Site Master File
Site Master File
Site Master File
INTER - EVROGENEKS
“Goce Delcev” 12; 2434 Novo Selo; R. Makedonija SITE MASTER FILE
INTER - EVROGENEKS
“Goce Delcev” 12; 2434 Novo Selo; R. Makedonija SITE MASTER FILE
Good Manufacturing Practice (GMP) for finished Pharmaceuticals (WHO, EEC, PIC)
INTER - EVROGENEKS
“Goce Delcev” 12; 2434 Novo Selo; R. Makedonija SITE MASTER FILE
TABLE OF CONTENTS:
INTER - EVROGENEKS
“Goce Delcev” 12; 2434 Novo Selo; R. Makedonija SITE MASTER FILE
INTER - EVROGENEKS
“Goce Delcev” 12; 2434 Novo Selo; R. Makedonija SITE MASTER FILE
NAME:
“INTER-EVROGENEKS” - DOOEL
ADDRESS:
“Goce Delchev” Str. No.12
2434 Novo Selo - Strumica
Republic of Macedonia
E-mail: [email protected]
Web: www.interevrogeneks.com
www.varumin.com.mk
Representative office:
INTER - EVROGENEKS
“Goce Delcev” 12; 2434 Novo Selo; R. Makedonija SITE MASTER FILE
The premises of the company are located in the municipality of Novo Selo - Strumica,
while the representative office is based in Skopje, on the following address - Nikola
Vapcarov Str. No. 20/7.
In 1999, the factory started with primary production of its own patented herbal medical
products. The company has technology for primary processing (chopping, sieving,
packaging), for extraction of herbal drugs, as well as for production of different finished
dosage forms (tablets suspensions, solution medicine teas).
INTER - EVROGENEKS
“Goce Delcev” 12; 2434 Novo Selo; R. Makedonija SITE MASTER FILE
In 2013, Macedonia has recognized the quality of our products and the continuous
growth of our EU export, thus awarding “Inter-Evrogeneks” with an Excellence
Certificate for being the highest quality company, recommended to the foreign
companies. Currently, “Inter-Evrogeneks” is a highly competitive factory, with its high-
quality products, intensively conquering world markets.
INTER - EVROGENEKS
“Goce Delcev” 12; 2434 Novo Selo; R. Makedonija SITE MASTER FILE
Non- pharmaceutical activities carried out on the site include: storage and
transportation; manufacturing and sales; development.
INTER - EVROGENEKS
“Goce Delcev” 12; 2434 Novo Selo; R. Makedonija SITE MASTER FILE
Our quality policy meets all the requirements, needs and expectations of our customers
and employees. Our goal is to establish and maintain an image of a successful and a
reliable company, while at the same time mastering new markets and improving the life
quality of our products.
This is accomplished by strict compliance with the GMP guidelines and application of
highest international standards, warranting the quality of the products and the
environmental safety. There is also a continuous improvement of quality in every
business process; permanent training of staff; application of up-to-date technological
solutions; commitment of managers at all levels to continuous quality improvement;
involvement of suppliers into our quality system and development of partnerships.
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The functioning system is supervised through internal inspections / audits (GMP, ISO
9001:2008 and ISO 14001:2004 standards), external inspections, as well as preventive
and corrective actions.
Internal audit (ISO 9001:2008 and ISO 14001:2004) is performed at least once a year and
it covers all elements of quality management and environmental management systems.
Quality management system audit or quality and environmental system audit can also be
done upon customers’ requests, when willing to meet their requirements; while the
contract accomplishment, aimed at system efficacy verification, undergoes revision, in
case of organizational changes or in case of doubt in correctness in certain procedure
activities.
In the production course, all stages of technological process are constantly controlled. In
the step preceding the finalization of the product, in-process control is also performed,
so that the required product quality can be confirmed. The orders in the written
procedure for selection of raw material, its preparation and incorporation in the mixture
for making the finished product, including its homogenization, are fully respected for the
sake of avoiding any possible error.
The finished products, duly marked, are put into quarantine and set aside until a final
laboratory analysis for drug control is made. Then, they are taken in the warehouse,
from where they are distributed to the clients. All these processes are shown
schematically in the process of production. (pp. 22-26)
Qualified and responsible people in the production process are given in 3.2. (pg. 12)
Following the audit, a report on the performed audit is made, summarizing the
conclusions from the internal audit. After the audit, appropriate measures are taken to
avoid any future mistakes.
INTER - EVROGENEKS
“Goce Delcev” 12; 2434 Novo Selo; R. Makedonija SITE MASTER FILE
We have an agreement with the Institute for Public Health of the Republic of Macedonia,
ensuring quality control of each batch and any other type of analysis.
“Inter-Evrogeneks” has an expert cooperation with the Institute for Farmakognosy at the
Faculty of Pharmacy, Skopje.
Part of the comparative analysis and determination of the validated methods are made
at the Institute for Chemistry at the Faculty of Mathematics and Natural Sciences, Skopje.
INTER - EVROGENEKS
“Goce Delcev” 12; 2434 Novo Selo; R. Makedonija SITE MASTER FILE
INTER - EVROGENEKS
“Goce Delcev” 12; 2434 Novo Selo; R. Makedonija SITE MASTER FILE
3. PERSONNEL
General Manager
WORKING
POSITION QUALIFICATIONS EXPERIENCE RESPONSIBILITIES
(in years)
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“Goce Delcev” 12; 2434 Novo Selo; R. Makedonija SITE MASTER FILE
Ivan Gjorgjiev
General M.Sc.Eng. 30 General Manager
Manager
Rumjana
Gjorgjieva
B.S.Tch 25 General Secretary
General
Secretary
Blagica
Jakimovska Responsible for
B.S.Pharm.Spec. 25 Pharmaceutical
Director of Production
production
Romil
B.S.Pharm.Spec. Responsible for
Sandzakoski 38
Prim. Pharmacovigilance
Advisor
Cvetancho
Responsible for
Gjorgjiev B.S.Pharm. 2
Quality Control
Quality control
Tomislav
Angelov Responsible for
B.S.E. 22
Marketing Marketing and Sales
Manager
Dimitar Mitev
Responsible for
HVAC B.Sc.Eng. 2
HVAC maintenance
Maintainer
Ilija Hristov
Responsible for the
Legal LL.B. 10
legal department
Department
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3.4 Arrangements for basic and in-service training and how records are maintained
Personnel working in the manufacturing plant always wear clean working clothes,
trousers, blouses, gloves, caps, masks, clogs, in accordance with the procedure. The
working clothes and their quality are appropriate for the work process and the working
environment, ensuring the product from contamination. Use and change of frequency
are proscribed in the procedure. The personnel are well acquainted with the hygienic
standards in the individual hygienic zones, required in the pharmaceutical production.
Every person is expected to come to work clean, tidy and healthy. In manufacturing and
laboratory spaces, consumption and keeping of food, drinks or cigarettes is strongly
prohibited. Direct contact of the operator’s hands with the starting materials,
intermediaries or parts of the equipment coming into direct contact with the product,
are not allowed. After the work is finished, each member of the personnel must wash
his hands in the hygienic areas. These areas are provided with appropriate washing
agents (liquid soap and hand disinfectants, paper towels/ hand driers).
INTER - EVROGENEKS
“Goce Delcev” 12; 2434 Novo Selo; R. Makedonija SITE MASTER FILE
4.1 Premises
“Inter-Evrogeneks” covers a total area of 22.000 m2. The site is located in the
municipality of Novo Selo (20 km from the town of Strumica), bordering with private
agricultural land. It is 4 km distanced from the border of the Republic of Bulgaria and 4
km from the border of the Republic of Greece.
4.1.1 Brief description of the heating, ventilation and air conditioning (HVAC) systems
The walls are made from special materials (multi-layer laminates) and the finishes are
treated with temperature-resistant and chemical-resistant material, which allows
maintenance of the purity in the area. The finishes of the angles and the edges are made
of rubber silicone materials, by which the unity of the area is formed. The floors are
molded with PVC material, having thickness of 10 mm.
The air is treated through HVAC unit, where it is being heated or cooled, humidified or
dehumidified, filtered (F4, F6 and F9) and then let into the manufacturing areas through
absolute filters (EU 13). When passing through the exhaust units, the air is filtered (F9
and EU13) and exhausted in the environment. The number of changes in the air is
appropriate for the area of the production. Each HVAC unit is conducted with control of
the system and with regular change of the filter. The air of the manufacturing area is
removed with extracting AHU systems and is released in the atmosphere, without mixing
with the fresh air. Four to eight changes of air are made during one hour, with possibility
INTER - EVROGENEKS
“Goce Delcev” 12; 2434 Novo Selo; R. Makedonija SITE MASTER FILE
The capacity of the system for purified water is 3200 lit/h. The system is designed and
executed according to GMP requirements, enabling the quality of the produced purified
water, to meet the requirements of Ph.Eur. The system for purified water is made
according to the requirements of Ph.Eur., and it consists of:
1. Pre-filtration
2. Water softening
3. Filtration with active coal
4. pH Adjsutment
5. Secure filtration
6. UV sterilization
7. Electro-deionization (EDI)
8. Water storage and distribution
9. Control system
The water is filtered through a filter sized 0.2 µm, before it is being stored in the tank.
The temperature is maintained from 17°C to 19°C. The standards IQ and OQ are
implemented. All instruments are calibrated and checked, according to the program for
assuring the quality of the system.
INTER - EVROGENEKS
“Goce Delcev” 12; 2434 Novo Selo; R. Makedonija SITE MASTER FILE
4.1.3 Brief description of other relevant utilities, such as steam, compressed air, nitrogen,
etc.
4.2 Equipment
All machines are constructed according to GMP regulations, and each surface coming
into contact with the product is made out of stainless steel.
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The whole manufacturing process is checked by in-process control, carrying out the
analyses and measuring the semi-finished products and finished products. The major
equipment for in-process control, consists of:
- pH Meter
- Picnometer
- Balance
- Instrument for determination of hardness of tablets
- Instrument for determination of decomposition of tablets
- Instrument for determination of disintegration of tablets
Cleaning procedures for manufacturing areas and equipment are defined in SOPs.
Preparing of cleaning material and cleaning techniques are described in-depth within the
SOP. Types of cleaning agents and their preparation (specific concentration), as well as
the cleaning frequency, are also defined in SOPs.
INTER - EVROGENEKS
“Goce Delcev” 12; 2434 Novo Selo; R. Makedonija SITE MASTER FILE
5. DOCUMENTATION
DOCUMENTS USED BY
Quality policy / Company’s
1 All
Environmental Guidelines
Quality and Environmental
2 All
Management Manual
Quality and Environmental plans,
3 All
laws, guidelines, guides
SOP-quality and environmental
4 All
system
Technological, registration, manufacturing,
5 control documentation, operational and All
examinational instructions, etc.
6 Records All
“Inter-Evrogeneks” applies the documentation system, where every phase in the status
of controlling/testing the materials and the equipment is defined - from receipt, control
and testing during the process, through final control, up to the final verification and
delivery.
Entry control and validated test methods are applied for checking the raw materials
quality and for compliance of the packing materials with the specification.
INTER - EVROGENEKS
“Goce Delcev” 12; 2434 Novo Selo; R. Makedonija SITE MASTER FILE
During the manufacturing process and packaging, the compliance with the master
formula and the instructions for manufacturing and packaging are checked.
Before the verification and delivery, finished product control and finished product
quality check is made, in compliance with the specification.
All checks on compliance with the specifications for raw materials, packing materials,
intermediate products and finished products are recorded in appropriate forms. Later
they are verified and approved by competent persons, as records on quality. Finally,
these are filed in the places and for the period, defined in the procedures on quality
records management.
Receipt control, in-process control and final control are made by employees responsible
for quality control. Records on these activities are filed by employees responsible for
quality control.
This established documentation system, enables only the material or product which has
passed all the required controls and is in compliance with all specified quality
requirements, to be approved for any further processing or use.
INTER - EVROGENEKS
“Goce Delcev” 12; 2434 Novo Selo; R. Makedonija SITE MASTER FILE
6. PRODUCTION
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“Goce Delcev” 12; 2434 Novo Selo; R. Makedonija SITE MASTER FILE
ACTIVITIES CHART
Issuing of documentation
Receipt for a batch
NO Production process
Quality Control
NO
In-process control
YES
YES Measure
Refusal
Semi-product
Claim Approval
Sampling
YES
Measurements Approval
INTER - EVROGENEKS
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Packaging
In-process control
YES
Refusal
Approval
Measurements
Batch Release
SALES
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Sieving
Drying
Sieving Excipients
Tabletting
Primary packaging
Packaging material
Glass bottles
Secondary
Packaging packaging material
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Excipients
Dissolving
Active components
Filtering
Primary packaging
Filling in glass bottles material
Secondary
Packaging packaging material
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Weighing
In-process control
Packaging
Chemical and
microbiological
analysis of final
product
INTER - EVROGENEKS
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- Purpose of validation
- Description of production process (chart of process course)
- Major formula
- List of equipment in use
- Details about active component(s)
- Test program
- analysis of critical phases of production process
- critical process parameters
- kind of test
- sampling plan (where, when and how many samples)
- acceptable limits
- Request for revalidation
- Persons responsible for performance of validation
Receipt, storage and approving of raw materials is carried out in accordance with Good
Storing Practice (GSP), Good Manufacturing Practice (GMP) and SOPs.
- checking of compliance for shipment, delivery note (for domestic supplies), invoice
(for international supplies), certificate and purchase order; these checks are carried
out in area intended for receipt
- labeling of raw materials and moving into the quarantine area
INTER - EVROGENEKS
“Goce Delcev” 12; 2434 Novo Selo; R. Makedonija SITE MASTER FILE
Report on the quality of raw materials is issued (approval or refusal for using the raw
materials), after an analysis of samples has been made in accordance with the
specifications.
Approved materials are labeled and transferred to intermediate storage in raw materials
warehouse. Storing conditions for raw materials are as follows:
- temperature: 10 - 25 °C
- humidity: 50 ± 20 %,
Shelves and pallets in intermediate storage are uniformly designated and identified. Only
one raw material is allowed to be placed on one shelf / pallet, and at different levels of
the same shelf, different batches of the same raw material, may be placed. The shelves
are raised above the floor (height of pallet), and pulled away from walls (15 cm - 25 cm),
for easier cleaning of the areas.
Raw materials can be handed out on material requisition slip, referring to one batch of
raw materials only.
Handing out of materials is done on first in - first out principle. The activities of preparing
and dispensing are carried out in a separate area of hygiene class 3, in raw materials
warehouse. Dispensing is done under supervision of a production technologist. Non-
approved raw materials after the claim settlement, are either returned to
manufacturer / supplier or transferred to waste material storage, according to the
procedure.
Receipt, storage and approval of packaging material are carried out in accordance with
GSP principles.
- Checking of the shipment compliance with order (name and kind of material,
number of purchase order, quantity, manufacturer’s certificate, etc.)
- Labeling of packaging material and moving into the quarantine area
- Request for analysis to the appropriate personnel
INTER - EVROGENEKS
“Goce Delcev” 12; 2434 Novo Selo; R. Makedonija SITE MASTER FILE
Report on packaging materials quality is issued (approval or refusal for using the
packaging materials), after an analysis of samples is made in accordance with the
specifications.
- temperature: 10 - 25 °C
- humidity: 50 ± 20 %,
Shelves and pallets in intermediate storage are uniformly designated and identified.
Different kinds as well as different batches of the same packaging material
are stored in separated areas.
Handing out of materials is done on first in - first out principle. The shelves are raised
above the floor (height of pallet) and pulled away from the walls (15 cm - 25 cm), for
easier cleaning of the areas. Packaging material can be handed out on material
requisition slip, referring to one batch of product only. Non-approved packaging
materials are labeled and immediately transferred into not-in-use storage (separated
area in packaging materials storage, for goods inappropriate for manufacturing process).
For production and sales respectively, only the entering materials and finished products
released by a person responsible for release of materials and products, can be used.
INTER - EVROGENEKS
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- Batch production records and batch packaging records (weather the information is
correctly filled in and whether it is in compliance with the requirements; is the
complete description of manufacturing process given)
- In-process control results
- Results in Report on semi-finished products quality
- Results on the monitoring of environmental conditions
- Results in Report on finished products quality
- Attestation of in-process control of packed finished product
Report on quality and license for entering material and finished product usage are
forwarded to those applying and to those who will use the entering materials and
finished products, all according to the written procedure. Documentation on batch of
incoming material is also recorded, for raw materials - in the period of 10 years, and for
packaging material - 2 years. Documentation on finished product’s batch is stored for
one year, after the expiry of the shelf life of the product.
- Raw materials for production of drugs being damaged when entering the raw
materials storage; raw materials with expired shelf life or raw materials intended for
products which are no more manufactured
- Pharmaceutical waste from damaged / inappropriate product during production or
development, exhaust from machines or wasted from air-conditioning units
- Finished product of expired shelf life
- Filters for dust, contaminated by raw materials or products
- Remainders of tested samples
- Control samples with no obligation for detainment (pharmaceutical products) - solid
forms
- Product recalls
Every production unit has a container for special waste collection. Every container is
marked with a label SPECIAL WASTE. In the container, there is a PVC bag for collecting
pharmaceutical waste. Bags containing pharmaceutical waste are to be properly closed
and labeled. The label contains data about the type of material, its weight, date,
together with the signature of the responsible person.
INTER - EVROGENEKS
“Goce Delcev” 12; 2434 Novo Selo; R. Makedonija SITE MASTER FILE
7. QUALITY CONTROL
Quality Control is part of GMP and GLP regulations for handling samples, specifications
and testing, as well as organization, documentation and approval of procedures,
providing that the necessary and appropriate tests are carried out and that the materials
are not released for usage or the products for sales/supplies, until their quality is
ascertained to be satisfactory.
The Quality Control is performed by the Institute for Public Health of the Republic of
Macedonia, on the basis of a Cooperation Agreement.
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Finished goods are stored in Finished Goods Warehouse. They are placed on pallets at a
sufficient distance from each other, in order to avoid swarming and enable an easier
requisition and cleaning. This also prevents any possible arising confusion.
Temperature is monitored on everyday basis. Limit values are 15°C - 25°C.
Issuing of goods from the Warehouse is performed on the basis of a delivery order -
dispatch note. The dispatch note contains: order number, date, name and address of
buyer, name of product, quantity, batch and way of dispatch.
Procedures and responsibilities for handling product claims on the market are described
in accordance with the standard operating procedure. Every claim must be investigated
objectively and in details, regardless of its nature.
The mode for handling the product, not meeting the specified quality, but which is
nevertheless found in the market and must be withdrawn, is described in details in the
respective procedure. The procedure involves the persons responsible for decisions on
recall, reports, as well as coordination of the recall.
Recall is done when quality of the products (for instance: composition, appearance,
packaging, expiry date, etc.) does not comply with the defined requirements, according
to the information obtained on the basis of: postproduction inspection of drugs, claim of
buyer, or any other external client.
The extent of recall (the whole shipment, part of shipment) depends on the potential
impact on health. The recall may be made on behalf of: warehouse, wholesaler, hospital
storage, pharmacy or an individual user. Decision on recall is taken by the General
Manager.
Products withdrawn from the market are stored in a separate dedicated area marked
RECALLED PRODUCTS and RECALL. Recalled products in all recalling phases must be
handled in such a way, which does not allow repeated distribution. Recalled products
must be destroyed (transferred into Pharmaceutical waste storage). The documentation
regarding decisions and execution of recall is kept. The period for keeping of the
documentation in recall is one year, after the expiry date of the product being subject of
the recall.
INTER - EVROGENEKS
“Goce Delcev” 12; 2434 Novo Selo; R. Makedonija SITE MASTER FILE
9. SELF INSPECTION
Internal inspection covers all activities inside and outside “Inter-Evrogeneks”, which can
have an impact on product quality, level of fulfillment of GMP requirements, legal
regulations or any other regulations related to drug manufacturers. Inspection areas are
the areas foreseen in GMP, i.e.: personnel, areas, equipment, documentation,
production, quality control, distribution of products, claims and recalls settlement, as
well as inspection of raw materials suppliers and in-bulk product suppliers.
Internal inspection is carried out according to the annual plan of internal inspection and
exceptionally, it can be made upon the request of the General Manager.
Results from the internal inspection are given in internal inspection reports. Reports on
inspection, including proposed corrective actions on the terms and the persons in charge,
are verified by an internal inspector, and are then delivered to the company’s General
Manager. The report is sent no later than 20 days and it is a strictly confidential
document of strictly limited circulation.
The internal inspector is obliged to annually report on the work of the internal inspection.
The report contains inspection frequency data and global conclusions, as well as a
proposal for corrective measures and improvement activities.
The internal inspector is following up the progress of actions, for the purpose of
implementing future corrective measures.
INTER - EVROGENEKS
“Goce Delcev” 12; 2434 Novo Selo; R. Makedonija SITE MASTER FILE
APPENDICIES
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“Goce Delcev” 12; 2434 Novo Selo; R. Makedonija SITE MASTER FILE
Certificate obtained from the Ministry of Health of the Republic of Macedonia, for meeting
the requirements of GMP
INTER - EVROGENEKS
“Goce Delcev” 12; 2434 Novo Selo; R. Makedonija SITE MASTER FILE
INTER - EVROGENEKS
“Goce Delcev” 12; 2434 Novo Selo; R. Makedonija SITE MASTER FILE
INTER - EVROGENEKS
“Goce Delcev” 12; 2434 Novo Selo; R. Makedonija SITE MASTER FILE
INTER - EVROGENEKS
“Goce Delcev” 12; 2434 Novo Selo; R. Makedonija SITE MASTER FILE
INTER - EVROGENEKS
“Goce Delcev” 12; 2434 Novo Selo; R. Makedonija SITE MASTER FILE
INTER - EVROGENEKS
“Goce Delcev” 12; 2434 Novo Selo; R. Makedonija SITE MASTER FILE
Certificate obtained from TUV AUSTRIA CERT for Environmental Management, according
to standards of ISO 14001:2004
INTER - EVROGENEKS
“Goce Delcev” 12; 2434 Novo Selo; R. Makedonija SITE MASTER FILE
INTER - EVROGENEKS
“Goce Delcev” 12; 2434 Novo Selo; R. Makedonija SITE MASTER FILE
INTER - EVROGENEKS
“Goce Delcev” 12; 2434 Novo Selo; R. Makedonija SITE MASTER FILE
Certificate obtained from SGS for Quality Management, according to standards of ISO
9001:2008
INTER - EVROGENEKS
“Goce Delcev” 12; 2434 Novo Selo; R. Makedonija SITE MASTER FILE
Certificate obtained from TUV AUSTRIA CERT for Quality Management, according
to standards of ISO 9001:2008
INTER - EVROGENEKS
“Goce Delcev” 12; 2434 Novo Selo; R. Makedonija SITE MASTER FILE
INTER - EVROGENEKS
“Goce Delcev” 12; 2434 Novo Selo; R. Makedonija SITE MASTER FILE
INTER - EVROGENEKS
“Goce Delcev” 12; 2434 Novo Selo; R. Makedonija SITE MASTER FILE
“Inter-Evrogeneks” has its own FDA Facility Registration Number - 18060520592, and
Varumin has its own FDA Food Facility Number - 18888596962, which guarantees free
import and sales of Varumin and al l the other products, on the USA market.
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“Goce Delcev” 12; 2434 Novo Selo; R. Makedonija SITE MASTER FILE
VARUMIN solution
Varuklim tablets
Varuprostin tablets
Varutensin tablets
Varupotent tablets
Paradental solution
Varuhemoroidal solution
Varuflu solution