30 Spec
30 Spec
Tank Blanketing is an effective means of the selection of an inert gas for a particular relief vent (C) is placed on the tank, the
preventing fires in flammable liquid storage process is based upon one or more of the pressure setting being slightly above the
tanks by controlling the formation of explo- following characteristics: conservation vent pressure setting.
sive vapor / air mixtures. Blanketing mini-
1. Non-flammable in the atmosphere In designing a tank blanketing system,
mizes evaporation of the stored product,
being protected several important considerations should
thus reducing emission levels. Protection
2. Non-contaminating be evaluated:
from external sources of contamination
3. Chemically inactive
that may adversely affect the tank’s con- 1. Inert gas or tank blanketing equipment
4. Non-toxic
tents is also provided. must be completely reliable and capable
5. Availability for large quantity use
of maintaining an adequate supply of
The principle involved is quite simple: a 6. Cost
inert gas at all times. Equipment break-
blanket or pad of inert gas in the tank’s
A typical tank blanketing installation is down or equipment that is inadequately
vapor space prevents atmospheric air from
shown in Fig. 1. sized for the job will result in a higher
entering the tank. The inert gas, usually
oxygen concentration in the vapor
Nitrogen, is injected, as necessary, into The conservation vent (A) is sized to take
space of the storage tank which would
the vapor space in order to maintain a non- care of overpressure and vacuum condi-
mix with the vapors resulting in the
flammable atmosphere. The blanketing tions brought about by unforeseen condi-
development of a flammable mixture.
pressure is usually very low (less than 1 tions or equipment failures. The pressure
PSIG. Outside air, which contains oxygen, setting of the vent is set at a slightly higher 2. The inert gas should be introduced into
moisture and other contaminants is not setting than the blanketing pressure in the the tank in such a manner that it can be
permitted to enter the tank. For those tank but below the maximum pressure the distributed effectively.
applications where the purity of stored tank can withstand. Similarly, the vacuum 3. Contamination of the inert gas from any
product is a major concern, Protectoseal pallet is set at a higher vacuum setting source must be guarded against. Any
offers optional PURE-TECH® cleaning and than normal operating conditions bring inerting system should have suitable
packaging specifications for the blanketing about and below the maximum vacuum devices to hold moisture to an absolute
valves. pressure the tank could withstand. minimum.
This inert gas is admitted only during Note the placement of the flame arrester
inbreathing cycles (vacuum cycles). An (B) to provide additional protection in the
inbreathing cycle occurs when liquid is event of inert gas failure. An emergency
being withdrawn from a tank, or when
vapors condense in a tank due to a
decrease in temperature.
The amount of inert gas required for a spe-
cific application is based on the maximum
inbreathing demand under conditions of
sudden cooling caused by a rain or hail-
storm PLUS the maximum emptying rate.
Although Nitrogen is most commonly used
for inerting, other gases, including natural
gas, may be used in some applications. Fig. 1
Depending upon the specific application,
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Specifications
PRINCIPLES OF OPERATION As the tank pressure increases, the sense n Operates effectively at supply pressures
chamber pressure works to push the from 10 PSIG to 200 PSIG
A blanketing valve is used in tank blanketing diaphragm upwards and the valve poppet is n Pressure balanced poppet
applications to regulate the pressure of the allowed to return to its closed position (aided n Optional supply line filters available
inert gas layer on top of a tank’s stored liquid. by the biasing spring (L) under the poppet), n Set point not affected by supply pressure.
The valve senses the pressure of the tank stopping the flow of inert gas into the tank. n A range of flow plug sizes provides the
blanket and opens to flow inert gas when opportunity to tailor flow capacity to tank
pressure drops below the set pressure. The OPERATING CHARACTERISTICS size
valve closes and stops flow when pressure n Field serviceable
n A comprehensive range of materials are
builds back up to the set pressure. See Fig. 2 The poppet of the Protectoseal Series 30
and Fig. 3. Tank Blanketing Valve is pressure balanced
offered:
n Metal parts in 316 Stainless Steel
so that a consistent opening point over the
The Protectoseal Series 30 Blanketing Valve
n Soft goods (seals & gaskets)* available in
allowable range of blanketing gas supply
consists of a direct acting main valve assem- pressures is realized. The valve functions as
bly (A) with a movable poppet (B), whose Buna-N, Neoprene, Viton®, EDPM,
a spring loaded valve. Flow through the valve
opening and closing is controlled by move- Chemraz® or Kalrez®
n Protectoseal PURE-TECH® High Purity
is realized as the pressure in the tanks falls
ment of the sense diaphragm (C) in the pres- below the set point. As the tank pressure
sure sensing chamber (D). Unseating of the Blanketing Valves are available for applica-
increases above the set point, flow through
poppet allows a flow of inert gas into the tions involving high purity products.
the device is stopped.
tank. On units with Kalrez® or Chemraz® seals and gas-
kets, the sense diaphragm gasket (Item C) is Buna-N.
In the preferred configuration, three external FEATURES & BENEFITS OF THE
connections are required for the operation of PROTECTOSEAL BLANKETING VALVE Viton® and Kalrez® are registered Trademarks of E.I.
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Series 30
Spring Operated Tank Blanketing Valve
K
Stop
B
Poppet
(Closed Position)
Setting
Spring J
L
Spring
Atmospheric
Pressure I C
Sense
Diaphragm
Pressure
Sensing D
Chamber
Inert Gas
F Supply Line
E Outlet
Pipe
A
Remote Tank Main Valve
Sensing Line G
TANK Fig. 2
Blanketing Valve In Closed Position
(Tank Pressure Above Set Point Pressure)
Stop K
Poppet
(Open Position) B
Setting
Spring J
Spring L
Atmospheric
Pressure I
C Sense
Diaphragm
Pressure
Sensing D
Chamber
F Inert Gas
Outlet Supply Line
E A Main
Remote Tank Pipe
Valve
Sensing Line G
TANK
Fig. 3
Blanketing Valve Open and Flowing
(Tank Pressure Below Set Point Pressure)
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Specifications
VALVE SIZING TO MEET FLOW REQUIREMENTS
Blanketing valve flow requirements are based upon two factors: 1) the maximum possible emptying rate out of the tank, and 2) the
possible effects of cooling during atmospheric changes. Using the total required flow determined from these two factors, the nec-
essary specifications for the blanketing valve can be determined. Follow the three steps below. Steps 1 and 2 are based upon API
2000 recommendations.
STEP 1: STEP 2:
Use Table 1 below to determine the flow required to Use Table 2 below to determine the flow required to
accommodate the maximum possible emptying rate. accommodate the possible effects of atmospheric cooling.
Table 1 – Flow Required to Accommodate Pumping Out Table 2 – Flow Required to Accommodate Thermal Effects
To Obtain SCFH To Obtain N m3/h Tank Capacity Inbreathing Required
For Maximum Liquid Air Required Air Required Barrels Gallons m3 SCFH N m3/h
Emptying Rate In : Multiply By: Multiply By:
180,060 2,500 10 60 1.7
US gpm 8.00 0.227 180,100 4,200 16 100 2.8
US gph 0.133 0.00379 180,500 21,000 79 500 14
181,000 42,000 159 1,000 28
barrels/hour 5.600 0.159
182,000 84,000 318 2,000 55
barrels/day 0.233 0.00662 183,000 126,000 477 3,000 83
m3/h 35.22 1.00 184,000 168,000 636 4,000 110
SCFH is at 60°F and 14.7 psia. Nm3/h is at 0°C and 101.3 kPA (absolute). 185,000 210,000 795 5,000 138
110,000 420,000 1,590 10,000 276
115,000 630,000 2,385 15,000 413
120,000 840,000 3,180 20,000 551
125,000 1,050,000 3,975 24,000 661
130,000 1,260,000 4,770 28,000 772
135,000 1,470,000 5,565 31,000 854
140,000 1,680,000 6,360 34,000 937
145,000 1,890,000 7,155 37,000 1,020
150,000 2,100,000 7,950 40,000 1,102
160,000 2,520,000 9,540 44,000 1,212
170,000 2,940,000 11,130 48,000 1,323
180,000 3,360,000 12,720 52,000 1,433
190,000 3,780,000 14,310 56,000 1,543
100,000 4,200,000 15,900 60,000 1,653
120,000 5,040,000 19,080 68,000 1,874
140,000 5,880,000 22,260 75,000 2,067
160,000 6,720,000 25,440 82,000 2,260
180,000 7,560,000 28,620 90,000 2,480
* Interpolate between values as necessary.
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Series 30
Spring Operated Tank Blanketing Valve
STEP 3:
Add the values from Step 1 and Step 2 to determine the total flow requirement. The flows stated in Table 3 will be achieved by a
pressure of 11⁄ 2" W.C. below the set point of the Protectoseal Series 30 Blanketing Valve (no flow plugs).
Table 3 – Flows Through Protectoseal Blanketing Valve
Supply Pressure Air Nitrogen 0.6g Natural Gas
psig kPa (g) kg/cm2 (g) SCFH N m3/h SCFH N m3/h SCFH N m3/h
NOTES: Estimated flow values. Interpolate between values as necessary. SCFH is at 60° F and 14.7 psia. N m3/h is at 0° C and 101.3 kPA (absolute). Optional flow plugs can be
used to restrict flow to 75%, 50% or 25% of the flows listed above.
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Dimensions Series 30
Spring Operated Tank Blanketing Valve
DIMENSIONS
(Dimensions shown are for reference only.
Contact Factory for certified drawings.)
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Options Series 30
Spring Operated Tank Blanketing Valve
SUPPLY LINE FILTER
A supply line filter is recommended to remove particles and water from the supply gas from entering the blanketing valve.
Protectoseal offers two supply line filters as well as replacement filter elements. Filter flow capacity must be higher than the
required flow through the blanketing valve. Please select a filter that is best suited for your application.
Part No. 30-250-300 Aluminum Filter Part No. 30-252-300 Stainless Steel Filter
w/ a 40 micron element w/ a 40 micron element
Max. Flow Capacity: 73 SCFM (4,380 SCFH) (118 NCMH) Max. Flow Capacity: 140 SCFM (8,400 SCFH) (228 NCMH)
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Options Series 30
Spring Operated Tank Blanketing Valve
SINGLE PORT SENSING vapor space pressure sensing and blanketing gas supply are
n Single connection mounting
accomplished through a common tank fitting. Outlet pipe
n Eliminates need for separate sense line connection to tank
directs blanketing gas flow past the pressure sensing location
n Efficient control of tank pressure
in the connection to minimize vapor space pressure sensing
errors. A minimum 1" tank connection ensures proper flow.
If the preferred independent sense line configuration cannot Consult factory for details and additional connection options.
be accommodated, the single port design allows for mounting Recommended outlet pipe length can be determined on page
the blanketing valve with only one tank connection. Tank 11.
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Order Information Sheet Series 30
Spring Operated Tank Blanketing Valve
Information to be Placed on the Order Form for Factory Use:
1. Part Number 2. Set Point Pressure in inches WC 3. Supply Pressure in PSIG
Customer:
Order Number: Tag Number:
Part Number: n Special
Set Point Pressure1: inches WC (convert other units to inches WC for the order form)
n PSIG n inches Hg n mbar n Other
Supply Pressure2: PSIG (convert other units to PSIG for the order form)
n kPA n kg/cm2 n bar n Other
Required Air Flow: n SCFH n SCFM n N m3/h n Other
Elastomer Type n Buna-N n Neoprene n Viton ®
n EPDM n Chemraz® n Kalrez®
n Other
Inlet Connection: n Pipe Size n FNPT n 150# Flange n 300# Flange
n Other
Outlet Connection: n Pipe Size n FNPT n 150# Flange n 300# Flange
n Other
Supply Filter: n Aluminum/Zinc/Buna-N n Stainless Steel 316/Viton® (See below for replacement element)
n Other
Flow Capacity: n 100% n 75% n 50% n 25%
Pressure Gauge: n Not included n Supply line gauge n Sense line gauge
n Other
Integral Purge: n Not included n Outlet line purge n Sense line purge
n Other
Check Valve: n Not included n Included n Other
Field Test: n Not included n Fittings included (no field test kit)
n Included n Fittings included w/ outlet line 3-way valve (no field test kit)
n Outlet line 3-way valve n Fittings included w/ sense line shut-off valve (no field test kit)
n Sense line shut-off valve n Fittings included w/ outlet line 3-way valve & sense line shut-off valve
(no field test kit)
n Other
Single Port Sensing: n Not included n 1" 150# flange
n Other
Dimensions: L___________ D___________ T___________
Options Not Listed Above:
1
The blanketing valve is set to OPEN at the set point pressure. If used in conjunction with pressure/vacuum vents or other relieving devices, the following
guidelines should be adhered to (all values in inches WC):
Blanketing Valve Set Point MINIMUM Pressure Vent Set Point MINIMUM Vacuum Vent Set Point (gauge)
-0.1 to 10.0 2.0 ABOVE Valve Set Point 1.5 BELOW Valve Set Point
10.1 to 20.0 4.0 ABOVE Valve Set Point For Blanketing Valve Set Points BELOW
20.1 to 30.0 6.0 ABOVE Valve Set Point 0.5 gauge, set Vacuum Vent at least
Above 30.0 8.0 ABOVE Valve Set Point 0.5 gauge BELOW Valve Set Point
2Supply pressure limits are 10 PSIG (69 kPa) minimum/200 PSIG (1379 kPa) maximum. Production testing will be done at the given supply pressure.
SET POINT RANGES MAY BE VARIED. CONTACT FACTORY FOR SPECIFIC APPLICATIONS OUTSIDE THE STATED GUIDELINES.
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Ordering Information Sheet
PROTECTOSEAL MODEL NO. 30 BLANKETING VALVE NUMBERING SYSTEM
EXAMPLE:
DIGIT: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
* On units with Kalrez® or Chemraz® seals and gaskets (option code E or F), the sense diaphragm gasket (Item C) will be Buna-N.
** Replacement supply line filter elements sold separately, see page 7.
*** Stainless steel gauge available, consult factory.
**** Sense line and supply line gauges included. Digit #10 should be option 3.
Viton® and Kalrez® are registered Trademarks of E.I. DuPont de Nemours & Co., Inc. Chemraz® is a registered Trademark of Greene, Tweed & Co., Inc.
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Series 30
Spring Operated Tank Blanketing Valve
See page 8 for more details on single port sensing 14-15 SINGLE PORT 00: Single port sensing not req’d.
SENSING OUTLET 03: Dimension “A” is 3"
13 SINGLE PORT SENSING X: Not included TUBE LENGTH 04: Dimension “A” is 4"
A: Included with 1" 150# flange See below on how 05: Dimension “A” is 5"
outlet connection to determine “A” 06: Dimension “A” is 6"
07: Dimension “A” is 7"
Consult factory for 08: Dimension “A” is 8"
dimensions outside 09: Dimension “A” is 9"
of this range 10: Dimension “A” is 10"
11: Dimension “A” is 11"
Note: if dimension “A” 12: Dimension “A” is 12"
is less than 4.5", 13: Dimension “A” is 13"
provide dimension “T” 14: Dimension “A” is 14"
(see page 8) 15: Dimension “A” is 15"
16: Dimension “A” is 16"
17: Dimension “A” is 17"
18: Dimension “A” is 18"
To determine “A”:
When 4.5 </= L-D </= 8, then A = D* + 2
When 8 < L-D, then A = D* + 5
If L-D < 4.5, see page 8 for additional required information.
SENSE LINE * Round D up to the nearest whole number
BLANKETING VALVE
OUTLET FLANGE
“A”
OUTLET
(1/2” PIPE)
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Series 30
Spring Operated Tank Blanketing Valve
ALL OPTIONS SHOWN (For single port sensing diagram, see page 8.)
PROTECTOSEAL
Safety Without Compromise
®
225 Foster Ave., Bensenville, IL 60106-1690
P 630.595.0800 F 630.595.8059
[email protected] www.protectoseal.com
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