Air-Cooled Liquid Chillers

+
G
LO
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-D
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PR

Model shown is with

low-noise option

30RB 039-160
Nominal cooling capacity 40-160 kW

The new generation of Aquasnap Puron liquid chillers was Features

designed for commercial (air conditioning of offices, hotels
etc.) or industrial (low-temperature process chillers etc.) Quiet operation
applications.
■ Compressors
- Low-noise scroll compressors with low vibration level
The new Aquasnap Puron integrates the latest technologi­
- The compressor assembly is installed on an independent
cal innovations:
- ozone-friendly refrigerant R410A
chassis and supported by anti-vibration mountings
- Dynamic suction and discharge piping support,
- scroll compressors
- low-noise fans made of a composite material
minimising vibration transmission (Carrier patent)
■ Condenser section
- auto-adaptive microprocessor control
- Vertical condenser coils
- electronic expansion valve
- Protection grilles on anti-vibration mountings to protect
- variable-speed pump (option)
the heat exchanger against possible shocks.
- Low-noise latest-generation Flying Bird IV fans, made
The Aquasnap can be equipped with a hydronic module
integrated into the chiller chassis, limiting the installation of a composite material (Carrier patent) are now even
to straightforward operations like connection of the power quieter and do not generate intrusive low-frequency
supply and the chilled water supply and return piping. noise
- Rigid fan installation for reduced start-up noise (Carrier
patent)
Easy and fast installation ■ Reduced maintenance costs
■ Integrated hydronic module (option) - Maintenance-free scroll compressors
- Centrifugal low or high-pressure water pump (as - Fast diagnosis of possible incidents and their history via
required), based on the pressure loss of the hydronic the Pro-Dialog+ control
installation - R410A refrigerant is easier to use than other refrigerant
blends
Hydronic module
Environmental care
■ Ozone-friendly R410A refrigerant
- Chlorine-free refrigerant of the HFC group with zero
ozone depletion potential
- High-density refrigerant, therefore less refrigerant
required
- Very efficient - gives an increased energy efficiency ratio
(EER)
■ Leak-tight refrigerant circuit
- Brazed refrigerant connections for increased leak-
tightness
- Reduction of leaks due to reduced vibration levels and
elimination of capillary tubes (TXVs)
- Verification of pressure transducers and temperature
sensors without transferring refrigerant charge

Partial view of the hydronic circuit

- Single or dual pump (as required) with operating time

balancing and automatic changeover to the back-up
pump if a fault develops
- Water filter protecting the water pump against
circulating debris
- Pressure measurement, using two pressure transducers
and allowing indication of water flow rate, water
pressure and lack of water.
- High-capacity membrane expansion tank ensures
pressurisation of the water circuit
- Overpressure valve, set to 4 bar
- Speed variator on the pumps (option) to ensure the
correct flow rate, based on the system requirements
- Thermal insulation and frost protection down to -20°C,
using an electric resistance heater (see table of options)
■ Physical features Superior reliability
- The unit has a small footprint and a low height (1330 ■ State-of-the-art concept
mm) allowing it to blend in with any architectural styles. - Cooperation with specialist laboratories and use of limit
- The unit is enclosed by easily removable panels, simulation tools (finite element calculations) for the
covering all components (except condensers and fans). design of the critical components, e.g. motor supports,
■ Simplified electrical connections suction/discharge piping etc.
- A single power supply point without neutral ■ Auto-adaptive control
- Main disconnect switch with high trip capacity - Control algorithm prevents excessive compressor
- Transformer for safe 24 V control circuit supply included cycling and permits reduction of the water quantity in
■ Fast commissioning the hydronic circuit (Carrier patent)
- Systematic factory operation test before shipment - Hydronic module with integrated pressure transducers
- Quick-test function for step-by-step verification of the allowing measurement of the water pressure at two
instruments, electrical components and motors points, as well as measurement of the water flow rate
and detection of lack of water and pressure. This
Economical operation considerably reduces the risk of problems such as frost
The variable-speed pump (option) ensures economical accumulation on the evaporator.
operation - Automatic compressor unloading in case of abnormally
The control algorithm adjusts the water flow rate based on high condensing pressure. If an anomaly occurs (e.g.
the actual system requirements and obsoletes the need for fouled condenser coil, fan failure) Aquasnap continues
the control valve at the chiller outlet. to operate, but at reduced capacity.
■ Exceptional endurance tests
■ Increased energy efficiency at part load - Corrosion resistance tests in salt mist in the laboratory
- The refrigerant circuit includes several compressors - Accelerated ageing test on components that are
connected in parallel. At part load, around 99% of the submitted to continuous operation: compressor piping,
operating time, only the compressors that are absolutely fan supports
necessary operate. At these conditions the compressors - Transport simulation test in the laboratory on a
operating are more energy efficient, as they use the total vibrating table.
condenser and evaporator capacity.
- The electronic expansion device (EXV) allows opera-
tion at a lower condensing pressure (EER optimisation).
- Dynamic superheat management for better utilisation of
the evaporator heat exchange surface.


Pro-Dialog+ control Remote operating mode with volt-free contacts
Pro-Dialog+ combines intelligence with operating (standard)
simplicity. The control constantly monitors all machine A simple two-wire communication bus between the RS4
parameters and precisely manages the operation of port of the Aquasnap and the Carrier Comfort Network
compressors, expansion devices, fans and of the offers multiple remote control, monitoring and diagnostic
evaporator water pump for optimum energy efficiency. possibilities. Carrier offers a vast choice of control
products, specially designed to control, manage and
Pro-Dialog+ interface supervise the operation of an air conditioning system.
Please consult your Carrier representative for more
information on these products.

- Start/stop: opening of this contact will shut down the

\\MAINMENU\STATUS
CAPB_T 0 %
unit
DEM_LIM
SP
100
4.2
%
°C
- Dual set point: closing of this contact activates a second
CTRL_PNT
EMSTOP
-28.9
dsable
°C
set point (example: unoccupied mode)
Circuit B Total Capacity
- Water pump 1 and  control*: these outputs control the
START/STOP ENTER
contactors of one or two evaporator water pumps
- Alert indication: this volt-free contact indicates the
PRO-DIALOG+
presence of a minor fault
- Alarm indication: this volt-free contact indicates the
presence of a major fault that has led to the shut-down
■ Energy management of one or two refrigerant circuits
- Seven-day internal time schedule clock: permits chiller - Demand limit 1 and : closing of these contacts limits
on/off control and operation at a second set point the maximum chiller capacity to three predefined values
- Set point reset based on the outside air temperature or - User safety: this contact can be used for any customer
the return water temperature or on the water heat safety loop, closing of the contact generates a specific
exchanger delta T alarm
- Master/slave control of two chillers operating in parallel - Out of service: this signal indicates that the chiller is
with operating time equalisation and automatic change- completely out of service
over in case of a unit fault (accessory). - Chiller capacity: this analogue output (0-10 V) gives an
- Change-over based on the outside air temperature immediate indication of the chiller capacity
■ Integrated features - Compressor operation: this contact signals that one or
- Night mode: capacity and fan speed limitation for several compressors are in operation
reduced noise level * contacts already supplied with the hydronic module option
- With hydronic module: water pressure display and water
flow rate calculation Remote interface (accessory)
■ Ease-of-use
- The new backlighted LCD interface includes a manual This interface allows access to the same menus as the unit
control potentiometer to ensure legibility under any interface and can be installed up to 300 m away. This
lighting conditions. accessory includes a box that can be mounted inside the
- The information is displayed clearly in English, French, building. The power supply is provided via a 0 V/4V
German, Italian and Spanish (for other languages please transformer supplied.
consult Carrier)
- The Pro-Dialog+ navigation uses intuitive tree-structure
menus, similar to the Internet navigators. They are user-
friendly and permit quick access to the principal operat-
ing parameters: number of compressors operating,
suction/discharge pressure, compressor operating hours,
set point, air temperature, entering/leaving water
temperature

Flying Bird IV fan

3
 Options and accessories
Options No. Description Advantages Use
Condenser with anti-corrosion 2B Coils with factory-applied Blygold Polual Improved corrosion resistance, recommended for urban, 30RBS 039-160
post-treatment treatment industrial and rural environments
Condenser with pre-treated 3A Fins made of pre-treated aluminium (polyu- Improved corrosion resistance, recommended for marine 30RBS 039-160
fins rethane or epoxy) environments
Very low noise level 15LS Acoustic compressor enclosure and low-speed Noise emission reduction 30RBS 050-160
fans (12 r/s or 720 rpm)
Soft starter 25 Electronic compressor starter Reduced compressor start-up current 30RBS 039-080
Winter operation 28 Fan speed control via frequency converter Stable unit operation when the air temperature is between 30RBS 039-160
-10°C and -20°C
Frost protection down to -20°C 42 Electric heater on the hydronic module Hydronic module frost protection at low outside 30RBS 039-160
temperature
High-pressure single-pump 116B See hydronic module chapter Easy and fast installation 30RBS 039-160
hydronic module
High-pressure dual-pump 116C See hydronic module chapter Easy and fast installation, operating safety 30RBS 039-160
hydronic module
Low-pressure single-pump 116F See hydronic module chapter Easy and fast installation 30RBS 039-160
hydronic module
Low-pressure dual-pump 116G See hydronic module chapter Easy and fast installation, operating safety 30RBS 039-160
hydronic module
High-pressure variable-speed 116J See hydronic module chapter Easy and fast installation, power consumption reduction of 30RBS 039-160
single-pump hydronic module the water circulation pump
High-pressure variable-speed 116K See hydronic module chapter Easy and fast installation, operating safety, power 30RBS 039-160
dual-pump hydronic module consumption reduction of the water circulation pump
JBus gateway 148B Two-directional communications board, Easy connection by communication bus to a building 30RBS 039-160
complies with JBus protocol management system
Bacnet gateway 148C Two-directional communications board, Easy connection by communication bus to a building 30RBS 039-160
complies with Bacnet protocol management system
LonTalk gateway 148D Two-directional communications board, Easy connection by communication bus to a building 30RBS 039-160
complies with LonTalk protocol management system
Accessories - Description Advantages Use
Twinning - Unit equipped with an additional field-installed Operation of two chillers connected in parallel with 30RBS 039-160
leaving water temperature sensor, allowing operating time equalisation
master/slave operation of two chillers
connected in parallel
Remote interface - Remotely installed user interface Remote chiller control up to 300 m 30RBS 039-160
(via communication bus).
* Winter operation option: This option allows operation of the unit down to -20°C outside temperature due to the optimised control of the condensing temperature. One fan is equipped with a
frequency converter.


 Physical data
30RBS 039 045 050 060 070 080 090 100 120 140 160
Nominal cooling capacity, standard unit* kW 39.3 44.6 51.9 58.4 66.7 78.6 89.4 99.9 117.0 134.3 157.1
Power input kW 13.7 16.1 18.9 21.2 24.4 29.0 31.8 35.9 43.2 49.1 57.9
EER kW/kW 2.88 2.77 2.75 2.76 2.74 2.71 2.81 2.78 2.71 2.74 2.71
Eurovent class, cooling C C C C C C C C C C C
ESEER part-load performance kW/kW 4.04 4.09 4.07 4.06 4.04 4.04 4.22 4.20 4.12 4.14 4.13
Nominal cooling capacity, standard unit** kW 52.6 59.2 72.7 80.2 81.8 107.0 120.1 133.1 154.6 184.2 218.2
Power input kW 15 17 20 23 26 30 35 40 48 52 62
EER kW/kW 3.4 3.3 3.4 3.4 3.1 3.3 3.3 3.2 3.1 3.4 3.4
Noise levels
Sound power level Lw(A) *** dB(A) 80 81 81 81 87 87 84 84 84 90 90
Sound pressure level at 10 m Lp(A)**** dB(A) 49 49 49 49 55 55 52 52 52 58 58
Operating weight†
Standard unit without hydronic module kg 458 466 489 515 502 533 835 845 876 982 1046
Standard unit with hydronic module
Single high-pressure pump kg 488 496 519 545 531 562 867 877 912 1021 1085
Dual high-pressure pump kg 514 522 545 571 557 588 912 922 960 1058 1122
Refrigerant R-410A
Circuit A kg 8.5 9.0 12.5 15.0 12.5 15.5 19.0 20.0 25.0 12.5 16.0
Circuit B kg - - - - - - - - - 12.5 16.0
Compressors Hermetic scroll compressors, 48.3 r/s
Circuit A 2 2 2 2 2 2 3 3 3 2 2
Circuit B - - - - - - - - - 2 2
Number of capacity stages 2 2 2 2 2 2 3 3 3 4 4
Minimum capacity % 50 50 50 50 50 50 33 33 33 25 25
Control Pro-Dialog +
Condensers Grooved copper tubes and aluminium fins
Fans Axial Flying Bird IV with rotating shroud
Quantity 1 1 1 1 1 1 2 2 2 2 2
Total air flow (at high speed) l/s 3800 3800 3800 3800 5300 5300 7600 7600 7600 10600 10600
Speed r/s 12 12 12 12 12 16 12 12 12 16 16
Evaporator Direct expansion. plate heat exchanger
Water volume l 2.6 3.0 3.3 4.0 4.8 5.6 8.7 9.9 11.3 12.4 14.7
Max. water-side operating pressure without hydronic kPa 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000
module
Max. water-side operating pressure with hydronic module kPa 400 400 400 400 400 400 400 400 400 400 400
Hydronic module (option)
Single or dual pump (as selected) Pump, Victaulic screen filter, safety valve, expansion tank, purge valves (water and air), pressure
sensors
Expansion tank l 12 12 12 12 12 12 35 35 35 35 35
Expansion tank pressure†† bar 1 1 1 1 1 1 1.5 1.5 1.5 1.5 1.5
Max. water-side operating pressure with hydronic module kPa 400 400 400 400 400 400 400 400 400 400 400
Water connections with/without hydronic module Victaulic
Diameter in 2 2 2 2 2 2 2 2 2 2 2
Outside diameter mm 60.3 60.3 60.3 60.3 60.3 60.3 60.3 60.3 60.3 60.3 60.3
*
Standard Eurovent LCP/A/P/C/AC conditions in cooling mode: evaporator entering/leaving water temperature 12°C/7°C, outside air temperature 35°C, evaporator fouling factor 0.18 x 10-4 (m2 K)/W
**
Standard Eurovent LCP/A/P/C/CHF conditions in cooling mode: evaporator entering/leaving water temperature 23°C/18°C, outside air temperature 35°C, evaporator fouling factor 0.18 x 10-4 (m2 K)/W
***
In accordance with ISO 9614-1 (10-12 W)
****
For information, calculated from the sound power level Lw(A)
†
Weight shown is a guideline only. To find out the unit refrigerant charge, please refer to the unit nameplate.
††When delivered, the pre-inflation of the tank keeps the plated membrane in the upper part of the tank. To permit changing the water volume, change the inflation pressure to a pressure that is
close to the static head of the system (see below), fill the system with water (purging the air) to a pressure value that is 10 to 20 kPa higher than the pressure in the tank.
Static head, m/Pressure, bar/Pressure, kPa 5 - 0,5 - 50/10 - 1 - 100/15 - 1,5 - 150/20 - 2 - 200/25 - 2,5 - 250/30 - 3 - 300/35 - 3,5 - 350

Sound spectrum
30RBS – Standard units 30RBS - Units with low sound levels
Octave bands, Hz Sound power Octave bands, Hz Sound power
125 250 500 1k 2k 4k levels 125 250 500 1k 2k 4k levels
039 dB 77.0 78.9 78.5 75.1 71.9 67.2 dB(A) 80 039 dB 77.0 78.9 78.4 74.5 69.7 62.6 dB(A) 79
045 dB 77.0 79.0 78.7 76.0 72.8 67.3 dB(A) 81 045 dB 77.0 78.9 78.5 74.6 70.0 62.7 dB(A) 80
050 dB 77.0 79.0 78.9 76.0 72.4 67.8 dB(A) 81 050 dB 77.0 78.9 78.5 74.6 69.9 63.1 dB(A) 80
060 dB 77.0 78.9 78.7 76.0 73.7 68.8 dB(A) 81 060 dB 77.0 78.9 78.4 74.7 70.4 63.8 dB(A) 80
070 dB 81.3 83.5 84.4 82.9 76.9 72.6 dB(A) 87 070 dB 77.0 78.9 78.5 74.7 70.5 66.2 dB(A) 80
080 dB 81.3 83.5 84.5 82.9 77.2 71.1 dB(A) 87 080 dB 77.0 78.9 78.5 74.7 70.9 64.3 dB(A) 80
090 dB 80.0 81.9 81.6 78.7 75.9 70.7 dB(A) 84 090 dB 80.0 81.9 81.4 77.6 73.1 66.0 dB(A) 83
100 dB 80.0 81.9 81.7 78.8 76.1 73.7 dB(A) 84 100 dB 80.0 81.9 81.5 77.6 73.2 68.3 dB(A) 83
120 dB 80.0 81.9 81.8 78.9 76.8 71.4 dB(A) 84 120 dB 80.0 81.9 81.5 77.6 73.5 66.5 dB(A) 83
140 dB 84.3 86.5 87.4 85.9 79.9 75.6 dB(A) 90 140 dB 80.0 81.9 81.5 77.7 73.5 69.2 dB(A) 83
160 dB 84.3 86.5 87.5 85.9 80.2 74.1 dB(A) 90 160 dB 80.0 81.9 81.5 77.7 73.9 67.3 dB(A) 83


 Electrical data
30RBS without hydronic module 039 045 050 060 070 080 090 100 120 140 160
Power circuit
Nominal power supply V-ph-Hz 400-3-50
Voltage range V 360-440
Control circuit supply 24 V via internal transformer
Maximum start-up current (Un)*
Standard unit A 112.7 130.9 141.0 143.4 170.4 209.4 168.8 195.8 239.8 226.2 275.2
Unit with electronic starter option A 74.7 86.5 93.8 96.2 114.4 139.8 - - - - -
Unit power factor at maximum capacity** 0.83 0.81 0.81 0.83 0.81 0.78 0.83 0.81 0.79 0.81 0.78
Maximum operating power input** kW 18.8 20.8 24.4 27.8 31.2 35.8 42.2 45.5 52.4 62.3 71.5
Nominal unit operating current draw*** A 25.7 30.6 34.9 38.3 45.6 55.8 57.8 67.1 82.7 91.2 112.2
Maximum operating current draw (Un)**** A 32.9 37.3 43.5 48.3 55.8 65.8 73.7 81.2 96.2 111.6 131.6
Maximum operating current draw (Un-10%)† A 38.1 49.1 51.3 57.9 74.6 81.2 88.3 108.1 118.0 149.2 162.4
Customer-side unit power reserve kW Customer reserve at the 24 V control power circuit
Short-circuit stability and protection See table below
* Maximum instantaneous start-up current at operating limit values (maximum operating current of the smallest compressor(s) + fan current + locked rotor current of the largest compressor).
** Power input, compressors and fans, at the unit operating limits (saturated suction temperature 10°C, saturated condensing temperature 65°C) and nominal voltage of 400 V (data given on the unit
nameplate).
*** Standardised Eurovent conditions: evaporator entering/leaving water temperature 12°C/7°C, outside air temperature 35°C.
**** Maximum unit operating current at maximum unit power input and 400 V (values given on the unit nameplate).
† Maximum unit operating current at maximum unit power input and 360 V.

Short-circuit stability current (TN system*) - standard unit (with main disconnect without fuse)

30RBS 039 045 050 060 070 080 090 100 120 140 160
Value without upstream protection
Short-term current at 1s - Icw – kA rms 3.36 3.36 3.36 3.36 3.36 3.36 5.62 5.62 5.62 5.62 5.62
Admissible peak current - Ipk - kA pk 20 20 20 20 20 15 20 20 15 20 15
Value with upstream protection by circuit breaker
Conditional short-circuit current Icc - kA rms 40 40 40 40 40 40 40 40 40 30 30
Schneider circuit breaker - Compact series NS100H NS100H NS100H NS100H NS100H NS100H NS100H NS160H NS160H NS250H NS250H
Reference No.** 29670 29670 29670 29670 29670 29670 29670 30670 30670 31671 31671
* Earthing system type
** If another current limitation protection system is used, its time-current and thermal constraint (I²t) trip characteristics must be at least equivalent to those of the recommended Schneider circuit
breaker. Contact your nearest Carrier office.
The short-circuit stability current values above are in accordance with the TN system.

Electrical data and operating conditions notes: • The operating environment for the 30RB units is specified below:
• 30RB 039-160 units have a single power connection point located 1. Environment* ‑ Environment as classified in EN 60721 (corresponds to
immediately upstream of the main disconnect switch. IEC 60721):
• The control box includes the following standard features: ‑ outdoor installation*
- a main disconnect switch, ‑ ambient temperature range: ‑20°C to +48°C, class 4K4H
- starter and motor protection devices for each compressor, the fans and ‑ altitude: ≤ 2000 m
the pump, ‑ presence of hard solids, class 4S2 (no significant dust present)
- the control devices. ‑ presence of corrosive and polluting substances, class 4C2 (negligible)
• Field connections: 2. Power supply frequency variation: ± 2 Hz.
All connections to the system and the electrical installations must be in full 3. The neutral (N) conductor must not be connected directly to the unit (if
accordance with all applicable local codes. necessary use a transformer).
• The Carrier 30RB units are designed and built to ensure conformance
4. Overcurrent protection of the power supply conductors is not provided with
with these codes. The recommendations of European standard EN
the unit.
60204‑1 (machine safety ‑ electrical machine components ‑ part 1: general
5. The factory-installed disconnect switch is of a type suitable for power
regulations - corresponds to IEC 60204-1) are specifically taken into
account, when designing the electrical equipment. interruption in accordance with EN 60947.
6. The units are designed for connection to TN networks (IEC 60364). For IT
NOTES: networks the earth connection must not be at the network earth. Provide a
• Generally the recommendations of IEC 60364 are accepted as compliance local earth, consult competent local organisations to complete the electrical
with the requirements of the installation directives. Conformance with EN installation.
60204-1 is the best means of ensuring compliance with the Machines
Directive § 1.5.1. Caution: If particular aspects of an actual installation do not conform
• Annex B of EN 60204‑1 describes the electrical characteristics used for the to the conditions described above, or if there are other conditions
operation of the machines. which should be considered, always contact your local Carrier
representative.

* The required protection level for this class is IP43BW (according to reference
document IEC 60529). All 30RB units are protected to IP44CW and fulfil this
protection condition.


 Operating limits
Evaporator water flow rate

30RBS Minimum flow Maximum flow rate, l/s* Maximum flow

rate, l/s Low pressure High pressure rate, l/s**
039 0.9 2.9 3.4 3.0
045 0.9 3.2 3.8 3.4
050 0.9 3.3 4.0 3.7
060 0.9 3.7 4.4 4.2

Outside air temperature, °C

070 1.0 4.1 5.0 5.0
080 1.2 4.4 5.2 5.5
090 1.3 5.1 6.2 6.8
100 1.5 6.3 6.5 7.7
120 1.7 6.5 8.0 8.5
140 2.0 7.9 8.7 10.6
160 2.3 8.2 8.9 11.2
* Maximum flow rate at an available pressure of 20 kPa (unit with low-pressure hydronic
module) or 50 kPa (high-pressure module).
** Maximum flow rate at a pressure drop of 100 kPa in the plate heat exchanger (unit without
hydronic module).
Note: Maximum flow rate with single pump is 2 to 4% higher, depending on the size.

Operating range

Minimum Maximum
Evaporator
Entering water temperature at start-up °C 7.5* 30
Leaving water temperature during operation °C 5** 20 Evaporator leaving water temperature, °C
Entering/leaving water temperature difference K 3 10
Condenser Full load
Entering air temperature*** °C -10 48 Minimum load
Note: Do not exceed the maximum operating temperature.

* For entering water temperatures below 7.5°C at start-up, contact Carrier. Please refer to
options 28 and 42 for low-temperature applications (< -10°C).
** For low-temperature applications, where the leaving water temperature is below 5°C, a frost
protection solution must be used. For low evaporator leaving water temperatures (< 5°C)
please refer to option 6.
*** Maximum outside temperature: For transport and storage of the 30RB units the minimum
and maximum allowable temperatures are -20°C and +48°C. It is recommended that these
temperatures are used for transport by container.


 Dimensions/clearances
30RBS 039-080, units with and without hydronic module

NOTES: Legend:
All dimensions are given in mm
A Non-certified drawings.
Refer to the certified dimensional drawings supplied with the unit or available
on request, when designing an installation. Control box

For the location of fixing points, weight distribution and coordinates of the Water inlet
centre of gravity refer to the certified dimensional drawings.
B In multiple-chiller installations (maximum four units), the side clearance
Water outlet
between the units should be increased from 1000 to 2000 mm.
C The height of the solid surface must not exceed 2 m. 1 Required clearances for air entry

2 Recommended space for maintenance

Air outlet, do not obstruct

Power supply inlet


 Dimensions/clearances
30RBS 090-160, units with and without hydronic module

NOTES: Legend:
All dimensions are given in mm
A Non-certified drawings.
Refer to the certified dimensional drawings supplied with the unit or available
on request, when designing an installation. Control box

For the location of fixing points, weight distribution and coordinates of the Water inlet
centre of gravity refer to the certified dimensional drawings.
B In multiple-chiller installations (maximum four units), the side clearance Water outlet
between the units should be increased from 1000 to 2000 mm.
C The height of the solid surface must not exceed 2 m. 1 Required clearances for air entry

2 Recommended space for maintenance

Air outlet, do not obstruct

Power supply inlet


 Part load performances
With the rapid increase in energy costs and the care about 30RBS 039-160
environmental impacts of electricity production, the Part load performances in accordance with Eurovent
power consumption of air conditioning equipment has
become an important topic. The energy efficiency of a 30RBS LOAD CAP UNIT EER ESEER
liquid chiller at full load is rarely representative of the % kW kW kW/kW kW/kW
039 100 39.4 13.7 2.88
actual performance of the units, as on average a chiller
75 29.5 8.20 3.60
works less than 5% of the time at full load.
50 19.7 4.55 4.32
The heat load of a building depends on many factors, such 25 9.83 2.27 4.34 4.04
as the outside air temperature, the exposure to the sun 045 100 44.6 16.1 2.77
and its occupation. 75 33.4 9.34 3.58
50 22.3 5.05 4.41
Consequently it is preferable to use the seasonal energy 25 11.1 2.52 4.43 4.09
efficiency, calculated at several operating points that are 050 100 51.4 18.8 2.74
representative for the unit utilisation. 75 39.0 10.9 3.57
50 26.0 5.91 4.39
ESEER (EUROVENT) 25 13.0 2.95 4.41 4.07
060 100 58.4 21.2 2.76
The ESEER (European seasonal energy efficiency ratio)
75 43.8 12.2 3.59
permits evaluation of the average energy efficiency at part
50 29.2 6.67 4.38
load, based on four operating conditions defined by
25 14.6 3.35 4.36 4.06
Eurovent. The ESEER is the average value of energy
070 100 66.7 24.4 2.74
efficiency ratios (EER) at different operating conditions,
75 50.0 14.1 3.56
weighted by the operating time.
50 33.3 7.63 4.37
25 16.7 3.87 4.31 4.04
ESEER (European seasonal energy efficiency ratio)
080 100 78.4 30.1 2.61
Load Air temperature Energy Operating 75 58.9 16.5 3.56
% °C efficiency fime, %
50 39.3 9.00 4.36
100 35 EER1 3 25 19.6 4.54 4.33 4.04
75 30 EER2 33 100 89.4 31.8 2.81
090
50 25 EER3 41 75 67.0 17.4 3.86
25 20 EER4 23 50 44.7 10.1 4.41
ESEER = EER1 x 3% + EER2 x 33% + EER3 x 41% + EER4 x 23% 25 22.3 4.87 4.59 4.22
Note: Constant leaving water temperature = 7°C 100 100 99.9 35.9 2.78
75 74.9 19.0 3.95
50 49.9 11.4 4.37
25 25.0 5.62 4.45 4.20
120 100 117 43.2 2.71
75 87.8 23.3 3.77
50 58.5 13.7 4.28
25 29.3 6.46 4.53 4.12
140 100 134 49.1 2.74
75 101 28.0 3.59
50 67.1 15.2 4.40
25 33.6 7.21 4.66 4.14
160 100 157 57.9 2.71
75 118 33.4 3.52
50 78.6 17.9 4.38
25 39.3 8.31 4.73 4.13

Legend
Load % - Unit heat load
Cap kW - Cooling capacity
Unit kW - Unit power input
EER - Cooling capacity kW/unit power input kW

10
Cooling capacities
30RBS 039-160
Condenser entering air temperature, °C
25 30 35 40 45
LWT

CAP COMP UNIT COOL COOL CAP COMP UNIT COOL COOL CAP COMP UNIT COOL COOL CAP COMP UNIT COOL COOL CAP COMP UNIT COOL COOL
°C kW kW kW l/s kPa kW kW kW l/s kPa kW kW kW l/s kPa kW kW kW l/s kPa kW kW kW l/s kPa
039 5 40.6 10.7 11.4 1.94 46.0 39.0 11.6 12.3 1.86 42.2 37.2 12.7 13.4 1.77 38.2 34.9 14.0 14.7 1.66 33.5 32.3 15.6 16.3 1.54 28.5
045 46.2 12.0 12.9 2.20 56.7 44.5 13.4 14.3 2.12 53.1 42.0 14.9 15.8 2.00 47.9 38.7 16.4 17.3 1.84 41.5 35.2 18.0 18.9 1.68 35.1
050 54.5 14.4 15.3 2.60 68.8 51.9 15.9 16.7 2.47 62.7 48.7 17.5 18.3 2.32 55.7 45.0 19.4 20.3 2.14 48.2 40.8 21.6 22.4 1.94 40.2
060 61.2 16.3 17.1 2.92 69.3 58.5 18.1 18.9 2.78 63.7 54.5 20.1 20.9 2.59 55.9 50.0 22.2 23.0 2.38 47.8 45.2 24.7 25.5 2.15 39.6
070 71.0 19.5 19.9 3.38 71.3 67.3 21.3 21.7 3.20 64.4 62.8 23.3 23.7 2.99 56.7 58.0 25.5 25.8 2.76 48.7 52.5 27.8 28.1 2.50 40.6
080 83.8 22.4 24.1 3.99 80.1 79.1 24.4 26.2 3.77 71.4 74.1 26.7 28.5 3.53 62.5 68.7 29.3 31.2 3.27 53.5 62.8 32.2 34.2 2.99 44.6
090 93.9 24.2 25.8 4.47 58.2 89.8 26.8 28.3 4.27 53.3 84.2 29.6 31.1 4.01 47.3 77.9 32.6 34.1 3.71 40.8 71.0 35.9 37.4 3.38 34.2
100 106.0 27.9 29.5 5.05 60.8 100.6 30.5 32.1 4.79 55.3 94.3 33.5 35.0 4.49 49.0 87.4 36.7 38.2 4.16 42.6 79.7 40.2 41.7 3.79 35.9
120 124.6 34.5 36.1 5.93 69.7 118.1 37.0 38.6 5.62 62.8 111.0 39.8 41.4 5.28 55.6 103.4 43.0 44.5 4.92 48.5 94.7 47.0 48.5 4.51 40.8
140 143.4 37.5 40.6 6.83 75.7 135.7 40.9 43.9 6.47 68.3 126.8 44.7 47.7 6.04 60.0 117.0 48.9 51.8 5.58 51.5 105.9 53.5 56.4 5.05 42.6
160 166.5 45.2 48.4 7.93 84.0 157.4 49.0 52.2 7.50 75.2 147.5 53.1 56.3 7.03 66.3 136.9 57.9 61.0 6.52 57.3 125.3 63.2 66.2 5.97 48.2
039 7 43.0 11.0 11.6 2.05 51.2 41.3 11.9 12.6 1.97 47.0 39.3 13.0 13.7 1.87 42.5 36.9 14.3 15.0 1.76 37.2 34.2 15.9 16.5 1.63 31.7
045 48.9 12.3 13.2 2.33 62.0 47.2 13.7 14.6 2.25 58.1 44.6 15.1 16.1 2.12 52.5 41.1 16.6 17.6 1.96 45.6 37.4 18.2 19.1 1.78 38.6
050 58.3 15.0 15.8 2.78 77.1 55.5 16.4 17.3 2.64 70.2 51.9 18.0 18.9 2.48 62.2 48.1 19.8 20.7 2.29 53.9 43.7 21.8 22.7 2.09 45.2
060 65.6 16.6 17.4 3.13 77.8 62.6 18.4 19.2 2.99 71.5 58.4 20.4 21.2 2.78 62.9 53.7 22.5 23.4 2.56 53.8 48.5 25.0 25.8 2.31 44.7
070 75.4 20.1 20.6 3.60 78.9 71.4 21.9 22.3 3.40 71.1 66.7 24.0 24.4 3.18 62.6 61.5 26.2 26.5 2.93 53.8 55.6 28.5 28.8 2.65 44.7
080 88.8 22.9 24.6 4.23 89.2 83.9 24.9 26.7 4.00 79.4 78.6 27.2 29.0 3.74 69.5 72.8 29.7 31.6 3.48 59.7 66.5 32.6 34.6 3.18 49.8
090 99.6 24.8 26.4 4.75 64.2 95.2 27.5 29.0 4.54 59.0 89.4 30.2 31.8 4.26 52.3 82.8 33.2 34.8 3.95 45.2 75.6 36.6 38.1 3.60 38.1
100 112.4 28.7 30.3 5.36 67.1 106.6 31.3 32.9 5.08 60.8 99.9 34.4 35.9 4.76 53.9 92.5 37.6 39.2 4.41 46.8 84.3 41.1 42.6 4.02 39.4
120 131.6 36.0 37.6 6.28 76.8 124.6 38.8 40.3 5.94 68.9 117.0 41.6 43.2 5.58 61.0 109.0 44.8 46.4 5.20 53.1 100.2 48.2 49.7 4.78 45.1
140 152.2 38.8 41.9 7.26 84.0 143.9 42.2 45.3 6.87 75.5 134.3 46.1 49.1 6.41 66.2 123.9 50.3 53.2 5.91 56.8 112.2 54.6 57.5 5.36 47.0
160 177.2 46.7 49.9 8.45 93.8 167.5 50.6 53.8 7.99 84.0 157.1 54.8 57.9 7.50 74.2 145.8 59.5 62.7 6.95 64.0 133.5 64.8 67.8 6.37 53.9
039 10 46.7 11.4 12.0 2.23 59.8 44.8 12.3 13.0 2.14 54.9 42.6 13.5 14.1 2.04 49.5 40.0 14.8 15.4 1.91 43.4 37.1 16.4 17.0 1.77 37.0
045 53.1 12.7 13.6 2.54 70.5 51.3 14.1 15.1 2.45 66.2 48.4 15.6 16.6 2.31 59.7 44.7 17.1 18.0 2.13 52.0 40.8 18.6 19.5 1.95 44.3
050 64.3 15.9 16.7 3.07 90.9 61.0 17.4 18.2 2.91 82.5 57.1 19.0 19.9 2.73 73.0 52.9 20.8 21.7 2.53 63.3 48.1 22.7 23.6 2.30 53.1
060 72.2 17.1 17.9 3.45 91.5 69.0 18.9 19.7 3.29 84.0 64.5 20.9 21.7 3.08 74.2 59.5 23.0 23.9 2.84 64.0 53.9 25.5 26.3 2.57 53.4
070 80.5 20.7 21.2 3.84 87.6 76.1 22.7 23.1 3.63 78.8 71.2 24.8 25.2 3.40 69.6 65.9 27.1 27.4 3.15 60.2 59.9 29.5 29.7 2.86 50.5
080 96.7 23.7 25.3 4.62 104.4 91.4 25.7 27.5 4.37 93.3 85.6 28.0 29.8 4.09 81.7 79.4 30.5 32.4 3.79 69.9 72.6 33.3 35.4 3.47 58.4
090 108.5 25.9 27.4 5.18 74.4 103.8 28.5 30.1 4.96 68.3 97.3 31.3 32.9 4.65 60.5 90.2 34.4 35.9 4.31 52.4 82.5 37.7 39.2 3.94 44.3
100 122.3 30.0 31.6 5.84 77.1 115.8 32.7 34.2 5.53 69.7 108.5 35.8 37.3 5.18 61.8 100.4 39.1 40.6 4.80 53.6 91.5 42.5 44.0 4.37 45.1
120 142.8 37.4 39.0 6.82 88.6 135.0 40.5 42.1 6.45 79.3 126.5 44.0 45.6 6.04 69.9 117.5 47.7 49.3 5.61 60.5 107.9 51.1 52.6 5.15 51.3
140 166.4 40.4 43.5 7.95 97.9 156.8 44.3 47.3 7.49 87.4 146.1 48.4 51.3 6.98 76.5 134.6 52.5 55.5 6.43 65.4 121.8 56.9 59.7 5.82 54.1
160 194.2 48.5 51.7 9.28 110.5 183.6 52.8 56.0 8.77 98.9 172.1 57.5 60.6 8.22 87.2 159.9 62.3 65.4 7.64 75.5 146.5 67.5 70.5 7.00 63.6
039 15 53.3 12.1 12.7 2.55 76.8 51.1 13.0 13.7 2.45 70.5 48.7 14.2 14.8 2.33 63.6 45.7 15.6 16.2 2.18 55.7 42.2 17.2 17.8 2.02 47.3
045 60.5 13.5 14.4 2.90 86.6 58.5 15.0 16.0 2.80 81.4 55.0 16.5 17.5 2.63 73.1 50.8 17.9 18.9 2.43 63.5 46.5 19.5 20.4 2.23 54.4
050 75.0 16.5 17.3 3.59 118.1 71.2 18.1 19.0 3.41 107.1 66.6 20.0 20.9 3.19 94.6 61.4 22.2 23.0 2.94 81.6 55.5 24.5 25.3 2.66 67.6
060 82.7 18.1 18.9 3.96 114.4 79.1 19.9 20.8 3.79 105.4 74.2 21.9 22.7 3.55 93.7 68.8 24.0 24.8 3.29 81.5 62.9 26.4 27.2 3.01 69.1
070 88.3 21.2 21.6 4.23 101.6 83.6 23.2 23.6 4.00 91.6 78.3 25.7 26.0 3.75 81.0 72.4 28.4 28.7 3.46 70.0 66.0 30.9 31.1 3.16 58.9
080 111.3 25.0 26.7 5.33 135.6 105.2 27.1 28.9 5.04 121.0 98.6 29.4 31.3 4.72 106.0 91.4 32.0 33.9 4.38 90.9 83.6 34.7 36.8 4.01 75.9
090 124.4 27.8 29.3 5.95 93.8 118.7 30.5 32.1 5.68 85.9 111.2 33.4 34.9 5.32 76.0 103.2 36.5 38.0 4.94 65.9 94.5 39.9 41.4 4.52 55.8
100 139.8 32.5 34.1 6.69 96.2 132.0 35.3 36.8 6.32 86.5 123.6 38.4 39.9 5.91 76.6 114.2 41.7 43.2 5.47 66.2 104.1 45.1 46.6 4.98 55.8
120 162.4 39.9 41.5 7.77 111.0 153.5 43.0 44.6 7.34 99.3 143.8 46.6 48.2 6.88 87.5 133.3 50.5 52.1 6.38 75.5 121.7 54.7 56.2 5.83 63.2
140 192.4 42.2 45.2 9.21 126.0 181.6 46.0 49.0 8.70 113.0 169.0 50.7 53.6 8.10 98.5 154.9 55.7 58.6 7.42 83.4 138.9 61.1 63.9 6.65 67.7
160 225.3 50.7 53.9 10.78 144.1 213.1 55.2 58.4 10.20 129.2 199.9 60.1 63.2 9.58 114.2 185.7 65.5 68.7 8.90 98.8 170.2 71.6 74.6 8.15 83.3
039 18 57.6 12.5 13.2 2.76 89.1 55.3 13.5 14.2 2.65 81.7 52.6 14.7 15.3 2.52 73.7 49.4 16.1 16.7 2.37 64.5 45.6 17.7 18.3 2.19 54.8
045 65.2 14.1 15.0 3.13 97.3 62.9 15.6 16.5 3.01 91.3 59.2 17.1 18.1 2.84 82.1 54.7 18.5 19.5 2.62 71.3 50.1 20.1 21.0 2.40 61.0
050 81.7 16.9 17.8 3.91 136.0 77.7 18.5 19.4 3.73 124.1 72.7 20.4 21.3 3.49 109.9 67.2 22.6 23.4 3.22 94.8 60.7 24.9 25.7 2.91 78.6
060 89.5 18.8 19.6 4.29 130.3 85.6 20.7 21.5 4.10 120.0 80.2 22.6 23.5 3.85 106.5 74.3 24.8 25.6 3.56 92.7 68.0 27.1 28.0 3.26 78.7
070 92.1 21.4 21.8 4.41 108.2 87.2 23.4 23.8 4.18 97.7 81.8 25.9 26.2 3.92 86.7 75.8 28.6 28.9 3.63 75.3 69.1 31.5 31.8 3.31 63.3
080 121.5 25.6 27.3 5.82 159.5 114.5 27.9 29.7 5.49 141.6 107.0 30.3 32.3 5.13 123.1 99.1 32.9 34.9 4.75 105.7 90.6 35.6 37.7 4.35 88.0
090 134.5 29.1 30.7 6.45 107.3 128.1 31.9 33.4 6.14 97.8 120.1 34.8 36.3 5.75 86.5 111.4 37.9 39.4 5.34 75.1 102.1 41.4 42.9 4.89 63.6
100 150.7 34.2 35.7 7.22 108.9 142.2 37.0 38.5 6.81 97.8 133.1 40.1 41.7 6.38 86.6 122.9 43.4 44.9 5.89 74.7 111.9 46.8 48.3 5.36 62.9
120 174.8 41.5 43.1 8.38 126.2 165.1 44.7 46.3 7.91 112.8 154.6 48.3 49.9 7.41 99.3 143.2 52.2 53.7 6.86 85.5 130.6 56.3 57.8 6.26 71.5
140 209.5 43.4 46.4 10.04 146.1 197.8 47.2 50.2 9.49 131.1 184.2 51.8 54.8 8.83 114.4 168.9 56.9 59.7 8.10 97.0 151.7 62.3 65.1 7.27 79.0
160 245.4 52.1 55.3 11.77 168.1 232.4 56.7 59.9 11.14 151.1 218.2 61.7 64.8 10.47 133.6 202.8 67.1 70.2 9.73 115.7 186.0 73.1 76.1 8.92 97.6

Legend: Application data:

LWT Leaving water temperature Standard units, refrigerant: R410A
CAP kW Cooling capacity Evaporator temperature rise: 5 K
COMP kW Compressor power input Evaporator fluid: chilled water
UNIT kW Unit power input (compressors, fans and control circuit) Fouling factor: 0.18 x 10-4 (m2 K)/W
COOL l/s Evaporator water flow rate Performances in accordance with EN 14511
COOL kPa Evaporator pressure drop

11
 Hydronic module (option 116)
This module is equipped with pressure transducers to Several water pump types are available: primary single or
optimise unit operation at the hydronic level. dual low-pressure pump or single or dual high-pressure
pump.
The hydronic module option reduces the installation time.
The chiller is factory-equipped with the main hydronic An automatic pump start-up algorithm protects the heat
components required for the installation: screen filter, exchanger and the hydronic module piping against frost
water pump, expansion tank, safety valve and water down to -10°C outside temperature, if the evaporator frost
pressure transducers. protection option is installed. If necessary increased frost
protection down to -20°C is possible by adding heaters to
The pressure transducers allow the Pro-Dialog+ control the hydronic module piping (see option 42).
to:
- display the available pressure at the unit outlet and the The hydronic module option is integrated into the chiller
static system pressure without increasing its dimensions and saves the space
- calculate the instantaneous flow rate, using an algorithm normally used for the water pump.
that integrates the unit characteristics
- integrate the system and water pump protection devices
(lack of water, water pressure, water flow rate etc.)

Physical and electrical data

These are the same as for the standard unit except:
30RBS - units with hydronic module 039 045 050 060 070 080 090 100 120 140 160
Operating weight*
Single pump 488 496 519 545 531 562 867 877 912 1021 1085
Dual pump kg 514 522 545 571 557 588 912 922 960 1058 1122
Hydronic module
Expansion tank volume l 12.0 12.0 12.0 12.0 12.0 12.0 35.0 35.0 35.0 35.0 35.0
Maximum operating pressure kPa 400 400 400 400 400 400 400 400 400 400 400
Water filter Victaulic screen filter
Low-pressure single and dual pumps
Water pump Pump, Victaulic screen filter, safety valve, expansion tank, purge valves (water and air), pressure sensors
Shaft power input kW 0.87 0.87 0.87 0.87 0.87 0.87 0.87 1.26 1.26 1.90 1.90
Power input** kW 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.50 1.50 2.30 2.30
Nominal operating current draw A 1.9 1.9 1.9 2.0 2.0 2.1 2.1 2.9 3.0 3.8 4.0
Maximum current draw at 400 V*** A 2.3 2.3 2.3 2.3 2.3 2.3 2.3 3.1 3.1 4.3 4.3
High-pressure single and dual pumps
Water pump Pump, Victaulic screen filter, safety valve, expansion tank, purge valves (water and air), pressure sensors
Shaft power input kW 1.90 1.90 1.90 1.90 1.90 1.90 1.90 1.90 2.56 2.56 2.56
Power input** kW 2.30 2.30 2.30 2.30 2.30 2.30 2.30 2.30 3.00 3.00 3.00
Nominal operating current draw A 3.1 3.2 3.2 3.3 3.3 3.4 3.5 3.6 5.0 5.1 5.3
Maximum current draw at 400 V*** A 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 5.8 5.8 5.8
Water connections (with hydronic Victaulic
module)
Diameter in 2 2 2 2 2 2 2 2 2 2 2
Outside diameter mm 60.3 60.3 60.3 60.3 60.3 60.3 60.3 60.3 60.3 60.3 60.3
* Weight shown is a guideline only. To find out the unit refrigerant charge, please refer to the unit nameplate.
** To obtain the maximum power input of a unit with hydronic module, add the maximum unit power input to the pump power input (**).
*** To obtain the maximum current draw of a unit with hydronic module, add the maximum unit current draw to the pump current draw (***).

Typical hydronic circuit diagram

7 Pressure sensor
Note: Gives pump suction pressure information (see installation manual)
8 Temperature probe
Note: Gives heat exchanger leaving temperature information (see
installation manual)
9 Temperature probe
Note: Gives heat exchanger entering temperature information (see
installation manual)
10 Pressure sensor
Note: Gives unit leaving pressure information (see installation manual)
11 Check valve
Note: x 2 for a dual pump, not provided for a single pump
12 Plate heat exchanger
13 Evaporator frost protection heater

Installation components
14 Temperature probe well
Legend 15 Air vent
16 Flexible connection
Components of the unit and hydronic module 17 Shut-off valve
1 Victaulic screen filter 18 Screen filter (obligatory for a unit without hydronic module)
2 Expansion tank 19 Pressure gauge
3 Safety valve 20 Water flow control valve
4 Available pressure pump Note: Not necessary for a hydronic module with a variable-speed pump
Note: x 1 for a single pump, x 2 for a dual pump 21 Charge valve
5 Air purge 22 Frost protection bypass valve (when shut-off valves [17] are closed during
6 Water drain valve winter)
Note: A second valve is located on the heat exchanger leaving piping
--- Hydronic module (unit with hydronic module)

12
 Available static system pressure
Low-pressure pump
Available static pressure, kPa

Available static pressure, kPa

Water flow rate, l/s Water flow rate, l/s
Legend
Legend
1. 30RBS 039
2. 30RBS 045 1. 30RBS 090
3. 30RBS 050 2. 30RBS 100
4. 30RBS 060 3. 30RBS 120
5. 30RBS 070 4. 30RBS 140
6. 30RBS 080 5. 30RBS 160

High-pressure pump
Available static pressure, kPa

Available static pressure, kPa

Water flow rate, l/s Water flow rate, l/s

Legend
Legend
1. 30RBS 039
1. 30RBS 090
2. 30RBS 045
2. 30RBS 100
3. 30RBS 050
3. 30RBS 120
4. 30RBS 060
4. 30RBS 140
5. 30RBS 070
5. 30RBS 160
6. 30RBS 080

13
 Variable water flow system (VWF)
Variable water flow is a hydronic control function package ■ Operating mode at part load
that permits control of the water flow rate. Pro-Dialog+ includes two part-load operating modes:
- Constant outlet pressure control
The VWF not only ensures control at full load, a specific - Constant delta T control.
Carrier algorithm linked to an electronic frequency
converter also continuously modulates the flow rate to 1 – Constant unit outlet pressure control
minimise pump consumption at full load as well as part The control continuously acts on the pump speed to
load. ensure a constant outlet pressure.

The hydronic module includes pressure transducers that This solution is suitable for installations with two-way
permit intelligent measurement of the water flow rate and valves. When these close, the water speed will accelerate in
real-time display on the Pro-Dialog+ interface. All adjust- the system branches that are still open. For a fixed-speed
ments can be made directly on the interface, speeding up pump this results in an unnecessary increase of the
start-up and maintenance. pressure at the pump outlet.

As VWF acts directly on the pump, the system no longer The outlet pressure control mode ensures that each circuit
requires the control valve at the chiller outlet. However, branch always has a uniform supply, without unnecessary
for applications with two-way valves a bypass system must energy waste.
be kept to guarantee the minimum flow rate.
In industrial processes such as plastic injection moulding,
Operating logic this solution ensures that each terminal unit has the
correct pressure supply.
■ Full-load set point
The flow rate control at full load uses the Pro-Dialog+ 2 – Constant delta T control
interface, reducing the pump speed. This first control saves The VWF algorithm maintains a constant delta T no
energy that would normally be dissipated in the control matter what the chiller load, reducing the flow rate to the
valve. For example, if the pressure supplied by the pump is minimum.
reduced by 20% the power consumption of the pump is
reduced by the same ratio, compared to a traditional This solution can be used for systems with two-way or
installation. three-way valves and achieves higher energy savings than
the “Constant unit outlet pressure control” mode. It is
suitable for the majority of comfort applications.

Energy saving simulation

On the following pages you will find a comparative study ■ Full load consumption
of full-load and part-load energy consumption with and
without the use of VWF. 1 – Fixed-speed pump (without VWF)
In order to settle the system at a correct delta T and flow
Example using model 30RB 100 rate at full load, the control valve at the chiller outlet must
- System with delta T = 5 K be adjusted to obtain a pressure drop of 32 kPa after the
- Internal unit pressure drops = 52 kPa unit. The impact on the energy consumption will not be
- The circuit includes 40 terminal units equipped with measurable.
valves - A = Ideal operating point
- Pressure drop, terminal units with valves = 50 kPa - B = Flow rate/pressure without control
- Average pressure drop in the distribution system = 50 kPa - C = Flow rate/pressure after control
- Required system pressure = 100 kPa
- Part load = 25% of the valves closed

Curves, pump pressure head and power input/water flow rate (fixed speed)
220 2400
200 2200

180 C B 2000

160 1800 B
C
Pressure head, kPa

A 1600
Power input, kPa

140
1400
120
1200
100
1000
80
800
60 600
40 400
20 200
0 0
0 1 2 3 4 5 6 7 8 9 10 11 0 1 2 3 4 5 6 7 8 9 10 11
Water flow rate, l/s Water flow rate, l/s

14
 2 – VWF system
The flow rate control uses the Pro-Dialog+ interface to
modify the rotational speed of the pump. The reduction in
consumption is more significant (20%) as both flow rate
and pressure at the pump outlet are affected.

Curves, pump pressure head and power input/water flow rate (with VWF)
220 2400
50Hz
200 2200
180 B 2000
46Hz

160 1800 B
A 45Hz
1600
Pressure head, kPa

Power input, kPa

140
1400 A
120
1200 40Hz
100
50Hz 1000 46Hz
80 45Hz 800 35Hz
60 40Hz 600
30Hz
40 35Hz
400
30Hz
25Hz
20 25Hz 200
0 0
0 1 2 3 4 5 6 7 8 9 10 11 0 1 2 3 4 5 6 7 8 9 10 11
Water flow rate, l/s Water flow rate, l/s

■ Consumption at part load and 25% of the valves closed

1 – Fixed-speed pump (without VWF) With a three-way valve the variation will not be
Closing the two-way valves will modify the system pressure measurable.
which will in turn affect the flow rate, but will only reduce - C = Flow rate/pressure after control
the energy consumption of the pump by 3%. - D = Flow rate/pressure with 25% of the two-way valves
closed.

Curves, pump pressure head and power input/water flow rate (fixed speed)

220 2400
200 2200
D C 2000
180
160 1800
C
Pressure head, kPa

Power input, kPa

D
1600
140
1400
120
1200
100
1000
80
800
60 600
40 400
20 200
0 0
0 1 2 3 4 5 6 7 8 9 10 11 0 1 2 3 4 5 6 7 8 9 10 11

Water flow rate, l/s Water flow rate, l/s

15
 2 – VWF system

Constant unit outlet pressure control mode Note: Three-way valves have no or little impact on the
- A = Flow rate/pressure at full load flow rate and the pressure.
- A’ = Flow rate/pressure at part load with two-way valves

Curves, pressure head and power input/water flow rate, pumps with VWF and constant pressure
220 2400
50Hz
200 2200
180 2000
46Hz
160 1800
45Hz
A 45Hz
Pressure head, kPa

A’ 1600

Power input, kPa

140
1400 A
120
1200 A’
40Hz
100
50Hz 1000 46Hz
46Hz
80
45Hz 800 35Hz
45Hz
60 600
45Hz
40Hz
30Hz
40 35Hz 400
30Hz
25Hz
20 25Hz
200
0 0
0 1 2 3 4 5 6 7 8 9 10 11 0 1 2 3 4 5 6 7 8 9 10 11
Water flow rate, l/s Water flow rate, l/s

Constant delta T control mode This solution allows the most significant energy savings, as
- A = Flow rate/pressure at full load the VWF continuously acts not only on the flow rate, but
- A’’ = Flow rate/pressure at part load with three-way valves also on the pressure, both with two-way and three-way valves.
- A’’’ = Flow rate/pressure at part load with two-way valves

Curves, pressure head and power input/water flow rate, pumps with VWF and constant delta T
220 2400
50Hz
200 2200
180 2000
46Hz

160 1800
Pressure head, kPa

A 45Hz
1600
Power input, kPa

140
38Hz
1400 A
120
A’’’ 1200 40Hz
100
34Hz
50Hz 1000 46Hz
A’' 46Hz
80
45Hz 800 A’’’ 35Hz
60 40Hz 600
38Hz A’'
35Hz 30Hz
40 400
38Hz
30Hz 34Hz
34Hz
25Hz
20 25Hz
200
0 0
0 1 2 3 4 5 6 7 8 9 10 11 0 1 2 3 4 5 6 7 8 9 10 11
Water flow rate, l/s Water flow rate, l/s

Energy consumption for this example

30RBS system with 2-way valves Full load Part load 30RBS system with 3-way valves Full load Part load
Fixed speed 1720 W (100%) 1660 W (97%) Fixed speed 1720 W (100%) 1720 W (100%)
VWF system VWF system
Pressure control 1380 W (80%) 1250 W (73%) Pressure control 1380 W (80%) 1380 W (80%)
Delta T control 1380 W (80%) 760 W (44%) Delta T control 1380 W (80%) 580 W (34%)

Carrier is participating in the Eurovent Certification Programme

for liquid chilling packages. Products are as listed in the Eurovent
Directory of Certified Products or on the Internet site
www.eurovent-certification.com.

This programme covers air-cooled chillers up to 600 kW and

water-cooled chillers up to 1500 kW.

Order No.: 13461-20.04.2009. Supersedes order No.: New. Manufactured by: Carrier SCS, Montluel, France.
Manufacturer reserves the right to change any product specifications without notice. Printed in the Netherlands.