S530 6989670 Elec Acs-Sjc-Op 7331094
S530 6989670 Elec Acs-Sjc-Op 7331094
S530 6989670 Elec Acs-Sjc-Op 7331094
1
2
SH01 - INDEX
SH02 - UNSWITCHED BATT POWER
WIRE CATEGORIES FOR COLORS AND NUMBER RANGE
3 SH03 - SWITCHED POWER
GROUP DESCRIPTION GROUP NUMBER RANGE WIRE COLOR COLOR CODE
4 SH04 - GROUND
5 SH05 - CAN BUS BATT FEED, GENERAL 1000 THROUGH 1499 RED RED
6 SH06 - ENGINE LEGEND
7 SH07 - HYDRAULICS
BATT FEED, FUSED 1000 THROUGH 1499 RED/WHITE RED/WHT
8 SH08 - CAB DISPLAY CONNECTOR
9 SH09 - CAB
10 SH10 - MANUAL CONTROLS BATT FEED, SWITCHED 1500 THROUGH 1999 ORANGE/WHITE RNG/WHT
1 1
11 SH11 - LIGHTS
12 SH12 - HVAC BATTERY GROUND 2000 THROUGH 2999 BLACK BLK
13 SH13 - OPTIONS 1 PARTIAL CONNECTOR
14 SH14 - OPTIONS 2 CONTROLLER GROUND 2000 THROUGH 2999 BROWN BRN
1 1
HARNESS PART NUMBER MONITORING 3000 THROUGH 3999 LIGHT BLUE LBL
MFR CTRL 7331090 LGN 1 1
HYDRAULIC 4000 THROUGH 4999 LIGHT GREEN
STD CAB 7210557
CONTROLLER SUPPLY (5V, 8V) 5000 THROUGH 5999 YELLOW YEL WIRE BREAK
DLX CAB 7304511
WIRE BREAK
STD FUEL 7149219 SHT1/F2 SHT1/F2
LIGHTS 6000 THROUGH 6999 PINK PNK
ENG 2403 7181036 SHT1/F2
WIRE BREAK
SHT1/F2
ENG 2607 7181037 OTHER FUNCTIONS 7000 THROUGH 7999 WHITE WHT
TAILGATE DOM 7217484
7165061
ENGINE 8000 THROUGH 8999 TAN TAN
TRK BRAKE ADP
SUSP JSTK 7163706 COMMUNICATION CAN LO 90XX, 92XX, 94XX, 96XX, 98XX PURPLE PUR
ACS/AWS/SJC
COMPUTER ATTACHMENT
UNSWITCHED
TRACTION FUEL SWITCHED
STARTER
PULL PULL POWER
POWER PLUG REAR LIGHT ALT & KITS
1300 RED
FUSE 1 25 A 1140 RED/WHT
1A 1B SHT12/F8
AUX CTRLR
1180 RED/WHT
2
1150 RED/WHT
3
J2B 1240 RED/WHT
+12V BATTERY C408 SHT8/E3
100.0 Amps FUSE 4 25 A MFR HARN CONN 1 (BLACK) 1400 RED/WHT
HW11 1 1 1025 RED 1160 RED/WHT SP2 1450 RED/WHT 1450 RED/WHT SHT9/D3
4A 4B 6 6 1420 RED/WHT
T4 SP7 SHT8/E3
T5
1440 RED/WHT
GWY CTRLR SHT8/G8
1110 RED/WHT
2
1130 RED/WHT
3
J1B
C493
SHT6/G1 ACS/SJC/AWS CONN 2
1270 RED
FUSE 12 25 A 1120 RED/WHT SP25 1170 RED/WHT
12A 12B 1 1
1010 RED
1235 RED/WHT
2 2
1460 RED/WHT
SHT13/B7
1040 RED
FUSE 5 25 A 1490 RED/WHT 1410 RED/WHT
5A 5B SHT13/G7
SP24 1165 RED/WHT
SHT5/C8
BUS BAR
9A 9B SHT7/H8
BUS BAR
FUSE 10 30 A 1350 RED/WHT
10A 10B SHT6/D1
1340 RED
FUSE 2 20 A 1330 RED/WHT
2A 2B SHT11/D8
BUS BAR
FUSE 3 15 A 1320 RED/WHT
3A 3B SHT11/B8
FRC1 FRC1
1030 RED
SHT6/H8
1050 RED
SHT3/E8
1060 RED
SHT6/E1
1560 RNG/WHT
22 AUX CTRLR
J2B
1520 RNG/WHT
SHT10/G3
FUSE RELAY CENTER 1570 RNG/WHT SP11 1530 RNG/WHT
SHT10/D3
1620 RNG/WHT
SHT8/G8
FUSE 6 5 A
1940 RNG/WHT
6A 6B C428 SHT8/H8
MFR HARN CONN 2 1930 RNG/WHT
SHT8/H3
(LT GRAY) 1775 RNG/WHT
1660 RNG/WHT 1660 RNG/WHT SHT8/D8
2 2 1590 RNG/WHT
SP42 SHT8/E3
1950 RNG/WHT
SHT8/F3
1785 RNG/WHT
SHT9/H6
1960 RNG/WHT
BUS BAR
SHT8/E8
1565 RNG/WHT
SHT14/E4
1815 RNG/WHT
SHT6/G5
FRC1 1550 RNG/WHT
SWITCHED SHT13/F7
C489
POWER
MFR ACCESSORY
RELAY - A 1780 RNG/WHT
A A
C404
1050 RED 30 BU ALARM-MFR HARN (SEE ADDITIONAL OPTION DWG)
SHT2/C1 F4 87 1765 RNG/WHT
FUSE 7 25 A 1750 RNG/WHT SP52 1720 RNG/WHT
F1 7A 7B B B
2030 BLK 86 85
SHT4/B8 F5 F2 1850 RNG/WHT
SHT9/D8
BUS BAR
FRC1 FRC1 1580 RNG/WHT
SHT9/F8
1575 RNG/WHT
FRC1 FRC1
1920 RNG/WHT
1790 RNG/WHT
SHT12/E8
1740 RNG/WHT
GWY CTRLR
3450 LBL
SHT12/E8 21 SWITCHED POWER RELAY FEEDBACK
J1A
C428
MFR HARN CONN 2 (LT GRAY) 1830 RNG/WHT
1920 RNG/WHT SP37 SHT5/E3
6 6 1840 RNG/WHT
SHT5/E3
C492
ACS/SJC/AWS-MFR HARN (8 PIN)
6 6
J1B
2540 BLK
16
2860 BLK AUX CTRLR
SHT14/D4 2550 BLK SP28 2090 BLK 2730 BLK
2915 BLK 15 SHT9/E8
SHT14/H4 2745 BLK
J2B SHT12/D8
2930 BLK
SHT8/E8 C428 2765 BLK 1 T8
2830 BLK MFR HARN CONN 2 (LT GRAY) SHT11/H8
BATTERY GROUND
SHT13/D5 2900 BLK 2900 BLK 2780 BLK
2700 BLK 1 1 SHT13/D8
SHT8/F8 SP47 2790 BLK
SHT9/D8
2785 BLK
SHT13/B7
2455 BLK
SP27 2300 BLK
SHT13/D6
2710 BLK
SHT5/C8
2770 BLK
SHT13/H6
2650 BLK
SHT10/F8 C103
TAILGATE HARN 2015 BLK 1
2600 BLK SP6 2390 BLK 1 T1 SHT6/G4
2640 BLK 2600 BLK
SHT11/C4 B B T10
BATTERY GROUND
SP51 ENGINE GROUND
2610 BLK
SHT11/E4
2630 BLK
SHT11/B4
2200 BLK
SHT7/H4 AUX CTRLR
2810 BLK
SHT6/C7 2185 BRN
SHT14/D7 SP58 2995 BRN
2520 BLK 2195 BRN 17 SENSOR GND
SHT10/D3 SHT10/G3
2005 BLK J2B
SHT6/G8
2016 BLK
SHT12/E8
2025 BLK
SHT7/H5
2055 BLK
SHT11/B8 SP1 2105 BLK SP5 2000 BLK
2035 BLK
SHT6/D1
2045 BLK
SHT11/D8
2030 BLK
SHT3/D8
2115 BLK
SHT6/E1
2505 BLK
SHT14/G4
2530 BLK
SHT10/F3
2155 BLK
SHT14/F4
C426
Remote Run Tool, ACD
TP-17 9500 PUR/WHT TP-17
CAN HI 14 A A CAN HI C449 C459
LEFT JOYSTICK CONN LEFT JOYSTICK LEFT JOYSTICK
1840 RNG/WHT 1840 RNG/WHT +12V PWR
9600 PUR SHT3/C1 1 1 1 1
CAN LO 20 B B CAN LO
2080 BLK 2080 BLK GND
SHT4/H8 2 2 2 2
9540 PUR/WHT TP-02 9540 PUR/WHT CAN HI
3 3 3 3
9640 PUR 9640 PUR CAN LO
4 4 4 4
J1B
AUX CTRLR
3095 LBL
REMOTE RUN KEY 24
J2A
1730 RNG/WHT
SHT3/D1 E E SWITCHED POWER
1165 RED/WHT
SHT2/E1 F F UNSWITCHED POWER
2710 BLK
SHT4/E8 G G GROUND
1 8500 TAN
1060 RED
T14 3420 LBL B1 SHT2/C1
GLOW PLUG RELAY FEEDBACK 14 B4
8510 TAN 2115 BLK
GLOW PLUG RELAY SIGNAL 6 B5 B2 SHT4/B8
FRC1 FRC1
1350 RED/WHT
3410 LBL G4 SHT2/D1
FUEL RELAY FEEDBACK 30 G1
8110 TAN 2035 BLK
FUEL RELAY SIGNAL 3 G2 G5 SHT4/C8
D1
2810 BLK 2400 BLK 2800 BLK GND
SHT4/C8 10 10 C C
C355
FUEL HARN
3180 LBL 3180 LBL
FUEL SENDER SIGNAL 12 C C A
FUEL SENDER
(30 - 270 OHM)
2180 BRN 2180 BRN
SHT4/G3 D D B
C406
3170 LBL
ENGINE COOLANT SENSOR SIGNAL 18 A
ENGINE COOLANT SENSOR
(500 - 3000 OHM) (8 VOLT)
2170 BRN
SHT4/G3 B
J1B C104
TRACTION LOCK
4110 LGN
RELAY SIGNAL 8
3430 LBL
TRACTION LOCK 13 C425
RELAY FEEDBACK PULL
B B 0.3 OHMS
2220 BRN GND
SHT4/G3 B 10.9 OHMS
HYDRAULIC TEMPERATURE SENDER HOLD
T A A
500 - 3000 OHM (8 VOLT)
3220 LBL SIG
HYD TEMP SIGNAL 32 A
C108 C C
WHEEL SINGLE SPEED
TRACTION LOCK
3320 LBL SIG
HYD FILTER DIFF PRESS 34 A
HYDRAULIC OIL FILTER SWITCH
2320 BRN GND
SHT4/G3 B (NC)
C112
13
6
HYD CHARGE PRESS
SENDER SIGNAL
HYD LOCK
SOLENOID SIGNAL
TRACTION
SOLENOID OUTPUT
HYDRAULIC FAN
SIGNAL
J2B
19
13
FRONT ROD
SOLENOID SIGNAL
FRONT BASE
AUX CTRLR SOLENOID SIGNAL
1440 RED/WHT UNSWITCHED POWER 2380 BRN 2380 BRN PTOL LED
SHT2/F1 1 PTOL LED 19 12 12 4
1620 RNG/WHT SWITCHED POWER
SHT3/G1 5 C499
C500
3400 LBL LEFT BLINKER INPUT RH KEY SWITCH CONNECTOR
SHT13/F5 11
3500 LBL RIGHT BLINKER INPUT 8130 TAN 8130 TAN START
SHT13/F5 8 START ENGINE 24 2 2 2
J1A
SW9
3040 LBL 3040 LBL RUN/ENTER SWITCH
TRAVEL CONTROL SWITCH(OPTIONAL) RUN/ENTER 22 14 14 4
C480
1785 RNG/WHT
SWITCH
CAB
SHT3/F1 2 1
6 * DLX CAB HARN 7304511 ONLY
2060 BLK (NOT IN STD CAB HARN 7210557)
SHT9/E3 5
4230 LGN 4
SHT10/F3
4240 LGN SW4 3
SHT10/D3
SW4
C492
ACS/SJC/AWS-MFR HARN (8 PIN) C438
MFR HARN CONN 3 (DK GRAY)
4220 LGN SP29 4235 LGN 4235 LGN
HAND CONTROL LIGHT 5 5 4 4
4275 LGN 4275 LGN
FOOT CONTROL LIGHT 3 3 5 5
SHT2/D1
1370 RED/WHT
7 7
1370 RED/WHT SP45 1390 RED/WHT * 1
C129 T37
CAB ACCESSORY
1210 RED/WHT SP41 2010 BLK
A A +12V BATT PWR 1
1580 RNG/WHT 1580 RNG/WHT SP8 1865 RNG/WHT
SHT3/D1 5 5 B B +12V SW PWR
* T38
2820 BLK
C C GND
1510 RNG/WHT
SHT13/C2
1885 RNG/WHT
SHT13/B3
6 6
2370 BRN 2370 BRN 7310 WHT
SHT4/G3 4 4 SEATBAR 3 3 WASHER SIGNAL
SENSOR
RIGHT HANDLE
AUX CTRLR
1520 RNG/WHT
RIGHT HANDLE LEFT
SHT3/G1 A
ROCKER DOWN 4930 LGN
31 J
RIGHT HANDLE LEFT 4940 LGN
30 H LEFT POSITION SWITCH
ROCKER UP 2195 BRN
SHT4/C3 C
4320 LGN PADDLE
D
4300 LGN
B
C404
4910 LGN RIGHT POSITION SWITCH
BU ALARM-MFR HARN (SEE C103 RIGHT HANDLE RIGHT
13 F
ADDITIONAL OPTION DWG) ROCKER UP
TAILGATE HARN 4920 LGN TRIGGER
7100 WHT 7100 WHT T19 E
A A C C
1 BACK UP ALARM 2530 BLK HANDLE LOCK (ACS ONLY)
2650 BLK 1 SHT4/B8 K
SHT4/D8 4230 LGN
T20 SHT9/H8 G
C409
TILT (ACS/AHC ONLY)
J2B
21
18
23
RIGHT HANDLE
TRIGGER RETURN
RIGHT HANDLE
PWM SIGNAL
RIGHT HANDLE
PWM HIGH
GWY CTRLR
PADDEL RIGHT
4820 LGN
7
TRIGGER
GWY CTRLR
37 WATT
C408
2735 BLK GND
MFR HARN CONN 1 (BLACK) B LEFT FRONT
2765 BLK 2765 BLK SP14 2750 BLK WORKLIGHT
SHT4/E3 9 9 B
GND
50 WATT
C435-1
6000 PNK 6000 PNK SP15 6120 PNK
8 8 SIG
A
37 WATT
50 WATT
FRC1
FRONT WORK 2610 BLK GND
SHT4/D8 2
LIGHTS RELAY - B
C103 RIGHT REAR
TAIL LIGHT
1330 RED/WHT TAILGATE HARN
SHT2/D1 D1 6340 PNK SP10 6310 PNK 6310 PNK SP49 6320 PNK SIG
D4 A A 1
2045 BLK
C603
SHT4/C8 D2 D5
FRC1 FRC1
6330 PNK SIG
1
LEFT REAR
GWY CTRLR TAIL LIGHT
MRKR LIGHT PWR 2640 BLK GND
6320 PNK SHT4/D8 2
RELAY SIGNAL 5
C602
MRKR LIGHT PWR 3460 LBL
RELAY FEEDBACK 31
2560 BLK
*
C
7420 WHT POTENTIOMETER (TEMP
A
CONTROL SWITCH)
7425 WHT
B
C483
*
7425 WHT
D
2130 BLK HEATER VALVE
C
SP48 7430 WHT
A
C635
BLOWER MOTOR
FRC1
HVAC RELAY-B C438
MFR HARN CONN 3 *
SW10
BLOWER SWITCH
* HIGH
7530 WHT
1140 RED/WHT (DK GRAY) 1
SHT2/G1 E1 87 1500 RNG/WHT 1500 RNG/WHT 2 7520 WHT
MED
30 E4 7 7 5 1 2
4 7510 WHT
LOW
2016 BLK 85 SW10 3
SHT4/C8 E2 E5 7400 WHT
86 3
FRC1 FRC1 M
SW10
1790 RNG/WHT 7410 WHT
SHT3/D1 4
3450 LBL
SHT3/C6 C611
SW11
1
3
C
GWY CTRLR
SP40 * THERMOSTAT
AC SIGNAL MONITOR 11
7021 WHT 7020 WHT
9 9
7020 WHT
1 *
2570 BLK
J1A 2
7015 WHT
3
C630
SW11
AC SWITCH
POWER BOB
1 SIG
4470 LGN
E E
4470 LGN
8 8
4470 LGN
4480 LGN
OPTIONS 1
CLOSE SP332770
2470 BLK BLK 2770 BLK
2 GND SW5
C607
B B SHT4/E8
* POWER BOBTACH SWITCH # DLX FUEL HARN 7266824 ONLY
2290 BLK (NOT IN STD FUEL HARN 7149219)
SHT12/B8 1380 RED/WHT 1
# 4480 LGN 4480 LGN
2
3
* DLX CAB HARN 7304511 ONLY
1 SIG F F 7 7
POWER BOB SW5 (NOT IN STD CAB HARN 7210557)
SW5
OPEN 2480 BLK
2 GND
LEFT HANDLE 6010 PNK 6010 PNK
C606 10 10
LIFT (ACS/AHC ONLY) LEFT HANDLE (FLASHER) 5 WAY 1405 RED/WHT
SHT14/D6
(SEE ADDITIONAL OPTIONS DWG)
1410 RED/WHT 1410 RED/WHT 1430 RED/WHT
SHT2/E1 12 12 X T3
SP43 * FLASHER
1200 RED/WHT L
HANDLE LOCK (ACS ONLY)
3400 LBL
T3
SHT8/G8
SP22 D5
6400 PNK 6400 PNK 6430 PNK
14 14
FLOAT (ACS/AHC ONLY)
SHT3/E1
1550 RNG/WHT
9 9
1550 RNG/WHT * SW2
BEACON SWITCH
3500 LBL
SHT8/F8
D2 1
RIGHT POSTION SWITCH 6500 PNK 6530 PNK
2
SW3
PADDLE
* HAZARD SWITCH
6
1
B C438 2 SW2 SW2
6415 PNK MFR HARN CONN 3 (DK GRAY)
D 6500 PNK 3
LEFT POSITION SWITCH
6515 PNK SP21 3 3
6410 PNK
6510 PNK
A 4
C103 5 6
C411 TAILGATE HARN
TRIGGER
SW3 (PINS 3 & 6 SW3
E E INTERNALLY INSULATED)
EURO TAIL LIGHTS
(SEE ADDITIONAL
OPTIONS DWG) D D * SW6
BUCKET POSITION SWITCH
2850 BLK
SP46 2725 BLK
SIG 4450 LGN 4455 LGN 4455 LGN 6570 PNK 6700 PNK
BUCKET A 2 2 1
POSITION 2
D3
2905 BLK
SOLENOID 3 SHT14/F6
2810 BLK
*
C423 SHT4/E8 6 5 SHT14/D4 E E
2420 BLK C670
SW6 SW6 D D
2780 BLK 2780 BLK 6540 PNK BEACON/FLASHER
SHT4/E3 1 1 B B EXTERIOR HARNESS
6440 PNK
LEFT HANDLE AUX CTRLR F F (SEE ADDITIONAL
LIFT (ACS/AHC ONLY) OPTIONS DWG)
C C
LEFT HANDLE (HORN) 2 WAY C497
(SEE ADDITIONAL OPTIONS DWG) 7200 WHT A A
HORN SIGNAL 5 C C C676
SJC HORN/BLINKER LEFT SPEAKER
* RADIO CONN *
HANDLE LOCK (ACS ONLY)
RIGHT BLINKER
SIGNAL 4
6420 PNK
A A (SEE ADDITIONAL
OPTIONS DWG)
* 7820 WHT
1
LEFT
LEFT BLINKER 6520 PNK 1 3 SPEAKER (+)
2
SIGNAL 3 B B L010
7830 WHT LEFT 3 AIR RIDE SEAT
HIGH FLOW 2460 BRN 2 4 SPEAKER (-) 1510 RNG/WHT PWR
FLOAT (ACS/AHC ONLY) SOLENOID GROUND 26 SHT9/E3 4 PWR
C279
J2A GND RIGHT SPEAKER
B
RIGHT POSTION SWITCH
HIGH FLOW
SOLENOID
* 7810 WHT RIGHT SHT9/E3
2210 BLK GND
5
GND
3480 LBL
RIDE CONTROL RELAY SIGNAL 7
RIDE CONTROL
RELAY - RC1
1575 RNG/WHT
3415 LBL SP9 3425 LBL 30
RIDE CONTROL COIL SIGNAL 21 87
3435 LBL 3445 LBL 2505 BLK
1 1 85 86 SHT4/B8
RIDE CONTROL RIDE CONTROL RC1 RC1
COIL COIL
2040 BLK SP32 2020 BLK
2 2
C439 C440
2155 BLK
SHT4/B8
C438
MFR HARN CONN 3 (DK GRAY)
*SW13
REVERSING FAN
3475 LBL 3475 LBL
REVERSING FAN MAN SIGNAL 16 12 12 3
C443
2175 BRN
REVERSING FAN RETURN SIGNAL 27 2
REVERSING FAN
J2A
COIL
3485 LBL
REVERSING FAN SIGNAL 25 1
2185 BRN
SHT4/C3 A
RIDE CONTROL PRESSURE 3455 LBL RIDE CONTROL
SENSOR SIGNAL 10 C
PRESSURE SENSOR
5105 YEL
RIDE CONTROL SENSOR +5V PWR 24 B SW8 C672
SIDELIGHT SIDELIGHT CONN
C442 6710 PNK
1405 RED/WHT 1 1 1
SHT13/G3 2
2810 BLK
J2B SHT13/D3 2 2
2860 BLK
6 SHT4/F8
SW8 SW8
2280/BLK
2240/BLK
PAGE FOR HARNESS CONN
MAINFRAME HARNESS 1170/RED/WHT C409 C466
C492 C493 J3-ACS K A
4275/LGN
4220/LGN 5 4 2240/BLK CONTROLLER
G B HANDLE
4275/LGN 3 3 B 1190/RED/WHT LOCK
A
C 4550/LGN 2 2 C 1180/RED/WHT H
7 1 1170/RED/WHT E J SKI CTRL
4220/LGN
8 J 2260/BLK C467 E DETENT
E 9240/PUR 1 H 3 F FLOW
2270/BLK 2510/BLK
D 9140/PUR/WHT 4 G 4260/LGN 4280/LGN 1 LIFT C TWO SPD
B 1740/RNG/WHT 6 2 SOLENOID D
A 5970/YEL PWM
+5V 13 OHM B
G 2250/BRN 12V
C468
FOOT PEDAL LOCK
2 C410
3 K
2500/BLK
1 TILT D
4270/LGN FLOAT
SOLENOID C
B SKI CTRL
J2-ACS C472
CONTROLLER C429 G
2650/BRN B B GND LIFT ACTUATOR SIDE
D 4610/LGN 8 F
F 4650/LGN C C SIG LIFT HANDLE SHIFT
7 A
5650/YEL A A +5V PWR HALL SENSOR
6 J
F 4600/LGN 5 H A
C469 HANDLE
4 E B
2750/BRN B B GND LOCK
G 4750/LGN C C SIG 5980/YEL 3 +5V PWR
TILT HANDLE
5750/YEL A A +5V PWR HALL SENSOR 2980/BRN 1 GND
3980/LBL 2 SIG
C471
2660/BRN 2 GND C428 TILT ACTUATOR
J 4660/LGN 3 SIG K 4645/LGN 8
LIFT PEDAL
1 +5V PWR HALL SENSOR 7
5660/YEL
6
2980/BRN
2990/BRN
C470 A 4640/LGN 5
2760/BRN 2 GND 4
K 4760/LGN 3 SIG 5990/YEL 3 +5V PWR
TILT PEDAL
5760/YEL 1 +5V PWR HALL SENSOR 2990/BRN 1 GND
A 2
5750/YEL 3990/LBL SIG
B
C 5650/YEL 5980/YEL
D 5970/YEL 5990/YEL
H 3980/LBL
E 3990/LBL