De en Industrial Plug
De en Industrial Plug
De en Industrial Plug
heavy-duty connectors
Compatible insertion – flexible combinations
PHOENIX CONTACT –
in dialog with customers
and partners worldwide
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2 PHOENIX CONTACT
Contents
HEAVYCON complete
HEAVYCON complete – The right connector for every application 4
HEAVYCON STANDARD
Proven versatility 8
HEAVYCON EVO
Ingenious flexibility 10
HEAVYCON ADVANCE
Robust without compromise 12
HEAVYCON complete
Quality in every application 14
Product overview
Cross-reference list
for housings and contact inserts 20
ADVANCE housings 40
Search
HPR housings 41
Or use the direct link:
phoenixcontact.net/webcode/#1234
Technical data 42
PHOENIX CONTACT 3
HEAVYCON complete –
The right connector for every
application
Heavy-duty connectors from the
HEAVYCON complete series protect your
interfaces and ensure secure power, data and
signal transmission even under the harshest Metal housings are EMC-ready
Thanks to conductive surfaces and seals,
conditions. They resist dirt, water, vibrations all HEAVYCON metal housings are
and high mechanical strain and remain sealed "EMC-ready".
Combined with shielded cable glands,
up to IP69K degree of protection. You can they offer you reliable protection in
always create the right plug-in connection electromagnetic environments.
for your requirements with housings from
our three series types and matching contact
inserts which can be combined.
4 PHOENIX CONTACT
HEAVYCON complete provides the right
connector with matching connection technology
for every application: compatible insertion and
flexible combinations.
HEAVYCON complete
PHOENIX CONTACT 5
HEAVYCON complete –
Free combination is your
competitive advantage
The entire HEAVYCON complete product
range consists of metal and plastic housings,
contact inserts, cable glands and HEAVYCON complete
accessories.
HEAVYCON STANDARD
All housing series fit standard panel cutouts.
STANDARD and EVO housings require a
panel mounting base for the panel feed-
Sleeve housing
through. ADVANCE housings can be
mounted directly onto the wall using the
panel mounting flange.
The sleeve housings, panel mounting bases,
box mounting bases and coupling housings
can be freely combined with each other
within the STANDARD and EVO series.
They are mounting and plug-in compatible
with aluminum housings from well-known
manufacturers. This allows all components
Contact inserts
6 PHOENIX CONTACT
HEAVYCON EVO HEAVYCON ADVANCE
Modular
Panel mounting flange
PHOENIX CONTACT 7
HEAVYCON STANDARD –
Proven versatility
EMC protection
The housing surfaces and seals are electrically
conductive. Combined with shielded
cable glands, they offer you reliable EMC
protection.
8 PHOENIX CONTACT
Proven product range
The STANDARD housings are available in market-
standard sizes and are fully compatible with the
industry standard.
Convenient locking latch Various outlet directions For the harshest conditions
The locking latch can be manually pressed Select from our wide housing range The robust metal housings are made from
quickly and easily. according to your requirements. We offer particularly corrosion-resistant die-cast
Housings with single locking latch are ideal you sleeve housings with straight or lateral aluminum, which is resistant to aggressive
for alignment lengthwise. Double locking cable outlets for all common metric and industrial conditions and high mechanical
latches can be installed sideways and save Pg thread sizes. strain.
space. They are reliably sealed up to IP69K degree
The locking latches comprise special, of protection.
glass-reinforced polyamide.
PHOENIX CONTACT 9
HEAVYCON EVO –
Ingenious flexibility
EMC protection
The housing surfaces and seals of the metal
series are electrically conductive. Combined
with shielded cable glands, they offer you
reliable EMC protection.
10 PHOENIX CONTACT
Flexible connection in moments
The cable gland, which is separate
from the housing, is securely locked
in place in moments and without the
need for special tools thanks to the
bayonet locking.
Convenient locking latch Two outlet directions with one housing For harsh conditions
The locking latch can be manually pressed Thanks to the flexible bayonet locking, you EVO connectors are tested for use in various
quickly and easily. can determine the cable outlet direction on industrial applications. The plastic housings,
Housings with single locking latch are ideal site and subsequently change it, if required. made from specially glass-reinforced
for alignment lengthwise. Double locking The straight outlet enables tighter cable polyamide, meet IP66 degree of protection,
latches can be installed sideways and save management along the wall. Fabricate a side the metal housings meet IP66/IP67/IP69K.
space. outlet without bending the cable.
The locking latches comprise special,
glass-reinforced polyamide.
PHOENIX CONTACT 11
HEAVYCON ADVANCE –
Robust without compromise
EMC protection
The housing surfaces and seals of the metal
series are electrically conductive. Combined
with shielded cable glands, they offer you
reliable EMC protection.
12 PHOENIX CONTACT
Save space and reduce
costs
ADVANCE housings do not
need a panel mounting base on
the device side.
PHOENIX CONTACT 13
HEAVYCON complete –
Quality in every application
14 PHOENIX CONTACT
HEAVYCON connectors are tested in accordance
with numerous national and international standards
and are suitable for many applications.
PHOENIX CONTACT 15
Contact inserts with a fixed number
of positions – The right connection
technology for every application
Our contact inserts offer you consistently
compatible interfaces, which can be flexibly
combined, for all conventional sizes.
Your advantages:
The variants with a fixed number of • Wide range of applications:
positions are available – including mixing for currents up to 80 A
and matching – in a variety of performance • Save time, thanks to fast connection
technologies such as push-in or
classes and utilizing an assortment of QUICKON (IDC)
connection technologies. • Protection against mismatching,
thanks to coding with plastic profiles
Fast connection technologies such as push- • Fully compatible with the industry
in or QUICKON displacement connection standard
16 PHOENIX CONTACT
Screw connection
QUICKON connection
Crimp connection
Push-in Technology
Designed by PHOENIX CONTACT
PHOENIX CONTACT 17
Modular contact inserts –
Everything in one housing
Simple to snap in
Mount any module combination quickly and
easily with the innovative snap-in frame. Snap
in the contact inserts – job done! Springs
on the side accommodate the modules and
securely hold them in position.
18 PHOENIX CONTACT
The right connector for every
application, thanks to the
comprehensive range of contact inserts
Push-in Technology
Designed by PHOENIX CONTACT
Simple to contact Data transmission via RJ45 Secure gigabit data transmission
Direct insertion without any tools: contact You can integrate RJ45 data cables easily With our gigabit modules featuring 360°
inserts with push-in connection offer a into your application with the RJ45 modules. shielding and contacts shielded in pairs, you
convenient conductor connection resistant We also offer pre-assembled patch cables can transmit data quickly and securely for
to vibrations. which are immediately ready for use. high-speed applications.
Modules with QUICKON fast connection
technology and FO contacts for field
assembly complete the product range.
PHOENIX CONTACT 19
System cross-reference list: HEAVYCON housings and contact inserts
Series A D Q A D D
Size D7 D7 D7 D15 D25 D50 D15 D25 D50 B16 B24 B32 B48
Rated current 24 10 40 40 40 24 10 20 10 10
UT = Screw UT
CT = Crimp CT CT CT CT
Connection methods
PT = Push-in
Z = Spring-cage
Q = IDC / QUICKON Q
L = Fiber optics L L
A = Axial screw A
P = Pneumatics
Series A D Q A D D
Page 22 24 26
Size
D7 23 • • • • • • • • • •
D15 • •
D25 25 • •
HEAVYCON housing
D50 • •
B6
B10
B16 •
34...
B24 •
B32 •
B48 •
20 PHOENIX CONTACT
Web code: #0516
DD B BB BBB HV HS M
24 42 72 108 2x72 2x108 6 10 16 24 2x16 2x24 10 18 32 46 2x32 2x46 40 64 3+2 6+2 10+2 6 12 Variable
B6 B10 B16 B24 B32 B48 B6 B10 B16 B24 B32 B48 B6 B10 B16 B24 B32 B48 B16 B24 B10 B16 B24 B16 B32 B6 – B48
10 16 16 16 16 41 5 – 200
UT UT
CT CT CT CT CT CT
PT PT
L L
DD B BB BBB HV HS M
24 42 72 108 2x72 2x108 6 10 16 24 2x16 2x24 10 18 32 46 2x32 2x46 40 64 3+2 6+2 10+2 6 12 Variable
26 26 26 26 27 27 28
• • • •
• • • • •
• • • • • • •
• • • • • •
• • • • •
• • • •
PHOENIX CONTACT 21
Contact inserts, D7 series Web code: #0586
Housing size D7 D7
7 8
* 250 V only in conjunction with plastic housings, 42 V in conjunction with metal housings
2
Socket 1586264
Axial AT 4.0 – 10.0 mm2 40 A 400 V
screw
Pin 1586277
2 3
Socket 1419899 **
Crimp
Q CK 4,0
CT 0.5 – 10 mm2 40 A 830 V
Pin 1419898 **
Socket 1406537
Crimp
CT 0.14 – 2.5 mm2 10 A 230/400 V
CK 2,5
Pin 1406538
7 12
22 PHOENIX CONTACT
Housings, D7 series Web code: #0586
Plastic Metal
Design/thread M20 M25 M20 M25 PG11
Sleeve housing
Sleeve housing
1419265 1419249
1419266 1419252
Coupling housing
With cover
For pin inserts 1419263 1419264 1419246 1419247 1419248
For socket inserts 1419261 1419262 1419243 1419244 1419245
Feed-through header
1419269 1419242
PHOENIX CONTACT 23
Contact inserts, D15 and D25 series Web code: #0516
15 25 2x25
24 PHOENIX CONTACT
Housings, D15 and D25 series Web code: #0518
Metric thread
Sleeve housing for single locking latch Cable gland with bayonet locking
9 mm ... 12 mm 1411350
High 1411340 1411347
9 mm ... 17 mm 1411351
Panel mounting base with single locking latch, without cover Thread adapter
M25 1411352
Panel mounting base with single locking latch, with cover Standard cable glands
PHOENIX CONTACT 25
Contact inserts with a fixed number of positions
10 18 32 46 2x32 2x46
40 64 2x40 2x64
40 64 2x40 2x64
26 PHOENIX CONTACT
Web code: #0516
6 12
– – 1406530 – 1406530 –
Socket
– – – – 1406533 –
HS Screw UT 0.5 – 6.0 mm2 41 A 400/690 V
– – 1406531 – 1406531 –
Pin
– – – – 1406534 –
6 12
Socket – – 1580537 – – –
K Screw UT 6 – 16 mm 2
80 A 1000 V
Pin – – 1580538 – – –
6 10 16 24 2x16 2x24
40 64
PHOENIX CONTACT 27
Modular contact inserts, B series, for signals and power Web code: #0516
Number of positions 1 1 1 1 2 2 2 2
Connection Axial screw Axial screw Axial screw Axial screw
Current 40 A 40 A 40 A 40 A / 10 A
Voltage 1000 V 690 V 830V 830 V
Cable diameter 2.5 – 10 mm² 1.5 – 10 mm² 1.5 – 10 mm² 1.5 – 6 mm² 1.5 – 6 mm² / 0.14 – 2.5 mm²
Module slots 1 1 1 1 1
Socket 1417387 1414361 1414359 1414363 1414365
Pin 1417389 1414360 1414358 1414362 1414364
Number of positions 2 6 6 20
Connection Crimp Crimp Crimp Crimp
Current 16 A 16 A 16 A 16 A
Voltage 2900/5000 V 830 V 500 V 500 V
Cable diameter 0.5 – 4 mm² 0.5 – 4 mm² 0.5 – 4 mm² 0.5 – 4 mm²
Module slots 2 1 1 2
Socket 1417407 1414369 1414367 1414373
Pin 1417408 1414368 1414366 1414372
Number of positions 5 8 12 17
Connection Push-in Crimp Crimp Crimp
Current 16 A 16 A 10 A 10 A
Voltage 400 V 500 V 250 V 160 V
Cable diameter 0.14 – 2.5 mm² 0.5 – 4 mm² 0.14 – 2.5 mm² 0.14 – 2.5 mm²
Module slots 1 1 1 1
Socket 1417373 1414371 1414355 1414357
Pin 1417372 1414370 1414354 1414356
28 PHOENIX CONTACT
Modular contact inserts, B series, for data and compressed air Web code: #0516
Number of positions 25 9 2 8
Connection Crimp DSUB, crimp PROFIBUS RS-485 GBit Ethernet Cat. 6, crimp
Current 5A 5A 5A 5A
Voltage 50 V 50 V 50 V 50 V
Cable diameter 0.08 – 0.5 mm² 0.08 – 0.5 mm² 0.08 – 0.5 mm² 0.08 – 0.5 mm²
Module slots 1 1 1 1
Socket 1414375 1417308 1417307 1417303
Pin 1414374 1417309 – 1417302
Number of positions 4
Connection RJ45, crimp RJ45 adapter RJ45 gender changer EMC, crimp
Current 10 A
Voltage For RJ45 patch For RJ 50 V
cables from Industrial,
Cable diameter Phoenix Contact IDC 0.14 – 2.5 mm²
Module slots 1 1 1 1 2
Socket – – – 1419886 1417376 1636091
Pin 1419887 1419885 1419888 – 1417374 1636088
Number of positions 4 4 4 1 1
Connection SC FO* LC FO* Coax Coax contacts
Current 1.5 A
Voltage 50 V
Resistance 50 ohms 75 ohms
Module slots 1 1 1 1 1
Socket 1419890 1419892 1417370 1676815 1686245
Pin 1419889 1419891 1417371 1676802 1686258
Number of positions 2 0
Connection Pneumatics ** Dummy module
Module slots 1 1 1
Socket
1417434 1417433 1414353
Pin
* You can find suitable SC and LC contacts on Phoenix Contact's website.
** You can find suitable pneumatic contacts on page 33.
PHOENIX CONTACT 29
Snap-in frames and accessories for modular contact inserts, B series
M3x10
36,2
34,5
27
CBA A B C D E F FED
104
111
60 21,8
44,1
54 21,8
37
22,4
Ø4,3
36,9
18
3,
3,
5
17,5
30 PHOENIX CONTACT
Web code: #0516
Docking frame
Floating
For 4 module slots 1587454
94 31,7 - 33,2
45
A D
13,7 31,5
45
A F
13,7 31,5
Fixed assembly
For 4 module slots 1587467
94 31,7 - 33,2
45
d a
13,7 31,5
45
f a
13,7 31,5
PHOENIX CONTACT 31
Crimp contacts and tools
Silver Gold
For cross
Series section AWG Pin
Socket Pin Socket Pin
[mm2] lagging
6 10 1663307 1663268
10 8 1586198 1586183
For Ø
FO POF 1 mm
For Ø
1.6 mm
For Ø
3.0 mm
Pneumatics
For Ø
4.0 mm
For Ø
6.0 mm
32 PHOENIX CONTACT
Web code: #0516
With
Constantan (CuNi) Iron (Fe) Without valve Professional Basic crimping tool
valve
crimping tool
with positioning
Removal tool
Crimping
Socket Pin Socket Pin Socket Pin Socket Pin Socket tool tool without Dies
positioning tool
1212113 1212075
1212072 1662735
1212114 1212076
1205448 1658794
PHOENIX CONTACT 33
STANDARD housings, B series, with double locking latch Web code: #0517
Coupling housing
1x M20 1412578 1x Pg16 1412581
1x M25 1412579 1412641 1x Pg21 1412582 1412643 1412744
High
1x M32 1412580 1412642 1412742 1x Pg29 1412583 1412644 1412745
1x M40 1412743
34 PHOENIX CONTACT
STANDARD housings, B series, with single locking latch Web code: #0517
With cover 1411319 1411321 1411325 1411330 With cover 1411319 1411321 1411325 1411330
Coupling housing
1x M20 1412555 1412584 1x Pg13.5 1412558
1x M25 1412556 1412585 1412645 1x Pg16 1412587
High
1x M32 1412557 1412586 1412646 1412746 1x Pg21 1412559 1412588 1412647 1412748
1x M40 1412747 1x Pg29 1412560 1412589 1412648 1412749
PHOENIX CONTACT 35
EVO housings, B series, plastic, with double locking latch Web code: #0518
Metric thread
Height/ Plastic
thread B10 B16 B24
36 PHOENIX CONTACT
EVO housings, B series, plastic, single locking latch Web code: #0518
Metric thread
Sleeve housing for single locking latch Cable gland with bayonet locking
Pg21
1411145
13 mm ... 18 mm
Pg29
1411146
18 mm ... 25 mm
PHOENIX CONTACT 37
EVO housings, B series, metal, double locking latch Web code: #0518
Metric thread
Height/ Metal
thread B10 B16 B24
Low 1411455
Low 1411457
38 PHOENIX CONTACT
EVO housings, B series, metal, single locking latch Web code: #0518
Metric thread
Sleeve housing for single locking latch Cable gland with bayonet locking
M20 1414256
Without cover 1411318 1411320 1411324 1411329
M25 1414257
M32 1414258
With cover 1411319 1411321 1411325 1411330
M40 1414259
Pg13.5 1414260
Box mounting base with single locking latch Pg16 1414261
1x/2x M20 1412821 1412839 Pg21 1414262
1x/2x M25 1412822 1412840 1412861 1412877 Pg29 1414263
1x/2x M32 1412862 1412878 NPT 1/2 1414264
M40
1411167 1411192
High 1411450 1411459 1411464 1411476 19 mm ... 28 mm
Pg13.5
1411173 1411198
6 mm ... 12 mm
Pg16
1411174 1411199
10 mm ... 14 mm
Pg21
1411175 1411200
13 mm ... 18 mm
Pg29
1411176 1411201
18 mm ... 25 mm
PHOENIX CONTACT 39
ADVANCE housings, B series, with screw locking Web code: #0519
Plastic cover
For panel mounting side 1411494 1411504 1411517 1411520
For sleeve housing side 1690736 1690749 1690752 1690765
40 PHOENIX CONTACT
HPR housings, B series, with screw locking Web code: #0520
Metal cover
PHOENIX CONTACT 41
Technical data
Ambient temperature
-40 °C … +125 °C -40 °C … +125 °C -40 °C … +125 °C
(operation)
Degree of protection IP66/IP67/69K IP66 IP66/IP67/69K
(when plugged in) NEMA 4/4X NEMA 12 NEMA 4/4X
Ambient temperature
-40 °C … +100 °C -40 °C … +125 °C -40 °C … +125 °C
(operating)
Degree of protection IP66/IP68 (0.2 bar, 24 h) IP66/IP68 (0.2 bar, 24 h)/IP69K IP66/IP68 (0.2 bar, 24 h)/IP69K
(when plugged in) NEMA 12 NEMA 4/4X NEMA 4/4X
42 PHOENIX CONTACT
Accessories Online product configurator
You can find a comprehensive listing of accessories and Use our online configurator to quickly and easily assemble
replacement parts for advanced installation options and your connectors, consisting of suitable housings, contact
repairs for our complete HEAVYCON product range at: inserts and cable glands. The product list can be exported,
e-mailed or directly ordered.
Web code: #0521
Web code: #0003
PHOENIX CONTACT 43
Always up-to-date, always available to you. Here you‘ll find everything on our products, solutions and service:
phoenixcontact.com
Product range
• Cables and wires • Industrial communication technology • Protective devices
• Connectors • Industrial Ethernet • Relay modules
• Controllers • Installation and mounting material • Sensor/actuator cabling
• Electronics housings • Lighting and signaling • Software
• Electronic switchgear and • Marking and labeling • Surge protection and interference filters
motor control • Measurement and control technology • System cabling for controllers
• Fieldbus components and systems • Monitoring • Terminal blocks
• Functional safety • PCB terminal blocks and • Tools
• HMIs and industrial PCs PCB connectors • Wireless data communication
• I/O systems • Power supply units and UPS