LC-40B X3 CL: Instruction Manual
LC-40B X3 CL: Instruction Manual
LC-40B X3 CL: Instruction Manual
Sep. 2022
LC-40B X3 CL
Instruction Manual
Read this manual thoroughly before you use the product.
Keep this manual for future reference.
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Introduction
Read this Instruction Manual thoroughly before using
the product.
Thank you for purchasing this product.
This instruction manual describes the basic operation, and accessories and options for this
product. Read this manual thoroughly before using the product and operate the product
in accordance with the instructions in this manual.
The following instruction manuals are included with the product in booklet form or in
PDF format. The PDF documentation is on the instruction manual CD-ROM (Part No.
228-97193-41).
Important
• If the user or usage location changes, ensure that this Instruction Manual is always
kept together with the product.
• If this manual or a product warning label is lost or damaged, immediately contact
your Shimadzu representative to request a replacement.
• To ensure safe operation, read the accompanying booklet "Safety Guideline"
before using the product.
• To ensure safe operation, contact your Shimadzu representative if product
installation, adjustment, re-installation (after the product is moved), or repair is
required.
LC-40B X3 CL i
Introduction
Notice
• Information in this manual is subject to change without notice and does not represent
a commitment on the part of the vendor.
• Any errors or omissions which may have occurred in this manual despite the utmost
care taken in its production will be corrected as soon as possible, although not
necessarily immediately after detection.
• All rights are reserved, including those to reproduce this manual or parts thereof in
any form without permission in writing from Shimadzu Corporation.
• Nexera and LabSolutions are trademarks of Shimadzu Corporation.
Windows is a registered trademark of Microsoft Corporation in the United States and/or
other countries.
Third-party trademarks and trade names may be used in this publication to refer to
either the entities or their products/services, whether or not they are used with
trademark symbol "TM" or "®".
Indication Meaning
Indication Meaning
ii LC-40B X3 CL
Electromagnetic Compatibility
Electromagnetic Compatibility
Descriptions in this section apply only to the following models:
• 228-65078-55 LC-40B X3 CL
This product complies with European standard EN61326, class B for electromagnetic
interference (Emissions) and industrial electromagnetic environment (Immunity).
n Calibration
n Quality Control
Implement quality control of the instrument by routinely measuring at least one each of
four types of quality-control samples (a sample with a normal concentration level, a
sample with a concentration level higher than normal as well as a sample lower than
normal, and a blank sample). Check the selectivity/specificity in the matrix used for the
actual sample, the accuracy, correctness, recovery rate, dynamic range, linearity, and lower
limit of quantitation.
Based on these assessment results, check that the results are within the permissible range.
If the assessment results are out of range, the measured data may be invalid, so do not
use analysis results obtained from the instrument in question until it can be confirmed
that it is functioning normally. When, for example, analyzing samples that contain
complex sample matrices such as serum, plasma or urine, it may be possible to obtain
stabilized data by using an appropriate pre-treatment or an internal standard.
LC-40B X3 CL iii
Contents
Introduction Indications Used in This Manual ......................... ii
Electromagnetic Compatibility ............................ iii
Operating Nexera CL System .............................. iii
Parts Identification 6
2 and Function
2.1 Front ..................................................................
iv LC-40B X3 CL
Contents
LC-40B X3 CL v
Contents
4.4.1 Removing the Pump Head and the Head Holder ........... 91
4.4.2 Cleaning and Replacement of the Plunger and the
Diaphragm ..................................................... 93
Technical 111
5 Information
5.1 Specifications ...................................................
vi LC-40B X3 CL
1 Overview
This instrument is a liquid delivery unit for liquid chromatography using a parallel double
plunger reciprocating-type pump developed to improve the precision and sensitivity of 1
analysis.
By pumping alternately from two pump heads arranged in parallel, it can perform
continuous pumping. The stepping motor's torque is transmitted to the cam, causing the
plungers to perform a piston motion.
1.1 Features
By reducing the discharge volume per plunger stroke to the microvolume level (10 µL),
and applying high-speed drive, the flow pulsation and pulsation period have been
reduced to levels significantly lower than those for other instruments.
LC-40B X3 CL enables ultra high pressure solvent delivery up to 130 MPa, supporting ultra
fast high separation analysis in combination with Shim-pack XR-ODS III or other ultra fast
high separation columns.
n A single unit of this instrument enables you to perform high pressure gradient
LC-40B X3 CL is equipped with two pump units, with maximum pressure resistances of
130 MPa enabling highly accurate high pressure gradient with a small delay.
An automatic rinsing kit is provided as standard. It can rinse the plunger in the back of
the plunger seal. When high-salt-concentration buffer solutions are used, in particular, it
prevents premature seal failure due to crystallization, extending the service life of plunger
seals.
LC-40B X3 CL 1
1 Overview
2 LC-40B X3 CL
1.3 Optional Parts
For information about other optional units listed below, contact your Shimadzu
representative.
SUS Pipe HP (0.3´1,000) 228-53184-96 Plumbing for the pump outlet. ID 0.3 mm´1000
The following gradient mixers for high-pressure gradient analysis are available for high
performance liquid chromatographs.
LC-40B X3 CL 3
1 Overview
Recommended Mixers
The table below lists the mixers with the smallest volume among mixers that can be used
in individual combinations of detectors and mobile phases.
Mobile Phase
Water (Including
Solvent Containing Solvent Containing Buffer Solution),
Trifluoroacetic Formic Acid, Organic Solvent,
Acid (TFA) Acetic Acid, etc. or Its Solvent
Mixture
Photo Diode Array
MR 180 µL MR 180 µL MR 180 µL
Detector
Detector
UV Detector MR 180 µL MR 100 µL MR 40 µL
LCMS, LCMSMS - MR 20 µL MR 20 µL
Using a mixer with a volume smaller than the recommendation shown above may cause
excessive fluctuation of the baseline.
When connecting multiple detectors, use a mixer with the largest volume among the
applicable mixers. For example, if using a Photo Diode Array and an LC/MS, the MR 180
µLⅡmixer is recommended.
A larger than recommended mixer can be used to improve mixing performance, but will
also increase the gradient delay volume.
4 LC-40B X3 CL
1.3 Optional Parts
The plunger can be rinsed with the automatic rinsing kit at the back part of the plunger
seal. LC-40B X3 CL has the automatic rinsing kit as standard.
See the table below for the necessity of the automatic rinsing kit and rinsing solution.
1
LC-40B X3 CL 5
2 Parts Identification and Function
2.1 Front
6 LC-40B X3 CL
2.2 Behind Front Cover
LC-40B X3 CL 7
2 Parts Identification and Function
9 Leak Sensor
8 LC-40B X3 CL
2.3 Back
2.3 Back
*1 The letter "A" indicates the connectors for pump A and the letter "B" the connectors for pump B.
*2 Normally use (power button) of the operation panel or system controller to turn ON/OFF the
power. If the system controller is connected and the main power switch is on, the user can use
(power button) of the system controller to turn ON/OFF the power from the front of the instrument.
If the instrument is not used for a long time, turn off the main power switch. Before turning off
the main power switch, be sure to turn OFF the power using the power button.
"2.5 Name and Functions of the Operation Panel" P.11
LC-40B X3 CL 9
2 Parts Identification and Function
10 LC-40B X3 CL
2.5 Name and Functions of the Operation Panel
When turning off the main power switch on the back of the instrument after 2
changing the parameters via panel operation, be sure to turn OFF the power
with the power button at the front of the instrument, and turn off the main
power switch. Otherwise, some of the changed parameters may return to their
original values.
LC-40B X3 CL 11
2 Parts Identification and Function
*1 If CBM-40 CL is used, pressing the power button of the pump turns off the power of the entire
system.
Note, however, that the following will apply in the case of a system with multiple pumps.
- When using CBM-40 CL: The system power can be turned off using the power button of the
pump with the lowest optical link number.
12 LC-40B X3 CL
2.5 Name and Functions of the Operation Panel
Use the keys on the front to operate or configure the instrument. Touch the key to make
the status LED brighter, accept input when you release the key.
LC-40B X3 CL 13
2 Parts Identification and Function
14 LC-40B X3 CL
2.5 Name and Functions of the Operation Panel
LC-40B X3 CL 15
2 Parts Identification and Function
Regarding the acceptable part of the arrow keys on the touch panel.
When operating the arrow keys, it
responds by touching the part including
the upper and lower range of each key
indication on the operation panel.
No. Description
1 Acceptable part of [↑] key input.
2 Acceptable part of [→] key input.
3 Acceptable part of [↓] key input.
4 Acceptable part of [←] key input.
16 LC-40B X3 CL
3 Operation
3.1 Settings for the Basic Operation
Before operating this instrument, it is necessary to set the flow rate and the pressure
limit to protect flow line parts such as columns.
See the product specifications before use.
"5.1.1 Specifications" P.111
Touching the central part of the operation panel displays the operation keys that the 3
user can operate.
The following is the basic procedure for setting a flow rate [FLOW].
2 Press [Enter].
This starts the cursor blinking at the input position and enables input of the total flow
rate [T.flow].
3 Input the total flow rate with the numeric keypad and press [Enter].
This confirms the total flow rate value [T.flow] and then enables input of concentration
of the mobile phase for pump B [BCONC].
4 Input concentration of the mobile phase for pump B with the numeric keypad
and press [Enter].
This confirms the concentration value of pump B [BCONC] and then displays the initial
screen.
LC-40B X3 CL 17
3 Operation
The following explains how to set the compressibility of the mobile phase in pump A.
Set the compressibility of the mobile phase in pump B in the same way.
4 Input the compressibility [COMP A] for the solvent to be used (0.45 for water)
with the numeric keypad.
"Setting the compressibility of solvent《COMP A/B》" P.31
n Setting Procedure
The following explains how to set the pump A maximum pressure [P.MAX] to 15.0 MPa.
18 LC-40B X3 CL
3.1 Settings for the Basic Operation
2 Press [Enter].
The cursor blinks at the input position indicating that [P.MAX A] can be input.
The allowable maximum pressure is 130 MPa for LC-40B X3 CL. When connecting
the instrument with other equipment, set the maximum pressure to the lowest
allowable maximum pressure of the equipment.
3
3.1.5 Setting Minimum Pressure Limit
n Setting example
The following explains how to set the pump A minimum pressure [P.MIN A] to 2.0 MPa.
LC-40B X3 CL 19
3 Operation
If [P.MIN] is set to "0", solvent delivery will not stop and an alarm will not
sound even if the pressure has dropped.
3.2 Operation
4 Put the end of the drain tubing into the waste container.
20 LC-40B X3 CL
3.2 Operation
IF the drain valve knob is turned more than 180°, any mobile phase that drains
out may contain air bubbles. This is normal.
This instrument supports "constant flow delivery mode" in which the instrument operates
at a specified flow rate. 3
1 Turn the drain valve knob clockwise as far as possible to close the drain valve.
2 Press [CE].
The initial screen is displayed.
5 Check that the pump outlet pressure is increasing on the pressure indicating
display.
Close the drain valve when not draining through the drain path.
If the drain valve is left opened, a pressure differentia may cause the mobile
phase solvent to flow out of the drain outlet.
LC-40B X3 CL 21
3 Operation
Pressing [→] on the initial screen displays the screen to select the auxiliary functions
screen [FUNCTION] or VP functions screen [VP]. Move the cursor to the desired option
with [↓] or [↑] and press [→] to display the screen. Press [←] to return to the previous
screen. And press[CE] to return to the initial screen.
22 LC-40B X3 CL
3.4 Monitoring Screens
DEGAS PRES A/B To show the vacuum pressure of the degassing unit. P.25
To show the status of the connection between the
PC/WS*1 P.26
instrument and the PC/WS.
n Displaying the time that elapsed after a program was started《MONITOR TIME》
LC-40B X3 CL 23
3 Operation
n Displaying the pump ID and the port of the flow path switching valve connected to
the instrument during remote control《MONITOR ID/SV》
Auto-Diagnostics issues a
warning if a pulse exceeds a
specific threshold.
Note that very slight pressure
variation may not be detected.
The table shows a guideline of the conditions under which the Auto-Diagnostics function
can correctly detect a delivery failure.
Item Specification
0.1 to 2 mL/min
Flow Rate
* Pumps should satisfy the above flow rate range.
Delivery Pressure 5 to 130 MPa
24 LC-40B X3 CL
3.4 Monitoring Screens
Item Specification
Pumping Modes Isocratic, two-solvent high-pressure gradient
The messages "Press Increase" and "Press Decrease" are also displayed in a
normal condition such as when the pumps are starting up or stopped.
If [Press Dec Right] is displayed, it may indicate one of the following:
• Air remains inside the right pump head.
• There is a leak in the right pump head's seal.
• The right pump head's inlet check valve or the left pump head's outlet check
valve are not operating properly.
If [Press Dec Left] is displayed, it may indicate that conditions described above
have occurred for the left pump head.
LC-40B X3 CL 25
3 Operation
26 LC-40B X3 CL
3.5 Auxiliary Functions Screen (FUNCTION)
Setting Group
Description
Name
PARAMETER The group allows the user to set analysis parameters.
CONTROL The group enables specific operation.
The group allows the user to set parameters related to the system such
SYSTEM
as parameters of connection with external equipment.
The group allows the user to set parameters not related to the analysis
UTILITY
result such as display and buzzer parameters. 3
EDIT Time programs can be edited.
FILE Not used in CL model.
LC-40B X3 CL 27
3 Operation
28 LC-40B X3 CL
3.5 Auxiliary Functions Screen (FUNCTION)
n [EDIT] group
Use this group to create a time program. For details, see "3.7 Creating Time Program"
P.63.
This function is not used because events are not used in the CL model.
About files:
The instrument can store up to 10 files of flow rate and other parameter values, and
time programs in memory. File No. 0 to 9 are assigned to each file. The auxiliary
functions except [EXT.SV PORT] are common functions.
Use [FILE NUMBER] of the file operation group to switch the files.
LC-40B X3 CL 29
3 Operation
30 LC-40B X3 CL
3.5 Auxiliary Functions Screen (FUNCTION)
Single solvent
Set the compressibility according to the table.
1 Connect a resistance tube (or column) that can create pressure similar to the
desired delivery pressure at 1.0 mL/min or less and wait until delivery becomes
stable.
LC-40B X3 CL 31
3 Operation
n Setting the flow path of the mobile phase switching valve connected to the back of
the instrument《EXT.SV PORT CH1 / CH2 / CH3》
Set
EVENT2 Output
Value
0 Relay 2 OFF
1 Relay 2 ON
32 LC-40B X3 CL
3.5 Auxiliary Functions Screen (FUNCTION)
The flow rate set here is approximate for replacing the mobile phase in the
pump.
LC-40B X3 CL 33
3 Operation
starts with 6-second delivery and then delivers rinsing solution for 2 seconds at intervals
of 1 minute. The other settings double or triple the 2-second delivery time.
The user can set the delivery amount to one of the four levels below.
Selecting "0" disables the rinsing pump.
Based on the delivery amount per hour in the following table, prepare necessary the
amount of the rinse solution for the analysis time.
• The approximate delivery amount necessary for replacing the rinse solution in the rinsing
flow path is approximately 10 mL.
• To replace the rinse solution in the rinsing flow path, select "5" and operate the pump
for approximately 10 minutes for LC-40B X3 CL.
LC-40B X3 CL
n Setting the time to reach the set flow rate after the start of delivery《FLOW SLOPE
A/B》
34 LC-40B X3 CL
3.5 Auxiliary Functions Screen (FUNCTION)
2 Press [Enter].
This group is relevant to the system configuration such as connection with external
equipment.
LC-40B X3 CL 35
3 Operation
For example, if the user sets LINK ADDRESS to "3", the pump A address is set to 3 and
the pump B address is set to 4.
Address Function
1 to 11 A channel number for connecting with the system controller
36 LC-40B X3 CL
3.5 Auxiliary Functions Screen (FUNCTION)
The system functions normally only with the above values. Values other than the
above cannot be set.
LC-40B X3 CL 37
3 Operation
To clear a [P.MAX] error, press [CE]. The alarm stops and the flow rate returns to that
before the error.
n Inputting the serial number of the external flow path switching valve《EXT.SV SERIAL》
38 LC-40B X3 CL
3.5 Auxiliary Functions Screen (FUNCTION)
LC-40B X3 CL 39
3 Operation
n Setting the time to turn off the operation panel automatically《DISP OFF TIME》
The setting range is from 0 to 10 (min), in which the step can be set by minute. If 0
(min) is input, the operation panel remains on.
Setting "0" minutes causes the display screen to be always on. If the display
screen is always on, some dots frequently lighting will deteriorate in brightness
in a shorter time.
Pressing [PURGE] when starting purge does not display the confirmation screen. The screen,
however, is displayed when the purge is stopped.
40 LC-40B X3 CL
3.5 Auxiliary Functions Screen (FUNCTION)
This function is not used because events are not used in the CL model.
Input the file number with the numeric keypad and press [Enter].
LC-40B X3 CL 41
3 Operation
42 LC-40B X3 CL
3.6 VP Functions Screen
*1 In the calibration support group, an invalid password prevents the user from going further than
[OPERATION MODE] even if the user presses [Enter].
*2 Do not change the factory default value.
LC-40B X3 CL 43
3 Operation
n Displaying the delivery amount of the left/right plunger seal《L/R SEAL USED A》《L/R
SEAL USED B》
• The plunger seal on the left when viewed from the front is shown as "L".
• When PARTS MGMT TOOL is active, the delivery amount cannot be reset on the operation
panel. For the operation procedure, refer to the PARTS MGMT TOOL instruction manual.
44 LC-40B X3 CL
3.6 VP Functions Screen
n Displaying and setting the remaining amount of mobile phase《MOBILE PHASE A/B》
When PARTS MGMT TOOL is active, the delivery amount cannot be reset on the operation
panel. For the operation procedure, refer to the PARTS MGMT TOOL instruction manual.
LC-40B X3 CL 45
3 Operation
The table lists the contents displayed in the second row of a maintenance log.
PARAM LOCK OFF*1 The parameter lock function was turned OFF.
P.56
When the parameter lock function was ON, a user
PARAM LOGIN*1 entered the password and moved on to the next
screen.
CHANGE PASSWORD*1 The password was changed. P.56
USE PARTS MGMT The PARTS MGMT TOOL was set to "Use".
P.56
NOT USE PARTS MGMT The PARTS MGMT TOOL was set to "NotUse".
46 LC-40B X3 CL
3.6 VP Functions Screen
• To activate this function for an external degassing unit, supply power from
the instrument to the degassing unit and make sure that the pressure signal
cable is connected correctly. If more than one pump is used, be sure to connect
the power cable and pressure signal cable to the same pump. For how to 3
connect, refer to the System Guide.
• The shutdown function of CBM-40 CL or LC-Workstation can stop the degassing
unit. For details, refer to the instruction manual of the system controller or
LC-Workstation.
• Approximate time to replace the vacuum pump of the degassing unit is 3 years
or 8000 hours of operation time. Contact your Shimadzu representative if you
need to replace the vacuum pump.
LC-40B X3 CL 47
3 Operation
The group allows the user to check whether the equipment is operating correctly.
n Entering date《DATE》
n Entering time《TIME》
48 LC-40B X3 CL
3.6 VP Functions Screen
3 Press [CE].
The result display will be cleared.
If the result is [No Good], adjust the detection level with [LEAK THOLD] function in the
Calibration Support Group. 3
"Setting the operation level of leak sensor《LEAK THOLD》" P.60
After wetting and testing the leak sensor, wipe away the water on the tray
completely. When wiping away the water, do not apply pressure to the leak
sensor, the sensitivity decreases if the sensor unit touches the wall.
When checking operation, connect a resistance tube to the pump outlet to create 5 MPa
to 10 MPa pressure at 1 mL/min during delivery.
1 Press [Enter].
LC-40B X3 CL 49
3 Operation
• When setting 0.20 MPa as the acceptance criterion, input a value as shown in the figure.
• Standard of the acceptance criterion (MPa) : 0.20 MPa or less (When connecting the
resistance tube 4 m x 0.1 mm I.D and delivery of water at 1 mL/min.)
When checking operation, connect a resistance tube to the pump outlet to create 5 MPa
to 10 MPa pressure during delivery.
According to your measurement method, measure the flow rate in the procedure
described below.
50 LC-40B X3 CL
3.6 VP Functions Screen
2 Confirm that the delivery stabilized and then measure the time required for the
solvent accumulated in a measuring flask to reach 5 mL.
3
4 In the screen to select a measurement
method, input "0".
For example, if the set flow rate is 1 mL/min and the criterion is ±2 %, input 0.02 mL.
LC-40B X3 CL 51
3 Operation
3 Confirm that the delivery stabilized and then wait a certain time for water to
accumulate in the measuring flask.
For example, if the set flow rate is 1 mL/min and the criterion is ±2 %, input 0.02 mL.
52 LC-40B X3 CL
3.6 VP Functions Screen
3
2 After confirming the delivery stabilizes, measure the flow rate.
For example, if the set flow rate is 1 mL/min and the criterion is ±2 %, input 0.02 mL.
LC-40B X3 CL 53
3 Operation
n Checking operation of the maximum and minimum pressure functions 《PRESS LIMIT
CHECK A/B》
When checking operation, connect a resistance tube to the pump outlet to create 5 MPa
to 10 MPa pressure at 1 mL/min during delivery.
1 Press [Enter].
54 LC-40B X3 CL
3.6 VP Functions Screen
3
Be sure to input the five numbers. The default password is [00000].
When the password matches, the [OPERATION MODE] screen below appears on the screen.
If the password does not match, the user cannot go further.
LC-40B X3 CL 55
3 Operation
When the setting is changed, the change is recorded in the operation log.
"Displaying the operation log《OPERATION LOG A/B》" P.46
1 Press [Enter].
The input screen is displayed.
56 LC-40B X3 CL
3.6 VP Functions Screen
LC-40B X3 CL 57
3 Operation
If CBM-40 CL is not connected (it is not set the link address), pressing [→] does not bring
the user to the CBM parameter setting screen.
Display Description
SERIAL NUMBER Displays the serial No. of CBM.
S/W ID Displays the program version No. of CBM.
INTERFACE Sets the transmitting protocol to data processing unit.
ETHERNET SPEED Sets the transmitting speed of Ethernet.*1
USE GATEWAY Sets usage of default gateway or DHCP server.*1
IP ADDRESS Sets IP address of CBM.*1
SUBNET MASK Sets subnet mask.*1
DEFAULT GATEWAY Sets default gateway.*1, *2
58 LC-40B X3 CL
3.6 VP Functions Screen
LC-40B X3 CL 59
3 Operation
Do not set values other than the set value above. Otherwise the instrument will
not work properly.
1 Dip the sensor unit at the bottom of the leak sensor into water.
Upon detection of water, the leak sensor value (Actual Level) in the screen increases.
2 Read the maximum value of the leak sensor value (Actual Level).
Example) The maximum value here is "160".
60 LC-40B X3 CL
3.6 VP Functions Screen
When wiping away the water, do not apply pressure to the sensor unit of the
leak sensor. The sensitivity decreases if the sensor unit touches the instrument
wall surface.
4 Calculate the threshold of the leak sensor based on the value read in step 2.
Formula to calculate the leak sensor threshold:
Threshold = (Max. value-100)×0.7+100
Example) The value obtained here is "142".
3
5 Press [Enter], input the value obtained
in step 4, and press [Enter].
The new "threshold" is stored.
n Setting the flow rate correction parameter (ALPHA)《FLOW COMP FACTOR A/B》
n Setting the pressure sensor sensitivity correction factor《PRESS COMP FACTOR A/B》
LC-40B X3 CL 61
3 Operation
"Displaying the delivery amount of the left/right plunger seal《L/R SEAL USED A》《L/R SEAL
USED B》" P.44
62 LC-40B X3 CL
3.7 Creating Time Program
• The function of the time program is not available when controlled by the
system controller. Configure from the workstation. See " system guide 2.2
Editing Methods"
• Refer to the following procedure when using this function in local mode.
The instrument can run a time program with a flow rate and other parameters. A created
time program is saved in a file. Check for file numbers in use before creating a time
program.
See "Specifying the file number《FILE NUMBER》" P.41 of the auxiliary function to view
or specify file numbers.
The time program function is available only when PUMP CONFIG (SYS) is set to "2" (high 3
pressure gradient mode).
"Setting the system parameter《PUMP CONFIG (SYS)》" P.37
Com-
Description Setting Range Remark Ref.
mand
0 to Minimum unit:
FLOW Sets flow rate -
10.0000 mL/min 0.0001 mL/min
Specifies concentration of
Minimum unit: *1
BCONC mobile phase B 0 to 100 %
0.1 %
0 to 100 %
Opens or closes the
solenoid valve of 0, 1, 2, 3, 12, 13,
EXT.SV Not used in CL model. -
FCV-11AL/FCV-11ALS 23, 123
(optional)
Sets ON/OFF of the event
output (relay contact) on
EVENT 0, 1, 2, 12 Not used in CL model. -
the back of the
instrument
0 to 255
LOOP Repeats program * 0 means 256 - P.68
times.
*1 The concentration of mobile phase A will be the value subtracted from the [BCONC] value from
100 (%).
Concentration A = 100 − [BCONC]
LC-40B X3 CL 63
3 Operation
1 Press [CE].
The initial screen is deisplayed.
3 Press [↓] several times until [EDIT] is displayed in the screen, move the cursor
to [EDIT], and press [→].
The time program editing screen is
displayed. The figure shows an example of
a time program that has ten steps already
created and 310 steps left available.
Display Description
USED The number of created steps in the selected file
LEFT The number of steps left available
Displays Description
TIME Time (minute) that elapsed from the start of the step
FUNC Command name
VALUE Set value
64 LC-40B X3 CL
3.7 Creating Time Program
Setting the concentrations of solvents B at individual time points in a time program can
change the concentrations of solvents A and B with time. When doing so, the following
is applicable to pump A (concentration of solvent A).
For the BCONC command, the parameter can be set in the range from 0 % to 100 %
in the minimum unit of 0.1 %.
2 Press [Enter].
The time (minute) setting screen is
displayed.
To set step 1
LC-40B X3 CL 65
3 Operation
To set step 2
To set step 3
66 LC-40B X3 CL
3.7 Creating Time Program
To set step 4
14 Press [Enter].
3
When inputting multiple steps, the user does not need to input the data in order of time
because they are automatically sorted.
2 Press [del].
The first step of the program is deleted
and the second step is displayed.
LC-40B X3 CL 67
3 Operation
This section explains about the commands that can be set for time programs only.
Settings shown in the table repeat steps 1 and 2 three times at intervals of 30 minutes.
TIME VALUE
Step FUNC
(Minute) (mL/min)
1 15.00 FLOW 2.0000
2 20.00 FLOW 5.0000
3 30.00 LOOP 3
68 LC-40B X3 CL
3.8 Connection with the System Controller or Workstation
In the following cases, do not set a [STOP] command at the end of the program. 3
1 When the time program is executed continuously
2 When the program files are linked through a [GOTO] command
Setting
Set Value Remark
Parameter
"Selecting the local/remote mode《LOCAL MODE》"
LOCAL MODE 0: Remote
P.35
LINK ADDRESS Link address "Setting the link address《LINK ADDRESS》" P.35
A max. of 4 pump units can be connected to CBM-40 CL. Workstation can set flow rate
(pressure), maximum pressure limit, minimum pressure limit, pumping "ON"/"OFF", time
program, etc., and can control binary and ternary high-pressure gradient analysis
depending on the system configuration. Also, by combining the SIL-40 CL series
autosampler, the auto purging function is available. For details, refer to the system guide.
LC-40B X3 CL 69
3 Operation
In the CL model, do not connect another external device with the black-white
event cable.
Wiring is done by service personnel during installation.
70 LC-40B X3 CL
4 Maintenance
4.1 Periodic Inspection and Maintenance
It is necessary to perform periodic inspections of this instrument to ensure its safe use.
It is possible to have these periodic inspections performed by Shimadzu service personnel
on a contractual basis.
For information regarding the maintenance inspection contract, contact your Shimadzu
representative.
This chapter takes pump A as an example to describe the maintenance and inspection
procedures of the instrument.
Turn off the main power switch on the back of the instrument and unplug
the power cable prior to maintenance when instructed.
Fire, electric shock or malfunction may occur.
For parts replacement, use parts and tools listed in "1.2 Component Parts" P.2
and "5.2 Maintenance Parts" P.115".
If any other parts or tools are used, part damage, injury, and malfunction may
occur.
LC-40B X3 CL 71
4 Maintenance
• Replace the mobile phase in the flow lines with at least 20mL of water. When normal
phase solvent was used, replace the internal channel with 2-propanol and then with
water.
• Wipe away any dirt from the front panel and the main cover.
Note that in addition to the following tools and parts are also required. The tools and
parts required for the maintenance of each part are listed at the beginning of each
section.
Item Description Inspection/Maintenance Item
Protective glasses glasses and gloves before
ALL Inspection/Maintenance
Gloves the maintenance.
72 LC-40B X3 CL
4.1 Periodic Inspection and Maintenance
The maintenance and replacement periods listed in this table are presented only
as guidelines. These are not guarantee periods.
These will vary depending on usage conditions.
Inspection/Maintenance Replacement
Remark Ref.
Item Periods
• Sealing efficiency decreases when seals
are worn.
• As a guideline, seals should be
replaced after delivery of the
respective volumes listed below. (VP
fuction, [L(R)SEAL USED], shows the
total delivered volume.)
Replacement of Plunger
1 year P.82
Seal
Pumping Pressure Total Delivery
80 MPa (816 kgf/cm2) 30 L
LC-40B X3 CL 73
4 Maintenance
Inspection/Maintenance Replacement
Remark Ref.
Item Periods
Replacement of Inlet
1 year - P.101
Check Valve
Replace when particulates in mobile
Replacement of Line Filter 2 years P.102
phase clog the filter.
Replacement of Suction Replace when particulates in mobile
2 years P.104
Filter phase clog the filter.
Replacement of Drain Replace when there is a fluid leak from
3 years P.107
Valve the drain valve.
Replacement of Air Filter
1 year Contact your Shimadzu representative. -
(for FAN)
Pump ASSY lubrication 3 years Contact your Shimadzu representative. -
Replacement of Fuse 3 years Contact your Shimadzu representative. -
Cleaning of the
1 year - P.110
Automatic Rinsing Kit
Pumping mobile phase mixtures
containing acids such as trifluoroacetic
acid or formic acid can cause leakage
due to internal damage in the pump
Replacement of Pump head. In such cases, replace the pump
(2 years) -
Head head every two years, as a general
guideline.
(Pump heads do not need to be
replaced if only mobile phases without
acid are pumped.)
Inspection of Leak Sensor 1 year - P.48
n Optional Parts
Inspection/Maintenance Replacement
Remark Ref.
Item Periods
Pumping mobile phase mixtures
containing acids such as trifluoroacetic
acid or formic acid can cause leakage
due to internal damage in the pump
Replacing Air Filter of head. In such cases, replace the pump
(1 years) -
Low Pressure Gradient Kit head every two years, as a general
guideline.
(Pump heads do not need to be
replaced if only mobile phases without
added acid are pumped.)
74 LC-40B X3 CL
4.1 Periodic Inspection and Maintenance
When the parts management tool (PARTS MGMT TOOL) is not used, input the
part number when replacing a part not registered in the PARTS MGMT TOOL.
LC-40B X3 CL 75
4 Maintenance
Necessary tools
1 Perform either of the following to prevent the mobile phase solvent from
flowing out of the suction tube or pump head when removing the tubes around
the pump.
• Place the reservoir bottle at a position lower than the pump inlet.
• Empty the reservoir bottle and suction tube of the mobile phase solvent, loosen the
bushing of the suction filter, and remove it from the pump inlet.
4 Press [↓] once, move the cursor to [CONTROL], and press [→].
[PLUNGER SET] menu is displayed.
76 LC-40B X3 CL
4.2 Removing/Installing the Pump Heads
5 Press [Enter].
The cursor blinks at the input position.
LC-40B X3 CL 77
4 Maintenance
7 Follow the instructions below to remove the tube (SUS pipe R) connecting the
check valve OUT and the pressure sensor.
78 LC-40B X3 CL
4.2 Removing/Installing the Pump Heads
LC-40B X3 CL 79
4 Maintenance
1 Set the plunger position by following steps 2 to 6 in "Removing the pump head"
P.76.
Tighten the left and right hexagonal socket screws 90 degrees at a time, and
then firmly tighten using the long side of the Allen wrench.
80 LC-40B X3 CL
4.2 Removing/Installing the Pump Heads
4 Follow the instructions below to attach the tube (SUS pipe R) connecting the
check valve OUT and the pressure sensor.
LC-40B X3 CL 81
4 Maintenance
6 Set the total flow rate to [0], set the concentration for pump B to [0], press the
[PUMP] key, and then press the [ENTER] key.
The rinsing pump operates. Wait approximately 10 minutes for the rinse fluid to exit
from the outlet of the rinse flow line.
"3.1.2 Setting Flow Rate" P.17
"3.2.2 Operation in Constant Flow
Delivery Mode" P.21
Necessary tools
Necessary parts
82 LC-40B X3 CL
4.3 Replacing the Plunger Seal
1 Remove the pump head, SUS pipe, and inlet tube according to the procedure
described in "Removing the pump head" P.76.
LC-40B X3 CL 83
4 Maintenance
2 Perform the following steps to replace the plunger seal and backup ring.
The plunger seal and the backup ring are installed inside the pump head. Use the
provided seal installer/remover to remove them.
84 LC-40B X3 CL
4.3 Replacing the Plunger Seal
LC-40B X3 CL 85
4 Maintenance
10 Place the pump head into a clean beaker containing 2-propanol, and clean it for
10 minutes using an ultrasonic bath.
86 LC-40B X3 CL
4.3 Replacing the Plunger Seal
17 Soak a new plunger seal and a new backup ring in 2-propanol in a clean beaker.
Be sure that the plunger seal is moistened with 2-propanol when putting it
on the seal installer/remover.
LC-40B X3 CL 87
4 Maintenance
Be sure that the backup ring is moistened with 2-propanol when putting it
on the seal installer/remover.
88 LC-40B X3 CL
4.3 Replacing the Plunger Seal
3 Attach the pump head, SUS pipe, and inlet tube by following the instructions in
"Installing the pump head" P.80.
LC-40B X3 CL 89
4 Maintenance
When PARTS MGMT TOOL is active, the delivery amount cannot be reset on the
operation panel. Reset it from PARTS MGMT TOOL.
3 Press [del].
The delivery amount of the plunger seal
before replacement is reset and the reset
date is recorded in the maintenance log.
"Displaying the delivery amount of the left/right plunger seal《L/R SEAL USED A》《L/R SEAL
USED B》" P.44
To replace the left plunger seal, display [L SEAL USED A] and press [del].
If the above occurs even after replacing the plunger seal, it is possible that there
are scratches on the surface of the plunger. If there are scratches on the plunger,
replace it with a new plunger.
90 LC-40B X3 CL
4.4 Cleaning/ Replacing the Plunger and Diaphragm
Necessary tools
Necessary parts
4
Part Name Part Type Part No. Remark
Supplied with a
Plunger Holder Assy Consumable part 228-52069-44
diaphragm
LC-40B X3 CL 91
4 Maintenance
92 LC-40B X3 CL
4.4 Cleaning/ Replacing the Plunger and Diaphragm
When replacing the plunger, be sure to replace the plunger seal and the
diaphragms.
1 Perform the following steps to clean or inspect (replace) the plunger and
diaphragm.
2 Check that there are no visible scratches on the plunger (A) or the diaphragm (B).
• If scratches are found through visual inspection, replace with a new plunger.
Proceed to the next procedure 3.
• If no scratches are found through visual inspection, proceed to step 2.
LC-40B X3 CL 93
4 Maintenance
Confirm the
direction of the
diaphragm when
attaching.
94 LC-40B X3 CL
4.4 Cleaning/ Replacing the Plunger and Diaphragm
2 In the [PLUNGER SET A] screen of the control setting group, press [2] and [Enter].
(To replace the left plunger, press [1] and [Enter].)
[PUMP] on the display is highlighted and after a while stops being highlighted. The right
plunger is now at the backmost position.
"Setting the plunger stop position《PLUNGER SET A/B》" P.34
4
3 Attach the head holder to the pump
body.
4 Attach the 2 hexagonal socket screws to the head holder and tighten them with
an Allen wrench.
Tighten the right and left hexagon socket screws alternately in 90° increments.
Finally hold the longer part of the hex wrench and tighten them securely.
5 Attach rinse tubes to the top and bottom of the head holder.
LC-40B X3 CL 95
4 Maintenance
8 In the [PLUNGER SET A] screen, press [2] and [Enter]. (To attach the left plunger
seal, backup ring and pump head, press [1] and [Enter].)
[PUMP] on the display is highlighted and after a while stops being highlighted. The right
plunger is now at the backmost position.
"Setting the plunger stop position《PLUNGER SET A/B》" P.34
When replacing the plunger, be sure to replace the plunger seal and the
diaphragms."4.3 Replacing the Plunger Seal" P.82.
9 Attach the pump head, SUS pipe, and inlet tube and set the seal rinsing kit back
in place by following the instructions in "Installing the pump head" P.80.
96 LC-40B X3 CL
4.5 Rinsing the Check Valve
Necessary tools
Necessary parts
1 After using buffer solution as the mobile phase, replace the solvent in the
reservoir bottle with water.
4
After using buffer solution as the mobile phase, do NOT replace with an
organic solvent such as 2-propanol without first replacing with water.
When using a buffer solution in the reservoir bottle, replace with distilled
water or purified water, and after pumping at least 20 mL into the instrument,
replace with new 2-propanol. If the buffer solution is directly replaced with
2-propanol, crystals will be precipitated, which can cause damage to the
plunger seal or cause problems with the check valve.
System Guide "Precautions When Replacing the Mobile Phase"
LC-40B X3 CL 97
4 Maintenance
8 Press [PUMP].
[PUMP] on the display is highlighted and delivery of 2-propanol starts at 2 mL/min.
Continue delivery at least 1 hour.
12 Replace the solvent in reservoir bottle with the original mobile phase.
System Guide "Precautions When Replacing the Mobile Phase "
98 LC-40B X3 CL
4.6 Performing an Ultrasonic Cleaning of the Check Valve
Necessary tools
1 Remove the SUS pipe and inlet tube by following the instructions in "Removing
the pump head" P.76.
LC-40B X3 CL 99
4 Maintenance
3 Immerse the inlet check valve (A) and outlet check valve (B) into 2-propanol, and
clean for 5 minutes using an ultrasonic bath.
5 Attach SUS pipe and inlet tube by following the instructions in "Installing the
pump head" P.80.
100 LC-40B X3 CL
4.7 Replacing the Check Valve
Necessary tools
Necessary parts
2 Remove the check valve and install a new one by following the instructions in
"4.6 Performing an Ultrasonic Cleaning of the Check Valve" P.99.
3 Attach SUS pipe and inlet tube by following the instructions in "Installing the
pump head" P.80.
7 Press [PUMP] and confirm the solvent continues to flow out from the drain valve.
[PUMP] on the display is highlighted and the solvent flows out of the drain tube.
There is no problem with the valve if the solvent continues to flow out.
LC-40B X3 CL 101
4 Maintenance
Necessary tools
2 Pour water into a reservoir bottle and set the flow rate to 1 mL/min.
When a mobile phase additive such as trifluoroacetic acid is used, a ghost peak
may be generated from the line filter. In this case, perform the following
procedure to rinse the line filter.
• Deliver a 17% phosphoric acid solution at a flow rate of 1 mL/min for about
30 minutes. (Pumping pressure: 1 MPa to 5 MPa)
For example, attach a stainless tube with ID0.1 x 2000mm (Part No.:
228-57908-41).
• Deliver purified water at a flow rate of 10 mL/min for about 30 minutes.
(Pumping pressure: 1 MPa to 5 MPa)
For example, attach a stainless tube with ID0.3 x 2000mm*1.
*1: Stainless tubing ID0.3 x 1000mm (Part No.: 228-53184-96) 2pc and Coupling
(Part No.: 228-16004-13) 1pc can be substituted.
102 LC-40B X3 CL
4.9 Replacing the Line Filter
Necessary tools
Necessary parts
LC-40B X3 CL 103
4 Maintenance
Necessary Parts
Use the SUCTION FILTER with tube and fittings for pump inlet (Part No. 228-45708-91) or
SUCTION FILTER with tube and fittings for the the degassing unit (Part No. 228-61905-49)
as necessary.
104 LC-40B X3 CL
4.10 Cleaning/Replacing the Suction Filter
After using the buffer solution as the mobile phase, do NOT replace with an
organic solvent such as 2-propanol without first replacing with water.
When using a buffer solution, replace it with distilled water or purified water,
and after pumping at least 20 mL into the instrument, replace it with new
2-propanol. If the buffer solution is directly replaced with 2-propanol, crystals
will be precipitated, which can cause damage to the plunger seal or cause
problems with the check valve.
System Guide "Precautions When Replacing the Mobile Phase"
1 Pull the suction filter (A) from the suction tubing (B).
2 Place the suction filter into a clean container with 2-propanol, and clean it for
5 minutes using an ultrasonic bath.
4 Replace the solvent in reservoir bottle with water, and place the suction tubing
back into the bottle.
LC-40B X3 CL 105
4 Maintenance
If Ghost peaking occurs, rinse the suction filter. Refer to System Guide "5.3.2
Symptoms Presumably Due to an Error, Based on a Chromatogram".
106 LC-40B X3 CL
4.11 Replacing the Drain Valve
Necessary tools
Necessary parts
1 Rotate the drain valve ASSY counter-clockwise at least 3 complete rotations and
pull it off straight.
4
2 Wet the seal portion (a) of the new
drain valve ASSY (A) with 2-propanol,
etc., and insert it into the hole.
LC-40B X3 CL 107
4 Maintenance
If a leak occurred, wipe off the leak in the leak tray completely as below.
Leak of mobile phase solution used as buffer solution may dry and crystallize,
clogging the leak tray. If the leak tray is contaminated by such crystallized buffer
solution, wipe off the leak tray with wiper paper soaked in water in the same
manner as below.
1 Wipe off leak around the leak sensor or on the leak tray completely with wiper
paper.
If the exterior of the instrument is dirty, clean it with a dry soft cloth or paper wiper.
If it is very dirty, clean it as below.
1 Clean with a cloth soaked in diluted neutral detergent and wrung tightly.
2 Wipe off detergent with a cloth soaked in water and wrung tightly and then
wipe off water with a dry cloth.
Do NOT leave any part wet nor use thinner for cleaning.
Doing so may cause rust or discoloration.
108 LC-40B X3 CL
4.13 Cleaning the Exterior
The gas sensor may defect volatile gas generated from organic solvent.
2 Clean with a cloth soaked in Aqueous ethanol solution (80%) or aqueous sodium
hypochlorite solution (0.05%) and wrung tightly.
LC-40B X3 CL 109
4 Maintenance
n Necessary parts
If the 10% 2-propanol water in the rinse solution bottle is dirty, replace with
new solution. If getting significantly dirty, replace with new solution once a day.
Even if it does not appear dirty, replace with new solution once a week.
1 Pour distilled water into the rinse solution botte and clean the inside of the rinse
solution bottle using a brush, etc.
2 Pour distilled water into the rinse solution bottle and rinse the inside of the
rinse solution bottle for about 5 minutes using an ultrasonic bath.
3 Pour new 10% 2-propanol water into the rinse solution bottle, and return it back
to its original positions.
110 LC-40B X3 CL
5 Technical Information
5.1 Specifications
5.1.1 Specifications
Item Specification
Micro-volume double plunger pump
Pump Type
(approx. 10 µL/stroke)
Pumping Methods Constant flow pumping
Allowable Maximum Pressure 130 MPa
Flow Rate Setting
0.0001 to 10.0000 mL/min
Range
130 MPa (0.0001 to 3.0000 mL/min)
Maximum Delivery
80 MPa (5.0000 mL/min)
Pressure
22 MPa (10.0000 mL/min)
Constant Flow
Pumping ±1 %
(1 mL/min when water is pumped at 80 MPa,
Flow Rate Accuracy
with water and room temperature constant
between 20 to 30 °C)
No more than the large value calculated with
Flow Rate Precision
either 0.06 % RSD or 0.02 min SD
Pressure Display Accuracy Larger value of either ±2 % or ±2.4 MPa 5
Suction Filter 10 µm
Line Filter 5 µm
Commands for flow rate, pressure, [EVENT],
Time Program [LOOP] (for program repetition),
320 steps (total of 10 program files)
*1 When water is pumped at 10 to 40 MPa, with water and room temperature constant between 20
to 30 °C.
*2 When water is pumped at 40 to 60 MPa, with water and room temperature constant between 20
to 30 °C.
LC-40B X3 CL 111
5 Technical Information
Item Specification
Number of Solvents Mixed 2 or 3
Step, linear and exponential functions (Only
Gradient Profile when controlled by LC workstation) possible at
multiple levels
Maximum Program Steps 400 steps (total of 20 program files)
0.01 to 9999.90 minutes (in steps of 0.01
Program Duration
minutes)
Range of Set Concentrations 0 % to 100 % (in steps of 0.1 %)
±0.5 %
Concentration Accuracy*1
(1 mL/min, 80 MPa)
Flow Rate Possible 0.0001 mL/min to 10 mL/min
Item Specification
Liquid-Contacting Part
SUS316L, PEEK, ruby, sapphire, HastelloyC, polyethylene
Materials
Operating Temperature
4 °C to 35 °C
Range
Humidity Range 20 % to 85 %
Available pH Range 1 to 14
Dimensions W260 mm ´ H210 mm ´ D500 mm (Excluding protruding parts)
Mass 21 kg
Power Supply
100 V AC to 240 V AC
Voltage
* Mains supply voltage fluctuations are not to exceed 10 % of
(indicated on
the nominal supply voltage.
the instrument)
Power
Power 180 VA
Consumption
Supply
Frequency 50/60 Hz
50 A
Rated Breaking * Connect the instrument to a power outlet that is equipped
Capacity with a circuit breaker that shuts off the current at the described
value or less.
Installation Category Ⅱ, Pollution Degree 2,
Installation Environment
Altitude 2000 m max.
(IEC)
Install indoors.
Plunger Rinsing Line Automatic rinsing kit as standard equipment
Pressure Limiter
Upper/lower limits can be set
Operations
112 LC-40B X3 CL
5.1 Specifications
Item Specification
Error Display Exist (Error display and stop at the time of malfunction)
Degassing Unit 5 channels as standard equipment
LC-40B X3 CL 113
5 Technical Information
Item Specification
Number of
5 channels
Channels
When a UV absorption detector with wavelength of 210 nm and
sensitivity of 0.5 AU is used and methanol saturated with dissolved
Degassing
oxygen (HPLC grade at 25 ーC) is flowed at a rate of 1 mL/min, UV
Performance
absorption difference with or without the degassing unit is 300 mAU or
more
10 mL/min per channel
• Assuming that the degassing capacity of He degassing of methanol as
Maximum 100 %, the capacity at the flow rate of 1 mL/min and 10 mL/min will
Operating Flow be 89 % and 25 % respectively.
Rate If more degassing capacity than the above is required, ultrasonic
vacuum degassing of the mobile phase etc. shall be carried out
beforehand.
Internal Capacity 400 μL/1 channel
Pressure ±0.1 MPa (only for suction with the solvent delivery module. It is not
Resistance possible to pressurize the degassing unit.)
A mechanism is provided that operates stably by capturing outside air
Self Purge
during vacuum pump operation
If the maximum operating flow rate is exceeded, bubbles may appear or the
degassing chamber may be overloaded and damaged.
114 LC-40B X3 CL
5.2 Maintenance Parts
5.2.1 LC-40B X3
n Consumable Parts
LC-40B X3 CL 115
5 Technical Information
n Replacement Parts
This kit includes the parts for two pump ASSYs (one unit of LC-40B X3 CL).
116 LC-40B X3 CL
Index
A password 56
Auto-Diagnostics 24, 62 Periodic Inspection 71
Automatic Rinsing Kit 5, 110 Plunger 91
auxiliary functions screen 27 Plunger Seal 82
Available pH Range 112 Power button 6, 12
Product Information Group 44
C Purge 15
Calibration Support Information Group 55
CBM parameter 58
R
Check Valve 97, 99, 101 rinsing pump 33
Component Parts 2
Compressibility 18, 31 S
Constant Flow Delivery Mode 21 Shipping Screws 10
Consumable Parts 115 Specifications 111
[CONTROL] Setting Group 34 Status LED 11
Suction Filter 104
D System Controller 69
degassing unit 47 [SYSTEM] Setting Group 35
Diaphragm 91
Display Area 13 T
Drain Valve 107 Time Program 63
F U
[FILE] Operation Group 41 [UTILITY] Setting Group 39
G V
Gradient Mixer for High-Pressure Gradient Analysis Validation Support Information Group 48
3 volume 40
VP Functions Screen 42
H
High-Pressure Gradient System 112
L
Leak Sensor 8
Line Filter 102, 103
Liquid-Contacting Part Materials 112
M
Main Power Switch 9
Maintenance Information Group 44
Maintenance Kit 116
Maintenance Parts 115
Monitoring Screens 23
O
Operation Area 15
Operation Panel 11
Optional Parts 2
P
[PARAMETER] Setting Group 29
LC-40B X3 CL 117
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