLOW BLUE
φ2 φ4
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0 to 5° HAx1 #14
Lowest point
Highest point
Lowest point
Throat plate
0.5mm Hexagonal
eccentric shaft Setscrew
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Shaft
Screwdriver
When shaft [b] is loosened,
shaft [a] comes in contact
with the cam and a
0.1 mm clearance is provided
[c] between the cam and the
top end [c] of the shaft.
Jig
[b]
Cam
1 ± 0.1 mm
[a]
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Main shaft pulley
from the highest point.
5. Temporarily tighten the screws in the main shaft pulley
and check again.
6. After performing this adjustment, check also “Needle-to-hook timing”.
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* Adjust so that the tip of the needle aligns with the top surface of the throat plate when the feed dog meets with the top
surface of the needle plate. The tolerance is within the range of the tip of the needle to the lower end of the needle hole.
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5-1-6 Needle-to-hook timing
Remove the throat plate, base plate, free arm bottom cover and DF installing base.
How to check 1. First, make sure that the needle entry position and the height of the needle bar have
been properly adjusted.
2. Select the straight stitch (left needle position).
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3. Then turn the hand wheel by hand to bring the needle bar to the lowest point of its
stroke.
4. Further, gradually raise the needle bar by hand and stop it at point C where the center
of the needle aligns with the top end of the blade of the hook.
5. At this time, make sure that dimension D from the top end of the blade of the hook to
the upper end of the needle eyelet is 1.06 to 1.26 mm. When the dimension is not
proper, perform the adjustment below.
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Caution • DimeAfter adjusting the hook, wipe out the race face of the hook or the bobbin case with
alcohol since there may be a case where dirt, oil, grease, etc. stick on the race face of the
hook or the bobbin case. Otherwise, running noise, noise from the bobbin case, noise of
slip-off of the thread, etc. will happen.
1 to 1.5 mm
Click section
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5-1-7 Clearance between the needle and the blade point of the hook
Remove the face cover and the needle plate.
How to adjust 1. Set the machine to the zigzag pattern (large) (zigzag width 7 mm). Raise the needle
bar by hand from the lowest point of its stroke and make sure that the clearance
provided between the blade point of the hook and the needle is 0.05 mm to 0.1 mm at
the left and right needle entry points when the blade point of the hook comes to the
rear of the center of the needle. (To such an extent that the needle slightly moves
when it is lightly pressed with a small screwdriver or the like.)
2. Turn drive body stop shaft (2) and adjust the clearance.
Tightening direction Clearance provided between the needle and the hook
becomes larger.
Loosening direction Clearance provided between the needle and the hook
becomes smaller.
* When the clearances at left needle entry point and the right needle entry point are
different from each other, loosen setscrews (left) and (right) in the needle bar lateral
adjusting plate (asm.) and move the needle bar lateral adjusting plate (asm.) to the left
or right to adjust the clearances.
0.05 to 0.1 mm
Setscrew Setscrew
Needle bar lateral
adjusting plate
Setscrew (3)
Bobbin case stopper plate
Bobbin case stopper plate
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Bobbin case
(4)
Tension gauge
Tension gauge
1 mm
Adjusting screw
for releasing the
pre-tension disk
Disk A
Disk B
1 mm
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and slightly loosen the screw.
When the hook is low Move the needle bar guide upward and
temporarily tighten the screw.
When the hook is high Move the needle bar guide downward
and temporarily tighten the screw.
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Checking the position in terms of the needle eyelet, perform the
adjustment.
· When the hook goes in and out of the needle eyelet, the needle
should not be bent by the hook.
· When the hook shifts in the lateral direction, perform the correction
of the bend of the hook using the tip of a small screwdriver or the
like, or replace the threader hook with a new one.
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5. When the adjustment is performed to the aforementioned position,
securely tighten the screw.
Setscrew of
needle bar
guide
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0 to 0.1 mm
* The hook has to enter the needle eyelet of needle #11 to #16.
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0.2 to 0.4 mm
*
(5)
(6)
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Preparation for 1. After turning the power switch OFF, pressing the reverse button, turn the power
adjustment switch ON. Then turn the feed manual switch ON while the stitch selection buttons
light up in order (Welcome display), and turn OFF the reverse button.
Then turn OFF the stitch length manual adjustment button OFF after the welcome
display is completed. The pattern changes over to the sewing pattern for darning
adjustment. ( )
How to adjust the (Program for adjustment)
sewing conditions 2. 2-layer cotton broad, SHAPPE #60 (for both needle and bobbin threads),high speed
and tension “4”
3. Sew three pieces or more of the sewing pattern of darning stitching under the condi
tions of 2. above.
Turn the pattern adjusting knob to adjust so that at the third sewing pattern, the
bottom end of the first return pattern from the left and the bottom end of the third return
pattern are on the same line (tolerance ±0.5 mm) as illustrated in the figure below.
4. Sew BH (buttonhole) and check the stitch length.
Start of sewing
1 Pattern
adjusting
shaft
± 0.5mm
1 2 3 4
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