(CHEM ENG 3029 - 7055) Lecture 7.3 - Slides (2024)

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CHEM ENG 3029_7055

Materials Science and Engineering


Lecture 7

Kinetics, Polarisation and Diffusion of Corrosion


Lecture Structure
Lecture 7 (Kinetics, Polarisation and Diffusion of Corrosion) is
divided into the following sections:
• L7.1 – Kinetics of Corrosion
– Understanding Kinetics of Corrosion
– Free Energy and Corrosion Current
– Electrical Double Layer
– Faraday's Law of Electrolysis
– Corrosion Rate
• L7.2 – Polarisation
– Non-equilibrium Conditions
– Equilibrium Conditions
– Activation Energy for Anodic and Cathodic Reactions
– Butler-Volmer Equation
– Tafel Equation
• L7.3 – Diffusion and Double Layer
– Kinetics vs Diffusion
– Diffusion as Controlling Factor of Corrosion

Reference Book: W. D. Callister and D. G. Rethwisch, Materials Science and Engineering: An Introduction, John
Willey & Sons ISBN: 9781119321590

Complementary Reference Book: P. A. Schweitzer, Fundamentals Of Corrosion: Mechanisms, Causes, and


Preventative Methods, CRC Press ISBN: 9781420067705
Lecture Structure
• L7.3 – Diffusion and Double Layer
– Kinetics vs Diffusion
– Diffusion as Controlling Factor of Corrosion
L7.3 – Diffusion and Double Layer
o Learning Objectives

✓ How diffusion can determine the kinetics of corrosion

✓ Formalisation of diffusion as controlling factor of


corrosion

University of Adelaide 5
L7.3 – Diffusion and Double Layer
• Kinetics vs Diffusion
– Polarisation concerns kinetics at solid/liquid interface
– Now need to look at transport of species in solution
– Passage of electrons is very fast
• Virtually instantaneous
– Movement of ions is much slower
• Ions are very much larger than electrons
– For all reactions
Rate of reaction is determined by the slowest step

University of Adelaide 6
L7.3 – Diffusion and Double Layer
• Kinetics vs Diffusion
We need to find the rate-determining step
In corrosion cells the slowest process can differ:
– With small currents
• Transport of cathode reactant (e.g., dissolved O2 is easy)
– Activation process is a rate-determining step

– With large currents


• Larger charge transfer required
– Electrolyte cannot transfer sufficient ions
– Speed of dissolved oxygen movement is the slowest step
– Transport of dissolved oxygen is rate-determining
• Process is diffusion-controlled

University of Adelaide 7
L7.3 – Diffusion and Double Layer
• Diffusion as Controlling Factor of Corrosion
No Current Uniform c
0
For a cathode
Flowing Cathode Reactant Species
c0 > c
Current co
Flowing
c Decreases

Slope of line is concentration gradient dc/dx

University of Adelaide 8
L7.3 – Diffusion and Double Layer
• Diffusion as Controlling Factor of Corrosion
– Fick’s First Law of Diffusion
where J = flux of substance and D = diffusion coefficient

– Faraday’s First Law of Electrolysis

i = zFJ substituting for J in Fick’s Law

Then

– Simplifying by assuming a linear concentration gradient,


as in the graph: can be replaced by (c0 – c)/x

University of Adelaide 9
L7.3 – Diffusion and Double Layer

• Interested only in magnitude of current density


– Concentration can never be negative
• Minimum is therefore 0
– Current density is greatest when the distant concentration c = 0
– Therefore the limiting current or maximum current is:

– If c > c0 then the concentration in the region of the electrode


must be increasing
• Sign change from - to + shows that the current is reversed

University of Adelaide 10
L7.3 – Diffusion and Double Layer
• Using Nernst Equation
– For condition 1 (no current):

– For condition 2

– However polarisation, η = change of potential from equilibrium


so η = E2 – E1 and:

University of Adelaide 11
L7.3 – Diffusion and Double Layer
• Using the expressions for i and iL
– The expression below can be derived

– Substituting into

– We get

• As i → iL then η → ∞

Let’s discuss the Tafel plot more


University of Adelaide 12
L7.3 – Diffusion and Double Layer
• As i → iL then η → ∞
• Shown as non-linear effect on the cathodic part of the plot

• For small currents


– imeas → 0 Experimental Results
• because ic → ia

• For intermediate currents


– imeas → ic – Tafel Equation holds

• For higher currents


– Deviates to more negative values
• imeas approaches iL asyomptotically

University of Adelaide 13

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