Ultrafiltration of Anaerobically Digested Sludge Cent - 2024 - Environmental Tec
Ultrafiltration of Anaerobically Digested Sludge Cent - 2024 - Environmental Tec
Ultrafiltration of Anaerobically Digested Sludge Cent - 2024 - Environmental Tec
A R T I C L E I N F O A B S T R A C T
Keywords: In a wastewater treatment plant, the centrate generated in the dehydration process of the
Anaerobic digestion sludge centrate anaerobically digested sludge has a high potential for nutrients recovery because of its high
Ultrafiltration nutrients concentration (specifically nitrogen and phosphorous). However, the high organic
Nitrogen recovery
matter and solids content may make difficult its management. Membrane fouling is the most
significant challenge limiting the application of membrane techniques for wastewater treatment.
Results in this article highlight the potential of conventional filtration followed by ultrafiltration
as pretreatment for further nutrients recovery using emerging membrane technologies (as
membrane contactor, membrane distillation or forward osmosis). Thus, a conventional filtration
(with 1, 5 and 60 μm filters) followed by an ultrafiltration process were tested. The UF mem
branes studied were two PES membranes (5 kDa and 0.01 μm) and one PVDF membranes
(100 kDa). Results demonstrated that a conventional filtration with a cartridge filter of 60 μm and
a subsequent UF process with a 0.01 μm RAY100 membrane (Orelis, France) achieved the best
results in terms of the maximum organic matter (66% COD removal) and solids (over 97% sus
pended solids removal) separation, hardly varying nutrients concentration (13% NH+ 4 removal).
Concerning membrane fouling, FESEM-EDX confirmed salt precipitation on the membrane sur
face, which has to be controlled to avoid loss of performance.
1. Introduction
Nowadays wastewater treatment plants (WWTPs) can be transformed into a source of potential resources, which has been
expressed as a “paradigm shift” (Gherghel et al., 2019; Puchongkawarin et al., 2015). In this context of circular economy, energy and
substances recovery should be enhanced (Di Costanzo et al., 2021). The application from July 2022 of the EU Regulation 2019/1009
about fertilizing products implies a harmonization in the use of digestate materials as fertilizers, enhancing the recovery of nutrients
from waste streams as components of fertilizers and biostimulants. This ensures the presence in the market of the bioproducts that can
be obtained from the sludge line of the WWTPs, which is nowadays of great importance due to the restrictions of the market caused by
the war in Ukraine (Chojnacka et al., 2023).
* Corresponding author.
E-mail address: [email protected] (M. Cifuentes-Cabezas).
https://doi.org/10.1016/j.eti.2024.103661
Received 21 March 2024; Received in revised form 25 April 2024; Accepted 5 May 2024
Available online 7 May 2024
2352-1864/© 2024 The Author(s). Published by Elsevier B.V. This is an open access article under the CC BY-NC-ND license
(http://creativecommons.org/licenses/by-nc-nd/4.0/).
M. Cifuentes-Cabezas et al. Environmental Technology & Innovation 35 (2024) 103661
The recovery of nutrients from wastewater (WW) is crucial for sustaining the agricultural production in an eco-friendly manner,
since 50% of global agriculture depends on ammonia-based fertilizers. It has been reported that nitrogen and phosphorus contained in
WW would satisfy, respectively, close to 14% and 7% of the world’s demand for fertilizers (Devos et al., 2023). As Qadir et al. (2020)
pointed out that the recovery of nutrients from WW embarks on the achievement of Sustainable Development Goals (SDG) established
by the United Nations, especially SDG 12 through number 12.5 target, whose aim is a “substantial reduction in waste generation
through prevention, reduction, recycling and reuse”. This also emerges as an alternative to ammonia-based fertilizers that are obtained
through the Haber-Bosch process, which consumes a large amount of energy. This process requires H2 and N2 at high temperature and
pressure, which is responsible of 1.4% of global greenhouse gas emissions, and alone contributes to 1% of global energy demand. On
the other hand, around 72% of the H2 used comes from steam methane reforming, which requires high pressures and temperatures
(25–35 bar and 850–900, respectively), which greatly increases net greenhouse gas emissions (Clark et al., 2024; Wang et al., 2021).
As noted by Beckinghausen et al. (2020) explained in their review article different techniques to recover nitrogen from wastewater.
They remarked that nitrogen recovery is the next step to improve the wastewater treatment process. Regarding urban WW process, it is
known that nitrogen and phosphorous are released from the bacterial cells during the anaerobic digestion of the sludge (Cruz et al.,
2019). Thus, the liquid stream separated from the sludge in the subsequent dewatering stage (sludge dewatering liquor) will be rich in
nutrients. This liquid, known as centrate, since centrifugation is the most common process for sludge dewatering, can be treated in
order to recover nutrients in a concentrated stream that could be used in agriculture (Lubensky et al., 2019). Although some authors
reported about phosphorous recovery as struvite at the end of the 20th century (Williams, 1999), many papers in the first decade of this
century were focused on a separated treatment of the anaerobic digestion sludge centrate (ADSC) for nitrogen and phosphorous
elimination (Fux et al., 2006; Guo et al., 2010). Thus, it was avoided their recirculation to the WWTP entrance, which implies, in the
case on nitrogen, an increase in the oxygen demand in the biological reactor. Additionally, the significant contribution of ADSC
(recirculated to the WWTP entrance) to the total ammonium nitrogen and phosphorus entering the biological reactor (around 25% and
8%, respectively) is also important to be considered (Soler-Cabezas et al., 2018).
It is well-known that phosphorous can be recovered from ADSC by precipitation as struvite. The scarcity of phosphorous natural
resources and the gradual change to a policy prioritizing recycling over elimination led to a deep research on this topic in the last two
decades (Pastor et al., 2008). Struvite is magnesium ammonium phosphate (MgNH4PO4⋅6 H2O), which means that a part of the
ammonium-nitrogen in ADSC is also separated. However, the viability of this process is limited to WWTPs with enhanced biologically
phosphorous removal. In other cases, phosphate concentration in ADSC is not high enough to make the recovery feasible from an
economic point of view, since addition of magnesium and pH adjustment is needed for struvite crystallization (Sichler et al., 2022).
In the last years, the use of membrane contactors for nitrogen separation from ADSC has been studied by some researchers. In this
process, a porous hydrophobic membrane which acts as a selective barrier between the ADSC (after rising the pH to convert
ammonium into ammonia) and an acidic solution (stripping solution). Ammonia is transferred through the membrane from the ADSC
to the acidic solution (Darestani et al., 2017; Noriega-Hevia et al., 2020; Vecino et al., 2019).
Other strategy to be considered, is the concentration of the ADSC. Unlike the process commented above, a particular nutrient is not
separated but it is obtained a concentrated stream rich in nutrients, which could be used for fertirrigation or even as a fertilizer if the
needed concentrations are reached. For this purpose, some authors have applied forward osmosis (FO). This process is based on water
permeation through a membrane due to the difference in osmotic pressure between both sides of the membrane. Soler-Cabezas et al.
(2018) proposed the use of FO for ADSC concentration using as draw solution wastewater with a high ammonium sulfate concen
tration. Therefore, the phenomenon of salt reverse flux (in this case ammonium reverse flux) was used to enhance the concentration of
this nutrient. Vu et al. (2019) used seawater as draw solution for the same purpose. Other process for the concentration of the ADSC is
reverse osmosis (RO) (Munasinghe-Arachchige and Nirmalakhandan, 2020), which has the advantage over FO of being a well-known
membrane technology with availability of many commercial membranes. However, the energy costs are higher due to the high
transmembrane pressure required.
Summarizing, membrane technologies (membrane contactors, FO, RO) are promising techniques for nutrients recovery from the
ADSC. However, membrane fouling is very severe if ADSC is fed directly to the membranes due to the high suspended solids and
organic matter concentration.
The process of recovering nutrients from any wastewater consists of three stages. The first is the preprocessing of the wastewater,
followed by further concentration and ending with recycling of the concentrate. According to Qin et al., (2023) regarding nitrogen
recovery, most studies focus on the last two stages, leaving aside the treatment, a fundamental stage for the effectiveness, stability, and
economic viability of the entire process. On the other hand, although membrane processes, such as membrane contactors, can be
extremely efficient, consideration must be given to the pretreatment for reducing the concentration of contaminants that could foul the
contactor. As noted above, membrane technologies are sensitive to contaminants (especially solids or other materials that can cause
fouling) and, as noted by other authors, working conditions need to be carefully chosen and optimized, as well as the process combined
with pretreatments if it is necessary. There is a lack of literature on fouling of gas-permeable membranes used for ammonia recovery, as
reported by some authors (Munasinghe-Arachchige et al., 2021).
For instance, Suleman et al. (2022) observed a high flux decline caused by ADSC in a FO process. In the same way, some researchers
also observed the need of a pretreatment for membrane contactors for nitrogen recovery (Aguilar-Moreno et al., 2022;
Cifuentes-Cabezas et al., 2023b; Reig et al., 2022) and it is well known that RO membranes have to be fed with streams meeting
turbidity values lower than 1 NTU. Thus, in order to minimize membrane fouling in any of the above-mentioned processes, ultrafil
tration (UF) could be the appropriate technology, being the key process for further nutrients recovery or concentration.
The aim of the UF process is to provide the needed quality for the subsequent membrane process with the minimum loss of nu
trients. However, the control of the UF membrane fouling will be a key factor for the feasibility of the process. UF as a pretreatment of
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another membrane process is commonly used for the treatment of secondary effluents from municipal WWTPs (Yasar et al., 2022),
seawater desalination (Brover et al., 2022) and for reclamation of industrial effluents (Carbonell-Alcaina et al., 2018). However, to the
best of our knowledge there are no papers focused on UF as a first step to further nutrients separation from the ADSC in WWTP.
However, in similar fields of study, UF has presented good results as a pretreatment, because it is capable of retaining suspended solids,
colloids, emulsions, bacteria and viruses (Deemter et al., 2022). In a work conducted by Zacharof et al. (2019), anaerobically digested
sludge was subjected to sedimentation, dilution with tap water and acidification, evaluating the removal of soluble components from
sludge using a UF diafiltration (DF) process. The study involved different UF sequences, which consisted of first concentrating and then
diluting the sludge with tap water using a 500 kDa PVDF membrane. With this process, the separation between phosphate and
ammonium was achieved, resulting in a permeate rich in ammonium, but limited in phosphate, which was the objective of the
research. A more recently work studied the effect of different pretreatment strategies (centrifugation alone or in combination with
coagulation with polyaluminum chloride, biocoagulation with chitosan and flocculation with polyacrylamide) of sugar beet pulp
digestate on fouling mitigation of a UF membrane (PVDF, 150 kDa). With a pretreatment consisting of centrifugation followed by
flocculation with polyacrylamide, a high yield of the UF process was achieved. In particular, the removal of chemical oxygen demand
(COD) and total solids were of 89 and 80%, respectively, maintaining and a high content of ammonium nitrogen in the permeate
(Chuda and Ziemiński, 2023).
Summarizing, UF has been hardly studied for the treatment of ADSCs from WWTP as a first step for nutrient recovery, and only a
few papers deal with other types of ADSCs. As mentioned above, fouling of the UF membrane is expected. Therefore, ADSC pre
treatment and membrane fouling are key factors to be assessed in view of a future implementation at industrial scale. Thus, in this
study, the removal of organic matter using conventional cartridge filters was firstly considered. Three cartridge filters (with pore sizes
of 1, 5 and 60 μm) were evaluated and the selection was based on the efficiency of COD and solids removal. Then, three UF membranes
made of different materials (two from PES and one from PVDF) were evaluated in total recirculation mode under different trans
membrane pressures (TMP). Two membranes (one of each material), which presented the best results in terms of permeate flux, COD
and nutrient removal, were studied in depth in batch operating mode.
The wastewater used in this work came from a municipal WWTPs located in Comunidad Valenciana (Spain) and corresponds to
anaerobic digestion sludge centrate taken from the centrifuge outlet pipe. Once the samples were received, they were stored in the
refrigerator at about 5ᵒC until the characterization analyses were carried out, so that their properties were preserved. ADSC samples
were characterized before and after the pretreatment and UF process. Each sample was characterized in terms of pH, conductivity,
2+
turbidity, total nitrogen (Ntotal), ammonium (NH+ 4 ), total phosphorous (Ptotal), soluble and COD, potassium (K ), calcium (Ca ),
+
2+
magnesium (Mg ), alkalinity, suspended solids (SS) and total solids (TS) content.
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As can be seen in Fig. 1, in a first stage, a conventional filtration study was carried out to eliminate the suspended solids contained
in the sample in order to protect the ultrafiltration membranes subsequently tested. Three polypropylene filters of different microns
(1 µm, 5 µm and 60 µm) were tested. The same company (Aquatronica, Italy) supplied all the filters. Filtration was performed by height
difference (potential energy). The resulting filtrated stream was characterized in terms of COD, SS, TS, Ntotal, and Ptotal, using the same
methodology as that used to characterize the raw ADSC samples. Filter selection was determined based on organic matter and solids
removal efficiency.
Where J represents the water permeate flux at a specific TMP (ΔP), µ the viscosity of the permeate and Rm the intrinsic membrane
resistance.
After the characterization of the membranes, a test was carried out at constant concentration mode (recirculation of the concentrate
and permeate streams back to the feed tank) to study the influence of TMP on each membrane performance. The working conditions
used for the UF tests at total recirculation mode were a fixed cross flow velocity (CFV) of 2 m/s, varying the TMP between 1 and 2 bar.
Due to limitations, both in the laboratory plant and the instability of the pressure, tests were only carried out at 1 and 1.5 bar with the
PVDF membrane. The performance of the membranes was evaluated from the permeate flux and the rejection of COD, Ntotal, Ptotal, K+
and NH+ 4 , which was calculated using the following equation (Eq. 2):
CF − CP
Rejection(%) = • 100 (2)
CF
Where CF and CP are the concentration of the different parameters in the feed and in the permeate, respectively. On the other hand, for
a better evaluation of the results, a ratio (r) between the concentration of the different parameters in the permeate and feed streams
was also considered (Eq. 3).
CP
r= (3)
CF
Table 1
Membrane Characteristics provided by manufacturer.
RAY100 UP005 FORM06
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VP
ɳ(%) = • 100 (4)
VF
The idea was to study the evolution of the permeate flux under more aggressive conditions, as well as the characteristics of the
permeate and concentrate streams obtained, mimicking the operation at a higher scale.
Finally, the surface of the selected membrane was characterized after the experiments at concentration mode. Field emission
scanning electron microscope (FESEM) and energy dispersive X-ray spectroscopy (EDX) were used to analyze the morphology and
composition of the fouled membranes. The equipment used for the characterizations was a ZEISS Ultra 55 FESEM.
Feed, concentrate and permeate streams from each test were analyzed. pH and conductivity were measured using a pH-Meter GLP
21+ and EC-Meter GLP 31+ (Crison, Spain), respectively. Turbidity was analyzed by means of a turbidimeter model TL 2310 (Hach,
3- 2+ 2+
Spain). Ntotal, NH+
4 , Ptotal, PO4 , Ca , Mg , K and COD were measured using kits from Merck and following the experimental
+
protocol described by the manufacturer. The total alkalinity (TA) was measured following the method 403 cited in the Standard
Methods (APHA, 2005); and TS, volatile total solids (VTS) and SS were measured also according to Standard Methods (APHA, 2005),
taking a sample of 50 mL for each one. All the measurements were duplicated.
Table 2 presents the characterization of three ADSC samples used in the study (mean value and standard deviation are shown),
taken on different days. The high content of organic matter is manifested by total COD (close to 1 g/L) and total solids (greater than
3 g/L). Although these values agree with those expected in ADSC (Holloway et al., 2007), they show a large variation among samples.
This was also observed by Soler-Cabezas et al. (2018), who adjudicated the variability of SS to the efficiency of the centrifugation
process in the WWTP, which could be related to the high variability of the total COD values. On the other hand, these authors also
observed a large variability in phosphorus content, which they attributed to the spontaneous precipitation of Ca3(PO4)2 and struvite
that could occur at the outlet of the anaerobic digester. Finally, the high values of organic matter and TS support the need for a
pretreatment prior to the UF process for the care of the membranes. It has been reported that wastewater with so large organic matter
content, especially in the reuse of municipal wastewater, cause remarkable fouling and biofouling, significantly affecting the per
formance of the membrane (Tow et al., 2022). On the other hand, salts not only affect the membrane due to a possible precipitation on
its surface, but also favor the aggregation of organic (Zhang et al., 2020).
Regarding the presence of possible nutrients to be recovered, it is observed that the concentration of NH+ 4 was the highest, in
comparison to those of PO3- 2+
4 , K and Mg . The concentration of NH4 is in the typical concentration range (from 250 – 1500 mg/L)
+ +
mentioned by others authors (Lubensky et al., 2019; Thornton et al., 2007; Uysal et al., 2010).
Fig. 2 shows the reductions achieved for each parameter according to the filter used. As mentioned, the objective of this stage was to
achieve a high reduction of both SS and organic matter without reducing the nitrogen content in order to recover it in subsequent
stages with membrane techniques. As expected, conductivity and pH did not present changes after filtration.
Comparing the values obtained from the filtered samples with those of the unfiltered sample, it can be observed that SS was the
Table 2
Complete characterization of ADSC samples (average values and standard deviation from three samples).
Parameter Value Parameter Value
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Fig. 2. Removal percentages for the samples filtered by means of the different filters considered.
parameter with the highest removal percentage. By contrast, there is hardly any difference in terms of N, as expected, due to its very
small size. Comparing the diverse filters used, it is observed that the separation of nutrients did not show great differences. In the case
of Ptotal, a reduction over 50% for all the filters was reached. In the case of TS, no differences were observed among the different filters
tested. The high removal of Ptotal was expected, since, according to the bibliography (Camilleri-Rumbau et al., 2015), it is estimated
that 30% of Ptotal is mainly attached to particles with a diameter greater than 10 μm. In this case, the similar removal percentages of
Ptotal observed for the different filters indicate that the majority of this compound would be bound to particles larger than 60 μm. In
fact, it was determined that 39.84% of Ptotal was not soluble. On the other hand, precipitation of calcium phosphate in the filter would
have contributed to the high separation of Ptotal by the filters.
Curiously, the 5 µm filtrate presents practically the same reduction of SS as the 60 µm filtrate, which may be due to the fact that the
solids contained in the sample are mostly larger than 60 µm. Regarding COD, it is observed that the filter that achieves the highest
removal is the tightest one. For turbidity, a clear relation between separation and filter aperture is observed, with the highest reduction
Fig. 3. Evolution of permeate flux with time for constant concentration tests using anaerobic digestion sludge centrate (ADSC) as feed at different
transmembrane pressures. A: RAY100; B: UP005; C: FORM06 (21 ± 1 ◦ C).
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First, the permeability of the membranes was measured. As expected, the membrane with the largest pore size showed the greatest
water permeability, however the UP005 PES membrane with a MWCO of 5 kDa presented higher hydraulic permeability than the
FORM06 membrane with 100 kDa of MWCO (53.05 ± 1.50 L⋅h− 1⋅m− 2⋅bar− 1, 22.74 ± 0.47 L⋅h− 1⋅m− 2⋅bar− 1 and
17.10 L⋅h− 1⋅m− 2⋅bar− 1 for RAY100, UP005 and FORM06 membranes, respectively). Then, the constant concentration tests were
performed in order to select the best two membranes. Fig. 3 shows the variation of the permeate flux with time for all the membranes at
the different TMP tested.
A very different behavior can be observed between the membranes. At the lowest TMP, all membranes presented a stable permeate
flux. Then, as expected, an increase in TMP generated an increase in permeate flux. However, for the RAY100, the increase from 1.5 to
2 bar did not generate any change in the permeate flux. Moreover, for this membrane, it can be observed that, at the highest TMP
tested, permeate flux presented higher decay, decreasing notably during the first 30–40 minutes of the test, from 80 L⋅h− 1⋅m− 2 to
60 L⋅h− 1⋅m− 2. Finally, a steady permeate flux close to 55 L⋅h− 1⋅m− 2 was reached. This behavior can be due to several reasons: at low
TMP, as the driving force is small, the transport of solute molecules towards the membrane surface is less intense. Therefore, severe
fouling is not expected, resulting in a permeate flux more stable during the test. However, when the TMP was raised, greater fouling
was observed due to the greater increase in the concentration at the membrane surface because of concentration polarization. As a
consequence, flux decline in the first minutes of operation was observed due to pore clogging until the gel layer was formed. This
pronounced fouling caused that an increase in the TMP did not produce any increase in the permeate flux, what implies that limiting
flux conditions were reached. The critical flux is defined as the flux that leads to a first deviation from the linearity of the flow with
transmembrane pressure, being a criterion for the transition between concentration polarization and fouling (Giacobbo et al., 2018). It
has been reported that an increase in TMP generates an increase in the total hydraulic resistance, due to the accumulation of larger
amounts of solutes on the surface of the membrane and, therefore, causing the formation of a gel layer (Zielińska et al., 2020). This
little difference in membrane fluxes with increasing TMP was also observed by Yue et al. (2021) at testing four PES membranes with
different MWCO (50, 20, 10 and 5 kDa). Although these authors used an anaerobic digestate from swine manure as feed, they reported
that it could be due to concentration polarization phenomenon, which is more intense at higher TMPs. In their study, the digestate
contained a large concentration of salts (conductivity = 7.7 ± 0.05 mS/cm), similar to the value measured in the ADSC in this study
(conductivity = 7.15 ± 1.38 mS/cm). This concentration polarization would lead to the formation of a more selective gel layer on the
membrane surface, thereby influencing the permeate flux. Once a gel layer is formed, an increase in TMP does not lead to an increase in
flux, but instead the thickness of the gel layer increases (Cifuentes-Cabezas et al., 2021). On the other hand, this membrane is, within
the PES membrane, the one with the highest MWCO. A study on membrane contamination by dissolved organic matter revealed that
membrane contamination with the largest pores was the most severe due to pore blocking (Lin et al., 2014). This could also be
responsible for a decrease in permeate flux over time.
The opposite behavior was exhibited by the UP005 membrane, presenting an almost constant permeate flux from the beginning of
the test, for each operating TMP. With this membrane, an increase in permeate flux was observed with increasing TMP. The con
centration polarization is more intense the greater the permeate flux. Therefore, membranes with a larger pore size (RAY100) have
higher concentration values at the membrane surface and are therefore more likely to form a gel layer than in membranes with a pore
size smaller. Thus, for the membrane with a smaller pore size, such as UP005, the variation of permeate flux with TMP presents a linear
relationship. In the case of the UP005 membrane, significant fouling was not appreciated for any of the TMPs tested, with a stable
permeate flux during time, unlike the RAY100 membrane. This means that the membrane with the smallest pore size suffered less
fouling, and may be due to the size of the particles present in the ADSC. Organic matter in the ADSC includes cellular debris from the
digestion process. Zheng et al. (2009) studied the treatment of secondary effluents with UF, which also contained proteins and car
bohydrates from cellular debris. They concluded that, although all fractions (particles, large colloids, and dissolved organics) lead to
membrane fouling, more than 50% of the total fouling resistance was caused by dissolved substances within the 0.45–0.026 µm
fraction. As the pore diameter of the RAY100 membrane (0.01 µm) is closer to this fraction than that of the UP005 membrane, when
pressure increases, the particles could collide and break, being more probable the clogging of this membrane. This could confirm the
drop in permeate flux observed for the RAY100 membrane in the first minutes of operation. It is important to note that, although the
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RAY100 membrane presented a greater decrease in permeate flux, it managed to stabilize, so it did not suffer severe fouling, specially
at the lowest TMP tested.
Regarding the PVDF membrane testes, in general terms, the FORM6 membrane presented a behavior more similar to the UP005 PES
membranes, with a more stable flux and a tendency of increase the value of permeate flux as the TMP raised. At a TMP of 1 bar, it
begins with a permeate flux of 19.68 L⋅h− 1⋅m− 2, decreasing rapidly in the first 25 minutes, to then reach a steady permeate flux of
12.28 L⋅h− 1⋅m− 2, corresponding to a 37.6% decrease in flux. Then, by increasing the TMP to 1.5 bar, the membrane manages to reach
equilibrium after 15 minutes, decreasing the permeate flux by 35.5%, similar than at 1 bar. Although it was not possible to work at
higher TMP with this membrane due to experimental problems, they did not present significant differences in terms of fouling
compared to the TMP of 1 bar, such as the RAY100 membrane.
Regarding the characteristics of the permeate obtained after the different tests carried out, Fig. 4 shows the results in terms of
rejection percentages. It can be observed that Ntotal rejection exhibited by the membranes was similar and did not significantly change
with pressure, fluctuating between 6% and 14%. Another important parameter is the rejection of COD, which also presented quite
similar results for these membranes, varying for all the tests between 57% and 68%. As commented in the previous section, a large
removal of Ptotal (between 28% and 41%) was expected in comparison with other nutrients, such as K+, Ntotal and NH+ 4 (which are
mostly in dissolved form), since, according to Camilleri-Rumbau et al. (2015), 20% of P is mostly attached to particles with a large
diameter (> 0.45 µm), being mostly retained by microfiltration and ultrafiltration membranes.
To determine the two best membranes to continue the study, two factors were considered: i) high values of permeate flux and ii) the
appropriate characteristics in the permeate stream. Taking these factors into account and observing that the membranes presented
similar rejection percentages, the RAY100 membrane made of PES material and the FORM06 PVDF membrane were selected. The
RAY100 membrane was the one with the best performance and considering that UP005 and FORM06 presented similar performance,
the latter was selected to have the material as a more considered variable in the variable concentration tests. Both presented a low and
similar reduction in NH+ 4 content, of 10.7% and 10.2%, but a high COD rejection, of 62.5% and 60.2%, respectively for PES and PVDF
membrane. These results were presented under conditions of 1.5 bar of TMP, with permeate flow values of 53.25 ± 2.26 L⋅h− 1⋅m− 2
and 23.15 ± 0.6 L⋅h− 1⋅m− 2, respectively, for RAY100 and FORM06 membranes (Fig. 3a, Fig. 3c).
Although there are no ADSC studies with UF, other studies propose a pretreatment of ADSC using pH adjustment, sedimentation
and conventional filtration (0.45 µm), without a subsequent UF step. Although they achieved a similar loss of NH+ 4 (close to 15%), they
reached lower removal of COD than in this study (53% vs. 64.3%) (Noriega-Hevia et al., 2020). This is important since, as these authors
stated, the main bottleneck in membrane contactors or forward osmosis processes, for NH+ 4 recovery, is membrane fouling.
An example of using UF as a pretreatment is the integrated N-Free system presented by Ledda et al. (2013), to treat a concentrated
cattle digestion of manure. They managed to concentrate ammonium by 72% with the system, which includes (among other stages)
ultrafiltration (TMP between 3.5 and 4.5 bar) and reverse osmosis.
Thus, UF seems to be needed as pretreatment, as our study also suggests. Our work is aimed to find the appropriate UF conditions
for the elimination mainly of organic matter and SS, without affecting the concentration of potential nutrients to be recovered. As
Munasinghe-Arachchige et al. (2020) rightly comment, the gradual accumulation of fouling on the membrane can increase energy
consumption, maintenance cost and reduce the useful life of the membrane, making the process unviable for continuous operation.
Therefore, the selection of the appropriate membranes and operating conditions is crucial.
Fig. 4. Rejection of the different parameters for the ultrafiltration membranes in the constant concentration tests at the different transmembrane
pressure tested.
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Fig. 5. Evolution of the normalized permeate flux of PES (RAY100) and PVDF (FORM06) membranes in variable concentration tests using anaerobic
digestion sludge centrate (ADSC) as feed until a conversion of 75% was reached (J0: pure water permeate flux after membrane compaction).
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Analyzing the performance of the RAY100 membrane, when the permeate flux was compared with that obtained at constant
concentration, it dropped by about 10 L⋅m− 2⋅h− 1 (at the same conditions, TMP 1.5 bar and 2 m/s), but it continued to maintain a stable
trend. On the other hand, it should be noted that a decrease in the permeate flux is expected when the concentration of the feed
increases.
Fig. 6. Relationship between the concentration of the main parameters in the permeate and in the anaerobic digestion sludge centrate (ADSC),
during the concentration tests for both membranes. A: RAY100 and B: FORM06.
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By means of FESEM (Fig. 7A), it was verified that there was precipitation on the membrane (images of different membrane sectors).
Then, to determine the characteristics of the fouling layer, EDX analysis was performed (Fig. 7B). It was observed that the most
predominant elements were carbon (43.9 ± 0.7% w/w), oxygen (20.4 ± 0.4% w/w), Ca (9.8 ± 0.2% w/w), S (5.5 ± 0.1% w/w), and P
(5.17 ± 0.1% w/w). The presence of carbon, oxygen and nitrogen was expected due to both, the membrane material, and the coating
necessary to analyze the sample. On the other hand, part of the fouling of the membrane was due to the deposited organic matter. The
results of the EDX analysis suggest the precipitation of Ca3(PO4)2 and Mg3(PO4)2 on the membrane. This highlights the need of periodic
cleaning of the membrane, both with water and chemicals to remove the precipitate. Although EDX spectra shows the presence of S on
the surface of the membrane, this could be mainly attributed to its material (PES), since, according to the mass balance displayed in
Table 3, SO2-4 was hardly lost in the process.
After each test, the membranes were subjected to the cleaning protocol indicated in section 2.4.2. The permeability of the
membranes was measured after each cleaning step and compared with the value obtained for the pristine membranes. The established
criterion to consider the membrane as clean before performing the next test was a recovery of at least 90% of the initial permeability.
It can be seen in Fig. 8 that, in almost all tests a recovery close to 90% was achieved by cleaning only with pure water, with the
UP005 membrane being the one that presented the highest recovery (average value of 92.9 ± 1.7%). Then, after cleaning with P3
Ultrasil 115, 90% recovery was achieved in all cases. The cleaning efficiency of this chemical used for membrane cleaning has been
widely commented in other studies with different foulants (Regula et al., 2014). It is important to note that, the percentages presented
are an average of the cleanings after each test carried out. Therefore, it must be considered that in some tests performed under more
severe conditions (the highest TMP), the recovery with water was lower, hence the value of the error bars. Curiously, the FORM06
membrane was the one that reported the greatest variation in permeability recovery, with an average of 90.78 ± 4.08% and 96.6 ±
3.1% for the recovery with pure water and Ultrasil, respectively. This implies that, when this membrane works at a higher TMP, fouling
is greater and therefore the recovery percentages obtained after cleaning are lower. The result was expected as this membrane pre
sented the greatest decline in permeate flux with time (Fig. 5). All this implies a more severe pore blocking due to foulant adhesion
inside the membrane pores and, therefore, greater difficulty to recover the initial membrane permeability (Cifuentes-Cabezas et al.,
2023a). This is an important factor to consider since the best working condition for flat membranes was TMP of 1.5 bar. It is important
to highlight that the data provided corresponds to both the total recirculation test and the variable concentration test. Therefore, the
membranes managed to be cleaned in both tests. Although differences were observed, the first cleaning with pure water was the one
that represented the greatest variability (approximately a 9% variation).
Finally, the cleaning protocols used managed to reach the established permeability recovery criterion. For this purpose, water
rinsing and chemical cleaning had to be combined, and each protocol depended on the membrane.
Table 3
Material balance for RAY100 membrane at the end of the test (75% conversion).
Conversion (%) 0 75 Delta
ADSC: anaerobic digestion sludge centrate; P+R= permeate + retentate; delta= difference between ADSC and P+R at 75% conversion.
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M. Cifuentes-Cabezas et al. Environmental Technology & Innovation 35 (2024) 103661
Fig. 7. A: FESEM images at 8000 magnification and B: EDX spectra of the RAY100 membrane surface after the variable concentration tests.
4. Conclusions
In this work, the use of ultrafiltration as a potential pretreatment of ADSC for a further nitrogen recovery step (for example by
membrane contactors) was assessed. Nitrogen recovery is aimed in the municipal wastewater treatment in the frame of circular
economy and to produce liquid biofertilizers that could replace commercial products made with a high carbon footprint. Three
membranes of different materials and MWCO were tested in experiments at constant and variable concentration. The main conclusions
12
M. Cifuentes-Cabezas et al. Environmental Technology & Innovation 35 (2024) 103661
• The 100 kDa MWCO membranes, made of different materials (PES and PVDF), were selected to perform variable concentration test
due to the highest permeate flux with a similar solute rejection. The selected TMP was 1.5 bar.
• The FORM06 PVDF membrane needed approximately twice as long as the RAY100 membrane to achieve 75% conversion.
• The RAY100 PES membrane was selected due to the highest permeate flux exhibited and the highest COD removal efficiency
without a significant loss of NH+
4.
• The mass balances carried out and the FESEM and EDX analyses performed demonstrated the presence of calcium, magnesium and
phosphorus on the surface of the RAY100 membrane, which can be associated with the formation of precipitates in the form of
Ca3(PO4)2 and Mg3(PO4)2.
Summarizing, UF was demonstrated to be an appropriate pretreatment of the ADSC for a further nitrogen recovery process.
However, special attention has to be paid to salts precipitation, due to the presence of phosphates in ADSC.
Magdalena Cifuentes-Cabezas: Writing – review & editing, Writing – original draft, Visualization, Validation, Methodology,
Investigation, Formal analysis, Conceptualization. María Amparo Bes-Piá: Writing – review & editing, Project administration,
Methodology, Conceptualization. Silvia Álvarez-Blanco: Writing – review & editing, Visualization, Supervision, Project adminis
tration, Methodology, Conceptualization. Ester Pérez-Valiente: Validation, Methodology, Investigation, Formal analysis, Concep
tualization. María-José Luján-Facundo: Writing – review & editing, Visualization, Supervision, Methodology, Conceptualization.
José Antonio Mendoza-Roca: Writing – review & editing, Supervision, Project administration, Methodology, Conceptualization.
The authors declare that they have no known competing financial interests or personal relationships that could have appeared to
influence the work reported in this paper.
Data availability
Acknowledgements
The authors thank FACSA (SOCIEDAD DE FOMENTO AGRÍCOLA CASTELLONENSE, S.A.), BIOVIC CONSULTING S.L. and INDE
REN (INGENIERÍA Y DESARROLLOS RENOVABLES, S.L.) companies for supporting this work in the frame of the project BIOFERES
funded by Agencia Valenciana de Innovación de la Generalitat Valenciana.
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