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INSTALLATION AND

DAIKIN OPERATION
MODULAR AIR MANUAL
COOLED (INVERTER)
CHILLER
— COOLING-ONLY —
— HEAT PUMP —
R410A Compatible Model Before Usage
Applicable with the below models Safety Precautions .............................................1
- Heat Pump Type Names of Parts on the Control Panel and
UAL230DR5 UAL340DR5 Functions ............................................................4
UAL450DR5 UAL450DR5-FC Installation ........................................................7
UAL230ER5-F/R/Y Before Your Test run .........................................33
UAL450ER5-F/R/Y
and other derived models, such as overseas voltage models Operating Range ..............................................36
- Cooling-only type Operating Range of the Unit .............................38
UAL230D5 UAL340D5 Dimensions ………..............…..........................41
UAL450D5 UAL450D5-FC Storage ………..............…........................... 45
UAL1000D5 UAL230D5LC How to Operate the remote controller............ 46
UAL230E5-F/R/Y Maintenance and Inspection …...................... 68
UAL450E5-F/R/Y Precautions for Prolonged Stop Period...... 71
and other derived models, such as overseas voltage models
What to do When Not Functioning Properly...... 72
Requirements of water quality …...................... 91
After Sales Service and Guarantee ….............. 92

Thank you for purchasing this MODULAR AIR


COOLED CHILLER
This Installation manual explains how to use
the equipment and important safety
precautions. READ IT CAREFULLY BEFORE
USING THE EQUIPMENT
Keep this manual handy for future reference.
When you receive your guarantee from
your DAIKIN dealer, keep it together with this
manual in a safe place.

Efficient use saves energy!

1
Safety Precautions
limit in the event of a leakage. Otherwise, this may lead to an
To gain full advantage of the chiller's functions and to avoid accident due to oxygen depletion.
malfunction due to mishandling, we recommend that you
read this instruction manual carefully before use. Contact professional personnel about attachment of
This chiller is classified under "appliances not accessible to accessories and be sure to use only accessories specified
the general public". by the manufacturer.
If a defect results from your own workmanship, it may result
• The precautions described herein are classified as in water leaks, electric shock or fire.
WARNING and CAUTION. They both contain
important information regarding safety. Be sure to Consult your local dealer regarding relocation and
observe all precautions without fail. reinstallation of the chiller.
Improper installation work may result in leakage, electric shocks
or fire hazards.
WARNING Failure to follow these instructions Be sure to use fuses with the correct ampere reading.
properly may result in personal injury or Do not use improper fuses, copper or other wires as a substitute,
loss of life. as this may result in electric shock, fire, injury or damage to the
unit.
CAUTION Failure to observe these instructions Be sure to earth the unit.
properly may result in property damage Do not earth the unit to a utility pipe, lightning conductor or
or personal injury, which may be serious telephone earth lead.
depending on the circumstances. Imperfect earthing may result in electric shocks or fire. A high
surge current from lightning or other sources may cause
• After reading, keep this manual in a convenient place damage to the chiller.
so that you can refer to it whenever necessary. If the
equipment is transferred to a new user, be sure also Be sure to install an earth leakage breaker.
to hand over the manual. Failure to install an earth leakage breaker may result in electric
shocks or fire.
Precautions during installation
Check the following items in order to use the chiller at the Consult the dealer if the chiller submerges owing to a
maximum potential. If any of the items are not in natural disaster, such as a flood or typhoon.
proper working order, be sure to take the necessary Do not operate the chiller in that case, or otherwise a
measure before attempting operation. malfunction, electric shock, or fire may result.

Do not start or stop operating the chiller with the power


WARNING supply breaker turned ON or OFF.
This may cause electric shock or fire.
When the chiller is malfunctioning (giving off a burning Do not use flammable materials (e.g., hairspray or
odour, etc.) turn off power to the unit and contact your insecticide) near the product.
local dealer. Do not clean the product with organic solvents such as
Continued operation under such circumstances may result paint thinner.
in a failure, electric shocks or fire hazards.
The use of organic solvents may cause crack damage to the
Consult your local dealer about installation work. product, electric shocks, or fire.
Doing the work yourself may result in water leakage, Be sure to use a dedicated power supply for the chiller.
electric shocks or fire hazards. The use of any other power supply may cause heat generation,
fire, or product failures.
Installation should be done following the installation
manual. All wiring must be performed by an authorized electrician.
Incorrect installation may cause leaking, electric shock, or To do wiring, ask your dealer. Never do it yourself.
fire. Injuries may result if the unit falls.
Make sure that a separate power supply circuit is provided
Consult your local dealer regarding modification, repair for this unit and that all electrical work is carried out by
and maintenance of the chiller. qualified personnel according to local laws and regulations.
Improper workmanship may result in water leakage, electric Insufficient power circuit capacity or incorrect work may cause
shocks or fire hazards. electric shock of fire.

Do not place objects, including rods, your fingers, etc., Install the unit on a foundation strong enough to withstand
in the air inlet or outlet. the weight of the unit.
Injury may result due to contact with the chiller's highspeed A foundation of in sufficient strength may result in the unit falling
fan blades. and causing injuries.
Do not modify unit.
Beware of fire in case of refrigerant leakage. This may cause electric shock or fire.
If the chiller is not operating correctly, i.e. not generating
cool or warm air, refrigerant leakage could be the cause.
Consult your dealer for assistance. The refrigerant within
the chiller is safe and normally does not leak. However, in
the event of a leakage, contact with a naked burner, heater
or cooker may result in generation of noxious gas. Do not
longer use the chiller until a qualified service person
confirms that the leakage has been repaired.

Consult your local dealer regarding what to do in


case of refrigerant leakage.
When the chiller is to be installed in a small room, it is
necessary to take proper measures so that the amount of
any leaked refrigerant does not exceed the concentration

1
Be sure to install as prescribed to prepare for strong winds, Children should be supervised to ensure that they do not
earthquakes, etc. play with the unit or its remote controller.
Improper installation could result in the unit overturning or Accidental operation by a child may result in impairment of
falling. bodily functions and harm health.
Use the prescribed cable for wiring, and make sure that To avoid injury, do not touch the aluminium fin of the cross
connections are secure. fincoil.
Be sure to securely fasten cables to their terminals so that
external force is not conveyed. Improper connections and Do not place objects in direct proximity of the chiller and
fastening could produce heat or could result in fire. do not let leaves and other debris accumulate around the
unit.
Do not use any heating medium other than water for Leaves are a hotbed for small animals which can enter the unit.
chilled(hot) water. Once in the chiller, such animals can cause malfunction smoke
Doing so could result in fire or explosion. or fire when making contact with electrical parts.
Do not block air inlets nor outlets.
CAUTION Impaired air flow may result in insufficient performance or
trouble.
Do not use the chiller for purposes other than those Do not let children play on or around the unit.
for which it is intended. If they touch the unit carelessly, injury may be caused.
Do not use the chiller for cooling precision instruments, food,
plants, animals or works of art as this may adversely affect the Never touch the internal parts of the control panel.
performance, quality and/or longevity of the object concerned. Do not remove the front panel. Touching certain internal
parts will cause electric shocks and damage to the unit. Please
Do not remove the chiller's fan guard. consult your dealer about checking and adjustment of internal
The guard protects against the unit's high speed fan, which may parts.
cause injury.
Do not leave the control panel wherever there is a risk
After prolonged use, check the unit stand and its mounts of wetting.
for damage. If water gets into the remote controller there is a risk of electrical
If left in a damaged condition, the unit may fall and cause injury. leakage and damage to electronic components.
Do not place flammable sprays or operate spray containers Use chilled(hot) water that conforms to water quality
near the unit as this may result in fire. standards.
Poor quality water could result in water leaks.
Before cleaning, be sure to stop unit operation, turn the
breaker off or remove the power cord. Do not attempt to run the compressor by pushing the
Otherwise, an electric shock and injury may result. magnetic contactor with your finger.
Doing so could result in electrical shock or fire.
To avoid electric shocks, do not operate with wet hands. Do not mistake the types of refrigerant and refrigeration oil
Doing so could result in fire or explosion.
Do not allow a child to mount on the chiller or avoid
placing any object on it. Do not expose the chiller to harsh environments.
Falling or tumbling may result in injury. The chiller should not be installed near hot water springs, the
seashore or areas exposed to oil. Corrosion caused by such
Be sure that children, plants or animals are not exposed elements can result in electrical shock or fire.
directly to airflow from the unit, as adverse effects may
ensue. Never touch parts which tend to become hot such as
compressors and refrigerant piping.
Do not wash the chiller with water, as this may result in Doing so could result in skin burning.
electric shocks or fire.
Be sure to dispose of brine and cleansing solutions as
Do not place water containers (flower vases, etc.) on the stipulated by law.
unit, as this may result in electric shocks or fire. Illegal disposal is not only against the law, but can harm health
and the environment.
Do not install the chiller at any place where there is a
danger of flammable gas leakage. Be sure to provide each chiller with a circuit breaker.
In the event of a gas leakage, build-up of gas near the chiller Using a single circuit breaker for more than one chiller could
may result in fire hazards. result in electrical shock or fire.
Arrange the drain to ensure complete drainage. Do not run power supply wiring between chillers.
If proper drainage from the outdoor drain pipe does not occur Doing so could result in fire.
during chiller operation, there could be a blockage due to dirt Do not operate the chiller with the cabinet or electrical
and debris build-up in the pipe.
This may result in a water leakage from the indoor unit. Under parts box cover open.
these circumstances, stop chiller operation and consult your Doing so could result in electrical shock or fire.
dealer for assistance. Do not attempt to force-operate the chiller by short
circuiting safety devices, etc.
The appliance is not intended for use by unattended young
children or infirm persons. Doing so could result in fire or explosion.
Impairment of bodily functions and harm to health may result.

2
Do not change settings of safety devices.
Doing so could result in fire, etc.
Do not used chilled(hot) water for drinking or hot water
supply.
Doing so could be harmful to health.
Do not mistake the types of refrigerant and refrigeration
oil.
Doing so could result in fire or explosion.
Do not allow water to remain in the water piping during
prolonged idle periods.
For prolonged idle periods you should fill the water pipes with
antifreeze or drain all the water from the pipes. Failure to do so
could result in leaking.
Be sure to dispose of brine and cleansing solutions as
stipulated by law.
Illegal disposal is not only against the law, but can harm health
and the environment.
Pay attention to ventilation when repairing indoors.
If refrigerant leaks and the room is not sufficiently ventilated, it
could result in accidents caused by lack of oxygen.
Do not solder the refrigerant fusible plug.
Using a fusible plug that does not conform to specifications
could result in explosion.
Check open-closed state of all valves before usage.
Check valves in accordance with instructions given in the
operation manual and on the nameplate.
In particular, be sure stop valve for safety valves are
opened while the equipment is running. If valves are opened or
closed when they shouldn't be, water may leak and in worse
cases, the equipment may catch fire or explode.

3
Names of Parts on the Control Panel and Functions
 Controller
The control panel of the chiller is provided with multidisplay functions, thus making the controller
multifunctional.
<Control Panel>

Digital display unit

Dipswitch 1
Reservation key

Dipswitch 2
SW1 K1 K2 K3 K4

Dipswitch 4
SW3 SW4
SW2

Dipswitch 3

B
RESET

K5 COM2
A
B

Reset key Communications interface

COM1
A

 Wiring diagram for the pump and auxiliary electric heating


Please see details view of the wiring diagram in the air conditioning unit.

 DIP and Address Settings


The controller of the unit has the functions of terminal 2-way valve interlock control, automatic startup after
restoration of power failure, water inlet/outlet temperature control, DIP for the quantity of slave units and the
master/slave address rotary encoder. The address DIP and the number of slave units must be set according to
the specific situation after installation. In addition, users must record the address number and installation
position, and save them as an important file for reference during maintenance.

Dialing upward: 1
1 2 3 4 5 6 7 8
Dialing downward: 0

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

4
 DIP Settings
 Feature function DIP position
DIP Selection
DIP Type DIP Position Remarks
ON OFF
1 Master unit Slave unit -
Without automatic startup
With automatic startup after
SW1 4 after restoration of power Master unit valid
restoration of power failure
failure
Terminal 2-way valve interlock Terminal 2-way valve
5 -
enabled interlock disabled
Water outlet
Water outlet temperature Water inlet temperature temperature control
SW2 7
control* control needs to be
customized
Notes:
The SW2.7 DIP position has the water inlet/outlet temperature control function, and water inlet temperature control is the
standard factory configuration function. In case water outlet temperature control is required according to the actual situation,
it is necessary to customize the water outlet temperature control accessory package, with the header pipe water outlet
temperature sensor RT5 and the connecting line. To avoid frequent startup and shutdown of the unit, the number of compressors
in the module combination using the water outlet temperature control must be greater than 8 sets. Water outlet temperature
control is forbidden for the units of UAL450D(R)5-FC.

 DIP position for the quantity of slave units (SW2)


DIP Position DIP Position
Quantity of Quantity of
1 2 3 4 1 2 3 4
slave units slave units
0 0 0 0 0 8 1 0 0 0
1 0 0 0 1 9 1 0 0 1
2 0 0 1 0 10 1 0 1 0
3 0 0 1 1 11 1 0 1 1
4 0 1 0 0 12 1 1 0 0
5 0 1 0 1 13 1 1 0 1
6 0 1 1 0 14 1 1 1 0
7 0 1 1 1 15 1 1 1 1
Notes:
Positions 1-4 of SW2 represent the quantity of slave units. The master units must set the quantity of slave units to be
connected, while slave units do not need to set the same;

 Model DIP position


SW1.2/3/6/7/8 and SW2.5/6/8 are model DIP positions for the unit, which do not represent specific functions.
For details of the DIP position, please refer to the electrical schematic diagram of the corresponding model.

 Address Encoder Setting


The ODU address is the address of the master unit when it is set as the master unit, and is the address of the
slave unit when it is set as the slave unit. The master unit address ranges from 0 to 99:
Master Master Master Master
SW3 SW4 unit SW3 SW4 unit SW3 SW4 unit SW3 SW4 unit
address address address address
0 0 1# 0 8 9# 1 6 17# 2 4 25#
0 1 2# 0 9 10# 1 7 18# 2 5 26#
0 2 3# 1 0 11# 1 8 19# 2 6 27#
0 3 4# 1 1 12# 1 9 20# 2 7 28#

5
0 4 5# 1 2 13# 2 0 21# 2 8 29#
0 5 6# 1 3 14# 2 1 22# 2 9 30#
0 6 7# 1 4 15# 2 2 23# 3 0 31#
0 7 8# 1 5 16# 2 3 24# 3 1 32#

The ODU address is the address of the master unit when it is set as the master unit, and is the address of the
slave unit when it is set as the slave unit. The slave unit address ranges from 0 to 14:
SW3 SW4 Slave unit address SW3 SW4 Slave unit address
0 0 0# 0 8 8#
0 1 1# 0 9 9#
0 2 2# 1 0 10#
0 3 3# 1 1 11#
0 4 4# 1 2 12#
0 5 5# 1 3 13#
0 6 6# 1 4 14#
0 7 7#

Notes:
1. Address codes in the same system cannot be duplicate.
2. Prepare for commissioning with power-on only after setting the address code.
3. The inner side of the control box of the unit is attached with electrical wiring diagram of the unit, which provides detailed
descriptions for DIP setting. Please keep it properly.

6
Installation
<Installation Manual>
 Installation Location
With care given to the following requirements, get customer's approval, then select the installation
location. Using the following check column, re-check the installation related items:
Check to see if the air diffuser side is not affected by a seasonal wind. (Place exceeding the wind
velocity 10 m) .
 Affected  Not affected
Study to provide a windbreak plate and windbreak wall (take action for windbreak).(A windbreak plate
is optionally available.)
 A place where no trouble is given to the house next door.
 A safe place which can endure machine weight and vibration, and where the chiller can be installed
horizontally.
 A place where combustible gas may not leak.
Check to see if any action is taken for vibration-proof work
Yes No
Vibration is transmitted not only from the chiller main body foundation but from water piping, and
noise may be generated from the floor and wall surface. Where the chiller is installed on the rooftop in
particular:
 The installation position (building beam position) is also important.
 Check also during test run.
Check to see if the drain works and drain path are satisfactory
Provided Not provided
For this machine, drain water is generated, depending on the operation condition. As needed,
provide a drain ditch around the chiller for draining.
Check to see if the service & maintenance space is taken into consideration
 Water piping Electrical equipment Pump Chiller maintenance Strainer cleaning
Pay special attention to the following items when the machine is installed in a snowy place
 Make the foundation as high as possible.
 Attach a snow protective hood (optional).
 Detach the rear suction grille to prevent snow from staying in the rear suction grille. (Bend the grille
vertically: it will readily be removed.)

7
 Installation space
The units must be installed by Daikin service personnel or personnel who are specially trained. The
installation must abide by local laws and regulations in aspects of electricity, construction and
environment protection as well as meet the requirement of product installation instructions.
The instructions, warranty, accessories and packing list of the units are placed on the shadow area
on the right side of the units before delivery, as shown in the figure on the left side. Reserve maintenance
space as large as possible permitted by the onsite conditions. If the units are installed in snowy area, take
measures against the snow for the normal operation of units.
UAL230D5LC/D(R)5

Notes:
To ensure the stable operation of the
unit and reserve the maintenance
space, obstacles should be avoided
around the unit (defined as the height
of the obstacle when the height is
higher than the part above the bottom
of the heat exchanger), and the
installation space should meet the
corresponding graphic requirements
of the corresponding unit. See the
table below for installation spacing.

 Installation space for single water chillers


L1 L2 A
Deflector
>45° 400 100 800
Unit:mm
≥L1+h1 ≥L1+h2
>1000

h1

h2
>300

Front
≥L1

≤Fan guard panel

≥L2 Back
≥ L1

Front ≥ L1
<610>

<210>

Front ≥A
≥L1

8
UAL230E(R)5-F/R/Y

Air outlet

Air inlet
Air inlet

Air inlet

L1 L2 A

500 600 800

 Installation space for single chiller

Unit:mm
Deflector
>45°

≥L1+h1 ≥L1+h2
> 1200

h1 h2
> 300

Front
≥ L1

≥L2 Back
≥L1 ≥ L1
≤ Fan guard panel

Front
≥ L1

Front ≥A

9
UAL340/450D(R)5(-FC) UAL450E(R)5-F/R/Y

L1 L2 A

500 600 800


 Installation space for single chiller
Unit:mm
Deflector
>45°

≥L1+h1 ≥L1+h2
> 1200

h1 h2
> 300

Front
≥ L1

≥L2 Back
≤Fan guard panel

≥L1 ≥ L1

Front

≥A
≥ L1

Front

10
UAL1000D5
Air discharge

Air discharge
Air discharge

Air inlet
Air inlet

Air inlet

Air inlet

 Installation space for single chiller

deflector

>45°


> ≥
>300


Water
≤Fan guard panel

connection port
≥ ≥


11
 Installation space for multiple water chillers
UAL230~450 Installation spacing requirements
Cross wall Notes:
1. When there are obstacles such
as walls around multiple combined units,
>L1 >A the installation spacing must meet the
>L2 corresponding spacing requirements of
the corresponding units;
2. For single-row/single-column
>L Side of the drainage pipe
Straight wall installation, if the side of the drainage
pipe is in the row/column direction, the
Number of
rows (N2) installation spacing must be greater than
A; If the side of the drainage pipe is in
the column/row direction, the installation
spacing needs to meet the requirements
of "Installation space for single water
Number of columns (N1)
chiller".

1. The installation spacing A needs to be greater than 800mm;


2. Requirements for the distance L1/L2 from the wall: when the wall height H>2300mm, L1/L2>2000mm; when the wall
height H≤2300mm, L1/L2>(H-300)mm.
3. Combined installation spacing L (models and applicable table parameters are as follows):

UAL230D5LC/D(R)5
Table 1 Minimum spacing of assemble installation unit :mm
Column Number
1 2 3 4 5 6 7 8 9 10 ……
1 /
2
L 3 400
i
n 4
e
N 5 800
u
m 6 1200
b
e
r 400 1600
7
8 600 800 2000
9
Please contact with the
10 manufacturer
……
Note:For the installation as shown in Fig.1(both the horizontal and vertical walls exist, therefore,
in the calculation, the column number shall be plus by 1,and the line number shall be plus by 2;
For example:In Fig.1, the number of columns is 3 + 1 = 4, the number of lines is 3 + 2 = 5, L value is 800mm;
In Fig.2, the number of columns is 3 and the number of lines is 3, L value is 400mm.

UAL230E(R)5-F/R/Y UAL340D(R)5 UAL450D(R)5-(FC) UAL450E(R)5-F/R/Y


Table 2 Minimum spacing of assemble installation unit :mm
Column Number
1 2 3 4 5 6 7 ……
1 /
2
L 600
i 3
n 1000
e 4
N 5 1400
u 600
m
b 6 2000
e 800 1000
r 7
Please contact with the
8
manufacturer
……
Note:For the installation as shown in Fig.1(both the horizontal and vertical walls exist, therefore,
in the calculation, the column number shall be plus by 1,and the line number shall be plus by 2;
For example: In Fig 1, the number of columns is 3 + 1 = 4, the number of lines is 3 + 2 = 5, L value is 1000mm;
In Fig. 2, the number of columns is 3 and the number of lines is 3, L value is 600mm.

12
UAL1000 Installation spacing requirements
horizontal wall horizontal wall

> >
> >

> >
vertical wall

Water connection port Water connection port

vertical wall

Line Number

Column Number

1.Installation spacing A has to be greater than 1000mm;


2.Assembly installation spacing L has to be not less than the corresponding value in Table 3;
3.Distance L1, L2 from the wall: When the wall height H> 2400mm, L1, L2> 2500mm; when the wall height H≤2400mm, L1, L2>
(H+100) mm.
Table 3 Minimum spacing of assemble installation unit :mm
Column Number
1 2 3 4 5 6 7 ……
1
2 1000
Li 3
n 1200
e 4
N 5 1000 1500
u
mb
e 6 2000
r 1200
7 1500 2500
2000
2500 Please contact with
……
the manufacturer
Note:For the installation as shown in figure(both the horizontal and vertical walls exist, therefore,
in the calculation, the column number shall be plus by 2,and the line number shall be plus by 2;
For example: The number of columns is 3 + 2 = 5, the number of lines is 3 + 2 = 5, L value is 1500mm.

13
 Installation
Installation foundation and vibration and noise reduction requirements
■ Precautions for installation on a foundation
 To prevent injuries or damage caused by strong wind and earthquake, avoid installing a unit in a place prone to
strong winds. The unit base is designed with mounting holes through which the unit can be reliably connected with the
foundation to protect the unit from falling due to earthquakes or strong wind.
 The unit must be installed on a horizontal solid concrete foundation or channel steel frame that is strong enough to
bear the operating weight of the entire unit and the weight of the maintenance personnel. The thickness of the
concrete foundation should be larger than or equal to 300 mm, and this figure should be increased to 500 mm if the
unit is installed in a cold region. The foundation evenness should be within ±3 mm, and the concrete strength should
reach C20. In addition, a drainage ditch should be arranged around the unit to ensure smooth drainage of rainwater,
condensate from heating, and water from defrosting. If it is impossible to provide such a drainage ditch, place a drain
pan below the unit and empty the drain pan through a pipe.
■ Vibration and noise reduction requirements
 Spring isolator requirements: Damped spring isolators must be used when the unit is installed on a roof or any other
place that is sensitive to vibration and noise to avoid resonance between the unit and the building. The unit is not
equipped with any spring isolator. The user should select proper spring isolators based on the unit weight and the
following gravity distribution table. The selected isolators should be installed by the building contractor or the building
designer or other professional personnel.
 Rubber anti-vibration pad requirements: Rubber anti-vibration pads with a thickness of over 20 mm should be
placed between the unit feet and the foundation surface.
 Soft connection requirements: A soft connection is required at the water inlet/outlet to mitigate the pipeline vibration
and the noise caused by resonance.

14
■ Installation foundation diagrams and technical instructions on installation of spring isolators
UAL230D5LC/D(R)5
Gravity Center of the Unit and Installation
Positions of Spring Isolators (Top View)
Installation positions (4)

Water
inlet/outlet

Gravity center
≥300(★)

Anchor bolt

Concrete foundation

Drainage ditch

Control
★: The thickness of the concrete foundation should be larger Ground cabinet
than or equal to 500 mm if the unit is installed in a cold region.
Note: N represents the total
number of modules installed. Front side of the unit

≥1245x(N-1)+1545

1245x(N-1)

≥400 150 Unit base


150 845 845 Fixing bolt
Adjustable bolt
Locknut
Concrete foundation
Concrete foundation
Anchor bolt
150
300
Drainage ditch
≥120
≥200
1860 1560
Ground

150
100

Drainage pipe side


Spring Isolator Installation Details

Technical requirements for installation of spring isolators:


1. The surface evenness of the concrete foundation should reach ±3 mm, and the concrete strength should
be C20 or above.
2. The spring isolators should be fixed on the foundation with anchor bolts in the way as recommended by
the diagram.
The anchor bolts should not be embedded and have a minimum performance grade of 8.8.
3. Prior to installation of the isolators, make sure that the foundation is leveled. After the installation, adjust
the adjustable bolts for each isolator to keep the unit level, and then tighten the fixing bolt and locknut.

15
UAL230E(R)5-F/R/Y

Gravity Center of the Unit and Installation


Positions of Spring Isolators (Top View)
Installation positions (4)
Drainage
outlet

Water
inlet/outlet

Control cabinet
≥300(★)

Anchor bolt

Concrete foundation Gravity center


Drainage ditch

★: The thickness of the concrete foundation should be larger Ground


than or equal to 500 mm if the unit is installed in a cold region.
Note: N represents the total
number of modules installed.

≥1700x(N-1)+1356

1700x(N-1)

150 1056 ≥644 1056 150


Front side of the unit
Concrete foundation

150
300
Drainage ditch

1100 800
Unit base
Fixing bolt
Adjustable bolt
Locknut
Concrete foundation
150 Anchor bolt

Drainage pipe side

Notes:
≥120
≥200

Ground

100

Spring Isolator Installation Details

Technical requirements for installation of spring isolators:


1. The surface evenness of the concrete foundation should reach ±3 mm, and the concrete strength should
be C20 or above.
2. The spring isolators should be fixed on the foundation with anchor bolts in the way as recommended by
the diagram.
The anchor bolts should not be embedded and have a minimum performance grade of 8.8.
3. Prior to installation of the isolators, make sure that the foundation is leveled. After the installation, adjust
the adjustable bolts for each isolator to keep the unit level, and then tighten the fixing bolt and locknut.

16
UAL340D(R)5 UAL450D(R)5-FC UAL450E(R)5-F/R/Y
Gravity Center of the Unit and Installation
Positions of Spring Isolators (Top View)
Installation positions (4)
Drainage
outlet

Water
inlet/outlet

Control cabinet
Gravity center
≥300 (★)

Anchor bolt

Concrete foundation

Drainage ditch

★: The thickness of the concrete foundation should be larger Ground


than or equal to 500 mm if the unit is installed in a cold region.
Note: N represents the total Front side of the unit
number of modules installed.

≥1700x(N-1)+1356

1700x(N-1)

150 1056 ≥644 1056 150 Unit base


Fixing bolt

Concrete foundation Adjustable bolt


Locknut
Concrete foundation
150 Anchor bolt
300
Drainage ditch

≥120

1960 1660 ≥200

Ground

150
100

Drainage pipe side


Spring Isolator Installation Details

Technical requirements for installation of spring isolators:


1. The surface evenness of the concrete foundation should reach ±3 mm, and the concrete strength should
be C20 or above.
2. The spring isolators should be fixed on the foundation with anchor bolts in the way as recommended by
the diagram.
The anchor bolts should not be embedded and have a minimum performance grade of 8.8.
3. Prior to installation of the isolators, make sure that the foundation is leveled. After the installation, adjust
the adjustable bolts for each isolator to keep the unit level, and then tighten the fixing bolt and locknut.

17
UAL1000D5
Gravity Center of the Unit and Installation
Positions of Spring Isolators (Top View)

Drainage outlets Water inlet/


(12) outlet
≥300( ★ )

Anchor bolt
Concrete foundation
Gravity center

Control cabinet
Drainage ditch

Ground
★: The thickness of the concrete foundation should be larger
than or equal to 500 mm if the unit is installed in a cold region.
Note: N represents the total
number of modules installed.

≥3200x(N-1)+2448
3200x(N-1)
150 2148 1052 2148 150

150 Concrete foundation

Unit base
Drainage ditch Fixing bolt
Adjustable bolt
Locknut
Concrete foundation
1960 1660 Anchor bolt

≥120
≥200
300

150
Ground

Drainage pipe side

100

Spring Isolator Installation Details

Technical requirements for installation of spring isolators:


1. The surface evenness of the concrete foundation should reach ±3 mm, and the concrete strength should
be C20 or above.
2. The spring isolators should be fixed on the foundation with anchor bolts in the way as recommended by
the diagram.
The anchor bolts should not be embedded and have a minimum performance grade of 8.8.
3. Prior to installation of the isolators, make sure that the foundation is leveled. After the installation, adjust
the adjustable bolts for each isolator to keep the unit level, and then tighten the fixing bolt and locknut.

Gravity distribution table


Unit: mm
Total
number of
Model X(mm) Y(mm) A(Kg) B(Kg) C(Kg) D(Kg)
spring
isolators
UAL230E(R)5-F/R/Y 4 549 504 107 123 100 90
UAL340DR5 4 1045 500 240 235 195 200
UAL340D5 4 1058 465 251 256 189 185
UAL450DR5 4 1080 460 280 300 210 200
UAL450D5 4 1072 458 280 269 201 192
UAL450D5(60Hz) 4 1072 458 273 262 196 187
UAL450D(R)5-FC 4 1096 498 230 250 205 185
UAL450E(R)5-F/R/Y 4 1072 473 258 265 203 202
UAL1000D5 4 1100 1100 440 440 440 440

18
■ Transportation and Carrying-in
The transporting path also changes significantly, depending on the sequence of works. For
smoother working, have a meeting with not only your customer but the constructors. Transporting & lifting
method.
The lifting nylon string used should be as specified in the table on the right.
To prevent damage, insert a patch plate or the like between the chiller and nylon string for
protection.Perform rigging operation according to the following diagram. Support the water chillers at four
points when move them. Do not move with two supporting points, which may cause instability and dropping of
the units. The ropes must be of the same length when rigging. The gravity position has been taken into
consideration in design.
Notes:
 Do not collide with other objects when moving and keep the inclination angle no greater than 15 degrees.
Handle with care when grounding.
 Do not use copper pipe connector or water pipe connector as pressure points for moving. Otherwise, the
connector may be deformed or damaged.
 Properly protect the paint on the surface of metal. If it is scratched by edge tools, the surface may get
rusty.
 The sealing cap of the connector is removed only before connecting water pipes.
 If the product is provided with ties for packaging, do not move or handle the product with the ties as the
ties are easy to crack, which may cause dangerous accidents.
 Properly dispose the plastic bags. Keep them away from children to avoid suffocating or poisoning.
 The skid at the bottom of the machine should not be removed before the unit is installed in place.
 A spacer must be provided to avoid damage when a lifter is used to raise or handle the unit.
 Rigging is recommended to move the units. Use rigging ropes with enough strength and hold the units at
the four points as shown in the following figure. Do not move the units with only two supporting points, which
may cause instability and dropping of the units.

UAL230D5LC/D(R)5 UAL230E(R)5-F/R/Y

Protective cushion Rigging ropes(two pieces)

Suspension ropes <40°


(5m or longer ×2 ropes)
>5m

>5m
Suspension(4pcs)

Model Nylon String Specifications

UAL230D(R)5
8 m min. (2 pcs.)
UAL230D5LC/D(R)5
UAL230E(R)5-F/R/Y 5m min. (4 pcs)

UAL340/450D(R)5(-FC)
10m min. (2 pcs)
UAL450E(R)5-F/R/Y

19
UAL340/450D(R)5(-FC) UAL450E(R)5-F/R/Y

Rigging ropes
(two pieces)
Protective
cushion

UAL1000D5

Suspension ropes
(10m or longer × 2 ropes)

Use suspension ropes that


will withstand the weight
of the unit.
>10m

Spreader bar recommended,and


both sides of pole should be
extended over 100mm out of unit
in order to prevent the hoisting
belt from damaging unit.

>10m

Suspension spots
(front and back,2 spots each)

Latches
(4 places in all)

20
■ Meeting before Work and after ■ Check for Accessories
Completion of Work Check the following accessories.
The chiller has various functions available according to Stainer 1 pcs.
customer's applications. Since the installation Communication line 5m
method, wiring method and water piping method differ, hold
a satisfactory meeting with your contractors before
starting works, and also after completion of the works, carry
out careful checkup.

Meeting Item
Electrical Wiring Works □Use the check column for checking.
1. Power panel position, size and wiring route □Check to see if no wiring is passed through the dangerous
(path) area.
2. Operation method and cooling/heating □ Remote controller □External signal □Local (Test run)
changeover method
3. Recovery method for power failure □Manual reset □Automatic reset
4. Night low-noise mode (Cooling/heating) -
external signal
□ Provided, (External signal) □None
5. Snow scattering operation (Forced fan
operation) mode - external signal
□Provided □None
6. Water temperature control inlet & outlet
(Water feeding) temperature control
□ Inlet □Outlet
7. Water failure protecting relay mounting □ Installed □Not installed
8. Pump wiring work
□ Power supply □Operation signal intake (49P) □Safety
device (48P) □Interlock (AXP)
□ Provided □safety device 26WH □Operation signal intake
9. Installation of auxiliary heater during defrost
□None
10. Operating condition external indication
(Lamp, etc.)
□ Provided □Operation □Defrost □Abnormal □None
11. Thermal storage operation - Required/Not
required
□ Required □Not required

Installation Work Checking Items


□ Check to see if valve operation can be carried out with
ease.
□ Check to see if the switch box cover (lid) is easy to open.
Determination of water piping path (route) □ Check to see if the strainer is located in an easy-to-clean
place.
□ Check to see if the pump is located in the place where its
condition is easy to check.

21
 Electric connection for water chiller unit
Before connecting the circuit, strictly abide by the following safety rules and measures:
 The units must be installed by Daikin service personnel or personnel who are specially trained. The
installation must abide by local laws and regulations in aspects of electricity, construction and environment
protection as well as meet the requirement of product installation instructions. Users are not allowed to remove
or add control components. For units damages and personal injuries caused by operations which fail to follow
the rules, Daikin air-conditioner company assumes no responsibility.
 Circuit connecting must refer to Electric connection and parameters. Each machine is provided with
connection figure which is put inside the switch box.
 The earthing wires of the air conditioning unit must be grounded well. Earthing wires cannot be connected
to gas pipes, water pipes, and telephone lines, because poor earthing may result in electric shock.
 Check whether the power supply is of standards before starting.
Cross-sectional area of power Max
cord (mm²) Max working
input
Model Power supply current
Main line Neutral power
Earth wire (A)
(R/S/T) line (kW)
UAL230D5 380-415V/3N~/50Hz 10 10 10 47.2 27.6
UAL230D5 208-230V/3~/60Hz 25 - 16 84.3 26.5
UAL230D5 380V/3~/60Hz 10 - 10 50.2 26.5
UAL230D5 460V/3~/60Hz 10 - 10 41.2 26.5
UAL230DR5 380-415V/3N~/50Hz 10 10 10 47.7 28.6
UAL230D5LC 380-415V/3N~/50Hz 10 10 10 47.2 27.6
UAL230E(R)5-F/Y 380-415V/3N~/50Hz 10 10 10 48.2 28.3
UAL230E(R)5-R/Y 380-415V/3N~/60Hz 10 10 10 48.2 28.3
UAL450E(R)5-F/Y 380-415V/3N~/50Hz 35 25 16 97.9 56.8
UAL450E(R)5-R/Y 380-415V/3N~/60Hz 35 25 16 97.9 56.8
UAL340DR5 380-415V/3N~/50Hz 25 16 16 76.2 41.4
UAL340D5 380-415V/3N~/50Hz 25 16 16 76.2 41.4
UAL450DR5 380-415V/3N~/50Hz 35 25 16 99.8 54.0
UAL450DR5-FC 380-415V/3N~/50Hz 35 25 16 100.0 56.2
UAL450D5 380-415V/3N~/50Hz 35 25 16 103.1 55.8
UAL450D5-FC 380-415V/3N~/50Hz 35 25 16 100.0 56.2
UAL450D5 208-230V/3~/60Hz 95 - 50 185.2 55.8
UAL450D5 380V/3~/60Hz 35 - 16 98.9 55.8
UAL450D5 460V/3~/60Hz 25 - 16 81.2 55.8
UAL1000D5 380-415V/3N~/50Hz 95 70 50 208.5 115.3
The above data are electric parameters for basic module units
 Connection for all the conductors must be secure.
 Keep all the conductors away from refrigerant pipes and movable components like compressor and fan.

22
 Wiring diagram of power supply

380-415V/3N~/50(60)Hz

L1
L2
L3
N
PE

Breaker with a Breaker with a Breaker with a


current leakage current leakage current leakage
protector protector protector

R S T N R S T N R S T N

Master unit 0#Slave unit 14#Slave unit

208~230V/3~/60Hz
380V/3~/60Hz
460V/3~/60Hz
UAL230/450D5 60Hz

L1
L2
L3
PE

Breaker with a Breaker with a Breaker with a


current leakage current leakage current leakage
protector protector protector

R S T R S T R S T

Master unit 0#Slave unit 14#Slave unit

23
Wiring Work
 Grounding Overseas voltage device:
Check to see if the grounding is rovided. (3-phase, 380. 400. 415 V 50Hz)
To prevent possible electric shocks, the machine is (3-phase, 208-230V 60Hz)
mandatory for grounding.Grounding work must be (3-phase, 380V 60Hz)
performed by a qualified electrician.The grounding (3-phase, 460V 60Hz)
terminal is located inside the switch box.
NOTE:

 Electrical Work
The nominal output of the chiller differs from that of a conventional electric motor. Be sure to select
the size of the power supply cable in accordance with local and national cords
by checking the electric characteristics of the unit. For details, contact your
dealer.
Be sure to provide a power supply with an earth leakage
breaker.The chiller can be operated by either local or remote
control (by remote contact input or from the remote controller).
 Wiring Work
Before starting work, re-check your customer's requirements according to
the pre-work meeting check table given in page 21.Wiring diagram of communication cables for the
master/slave unit and wire controller, please see details view of the wiring diagram in the air conditioning
unit.

 Water Piping Work


 Be sure to attach the supplied cold/hot water strainer to
the water inlet side, and provide a dirt pocket in the proper piping
place. If sand, dust and rust pieces or the like intrude into the water
system, the metallic material will be corroded mechanically. (For
the strainer and dirt pocket, periodic maintenance is required.
Select a place that takes account of the maintenance space.)
 The water pump is not supplied with this machine. Attach
a water pump suitable for piping resistance.
 Install flow regulating valves on the outlet/water inlet piping.
 Fix the thermometers on the water inlets and outlets. This helps you know operating condition of the
chiller.
 There is a possibility that scales adhere to the plate type heat exchanger, depending on water quality;
to remove these scales, therefore, a periodical cleaning using cleaning agent is required. Accordingly,
install a gate valve in the water piping, and also install a piping connection for cleaning by cleaning agent
in the piping between this gate valve and chilling unit. (Refer to the illustration below.)
 For chiller cleaning and draining (water drain during long shutdown in winter seasons, and in
off-seasons) or the like, provide a "plug open to the atmosphere" and "drain plug" in the water piping inlet
and outlet. Also, in the case of rising in the water piping and in the most elevated place in which air is easy
to stay, always attach an "automatic air purging valve".
 Apart from the chiller inlet piping part, also attach a cleanable strainer near the pump piping inlet.
 Satisfactory cold and thermal insulation is required for water piping, and moisture proofing in the
outdoor part should also be applied thereto. If cold and thermal insulation is not sufficient, heat loss may
result, and furthermore, insufficient insulation may give rise to water piping damage caused by freezing in
the intense cold seasons.

24
 Where the operation is suspended in winter seasons and the operation is stopped in the nighttime, it
is necessary to prevent the water circuit or line from spontaneous freezing in the region where the outside
air (outdoor) temperature falls below zero degree, such as draining, circulation pump operation and
heating by a heater or the like. Since this freezing in the water circuit leads to damage on the plate type
heat exchanger, take adequate action according to the operating condition.
 Installation diagram on water system of single module unit
Expansion water tank refill

W ater refill
Opening for chemical cleaning

Pressure gauge

Thermometer
Soft connector

Automatic air
W ater pump

outlet valve
Gate valve

Gate valve

discharge
Water chiller unit

W ater
Filter

Cold(Hot) water inlet

W ater refill
3 Heater Water tank
W ater discharge

W ater discharge
Cold(Hot) water outlet

 Multiple module unit combinations: reference diagram of constant flow


rate of water system adjusting indoor temperature by adjusting end air
flow of air-conditioner.
Air discharge

Water refill
DN20
Fan coil

Fan coil

Fan coil

Fan coil

Fan coil

Full

DN20 Water discharge


Gate valve

Gate valve

Gate valve

Gate valve

Gate valve

3 3 3 3 3 3 3

1 2 1 2 1 2 1 2 1 2 1 2 1 2

25
 Multiple module unit combinations: reference diagram of variable flow
rate water system adjusting indoor temperature by adjusting flow rate of
chilled water.
Air discharge

Water refill
DN20

Fan coil

Fan coil

Fan coil

Fan coil

Fan coil
Full

DN20 Water discharge

3 3 3 3 3 3 3

1 2 1 2 1 2 1 2 1 2 1 2 1 2

Systematic diagram
Air discharge

Gate valve Water pressure gauge Electric 2-way valve Water refill
DN20

Non-return valve Thermometer Circular water pump Full

Soft connector Globe valve Differential pressure DN20 Water discharge


bypass valve

Total dimension for the pipes of module combinations


Number of Units 1 2-3 4-5 6-10 11-16
Total Dimension for the Pipes of UAL230 (inch) ≥2 ≥3 ≥4 ≥5 ≥6
Total Dimension for the Pipes of UAL340 (inch) ≥2.5 ≥4 ≥5 ≥7 ≥9
Total Dimension for the Pipes of UAL450 (inch) ≥2.5 ≥5 ≥6 ≥9 ≥11
Total Dimension for the Pipes of UAL1000 (inch) ≥3 ≥6 ≥9 ≥11 ≥13
Note:
When cleaning the water system, close all the gate valves as shown in position ① and ②. Open the ③ valve
to bypass the units to avoid foreign matters in water system entering the plate of units, which may influence the
efficiency of heat exchange and life expectancy of the plate.

26
 CAUTION
 Adopt the reversed return system in hydraulic system when two more units are combined. If the direct
return system is used, it may cause the unbalanced distribution of water flow which influences the
operation of units.
 The connection diameter is the same as piping. Use an item of same or larger diameter.
 Be sure to heat-insulate chilled water piping with insulation pipe cover.
 Water quality standards for chilled water specify recirculation water as a premise. (See water quality
standards) Once-Through system water could result in corrosion.
 Retain between 70 to 150% of the rated water volume in the system. An insufficient amount of water
can lead to performance loss due to scale deposits, or refrigerant gas leakage due to pitting, or can trip
the freeze-up protection thermo. Too much water can cause corrosion.
 Under full load operation, keep temperature differential between the water inlet and outlet to about
5ºC, by controlling flow rate with the chiller outlet gate valve.
 Check the flow direction if the unit is equipped with a flow switch.
 Do not aerate water in the re-circulation system as shown in the figure below. Aerating water causes
the dissolved oxygen to increase, and pollutants in the atmosphere condensed in the water cause
the water to become corrosive.

 Do not ground any other electrical equipment to the chiller's water piping. This may cause electrolytic
corrosion in some cases. Be sure to take rust prevention measures for piping buried in the ground.
 Note the flow speed of water in the system, the position of the expansion tank, and the position of the
air purge plug in the piping so that cavitation is not produced.
 If using a semi-sealed chilled water system with a heat storage tank, be sure to periodically change
the water (once every 1 to 2 years), and clean and inspect the bottom of the heat storage tank . A new
concrete heat storage tank will produce eluate, and it is not seldom happened for the pH of the heat
storage tank water to rise above 10. If the pH rises above the standard, the rate at which copper corrodes
increases, so the water should be changed before the pH rises that level. If a heat strage tank is used for
a prolonged period, springing and leaking of water could occur due to cracks in the heat strage tank.
Water leaks pose no serious problem for water quality control, but if seawater or dirty underground water
springs, it could cause an outbreak of microorganisms in the water of the heatstorage tank, thus
producing slime in the system, or could cause calcium carbonate to adhere.
 Use flexible tube on both the intake and delivery sides of the water chiller and water pump to prevent
vibrations in water pipes from being transmitted to the building.
 When attaching the supplied strainer, be sure to use the two wrenchs so that the threaded portion in
other than the union part does not rotate.
 This series model is all provided with a strainer. (One strainer is supplied in each system.)

27
 Where concentrated piping works are conducted at job site
 Give care to the diameter of piping connected in the field. If the piping diameter is small, the water
volume is liable to deviate, and the freezing protective switch, such as DPS is actuated.
 Be sure to attach the supplied strainer. Interior heat exchanger clogging with dust or dirt
accelerates water volume deviation in each system, thereby causing malfunctions. Also, periodically
clean all strainers.

Example:UAL230DR5

supplied strainer

piping connected in the field

 Length of branch piping up to concentrated piping Make arrangements so that the length of
branch water piping does not exceed the equivalent length 5 m.
 The difference of equivalent length in water piping to each system should be 2 m max.
 The equivalent length (different from the actual length) significantly differs, depending on the method
of converging to the concentrated piping in particular.

Two units

28
 Calculation of water system volume & Application of buffer water tank
Calculation of water system volume:
Model
Model
types
UAL230D(R)5、UAL230D5LC、UAL450D(R)5、UAL1000D5、UAL230E(R)5-F/R/Y、
Type1
UAL450E(R)5-F/R/Y、UAL340D(R)5
Type2 UAL450D(R)5-FC

Model Application Minimum effective water volume Recommended water volume


types places Vmin (L/kW) (L/kW)
Comfort 4.3 6.4~9.5
Type1
Process 6.9 10.3~15.1
Comfort 8.6 12.9~18.9
Type2
Process 13.8 20.6~30.3

Notes:
1. Minimum effective water volume Vmin is the minimum system water volume set in order to prevent unit alarm
and causing reduction of service life;
2. The effective water volume during the operation of the water system includes the total volume of the main water
pipe, buffer water tank, air side units with two-way valve normally opened, etc.;
3. The actual effective capacity V of the water system in the water system in the operation process must be
greater than or equal to Vmin ,otherwise ,it will cause frequent alarm and shutdown of the unit;
4. When the system water temperature fluctuates greatly, please increase a certain volume of buffer water tank
and the system water volume, so that water temperature tends to be stable, to prevent the unit failure alarm;
5. For units of common water system with different operating modes, the capacity(kW) in the above coefficient
table is calculated according to the maximum capacity(kW) at the point of cooling or heating design, and
the water capacity can be obtained by multiplying the capacity(kW) with the coefficient;
6. The above calculation of water volume coefficient method is mainly used in the application where the water
temperature accuracy is not high, if higher water temperature control accuracy is required, please consult
factory.

Application of buffer water tank :


When the actual effective water capacity of the system is less than the water capacity calculated in
the above table, in order to solve the problems of short service life of the unit and user experience
caused by the large fluctuation of water temperature, it is recommended to add a buffer water tank on
the pipeline of the system to make the actual effective water volume of the system greater than
the water volume calculated in the above table. When the inlet water temperature control is adopted, it
is recommended that the buffer water tank be installed in the main inlet water pipe. When the unit
adopts the leaving water temperature control, it is recommended that the buffer water tank be installed
in the main outlet water temperature pipe and the outlet water temperature sensor be placed in the tank.

29
 Calculating demonstration
The water system shown in the figure below is installed with one UAL450DR5-FC module unit,
assuming that the ambient temperature of the design refrigeration condition is 35 °C and the outlet water
temperature is 7 °C; The design heating condition is the ambient temperature (dry/wet bulb) 7/6 °C, the
outlet temperature is 45 °C, and the cooling capacity at this time is 130kW/unit, and the heating capacity
is 132kW/unit. Therefore, the largest heating condition of 132kW was selected for calculation. The size of
the main water pipe is DN65, the total length of the inlet and outlet main water pipe is 50m, and 30 fan coil
units at the end are kept normally open, all with an internal volume of 1.5 L.

Calculation:
Inlet and outlet main water volume = 3.14*[(65/2)/1000] 2*50*103=166L
The water capacity of the end fan coil = 30*1.5=45L
According to the coefficient method in the above table, the minimum capacity required by the water
system is Vmin.=8.6*1*132L=1135L
In order to avoid frequent start-up and shutdown and alarms of the unit, the capacity of the buffer water
tank must be greater than or equal to Vmin.-V=1135-166-45L=924L
Air discharge

Water refill
DN20
Fan coil

Fan coil

Fan coil

Fan coil

Fan coil
Full

DN20
Water discharge

buffer water tank

30
 Calculation of expansion tank capacity
Expansion tank is necessary in the air-conditioning water system.It is used to adapt the change
of water volume which is caused by water temperature so as to prevent the frost splitting of water system
in winter and instability of pump suction inlet pressure. It is also used to supply feed-water makeup and
exhaust spare air in the water system.
Calculation of expansion tank capacity
Vp=α*△t*Vs
Vp----The effective capacity of expansion tank (the water volume between signal pipe and overflow pipe),
m3
α---- Coefficient of cubical expansion of water, α =0.0006/℃
△t----Maximum water temperature difference, ℃
Vs----Capacity of water system (including the water in pipes and equipments), m3

31
 Selection principle of circulating water pump
 Water flow of circulating water pump≥Nominal water flow of unit x 1.1
 Closed circulating water system: circulating water pump head≥(Friction loss+ local resistance
loss+water resistance of unit)x1.1
 Opend circulating water system: circulating water pump head≥( hydrostatic pressure+ Friction loss+
local resistance loss+water resistance of unit)x1.1
 When multiple units are equipped with a water pump, please refer to the circuit with the maximum
resistance, generally the farthest circuit.
 Correction factor of glycol concentration

M i nim um a m bi ent
-1 -5 -10 -15
tem p e r at u re( ℃ )
G l yco l v o lu m e
9 18 26 33
co n c ent r at i on( % )

M i nim um
le av in g w at er 2 0 -2 -4 -6 -8 - 10
tem p e r at u re( ℃ )
G l yco l v o lu m e
10 15 18 20 23 25 28
co n c ent r at i on( % )

G l yco l v o lu m e
9 18 28 38 48
co n c ent r at i on( % )
G l yco l m a s s
10 20 30 40 50
co n c ent r at i on( % )
Coo l ing capa ci t y
0. 9 91 0. 9 82 0. 9 72 0. 9 61 0. 9 46
co r r e ct i on f a cto r
Cool ing pow e r
0. 9 96 0. 9 92 0. 9 86 0. 9 76 0. 9 66
co r r e ct i on f a cto r
Wat e r flow
1. 0 13 1. 0 40 1. 0 74 1. 1 21 1. 1 78
co r r e ct i on f a cto r
W PD co rr e cti on
1. 0 70 1. 1 29 1. 1 81 1. 2 63 1. 3 08
fac to r
G l yco l fr e ezi n g poi n t
-4.1 -7.5 -14.1 -22.9 -33
(℃)

Notes:
 The use of glycol is to avoid freeze of water system when the leaving water temperature below 0℃.According to
the table above, please choose the suitable mass percent of glycol if needed. The principle of choosing glycol is the
ice point should be 5℃ lower than the leaving water temperature at least.
 When the unit runs for low ambient temperature cooling or low leaving water temperature, certain concentration
of glycol must be added into water system, and it must be test run by Daikin certificated professional, otherwise
there may be risk of heat exchanger freezing.

32
Before Your Test run
Refrigerant Charge
The on-site staff shall charge the refrigerant according to the the refrigerant charging label after the
unit is installed. Refrigerant amount is charged according to nameplate. The refrigerant must be charged
in liquid form.
After the refrigerant is fully charged, please sign the NAME OF COMPANY, NAME OF WORKER and
RECORD OF INSTALLATION DATE on the corresponding position of the refrigerant charging label.

33
In order to protect the equipment, you should check the following before attempting test run.It would
also be a good idea to read "Safety" (pages 1 to 3) once more, before starting.
 Is the power supply properly connected?
The required power supply is as follows.

Model Power supply


UAL230DR5,UAL340DR5,UAL450DR5,
UAL450D(R)5-FC,UAL230D5(LC),UAL340D5, 3 phase, 380V±10%, 50Hz
UAL450D5, UAL1000D5, UAL230/450E(R)5-F/Y
UAL230D5,UAL450D5 3 phase, 220V±10%, 60Hz
UAL230D5,UAL450D5,UAL230/450E(R)5-R/Y 3 phase, 380V±10%, 60Hz

UAL230D5,UAL450D5 3 phase, 460V±10%, 60Hz


 Has the grounding been provided?
 Is the water pump interlock circuit (AXP) connected?
 The power supply should be turned "ON" 6 hours prior to operation to ensure the compressor
operates smoothly.
Is the water pump filled with water?
If not, open the water supply faucet and fill the water system with water, while purging air.
 To purge air, open the main body internal air purge plug and air purge cock on the load side heat
exchanger (fan coil unit, etc.). After making sure the system is filled with water, close the cock.
NOTES:
 Before starting a test run, check to see if the piping works have been conducted properly, and if the
strainer, air purge valve, automatic feed water valve, expansion tank and cistern position are adequate in
particular.
 After completion of this water filling, first of all, ensure that no air is included inside the water system
through individual operation of the pump, and that the flow rate is satisfactory. Air inclusion and
insufficient flow rate may give rise to plate type heat exchanger freezing. For the flow rate, measure
the water pressure loss anterior and posterior to each chiller, and ensure that the flow rate is as designed.
 When an abnormality is present and no problem can be solved, stop test run to take proper action.
 Isn't the propeller fan making contact with obstructions?
 After completion of your test run, check the strainer on the chiller inlet piping: clean if stained.
 Control the starting/stopping of the pump by the pump output on PCB controller. Otherwise, the heat
exchanger may crack due to frost!
 Ensure the interlock contacts of the pump are voltage-free contacts. If there is voltage loop, the
control components of the units may be damaged.
 Ensure that the scope of application does not exceed the operating scope of the units.

 If the units are not used for a long time, drain away the water in plate heat exchanger and water pipes
and cut off the power. Otherwise, the power has to be cut off when the unit is in standby state.

34
 After the units is running in stable state, check the following items:

UAL230DR5
UAL340DR5
UAL450DR5
UAL230D5 UAL230D5 UAL230E(R)5-F/R/Y
Model UAL450D(R)5-FC UAL1000D5
UAL450D5 UAL450D5 UAL450E(R)5-F/R/Y
UAL230D5(LC)
UAL340D5
UAL450D5

Inspection
S/N Inspection Item Reference
Method
380V±10%
380V±10%
380V±10% 220V±10% F:50Hz 380V±10%
1 Voltage Voltmeter 460V±10%
50Hz 60Hz R:60Hz 50Hz
60Hz
Y:50Hz/60Hz
Operating
current of
2 Galvanometer 13~25A 25~38A 9~40A 25~55A
single
compressor
Operating
3 current of Galvanometer 2~5A
single fan
Water inlet
temperature in
4 Thermometer 10~25℃
cooling
operation
Water outlet
temperature in
5 Thermometer 5~20℃
cooling
operation
Water inlet
temperature in
6 Thermometer 25~50℃ -- 25~50℃ --
heating
operation
Water outlet
temperature in
7 Thermometer 30~55℃ -- 30~55℃ --
heating
operation
Temperature
difference of
8 Thermometer 2~7℃
inlet/water
outlet
Discharge
temperature of
9 Thermometer 65~115℃
the
compressor
Low-pressure
10 in cooling Baresthesiometer 6.5~10.0bar
operation
High-pressure
11 in cooling Baresthesiometer 22~41.5bar
operation
Low-pressure
12 in heating Baresthesiometer 1.4~10.0bar -- 1.4~10.0bar --
operation
High-pressure
13 in heating Baresthesiometer 22~37bar -- 22~37bar --
operation
Vibration and
Listening
14 operating No abnormal vibration or operating sounds
or touching
sound

Note:
The above references are only bases to judge whether the units onsite are in good condition. The maximum
and minimum reference values are for maximum and minimum conditions. If the units exceed the reference values
in stable operating, please consult the dealer.

35
Operating Range

 Operating Range
During operation, use the chiller within the following range.

 Operation Limit
During Cooling Operation
Type Model No. Water outlet Temperature Outdoor Air Temperature

Cooling only type UAL230D5 5℃ to 20℃ 5℃ to 48℃

Cooling only type UAL230D5LC 5℃ to 20℃ -15℃ to 48℃

Cooling only type UAL230E5-F/R 5℃ to 20℃ -21℃ to 52℃

Heat pump type UAL230ER5-F/R/Y 5℃ to 20℃ -21℃ to 52℃

Cooling only type UAL450E5-F/R/Y 5℃ to 20℃ -21℃ to 52℃

Heat pump type UAL230DR5 5℃ to 20℃ 5℃ to 48℃

Heat pump type UAL340/450DR5(-FC) 5℃ to 20℃ 5℃ to 48℃

Cooling only type UAL340/450D5(-FC)/1000D5 5℃ to 20℃ 5℃ to 48℃

During Heating Operation (Only heat pump)


Type Model No. Water outlet Temperature Outdoor Air Temperature

Heat pump type UAL230DR5 30℃ to 55℃ - 15℃ to 30℃

Heat pump type UAL230ER5-F/R/Y 30℃ to 55℃ - 30℃ to 43℃

Heat pump type UAL450ER5-F/R/Y 30℃ to 55℃ - 30℃ to 43℃

Heat pump type UAL340/450DR5(-FC) 30℃ to 55℃ - 15℃ to 30℃

Notes:
 Make sure the chiller is within the recommended operating range within one hour after starting operation.
 The water volume should be set to 85% to 150% of the standard water volume as a guide.

36
 Make sure operation conforms to the following restrictions
Item Contents
Power supply voltage Within±10% of rated voltage
Phase unbalance Within±2% of rated voltage
Power supply frequency Within±1% of rated
Chilled/hot water and outdoor air limit Working range given above
Pull-down duration Within one hour (at no load)
No soluble matters deteriorating copper and stainless steel shall be
Chilled/hot water quality
included
Ambient air quality No soluble matters deteriorating copper and aluminum shall be included
Chilled/hot water flow-rate 0.5 to 2.0m/sec
Chilled/hot water pressure Less than 1MPa shall apply
Outdoors (Take a preventive action against snow and side wind, if
Installing location
necessary.)
Install drainage pipes and provide foundation with pit for various
Water dripping out of machine
drainage

Refer to technical reference materials for items not listed above.

37
Operating Range of the Unit

 Operating range of the unit


UAL230D(R)5

Notes:
50  The dashed area only applies to
45 the UAL230D(R)5.
40  Note: Ensure that the water flow
Ambient temperature ℃

35 is within the specified range. If


30 Cooling the water flow is too small, scale
25 adsorption will occur so as to reduce
20 unit performance, cause frost
15 Heating protection sensor action, or cause
5 rust points and refrigerant leakage. If
0
the water flow is too large, the unit

-5
may be corroded due to water impact.

-10

5 10 15 20 25 30 35 40 45 50 55 60 65
Water outlet temperature ℃

UAL340/450D(R)5

50 Notes:
45  The grey area at the lower left
corner of refrigeration operation
40
scope: the ambient temperature is
35 less than 15 ℃, and water outlet
30 temperature is less than 7 ℃, and the
Ambient temperature ℃

unit will be under restrictions in this


25 Cooling
area during the running.
20  Note: Ensure that the water flow
15 is within the specified range. If
the water flow is too small, scale
10 Heating
adsorption will occur so as to reduce
5 unit performance, cause frost
0 protection sensor action, or cause
-5
rust points and refrigerant leakage. If
the water flow is too large, the unit
-10
may be corroded due to water impact.
-15

5 10 15 20 25 30 35 40 45 50 55 60 65
Water outlet temperature ℃

38
UAL230E(R)5 –F/R/Y
UAL450E(R)5-F/R/Y UAL230D5LC

55
52
50
48
45
43 45
40
40
35

30 35
A m bient tem perature ℃

25 Cooling 30

Ambient temperature ℃
20 25 Cooling
15
20
10 Heating
15
5

0
10

-5 5
-10 0
-15
-5
-20 -21
-10
-25
-15
-30
52
5 10 15 20 25 30 35 40 45 50 55 60 5 10 15 20 25
Water outlet temperature ℃ Water outlet temperature ℃

UAL450D(R)5-FC UAL1000D5

48 48
45 45
43
40 40

35 35

30 30

25 Cooling 25 Cooling
Ambient temperature ℃

Ambient temperature ℃

20 20

15 15
Heating
10 10

5 5

0 0

-5 -5

-10 -10

-15 -15
7
5 10 15 20 25 30 35 40 45 50 55 5 10 15 20 25
Water outlet temperature ℃ Water outlet temperature ℃

39
 Water Pressure Drop of the Unit
Curves of Water Pressure Drop of the Unit






Curve ①: UAL230D5, UAL230D5LC, UAL230DR5

Curve ②: UAL340D5, UAL340DR5

Curve ③: UAL450D5, UAL450DR5, UAL450E(R)5-F/R/Y

Curve ④: UAL450D5-FABE, UAL450D5-FABI, UAL450D5-FABID, UAL450D5-FABU, UAL450DR5-FABE,

UAL450DR5-FABID, UAL450DR5-FABU, UAL450D5-PABE, UAL450D5-QABE, UAL450D5-RABE,

UAL450D5-RABW

Curve ⑤: UAL450D5-FC, UAL450DR5-FC

Curve ⑥: UAL1000D5

Curve ⑦: UAL230E(R)5-F/R/Y

Notes:
 Water pressure drop of the unit is tested by the plate heat exchanger and the supplied Y-type filter or stainless
steel filter.
 Water resistance of plate heat exchanger and filter is tested under condition of clean water; it may be
inconsistent with that shown in the diagram due to the water quality on site.

40
Dimensions
Air-cooled Chilled Water/Heat Hump Unit
UAL230D5LC/D(R)5

Mounting hole of anchor bolt 14-14x20

Magnified view of mounting


hole of anchor bolt 14x20

Water inlet of
air-conditioner Rc2

Water outlet of
air-conditioner Rc2

Unit: mm

Model A(mm) B(mm)


UAL230DR5/D5/D5LC 140 476

41
UAL230E(R)5-F/R/Y

×
Mounting hole of anchor bolt

Rc2 Watre
inlet

Rc2 Water
outlet

Wire connection port

Model A(mm) B(mm) C(mm) H(mm)


UAL230E(R)5-F/R/Y 168 426 452 2120

42
UAL340/450D(R)5
UAL450D(R)5-FC
UAL450E(R)5-F/R/Y
Mounting hole of anchor bolt 4-14×20

Rc 2 -1/2
Water inlet
Rc 2 -1/2
Water outlet

Wire connection port

Unit: mm
Model A(mm) B(mm) C(mm) D(mm) H(mm)
UAL340D(R)5 164 369 587 380 2300
UAL450D(R)5 160 390 608 380 2300
UAL450D(R)5* 162 397 616 380 2300
UAL450D(R)5-FC 174 390 608 360 2300
UAL450E(R)5-F/R/Y 160 390 608 380 2300

Notes:
Model UAL450 D(R)5* represents the following units, such as, UAL450D5-FABE, UAL450D5-FABI, UAL450D5-FABID,
UAL450D5-FABU, UAL450DR5-FABE, UAL450DR5-FABID, UAL450DR5-FABU, UAL450D5-PABE, UAL450D5-QABE,
UAL450D5-RABE, UAL450D5-RABW.

43
UAL1000D5
270 630 400 630 270

457

2200
2230
1286
457

Mounting hole of anchor bolt 12-14*20


270 630 400 630 270

2360
45°

263

Water filter
45 °

673
410

182

Water inlet Weak current connection port


15 Water outlet DN80 Clamp type joint 15 15 Wire connection port 15
2230 (292) 2200
780 220 200 220 780

(488)

89
(292)

114

370
This terminal is connected
to the water inlet of the unit

Notes:
The stainless steel water filter attached to the unit must be installed on the water inlet pipe of the unit (see the figure above for
the direction). Please pay attention to the direction of the water flow when installing, and do not install it backwards.

44
Storage
If you need to store the unit before installation, please follow some precautions:
 Do not remove the protective plastic;
 Do not expose the unit to direct sunlight, &indeed, keep the storage area dry and ventilated;
 Do not use heat sources and/or open flames near the unit;
 Protect the unit from dust, inclement weather and any rodents, and for long term storage, It is necessary to
cover with tarpaulins.
 Environmental conditions must be within the following limits:
Maximum ambient temperature : 70℃
Minimum ambient temperature : - 30℃
Maximum R.H.: 90% non-condensing
Storage at a temperature below the minimum or over the maximum values can cause damage to the
components. Storage in a humid atmosphere may damage electrical components.

45
How to Operate the remote controller
 Wired Controller User Manual
 Overview
The MC325 is a wired controller with touch keys. It supports power-on/off control, mode switching,
parameter setting, real-time clock, timed setting, status display, and malfunction-indication.
 Display Screen of the Wired Controller

 Icon and description

Icon Description Icon Description

Cooling mode Alarm

Heating mode Weekday

Hot water mode No.

Set Password

Air conditioning
chilled water a.m.
temperature

Hot water temperature p.m.

46
Icon Description Icon Description

Timer Timer ON

Defrost Timer OFF

Locked Unit No.

Auto startup upon power


Quiet
restoration

Water pump Low battery

Compressor load Floor heating mode

Entering water
Anti-freezing
temperature
Leaving Water
Electric heater
temperature

Group Load rate

Maintenance ON

Energy-saving mode OFF

 Keys of the Wired Controller


The wired controller has eight keys. The following table lists the key icons and meanings.

Icon Description Icon Description

Menu Unit

Clock Password

Up ON/OFF

Down Mode

47
 Operations of the Wired Controller
 Power-On/Off
Power-on: Press ON/OFF when the wired controller is powered off. The ON icon is displayed, the
buzzer beeps twice for a short period of time, and the ON/OFF indicator shows green.
Power-off: Press ON/OFF when the wired controller is powered on. The OFF icon is displayed, the
buzzer beeps once for a long time, and the ON/OFF indicator shows red.

Red Green

Power-on state Power-off state

 Mode Switching

Cooling Heating

48
Available modes for different models

Model Available Mode

Chiller Cooling mode

Heat pump Cooling mode and heating mode

Red

The mode needs to be switched


in the power-off state.
Available modes depend on the model

 Unit Switching
By default, the unit No. is not displayed and the unit is the master unit. You can press UNIT to
switch the unit and this operation is allowed both in the power-on and power-off states.

UnitNo

To switch the unit, do as follows


 Press UNIT. The unit No. "FF" of the master unit is displayed.
 Press UNIT again. The unit No. "00" is displayed, indicating that the wired controller switches to the first
slave unit.
 Press UNIT again. The unit No. "01" is displayed, indicating that the wired controller switches to the second
slave unit.
 Proceed to press UNIT. The unit No. increases accordingly until the maximum slave unit No. is displayed,
indicating that the wired controller switches to the last slave unit.
 Press UNIT again. The Unit No. is changed to "--".
 The unit No. is no longer displayed after 1s if you stop pressing UNIT. If you continue to press UNIT, the unit
No. "FF" is displayed and the switching cycle restarts.

49
 Temperature View
Press UP/DOWN to switch to a desired temperature parameter. This operation is allowed both in the
power-on and power-off states.

Temperature

The following table lists accessible temperature parameters in different modes for different
models.
Model Mode Accessible Temperature Parameter
Water inlet temperature, water outlet temperature, and water inlet/outlet
Cooling-only Cooling
set temperature

Water inlet temperature, water outlet temperature, and water inlet/outlet


Cooling
set temperature
Heat pump
Water inlet temperature, water outlet temperature, and water inlet/outlet
Heating
set temperature

Notes:
 You can view the water inlet set temperature on the water inlet temperature control unit and water outlet set
temperature on the water outlet temperature control unit.
 The water inlet temperature control unit uses the factory standard configuration while the water
outlet temperature control unit needs to be customized. For details, see "DIP Switch Setting."When
you press UNIT to switch to a slave unit, the water inlet temperature and water outlet temperature is
subject to the slave unit, while other temperature parameters are subject to the master unit.

50
 Password Input
Before setting the temperature, you need to enter the customer password "0055" first. The
operation steps are shown in the figures below.

Password

1 Press three times 2

Password Password

3
Press five times
4

51
Password Password

5
Press five times
Confirm
6

Note:
After a correct password is entered, the main screen is displayed. Press MENU. Then, you can
set temperatures. If an incorrect password is entered, the wired controller stays on the password input
screen, and then returns to the main screen if no operation is performed within 10 seconds.
After a correct password is entered, if no keystroke operation is performed within 60 seconds, you
need to enter the correct password again before setting temperatures.

52
 Temperature Setting
The following table lists temperature parameters that can be set in different modes for different
models.

Model Mode Configurable Temperature Parameter

Cooling-only Cooling Water inlet/outlet set temperature

Cooling Water inlet/outlet set temperature


Heat pump
Heating Water inlet/outlet set temperature

Note:
You can set the water inlet set temperature on the water inlet temperature control unit and water
outlet set temperature on the water outlet temperature control unit. The water inlet temperature control
unit uses the factory standard configuration while the water outlet temperature control unit needs to be
customized. For details, see "DIP Switch Setting."
Temperatures can be set both in the power-on and power-off states. Enter the customer password
"0055" first by referring to the previous section "Password Input." Press MENU to enter the
temperature setting screen. The specific operations are described as follows:

Text
blinking

Blinking texts indicate the selected set temperature parameter. Press UP/DOWN to select a
desired temperature parameter. Press MODE to confirm the selected temperature parameter.

53
Text
blinking

3
2
Press UP once.The water inlet set
temp increases by 1℃

The blinking number is the parameter value of the current set temperature. You can press UP/DOWN
to adjust the value as required. The figures show that the water inlet set temperature is adjusted to
13°C.

Text
blinking Number
blinking

5
4 Exit the setting screen
Confirm

Note:
If you press MENU but does not perform any operation within 30 seconds during the setting of any
parameter, the main screen is displayed.

54
 Silent mode setting
The silent mode can be set under the status of unit on and off. Before setting the silent
mode, you need to enter the user password “0055”,then press “MENU” key to enter the
setting interface, press “UP” until the icon “ ” blink, press “Mode” key to enter the silent
mode setting.

blinking

1
2

blinking blinking

4
3

55
When the setting code blink, press “UP/DOWN” key to choose the corresponding silent
mode, 1indecates nigh silent mode, 2 indicates whole day silent mode, 3 indicates comfort
mode, 4 indicates balanced mode.

blinking

6
Confirm setting 5 Exit the setting interface

Note:
1.Only when the setting value is 1- 4, the icon “ ” will be displayed after exiting the setting;
2. The factory default "0" standard mode;
3. This function is only available when the frequency conversion unit is in noise reduction mode 3 or 4;
4. The noise reduction mode produces different noise reduction effects for different units. For details, please
consult your local dealer and DAIKIN.

56
 Clock Setting
The clock setting includes the weekday, hour, and minute. The clock can be set both in the
power-on and power-off states. The operation steps are shown in the figures below.

blinking

2
1
Hold down for 5 seconds Press UP/DOWN to adjust the weekday

blinking Hour blinking

Confirm the weekday setting 3 4


Press UP/DOWN to adjust hours

57
Minute blinking
Hour blinking

6
Press UP/DOWN to
Confirm the hour setting 5 adjust Minute

The following figures show that the clock is set to Tuesday 16:01. You can set the clock based on
the actual time.

Minute blinking

8
7 Exit the setting screen
Confirm the
minute setting

58
 Timed Power-On/Off (The timing function is disabled when the battery is low.)
Timers No.01-14 indicates that there are 14 timers. Any combination of power-on/off at any time in
any day of a week can be set for each timer. Timed setting is allowed both in the power-on and
power-off states. For example, to set Timer 01 to power on the device at 8:30 every Wednesday, Friday,
and Saturday, do as follows:

Time ID
blinking

1
2

When "TIMER ON" or "TIMER OFF" blinks, press UP/DOWN to select TIMER ON or TIMER
OFF, and then press MODE to confirm the selection and set the hour. When both "Timed ON" and
"Timed OFF" blink simultaneously, if you press MODE, the timed on/off settings of the timer is
cancelled and the screen that shows the timer No. blinking is displayed.

59
blinking

3
4

When the hour value blinks, press UP/DOWN to adjust the hour value and then press MODE to
confirm the selection and set the minute value.

Houring blinking Houring blinking

5
Press 8 times to adjust the
hour from 00 to 08 6

60
When the minute value blinks, press UP/DOWN to adjust the minute value and then press MODE
to confirm the selection and set the weekday value.

Minute Blinking Minute Blinking

7
Press 30 times to adjust the 8
hour from 00 to 30

Press UP/DOWN to move the blinking triangular icon to the desired day, press MODE to confirm
the selection. Then, the blinking triangular icon moves to the next day. The day that comes after
Sunday is Monday.

9
blinking blinking
10
Press twice to move the blinking triangular icon
from Monday to Wednesday

61
The initial position of the blinking triangular icon is the same as the position of the blinking
triangular icon when you exit the timing operation previously. If you perform the timing operation for the
first time, the blinking triangular icon is below Monday.
The non-blinking triangular icon indicates that a day is selected. If the triangular icon is not
displayed, it indicates that no day is selected. If the blinking triangular icon is moved to a selected day,
the selection will be cancelled when you press MODE.
Press UP/DOWN to move the blinking triangular icon to a desired day and then press MODE to
confirm the selection. You can select one or more days as required.

Blinking Blinking

11
blinking blinking 12
Move the blinking triangular icon
from Thursday to Friday

62
Press MODE again to select the next day for timing and then press MENU to return to the main
screen.

14
blinking
blinking
13

Press and hold CLOCK+PWD. The timed icon is displayed, indicating that a timer is enabled.

15 15 The timer has been enabled


Press and hold the two keys for 5s

63
The operation for disabling a timer is the same as that for enabling a timer. After a timer is
disabled, the timed icon disappears. To set a next timer, do as follows:
Press CLOCK. The timer ID blinks. Press UP/DOWN to change the timer ID.

Timer ID
blinking

16 17

Then, perform Step ②-⑭. The number of pressing UP/DOWN depends on the desired timed
power-on/off time.

 Lock/Unlock
When the wired controller is unlocked, press and hold MODE for 5s to lock it. When the wired
controller is locked, press and hold MODE for 5s to unlock it. The wired controller can be
locked/unblocked both in the power-on and power-off states.
Locking the wired controller is locking its functions. The locking icon will blink when you press
keys in the locked state.

This icon
indicates locking

Press and hold it for 5s for


unlocking or locking

64
 Other Functions

Maintain

Electric heater

power restoration
Auto startup upon
Defrost
Water pump startup
Low battery
Fault
Anti-freezing

 Malfunction indication
If the maintenance icon is displayed, the unit needs to be maintained by professional

personnel. You can press and hold MENU+CLOCK to clear the servicing prompt.
 Electric heater indicator
When the electric heater of the water system or plate heat exchanger of a unit is started, the

electric heater icon is displayed.

 Anti-freezing
When a unit runs in anti-freezing mode, the anti-freezing icon is displayed. You can select a

desired unit No. to view its anti-freezing status.


 Prompt of auto startup upon power restoration
When auto startup upon power restoration is set for a unit, the icon is displayed.
 During defrosting period
Defrosting icon displays on the wired controller, and then disappears after defrosting.

 Water pump startup indicator


When the water pump is started, the water pump icon is displayed.

65
 Low battery indicator
When the battery level is low, the low battery icon is displayed, and the initial clock value is

set to 12:00.In this case, you are recommended to replace the battery. The required battery is

CR1220, DC 3 V.

If the clock is set again, the icon is no longer displayed.


Battery installation instructions:

 Malfunction indication
When a unit malfunctions, the malfunction icon is displayed and the relevant error code is

displayed. Error codes are displayed in ascending order cyclically and each error code is displayed for

2s. The backlight does not blink and is off when error codes are displayed.

Note: Operation parameters are displayed preferentially. If no operation is performed within 10s in case of a fault,

the error code is displayed.

66
 Installation of the Wired Controller
 Dimensions
120mm 17mm

 The wired controller is installed using the standard 86 mm box.


86mm

86mm

60mm

For detailed installation steps, see the installation manual inside the package box of the wired
controller

67
Maintenance and Inspection
 Before inspecting

WARNING
• Do not place objects, including rods, • When the chiller is malfunctioning (giving off a
your fingers, etc., in the air inlet or burning odour, etc.) turn off power to the unit
outlet. and contact your local dealer.
Injury may result due to contact with the Continued operation under such circumstances
may result in a failure, electrical shocks or fire
chiller's highspeed fan blades. hazards.
• Do not start or stop operating the
chiller with the power supply breaker • Be sure to use fuses with the correct ampere
turned ON or OFF. reading.
This may cause electrical shock or fire. Do not use improper fuses, copper or other
wires as a substitute, as this may result in
electrical shock, fire, injury or damage to the unit.

CAUTION
• Before cleaning, be sure to stop unit • Do not wash the chiller with water, as
operation, turn the breaker off or remove
the power cord. this may result in electrical shocks or
Otherwise, an electrical shock and injury fire.
may resul
• To avoid electrical shocks, do not
• To avoid injury, do not touch the operate with wet hands.
aluminum fin of the cross fin coil.
• Be sure to dispose of brine and
• After prolonged use, check the unit stand cleansing solutions as stipulated by
and its mounts for damage. law.
If left in a damaged condition, the unit may Illegal disposal is not only against the law,
fall anc cause injury. but can harm health and the environment.

• Do not allow a child to mount on the


chiller or avoid placing any object on it.
Falling or tumbling may result in injury.

68
CAUTION
• Never touch parts which tend to become hot • Check open-closed state of all valves before
such as compressors and refrigerant piping. usage.
Doing so could result in skin burning. Check valves in accordance with instructions
given in the operation manual and on the
nameplate.
In particular, be sure stop valve for safety valves
• Do not attempt to run the compressor by
are opened while the equipment is running. If
pushing the magnetic contactor with your
valves are opened or closed when they shouldn't
finger.
be, water may leak and in worse cases, the
Doing so could result in electrical shock or fire.
equipment may catch fire or explode.

 Periodical inspection
 The cross fin coil should be cleaned. If dirt is allowed to accumulate, it could reduce the capacity of
the chiller. Clean by washing with water or steam-cleaning.
 Check the water.
Drop some water from the air purge plug.If the water is dirty, replace all the water in the
system. Dirty water reduces operating capacity and causes corrosion of water heat exchangers and
piping.
 Check if there is air in the water piping system. Even after air is purged at the beginning, air can still
get inside the system. You should continue to purge air in the system from time to time.
 Control the chilled water flow rate. Insufficient chilled water flow rate leads to plate type heat
exchanger freezing. Check for strainer clogging (blockage), air inclusion and flow rate reduction
caused by circulating pump failure or the like by measuring the temperature difference in plate type
heat exchanger inlet/outlet or differential pressure.If secular increase in temperature or pressure
difference is identified and the adequate range is exceeded, the flow rate will decrease; it is,
therefore, necessary to stop operation immediately, and restart it after removing the cause.
 Clean the fan whenever it becomes dirty.
 Are any strange sounds being produced by the chiller?
If so, check the source of the sounds and determine the cause. If you don't know where the
sounds are coming from or what is causing them, contact with your dealer.
 Refill the refrigerant and lubricant.
 Each unit is supplied with sufficient refrigerant and lubricant before delivery.In case of a normal
system, no refrigerant or lubricant needs to be refilled and it is not allowed to randomly refill or
replace the refrigerant or lubricant.If there is any need for refilling due to a leakage, refer to the
refilling amount specified on the unit nameplate.
 Maintenance contract
 We recommend you make a contract for maintenance with a DAIKIN after-sales service center or
dealer capable of professional inspection. For details, contact your dealer.

69
 Daily checks
To maintain the unit in prime operating condition, check the following items periodically, making
adjustments where necessary and keeping a record of all checks. Values under "Passing grade" are
indicated for refrigerating machined under typical operating conditions.
※Based on the operation time = 3,650 hours/year.
For
Items Monthly Quarterly Semiannually Annually Consideration
of Needs
1.Compressor
Performance evaluation: whether there are

abnormal noises
Whether connection lines are firm ●
Whether the current is normal (within 10%) ▲
Discharge air temperature of the compressor ▲
Detect the level of oil ▲
Check the color of lubricant ▲
2 Controller
Check parameter settings ▲
Check the protector ▲
Prolong the protector ▲
Phase sequence protector ▲
High/Low pressure switch ▲
Differential pressure switch, water switch ▲
Overload protector ▲
Discharge air temperature protector ▲
3. Plate Heat Exchanger
Check water quality ●
Clean plate heat exchanger ▲
Seasonal protective measures (anti-freezing

in winter)
4. Fin Heat Exchanger
Clean fin heat exchanger ▲
5. Others
Whether the Y-type filter needs to be replaced

or cleaned
Whether bolts of the unit are loose ●

Remarks: The forgoing maintenance plans are supervisory only (for reference) and specific maintenance
plans may be implemented according to different operation performance and areas.

Note: ● indicates items checked by users themselves, and ▲ indicates items checked by professional
technicians.

70
Precautions for Prolonged Stop Period

WARNING
•Do not allow water to remain in the water piping during prolonged stop periods.
For prolonged idle periods you should fill the water pipes with antifreeze or drain all the water from
the pipes. Failure to do so could result in leaking.

unit, keep frequently venting indoor air since poor


• Be sure to turn off the power supply switch. If you
ventilation may cause hypoxia.
forget to turn off the power supply switch,
electricity is still supplied to the crank case, • Combustible spraying objects (such as
consuming several watts of power. In order to insecticides and paint and the like) may cause
conserve electricity, be sure to turn off the power fire. Do not spray them directly to the air
supply switch. conditioning unit.
• Drain water out from the water piping. • Do not stand or place objects on the air
In winter, water in the piping may freeze causing conditioning unit.
equipment damage. Also, keep the water piping
• Do not operate the air conditioning unit with a
interior dry to prevent rusting by blowing, for
damp hand; otherwise, it may cause electrical
example. (For details, contact the dealer.)
shock.
• In case of any abnormality (such as burning smell
• Use fuses of correct specifications and do not
due to a fire), immediately cut off the power,
replace fuses with cables or any other connector;
contact the dealer and seek for solutions.
otherwise, it may cause errors or fire.
• The dealer is responsible for installing the air
• Perform maintenance and repair on the unit
conditioning unit.
only when the unit is switched off and the power is
• Improper installation may cause power cut off; otherwise, it may cause electrical shock or
leakage, water leakage or fire. serious injuries.
• For any need of removing and re-installing the air • The air conditioning unit must be grounded well.
conditioning unit, contact the dealer. Ground wires cannot be connected to gas
pipes, water pipes, and telephone lines, because
• Switch on/off the air conditioning unit by using the
poor grounding may result in electrical shock.
controller
• Install protection devices for power leakage. No
• Do not switch on/off the air conditioning unit by
installing of protection devices for power leakage
plugging out the power plug, since large current
may cause electrical shock.
may burn the plug and cause short circuit,
resulting in personal injury. • After a prolonged stop period, you should turn the
power supply switch on at least six hours before
• Power is connected firmly and the insulation layer
running the chiller again. This is done in order to
of cables is in good conditions. Over-loose cables
provide electricity to the crank case heate.
and damaged cables may cause electrical shock,
short cut or fire.
• Do not put fingers, sticks or other sundries into the
unit outlet; otherwise, it may damage the air
conditioning unit and cause serious injuries.
• In the operating process of the air conditioning

71
What to do When Not Functioning Properly
The following cases are not malfunctions.
Symptom Cause
• The chiller is stopped during winter or nights when The chiller is equipped with a pump for preventing water
the outdoor temperature falls to round 0°C, and only inside the piping from freezing that force- operates. For
the pump runs (chiller is receiving electricity). details, see the wiring diagram.
• When stopped The compressor inside the chiller is Electricity is supplied to the crank case heater to warm the
hot if touched (chiller is receiving electricity). compressor so that the chiller can be started smoothly. This
is not a malfunction.
Before requesting after-sales service, please check the following items.
Operation
Symptom lamp Cause Disposal
To be safe, turn the power supply switch off
Was there a power failure?
temporarily.
Water pump / Is the power supply switch turned on? Turn the power supply switch on.
compressor doesn't Off Is the power supply fuse burnt? Replace the power supply fuse.
start at all.
Malfunctions on the microcomputer PCB
Reset the power supply, after 30 seconds or more
due to noise, momentary power
have passed.
interruption, etc.
Replenish sufficiently with make-up water. (Water is
Is there a lack of make-up water? not pumped unless the water pump and return pipe
are filled with water.)
The water pump
Correct the turning direction of the water pump.
starts but water Off
Is the water pump turning in reverse? (The water pump should rotate clockwise as viewed
doesn't circulate.
from the motor side.)
Is the valve in the water piping open
Open the valve in the water piping sufficiently.
sufficiently?
Chilled water outlet Is the chilled water regulating valve open? Open the chilled water regulating valve.
temperature is Is the water temperature set properly? Set the water temperature correctly.
On
extremely low or Has the supply power not been open-
high. Carry out a correct connection of the power supply.
phased?
The compressor Is the water regulating valve open the
Open the water regulating valve the proper amount.
stops during proper amount?
operation and Off
doesn't Is the water temperature properly? Set the water temperature correctly.
automatically restart.
Is the switch box internal operation unit set
Unable to remote-
Off adequately? Is not the Local/Remote Correct the setting.
control
Control switch set to "LOCAL"?
Unable to stop with
remote signals. Select the REMOTE with the REMOTE switch and
Is not the Local/Remote control switch set
(When the normally On then transmit the stop signal from the remote
to "LOCAL"?
closed remote signal controller.
is selected.)
Power failure? Unless the auto restart
function that initiates the auto reset after a Select the REMOTE with the REMOTE switch and
power failure is selected, the operation then transmit the operation signal from the remote
stops always at the reset after a power controller.
Unable to failure regardless of remote signals.
operate with remote Is not the Local/Remote control switch is
signals. (When the set to "LOCAL"? Transmit the operation signals once again from the
Off
normally closed Is not this switch changed to "REMOTE" remote controller after the recovery from a power
remote signal is after operation in the Local operation mode. failure.
selected.) Where the automatic re-start function in
automatic power failure reset is not
selected, the chiller always stops
regardless of the remote signal status
during power failure reset.
•If, after checking the items given above, the chiller is still not functioning properly, contact your ACSON
dealer. Do not attempt to repair the problem yourself. When you call, you should be prepared to give a
description of the state of trouble and the model.

72
WARNING
•When the chiller is malfunctioning (giving off a burning odour, etc.) turn off power to the unit
and contact your local dealer.
Continued operation under such circumstances may result in a failure, electrical shocks or fire hazards.

■ Error Display Reset ■Refrigerating Machine Oil


• If the safety device should be actuated, re-start • Since special refrigerating machine oil is used, do
operation according to the following procedure: not mix it with other types of oil.

① Remove the cause of malfunction. Refrigerating machine oil used by the chiller: RL32H

② In the case of local operation, press the STOP ■Refrigerant


button in the main body operation part. • The chiller is employing alternative refrigerant
"R410A".
③ In the case of remote operation, press the STOP This is designated as "Class 1 Specific Product"
according to the Fluorocarbon Recovery
button of remote controller and remote control & Destruction Law, and giving off refrigerant into the
contact point. atmosphere unnecessarily is inhibited.
Also, where this product is disposed of, it is
necessary to recover the refrigerant. In this
connection, contact your dealer.

73
 Error Code and Operating State
 Characters displayed on the nixie tube and the content they represent

Character Content Character Content Character Content Character Content Character Content Character Content

0/O 4 8 C H R

1 5 9 D L T

2 6 A E N U

3 7 B F P Y

 Codes displayed on the nixie tube and the corresponding normal operating state of the unit

Code State Description Code State Description Code State Description

NULL: the unit is in standby CSP: The unit is in cooling-off HEAT: The unit is in heating
state. process state.

REST: The unit is in reset DEF: The unit is in defrosting HSP: The unit is in heating-off
state. state. process

COOL: The unit is in cooling ToFS: constant flow ToUS: variable flow chilled
state. chilled water system water system

PREH: The unit is in the


preheating state(30min)

 Codes displayed by the LED indicator and explanations


Code on
Code Code on
Code Wired
on Wired Instruction Instruction
on LED controll
LED controller
er
Communication failure between wired Expansion board MC123
F6 ER62 62
controller and master unit communication failure(Strong heat unit)

ECXX XX XX# slave unit communication failure ER63 63 Fan overload in SYS1

Compressor overload
ER16 16 ER64 64 Fan overload in SYS2
in SYS1
Compressor overload Temp. difference between Entering and
ER17 17 ER65 65
in SYS2 Leaving water is too high
Water temperature sensor reverse
ER18 18 Water pump overload ER66 66
connection

ER19 19 water flow Insufficient failure ER68 68 Compressor 2 overload of SYS1

ER20 20 High pressure failure of SYS1 ER69 69 Compressor 2 overload of SYS2

ER21 21 Low pressure failure of SYS1 ER70 70 Discharge Temp. abnormal of SYS 1

Match failure between the unit and


ER22 22 ER71 71 Discharge Temp. abnormal of SYS 2
inverter compressor drive board
Communication failure between the
ER23 23 main control board MC250 and inverter ER80 80 DIP setting failure
compressor drive board
Expansion board MC204
ER24 24 High pressure failure of SYS2 ER81 81
communication failure

74
Expansion board 1 (MC204)
ER25 25 Anti-freezing protection failure ER86 86
T-COIL-ROOM failure
electric heater overload of Expansion board 1 (MC204)
ER26 26 ER87 87
water system T-COIL-MIDDLE failure

ER27 27 Over-high/low ambient temperature ER88 88 Comp.1 of SYS1 start frequently failure

ER29 29 Over-low suction superheat of SYS1 ER89 89 Comp.2 of SYS1 start frequently failure
Communication failure between the
ER31 31 master unit and slave units(slave units ER90 90 Comp.1 of SYS2 start frequently failure
failure)

ER32 32 Over-high suction temperature of SYS1 ER91 91 Comp.2 of SYS2 start frequently failure

Over-high discharge temperature of


ER33 33 ER92 92 Refrigerant setting failure of SYS1
SYS1
Over-high suction temperature of
ER34 34 ER93 93 Refrigerant setting failure of SYS2
SYS2
Over-high discharge temperature of
ER35 35 ER98 98 Freon pump overload of SYS1
SYS2

ER36 36 Low pressure failure of SYS2 ER99 99 Freon pump overload of SYS2

ER37 37 Over-low suction superheat of SYS2 ERAA AA Fan.2 overload in SYS1

ER38 38 Refrigerant leakage of SYS1 ERAB AB Fan.2 overload in SYS2

ER39 39 Refrigerant leakage of SYS2 ERAC AC Expansion board 2 (MC206) RT1 failure

ER40 40 TH1 Temp. sensor failure ERAD AD Expansion board 2 (MC206) RT2 failure

Expansion board MC206


ER41 41 TH1 Temp. sensor failure ERAE AE
communication failure
Expansion board 1 (MC204)
ER42 42 TH3 Temp. sensor failure ERAF AF
T-COIL-REMOTE failure

ER43 43 TH4 Temp. sensor failure ERA0 A0 Freon pump low head failure of SYS1

ER44 44 TH5 Temp. sensor failure ERA1 A1 Freon pump low head failure of SYS2

Freon pump inlet pressure sensor


ER45 45 TH6 Temp. sensor failure ERA2 A2
failure of SYS1
Freon pump inlet pressure sensor
ER46 46 TH7 Temp. sensor failure ERA3 A3
failure of SYS2
Freon pump outlet pressure sensor
ER47 47 TH8 Temp. sensor failure ERA4 A4
failure of SYS1
Freon pump outlet pressure sensor
ER48 48 TH9 Temp. sensor failure ERA5 A5
failure of SYS2
Comp.1 of SYS1 Bottom temperature
ER49 49 TH10 Temp. sensor failure ERA6 A6
sensor failure
Comp.2 of SYS1 Bottom temperature
ER50 50 TH11 Temp. sensor failure ERA7 A7
sensor failure
Comp.1 of SYS2 Bottom temperature
ER51 51 TH12 Temp. sensor failure ERA8 A8
sensor failure
Comp.2 of SYS2 Bottom temperature
ER52 52 VI2 sensor failure ERA9 A9
sensor failure
Expansion board 1 (MC204) T-ROOM
ER53 53 VI1 sensor failure ERB0 B0
failure

ER54 54 Memory failure ERB1 B1 Expansion board 2 (MC206) RT3 failure

ER55 55 Inverter compressor failure ERB2 B2 Expansion board 2 (MC206) RT4 failure

ER59 59 VI3 sensor failure ERB3 B3 fan drive board failure of SYS1

75
ER60 60 No system for startup ERB4 B4 fan drive board failure of SYS2

Expansion board MC123-2


ER61 61 VI4 sensor failure ERB5 B5
communication failure

EC20 20 1# water pump kit failure ERB6 B6 Expansion board 2 (MC206) RT5 failure

Electric control box temperature sensor


EC21 21 2# water pump kit failure ERB7 B7
failure
System 2 inverter drive plate 1 does not
EC22 22 3# water pump kit failure ERB8 B8
match the model
Communication failure between system
EC23 23 4# water pump kit failure ERB9 B9
2 and drive plate 1
1#MC206 RT1 temperature sensor
EC78 78 Communication failure of all slave unit ERBE BE
failure
1#MC206 RT3 temperature sensor 1#MC206 RT2 temperature sensor
ERC0 C0 ERBF BF
failure failure
Communication failure between system
ERC1 C1 Communication with 2#MC206 failure ERC6 C6
1 and drive plate 2
System 1 inverter drive plate 2 does not Communication failure between system
ERC2 C2 ERC7 C7
match the model. 2 and drive plate 2
System 2 inverter drive plate 2 does not
ERC3 C3 ERC8 C8 The unit is locked.
match the model.
System 1 discharge temperature 2 is
ERC4 C4 ERC9 C9 The master unit is not activated.
too High.
System 2 discharge temperature 2 is
ERC5 C5
too High.

76
 Cause for failure and troubleshooting
No. Error code Symptom Possible Cause Solution
1.A/B communication lines of the wire
controller and master unit are incorrectly Check and troubleshoot the
connected. communication lines.
2.The communication line has broken off.
Rewire the unit, use shielded
3.Communication wires between the wire
communication lines or keep the
controller and the master unit cross over
communication lines away from
strong-current cables.
strong current cables.
4.Control panel of the master unit is not Check and troubleshoot the control
powered on. panel
Wire Communication failure 5.The communication line between the 1. Use shield lines
1 controller F6 between wire controller master unit and the wire controller is too 2. Short the JP7 jumper on the
alarm and master unit long. control panel
6.Can communicate with the monitoring Remove the R44 resistor on
software while the wire controller sends the wire controller or replace
out the alarm F6 the wire controller
7.Failure of communication ports on the
Replace
control panel of the master unit
8.Failure of communication ports on
Replace
the wire controller
Reset the S2 DIP switch of the
9.Incorrect address setting for the master
master unit according to the
unit
technical specifications.
1. Communication line of Slave Unit No. Check and troubleshoot the
XX has broken off communication lines.
2. The control panel of Slave Unit No. XX Check and troubleshoot the control
The LED
is not powered on. panel
indicator of
the unit Reset the addresses of all slave
3. The control panel of Slave Unit No. XX
displays units and check that there is no
is not powered on.
ECXX Communication duplicate address
2 and the wire failure of Slave Unit Reset the number of slave units and
4. The number of slave unit is set
controller No. XX check that the number match with
incorrectly for the master unit.
displays all the addresses
XX (XX 1. Exchange positions of the two
represents 5. The PC communication port of the 485 on Slave Unit No. XX
00 ~ 14) slave unit has broken down
2. Replace the control panel
6. The communication line of Slave Unit Connect the communication line of
No. XX is incorrectly connected. Slave Unit No. XX to Apc/Bpc port
Reconnect the communication line
1. The Bin/Ain communication line of the
The LED to the Bin/Ain port and screw down
master unit has broken off
indicator of the wire terminal
Communication failure
3 the unit 2. One of the A/B communication lines is
for all slave units Check the communication line
displays connected incorrectly
EC78 3. The Bin/Ain port of the master unit has Replace the control panel of the
broken down master unit
The LED 1.Check whether the electric current
indicator of parameter of the overload protector
the unit is configured correctly by referring
displays Compressor overload Over current in the compressor has to the electric circuit.
4
ER16 and in SYS1, triggered the overload protector.
the wire 2. Check whether the resistor of the
controller malfunctioned compressor meets
displays 16 specification requirements.
The LED 1.Check whether the electric current
indicator of parameter of the overload protector
the unit is configured correctly by referring
displays Compressor overload Over current in the compressor has to the electric circuit.
5
ER17 and in SYS2 triggered the overload protector.
the wire 2. Check whether the resistor of the
controller malfunctioned compressor meets
displays 17 specification requirements.

77
The LED
1.Check whether the electric current
indicator of
parameter of the overload protector
the unit
is configured correctly for the pump
displays Over current in the pump has triggered
6 Pump overload by referring to the electric circuit.
ER18 and the overload protector.
2. Check whether the resistor of the
the wire
malfunctioned pump meets
controller
specification requirements.
displays 18
1. The pump model is too small Replace the pump

2. The water filter is clogged up Clean the water filter

The LED 3. Air in the water system is not Turn on the pump to further
indicator of completely discharged discharge residual air
the unit
displays Alarm from the 4. The differential water pressure switch is Repair or replace the
7 clogged up differential water pressure switch
ER19 and Insufficient water flow
the wire
5. The differential water pressure switch Replace the differential water
controller
has broken down pressure switch
displays 19
6. Pressure drop in the water system is
Optimize the water system
too sharp and unbalanced
7. Other parts in the water system are
Check and repair
clogged up
1. The motor has broken down (cooling)

2. Circulatory air is shorted (cooling) Check and troubleshoot


3. The heat exchanger needs cleaning
(cooling)
The LED
4. The fluorine-side filter is clogged up Check and replace
indicator of
the unit 5. The water Temp. is too high (heating) Tune down the water temperature
displays High pressure failure of
8 6.The water flow is too small (heating) Check and troubleshoot
ER20 and SYS1
the wire 7. The water filter is clogged up (heating) Clean the water filter
controller 8. The ambient temperature is too high
OFF
displays 20 (cooling)
Release a proper amount of
9. Too much refrigerant
refrigerant
10. Failure of high-voltage modular output
Replace the module
port
11. The switch has broken down Replace pressure switch
1.Malfunction of heat exchanger during Check and troubleshoot the outdoor
The LED heating unit
indicator of Check and troubleshoot the outdoor
the unit 2. Malfunction of motor during heating
motor
displays Low pressure failure of
9 3. Insufficient refrigerant or leakage Check and replenish refrigerant
ER21 and SYS1
the wire 4. Failure of low-voltage modular input
Replace the module
controller port
displays 21 5. The low pressure sensor has broken
Replace the pressure sensor
down
The LED 1.Check if unit DIP switch setting is
indicator of Inverter drive board incorrect
Inverter drive board doesn’t match with
10 the unit doesn’t match with the
the unit 2.Check if using the driver
displays unit
ER22 incorrectly

1. Communication wire falls off Connect communication wire


Replace or connect
2. Communication wire poor contact
The LED communication wire
indicator of Communication failure Clear or decrease interference,
11 the unit between the unit and 3. Big interference in the environment short circuit JP2/JP3 on the man
displays inverter drive board controller
ER23
4. Driver broken Replace the driver
Reset MC250, if still problem
5. Main controller broken
change MC250

78
1. The motor has broken down (cooling)

Check and troubleshoot


2. Circulatory air is shorted (cooling)
3. The heat exchanger needs cleaning
The LED (cooling)
indicator of 4. The fluorine-side filter is clogged up Check and replace
the unit 5. The water temperature is too high
displays Tune down the water temperature
High pressure failure of (heating)
12 ER24 and
SYS2 6. The water flow is too small(heating) Check and troubleshoot
the wire
controller 7. The water filter is clogged up (heating) Clean the water filter
displays 8. The ambient temperature is too high
24 OFF
(cooling)
Release a proper amount of
9. Too much refrigerant
refrigerant
10. Failure of high-voltage modular output
Replace the module
port
11.The switch has broken down Replace pressure switch
The LED
indicator of 1.The temperature of return water is set Change the temperature setting for
the unit too low return water
Temperature of
displays
13 Entering/Leaving water
ER25 and
is too low 2.The water flow is too small, resulting in Check the water system (see Item 7
the wire
controller a large pressure drop in the table)
displays 25
The LED Short the overload switch for the
1. Check whether the water system is
indicator of electric heater if there is no electric
equipped with an electric heater
the unit heater in the water system
displays Overload of electric
14
ER26 heater in water system
and the wire 2. The heating wire of the electric heater Replace the electric heater of the
controller in the water system is shorted water system
displays 26
The LED
indicator of 1.The ambient temperature sensor has Replace the ambient temperature
the unit broken down sensor
displays Ambient temperature
15
ER27 is too high/low
and the wire 2. The ambient temperature is too
OFF
controller high/low
displays 27
The LED
indicator of 1. The low pressure sensor or
Replace
the unit temperature sensor has broken down
displays Suption superheat of
16
ER29 SYS1 is too low
and the wire 2.The electronic expansion valve fails to
Upgrade the modular program
controller provide proper control
displays 29
1.Communication line of the slave unit Check and troubleshoot the
has broken off communication lines
Reset the addresses of all slave
2. Incorrect DIP address setting for the
units and check that there is no
slave unit
duplicate address
Reset the number of slave units and
The LED 3. The number of slave unit is set
check that the number match with
indicator of Communication failure incorrectly for the master unit
all the addresses
17 the unit between the master unit
1. Exchange positions of the two
displays and slave units
4.The PC communication port of the slave 485 on the slave unit
ER31
unit has broken down 2. Replace the control panel of the
unit
5.The communication line of the slave unit Connect the communication line of
is incorrectly connected the slave unit to the Apc/Bpc port
Setting up the actual number of
6. Error in setting the number of pump kit
pump kit by wire controller

79
The LED Restart the unit and slap slightly on
indicator of 1.The slider of the 4-way valve is jammed both sides of the 4-way valve. If the
the unit in the middle problem persists, replace the 4-way
displays valve.
Suction temperature
18 ER32 and 2. The winding of the 4-way valve
SYS1 is too high (40°C) Replace the winding
the wire operates abnormally
controller 3. The temperature of discharge air is too
displays high and has triggered the racing (see Item 17 in the table)
32 protector of the compressor
1.The fan motor has broken down
(cooling)
2. Circulatory air is shorted (cooling) Check and troubleshoot the unit
The LED
indicator of 3. The heat exchanger needs cleaning
the unit (cooling)
displays 4. The electronic expansion valve is not Check and troubleshoot the
Discharge temperature opened as expected (heating) electronic expansion valve
19 ER33 and
SYS1 is too high
the wire Change the setting for return water
controller 5.The water temperature is too high temperature (to be performed by
displays service personnel)
33 Replenish a proper amount of
6.Insufficient refrigerant or leakage
refrigerant
7.Incomplete defrosting Incomplete defrosting
Restart the unit and slap slightly on
The LED 1.The slider of the 4-way valve is jammed both sides of the 4-way valve. If the
indicator of in the middle problem persists, replace the 4-way
the unit valve.
displays
Suction temperature 2.The winding of the 4-way valve
20 ER34 and Replace the winding
SYS2 is too high (40°C) operates abnormally
the wire
controller 3. The temperature of discharge air is too
displays high and has triggered the racing (see Item 19 in the table)
34 protector of the compressor
1.The fan motor has broken down
(cooling)
2. Circulatory air is shorted (cooling) Check and troubleshoot the unit
The LED 3. The heat exchanger needs cleaning
indicator of (cooling)
the unit 4. The electronic expansion valve is not Check and troubleshoot the
displays opened as expected (heating) electronic expansion valve
Discharge temperature
21 ER35 and Change the setting for return water
SYS2 is too high
the wire 5.The water temperature is too high temperature (to be performed by
controller service personnel)
displays
Replenish a proper amount of
35 6.Insufficient refrigerant or leakage
refrigerant
Change the defrosting parameter
7. Incomplete defrosting (to
be performed by service personnel)
1. Malfunction of heat exchanger during Check and troubleshoot the outdoor
The LED heating unit
indicator of Check and troubleshoot the outdoor
the unit 2. Malfunction of motor during heating
unit
displays
Low pressure failure of 3. Insufficient refrigerant or leakage Check and replenish refrigerant
22 ER36 and
SYS2 4. Failure of low-voltage modular input
the wire Replace the module
controller port
displays 5. The low pressure sensor has broken
36 Replace pressure sensor
down
The LED
indicator of
1.Check and replenish refrigerant Replace
the unit
displays
Suction Superheat of
23 ER37
SYS2 is too low
and the wire
controller 2. The electronic expansion valve fails to
Upgrade the modular program
displays provide proper control
37

80
The LED
indicator of 1.Low pressure sensor failure Replace low pressure sensor
the unit
displays Refrigerant leakage
24
ER38 in SYS1
and the wire 2. Insufficient refrigerant Add refrigerant
controller
displays 38

The LED
1.Low pressure sensor failure Replace low pressure sensor
indicator of
the unit
Refrigerant leakage
25 displays
in SYS2
ER39
and the wire 2.Insufficient refrigerant Add refrigerant
controller
displays 39
1.TH1 temperature sensor is not properly Check the control module and
The LED plugged or has broken off re-plug the temperature sensor
indicator of Test whether the resistance of TH1
2. TH1 temperature sensor is
the unit TH1 temperature sensor meets specification
26 shorted/open
displays sensor failure requirements/replace if not
ER40 3. There is something wrong with the test
circuit of the temperature sensor in the Replace control module
control module
1.TH2 temperature sensor is not properly Check the control module and
plugged or has broken off re-plug the temperature sensor
The LED
indicator of Test whether the resistance of TH2
the unit TH2 temperature 2. temperature sensor is shorted/open sensor meets specification
27 requirements/replace if not
displays sensor failure
ER41 3. There is something wrong with the test
circuit of the temperature sensor in the Replace control module
control module

1.TH3 temperature sensor is not properly Check the control module and
plugged or has broken off re-plug the temperature sensor
The LED
indicator of Test whether the resistance of TH3
TH3 temperature 2. TH3 temperature sensor is
28 the unit sensor meets specification
sensor failure shorted/open
displays requirements/replace if not
ER42 3. There is something wrong with the test
circuit of the temperature sensor in the Replace control module
control module
1.TH4 temperature sensor is not properly Check the control module and
ER43 plugged or has broken off re-plug the temperature sensor
The LED
Test whether the resistance of TH4
indicator of 2. TH4 temperature sensor is
TH4 temperature sensor meets specification
29 the unit shorted/open
sensor failure requirements/replace if not
displays
ER43 3. There is something wrong with the test
circuit of the temperature sensor in the Replace control module
control module
1.TH5 temperature sensor is not properly Check the control module and
The LED plugged or has broken off re-plug the temperature sensor
indicator of Test whether the resistance of TH5
the unit TH5 temperature 2. TH5 temperature sensor is
30 sensor meets specification
displays sensor failure shorted/open
requirements/replace if not
ER44
3. There is something wrong with the test
circuit of the temperature sensor in the Replace control module
control module
1.TH6 temperature sensor is not properly Check the control module and
plugged or has broken off re-plug the temperature sensor
The LED Test whether the resistance of TH6
indicator of 2. TH6 temperature sensor is
TH6 temperature sensor meets specification
31 the unit shorted/open
sensor failure requirements/replace if not
displays
ER45 3. There is something wrong with the test
circuit of the temperature sensor in the Replace control module
control module

81
1.TH7 temperature sensor is not properly Check the control module and
plugged or has broken off re-plug the temperature sensor
The LED
indicator of Test whether the resistance of TH7
TH7 temperature 2. TH7 temperature sensor is
32 the unit sensor meets specification
sensor failure shorted/open
displays requirements/replace if not
ER46 3. There is something wrong with the test
circuit of the temperature sensor in the Replace control module
control module
1.TH8 temperature sensor is not properly Check the control module and
The LED plugged or has broken off re-plug the temperature sensor
indicator of Test whether the resistance of TH8
2. TH8 temperature sensor is
the unit TH8 temperature sensor meets specification
33 shorted/open
displays sensor failure requirements/replace if not
ER47 3. There is something wrong with the test
circuit of the temperature sensor in the Replace control module
control module
1.TH9 temperature sensor is not properly Check the control module and
plugged or has broken off re-plug the temperature sensor
The LED
Test whether the resistance of TH9
indicator of 2. TH9 temperature sensor is
TH9 temperature sensor meets specification
34 the unit shorted/open
sensor failure requirements/replace if not
displays
ER48 3. There is something wrong with the test
circuit of the temperature sensor in the Replace control module
control module
1.TH10 temperature sensor is not Check the control module and
properly plugged or has broken off re-plug the temperature sensor
The LED
Test whether the resistance of
indicator of 2. TH10 temperature sensor is
TH10 temperature TH10 sensor meets specification
35 the unit shorted/open
sensor failure requirements/replace if not
displays
ER49 3. There is something wrong with the test
circuit of the temperature sensor in the Replace control module
control module
1.TH11 temperature sensor is not Check the control module and
properly plugged or has broken off re-plug the temperature sensor
0 The LED
Test whether the resistance of
indicator of 2. TH11 temperature sensor is
TH11 temperature TH11 sensor meets specification
36 the unit shorted/open
sensor failure requirements/replace if not
displays
ER50 3. There is something wrong with the test
circuit of the temperature sensor in the Replace control module
control module
1.TH12 temperature sensor is not Check the control module and
properly plugged or has broken off re-plug the temperature sensor
The LED
indicator of Test whether the resistance of
TH12 temperature 2. TH12 temperature sensor is
37 the unit TH12 sensor meets specification
sensor failure shorted/open
displays requirements/replace if not
ER51 3. There is something wrong with the test
circuit of the temperature sensor in the Replace control module
control module
1.Three lines of the low pressure sensor Reconnect the connecting lines of
is incorrectly connected the low pressure sensor
The LED 2.The low pressure sensor is Repair or replace the lines of the
indicator of shorted/open low pressure sensor
Low pressure sensor
38 the unit 3.The Low pressure sensor has broken
failure of SYS2 Replace low pressure sensor
displays down
ER52
4.There is something wrong with the test
circuit of the low pressure sensor in the Replace control module
control module
1.Three lines of the low pressure sensor Reconnect the connecting lines of
is incorrectly connected the low pressure sensor
The LED 2.The low pressure sensor is Repair or replace the lines of the
indicator of shorted/open low pressure sensor
Low pressure sensor
39 the unit 3.The Low pressure sensor has broken
failure of SYS1 Replace low pressure sensor
displays down
ER53 4.There is something wrong with the test
circuit of the low pressure sensor in the Replace control module
control module

82
The LED
indicator of
40 the unit Failure of memory memory is damaged Replace control module
displays
ER54
The LED
indicator of Check detailed failure information
Inverter compressor Compressor driver failure causes the
41 the unit by the monitoring software for
failure alarm
displays trouble shooting accordingly
ER55
The LED
indicator of
Both SYS1 and SYS2 are unable to Check the failure and reset SYS1
42 the unit No system can starts up
self-reset and SYS2
displays
ER60
1. Check whether the electric
The LED current parameter of the overload
indicator of protector is configured correctly
Over current in the fan has triggered the by referring to the electric circuit.
43 the unit Fan overload in SYS1
overload protector.
displays 2. Check whether the resistor of the
ER63 malfunctioned fan meets
specification requirements.
1. Check whether the electric
The LED current parameter of the overload
indicator of protector is configured correctly
Over current in the fan has triggered the by referring to the electric circuit.
44 the unit Fan overload in SYS2
overload protector.
displays 2. Check whether the resistor of the
ER64 malfunctioned fan meets
specification requirements.
check whether the water flow rate is
The LED 1. water flow rate is too low
Temperature difference normal
indicator of Check whether TH6 and TH7
between Entering and 2. TH6 and TH7 fall off
45 the unit are inserted incorrectly or fall off
Leaving water is too
displays
high 3. Failure of detection circuit of the
ER65 Replace control module
control module temperature sensor
The LED 1. TH6 and TH7 are inserted incorrectly or Check whether TH6 and TH7
Entering and Leaving
indicator of fall off are inserted incorrectly or fall off
water temperature
46 the unit
sensor is connected 2. Failure of detection circuit of the
displays Replace control module
incorrectly control module temperature sensor
E66
1. Check whether the electric
The LED current parameter of the overload
indicator of protector is configured correctly by
Compressor 2 overload Over current in the compressor has referring to the electric circuit.
47 the unit
in SYS1, triggered the overload protector.
displays 2. Check whether the resistance of
ER68 the malfunctioned compressor is
normal
1. Check whether the electric
The LED current parameter of the overload
indicator of protector is configured correctly by
Compressor 2 overload Over current in the compressor has referring to the electric circuit.
48 the unit
in SYS2, triggered the overload protector.
displays 2. Check whether the resistance of
ER69 the malfunctioned compressor is
normal
The LED
indicator of
Discharge temperature Compressor discharge temperature is too OFF or manually reset to clear
49 the unit
of SYS1 is abnormal high the alarm
displays
ER70
The LED
indicator
Discharge temperature Compressor discharge temperature is too OFF or manually reset to clear
50 of the unit
of SYS2 is abnormal high the alarm
displays
ER71

83
ER80 The
LED
indicator of According the circuit diagram, reset
51 DIP setting failure Wrong DIP Setting on the module
the unit the DIP
displays
ER80
1. Whether XX# module communication Check communication cables and
cable is dropped. solve the problem.
2. Whether XX# module control panel is
Check the control panel.
powered on.
Re-set all the module addresses
3. Setting error in DIP address of the XX# according to the specifications to
Unit digital module. check whether repeated address
display exists.
shows
ECXX Wired XX# hydraulic module Re-set the number of hydraulic
52 4. Whether the number of hydraulic
controller failure modules and check whether the set
modules set by the master unit is
displays XX. number is consistent with all
incorrect.
(XX is addresses.
20-23) Exchange positions of the two 485
5. PC communication port of the module interfaces on the control panel of
is damaged. XX# module.
Replace the control panel.

6. Whether XX# module communication Connect communication cables of


cable is inserted in wrong position. the XX# module to Ain/Bin port.

Re-connect communication cables


1. Bin/Ain port communication cables of
Unit digital to Bin/Ain port and tighten the
the master unit are dropped.
display thread.
Communication
shows ER81
53 failure with expansion
Wired 2. One A/B line is connected reversely. Check communication cables.
board MC204
controller
displays 81. 3. Bin/Ain port of the master unit is Replace the control panel of the
damaged. master unit.
1. High pressure
2. Over-high air discharge temperature
Unit digital
display 3. Low voltage (low voltage too low) Find the cause and solution of the
shows failure in the above table according
ERXX Wired Compressor X frequent 4. Compressor overload to the name of the failure.
54
controller startup in system X 5. Over-large difference between water
displays XX. inlet temperature and water outlet
(XX is temperature
88-91)
6. The load of the air conditioning system Match air conditioning system load
is too small. to unit capacity
Unit digital Check whether the DIP switch is
display 1. Refrigerant DIP error
correct.
shows
Check whether low pressure sensor
ERXX Wired Refrigerant setting error 2. Low pressure sensor failure
55 output is normal.
controller in system X
displays XX. Check whether the resistance value
3. The return air temperature sensor is
(XX is of the return air temperature sensor
abnormal.
92-93) is correct.
Check whether the set value of the
correspondent overload protector
The running current in the fan is too large, current is correct according to
Unit digital the protector built in the fan or the the wiring diagram.
display overload protector functions.
shows Check whether resistance of the
56 System 1 fan 2 failure
ERAA Wired correspondent fan is abnormal.
controller
Query specific failure information
displays AA.
through the monitoring software
Failure alarm caused by the fan drive
to troubleshoot the corresponding
problem

84
Check whether the set value of the
correspondent overload protector
The running current in the fan is too large, current is correct according to
Unit digital the protector built in the fan or the the wiring diagram.
display overload protector functions.
shows Check whether resistance of the
57 System 2 fan 2 failure correspondent fan is abnormal.
ERAB Wired
controller Query specific failure information
displays AB. through the monitoring software
Failure alarm caused by the fan drive
to troubleshoot the corresponding
problem
Check the control module and
1. Corresponding temperature sensor is
properly insert the temperature
Unit digital dropped or not inserted properly.
sensor
display
shows 2#MC206RT1 Use the measuring resistance step
58 ERAC temperature sensor of a multimeter to measure and
2. Corresponding temperature sensor is
Wired failure check whether resistances at two
short-circuited or disconnected.
controller ends of corresponding sensor are
displays AC. normal/replaced.
3. Detection circuit problem in the
Replace the control module.
temperature sensor of the control module.
Check the control module and
1. Corresponding temperature sensor is
properly insert the temperature
dropped or not inserted properly.
Unit digital sensor.
display Use the measuring resistance step
shows 2#MC206RT2 of a multimeter to measure and
59 ERAD temperature sensor 2. Corresponding temperature sensor is
check whether resistances at two
Wired failure short-circuited or disconnected.
ends of corresponding sensor are
controller normal/replaced.
displays AD.
3. Detection circuit problem in the
Replace the control module.
temperature sensor of the control module.

Unit digital Re-connect communication cables


1. Bin/Ain port communication cables of
to Bin/Ain port and tighten the
display the master unit are dropped.
thread.
shows Communication with
60
ERAE Wired 1#MC206 failure 2. One A/B line is connected reversely. Check communication cables.
controller
3. Bin/Ain port of the master unit is Replace the control panel of the
displays AE. damaged. master unit.
Check the control module and
1. Corresponding temperature sensor is
properly insert the temperature
dropped or not inserted properly.
Unit digital sensor.
display Use the measuring resistance step
Expansion board
shows of a multimeter to measure and
61 1(MC204)T COIL-REM 2. Corresponding temperature sensor is
ERAF Wired check whether resistances at two
OTE failure short-circuited or disconnected.
controller ends of corresponding sensor are
displays AF. normal/replaced.
3. Detection circuit problem in the
Replace the control module.
temperature sensor of the control module.
Check the control module and
1. Corresponding temperature sensor is
properly insert the temperature
dropped or not inserted properly.
Unit digital sensor.
display Use the measuring resistance step
Expansion board
shows of a multimeter to measure and
62 1(MC204)T-ROOM 2. Corresponding temperature sensor is
ERB0 Wired check whether resistances at two
failure short-circuited or disconnected.
controller ends of corresponding sensor are
displays B0. normal/replaced.
3. Detection circuit problem in the
Replace the control module.
temperature sensor of the control module.
Check the control module and
1.Corresponding temperature sensor is
properly insert the temperature
dropped or not inserted properly.
Unit digital sensor.
display Use the measuring resistance step
2#MC206RT3
shows of a multimeter to measure and
63 temperature sensor 2.Corresponding temperature sensor is
ERB1 Wired check whether resistances at two
failure short-circuited or disconnected.
controller ends of corresponding sensor are
displays B1. normal/replaced.
3.Detection circuit problem in the
Replace the control module.
temperature sensor of the control module.

85
Check the control module and
1.Corresponding temperature sensor is
properly insert the temperature
dropped or not inserted properly.
sensor.
Unit digital
display Use the measuring resistance step
2#MC206RT4 of a multimeter to measure and
shows 2.Corresponding temperature sensor is
64 temperature sensor check whether resistances at two
ERB2 Wired short-circuited or disconnected.
failure ends of corresponding sensor are
controller
displays B2. normal/replaced.
3.Detection circuit problem in the
Replace the control module.
temperature sensor of the control module.

Check whether the communication


cable is loose or damaged.
Unit digital Check whether the cooling fan of
display the drive board is damaged or
Drive plate overtemperature, overcurrent,
shows disconnected.
65 1# fan drive plate failure undervoltage/overvoltage, abnormal
ERB3 Wired
communication, and so on Check whether the drive plate
controller
displays B3. temperature sensor is damaged.

Check the power supply for


overvoltage/undervoltage.
Check whether the communication
cable is loose or damaged.
Unit digital Check whether the cooling fan of
display the drive board is damaged or
Drive plate overtemperature, overcurrent,
shows disconnected.
66 2# fan drive plate failure undervoltage/overvoltage, abnormal
ERB4 Wired
communication, and so on Check whether the drive plate
controller
displays B4. temperature sensor is damaged.
Check the power supply for
overvoltage/undervoltage.
Check the control module and
1. Corresponding temperature sensor is
properly insert the temperature
dropped or not inserted properly.
sensor.
Unit digital
display Use the measuring resistance step
shows Expansion board of a multimeter to measure and
67 2. Corresponding temperature sensor is
ERB6 Wired 2(MC206)RT5 failure check whether resistances at two
short-circuited or disconnected.
controller ends of corresponding sensor are
displays B6. normal/replaced.
3. Detection circuit problem in the
Replace the control module.
temperature sensor of the control module.
Check whether the set value of the
correspondent overload protector
Unit digital current is correct according to
display the wiring diagram and is
Working current of the fluorine pump is
shows ER98 System 1 fluorine pump corresponding to the feedback
68 too high or too low, and the overload
Wired overload failure contact of the compressor.
protector functions.
controller
displays 98. Check whether resistance of the
correspondent fluorine pump is
abnormal.
1. Check whether the set value of
the correspondent overload
Unit digital protector current is correct
display according to the wiring diagram and
Working current of the fluorine pump is is corresponding to the feedback
shows ER99 System 2 fluorine pump
69 too high or too low, and the overload contact of the compressor.
Wired overload failure
protector functions.
controller
displays 99. 2. Check whether resistance of the
correspondent fluorine pump is
abnormal.

86
1. The fluorine pump is damaged.
2. The fan is damaged. Check and resolve the problem.
3. The heat exchanger is dirty and
Unit digital blocked.
display 4. The fluorine-side filter is dirty and
Check and replace.
shows System 1 fluorine pump blocked.
70
ERA0 Wired low lift failure 5. Low water flow Check and resolve the problem.
controller
displays A0. 6. The refrigerant is insufficient. Recharge refrigerant
7. The phase sequence of the power Check the phase sequence of the
cable of the fluorine pump is incorrect. power cable of the fluorine pump.
8. The water-side filter is dirty and
Clean the water filter.
blocked.
1. The fluorine pump is damaged.
2. The fan is damaged. Check and resolve the problem.
3. The heat exchanger is dirty and
blocked.
Unit digital
display 4. The fluorine-side filter is dirty and
Check and replace.
shows System 2 fluorine pump blocked.
71
ERA1 Wired low lift failure 5. Low water flow Check and resolve the problem.
controller
displays A1. 6. The refrigerant is insufficient. Recharge refrigerant
7. The phase sequence of the power Check the phase sequence of the
cable of the fluorine pump is incorrect. power cable of the fluorine pump.
8. The water-side filter is dirty and
Clean the water filter.
blocked.
1. Check whether the three cables of the Re-connect the cables of the
pressure sensor are reversely connected. pressure sensor.
Unit digital
display 2. The pressure sensor cable is Repair the cables or replace the
System 1 fluorine pump short-circuited/disconnected. pressure sensor cables.
shows
72 inlet pressure sensor
ERA2 Wired
failure 3. The pressure sensor is damaged. Replace the pressure sensor.
controller
displays A2.
4. There is detection circuit failure in the
Replace the control module.
pressure sensor of the control module.

1. Check whether the three cables of the Re-connect the cables of the
Unit digital pressure sensor are reversely connected. pressure sensor.
display 2. The pressure sensor cable is Repair the cables or replace the
System 2 fluorine pump
shows short-circuited/disconnected. pressure sensor cables.
73 inlet pressure sensor
ERA3 Wired
failure 3. The pressure sensor is damaged. Replace the pressure sensor.
controller
displays A3. 4. There is detection circuit failure in the
Replace the control module.
pressure sensor of the control module.

1. Check whether the three cables of the Re-connect the cables of the
Unit digital pressure sensor are reversely connected. pressure sensor.
display 2. The pressure sensor cable is Repair the cables or replace the
System 1 fluorine pump
shows short-circuited/disconnected. pressure sensor cables.
74 outlet pressure sensor
ERA4 Wired
failure 3. The pressure sensor is damaged. Replace the pressure sensor.
controller
displays A4. 4. There is detection circuit failure in the
Replace the control module.
pressure sensor of the control module.
1. Check whether the three cables of the Re-connect the cables of the
Unit digital pressure sensor are reversely connected. pressure sensor.
display 2. The pressure sensor cable is Repair the cables or replace the
System 2 fluorine pump
shows short-circuited/disconnected. pressure sensor cables.
75 outlet pressure sensor
ERA5 Wired
failure
controller 3. The pressure sensor is damaged. Replace the pressure sensor.
displays A5.
4. There is detection circuit failure in the
Replace the control module.
pressure sensor of the control module.

87
Check the control module and
1. Corresponding temperature sensor is
properly insert the temperature
dropped or not inserted properly.
sensor.
Unit digital
Use the measuring resistance step
display Temperature sensor
of a multimeter to measure and
shows failure at the bottom of 2. Corresponding temperature sensor is
76 check whether resistances at two
ERA6 Wired 1# compressor in short-circuited or disconnected.
ends of corresponding sensor are
controller system 1
normal/replaced.
displays A6.
3. Detection circuit problem in the
Replace the control module.
temperature sensor of the control module.

Check the control module and


1. Corresponding temperature sensor is
properly insert the temperature
dropped or not inserted properly.
Unit digital sensor.
display Temperature sensor Use the measuring resistance step
shows failure at the bottom of of a multimeter to measure and
77 2. Corresponding temperature sensor is
ERA7 Wired 2# compressor in check whether resistances at two
short-circuited or disconnected.
controller system 1 ends of corresponding sensor are
displays A7. normal/replaced.
3. Detection circuit problem in the
Replace the control module.
temperature sensor of the control module.
Check the control module and
1. Corresponding temperature sensor is
properly insert the temperature
dropped or not inserted properly.
Unit digital sensor.
display Temperature sensor Use the measuring resistance step
shows failure at the bottom of of a multimeter to measure and
78 2. Corresponding temperature sensor is
ERA8 Wired 1# compressor in check whether resistances at two
short-circuited or disconnected.
controller system 2 ends of corresponding sensor are
displays A8. normal/replaced.
3. Detection circuit problem in the
Replace the control module.
temperature sensor of the control module.
Check the control module and
1. Corresponding temperature sensor is
properly insert the temperature
dropped or not inserted properly.
Unit digital sensor.
display Temperature sensor Use the measuring resistance step
shows failure at the bottom of of a multimeter to measure and
79 2. Corresponding temperature sensor is
ERA9 Wired 2# compressor in check whether resistances at two
short-circuited or disconnected.
controller system 2 ends of corresponding sensor are
displays A9. normal/replaced.
3. Detection circuit problem in the
Replace the control module.
temperature sensor of the control module.
Re-connect communication cables
1. Bin/Ain port communication cables of
Unit digital to Bin/Ain port and
the master unit are dropped.
display tighten the thread.
Communication
shows
80 failure with expansion 2. One A/B line is connected reversely. Check communication cables.
ERB5 Wired
board MC123-2
controller
displays B5. 3. Bin/Ain port of the master unit is Replace the control panel of the
damaged. master unit.
Check the control module and
1. Corresponding temperature sensor is
properly insert the temperature
dropped or not inserted properly.
Unit digital sensor.
display Use the measuring resistance step
Electric control box of a multimeter to measure and
shows 2. Corresponding temperature sensor is
81 temperature sensor check whether resistances at two
ERB7 Wired short-circuited or disconnected.
failure ends of corresponding sensor are
controller
displays B7. normal/replaced.
3. Detection circuit problem in the
Replace the control module.
temperature sensor of the control module.
Unit digital
Check whether the DIP switch of
display
System 2 inverter drive the unit is correct.
shows The unit and the compressor drive does
82 plate 1 does not match
ERB8 Wired not match.
the model. Check whether the drive is used
controller
incorrectly.
displays B8.

88
Re-connect the communication
1. The communication cable is dropped.
cable
2. The communication cable is in poor Replace or re-connect the
Unit digital contact. communication cable.
display Eliminate/reduce interference, and
Communication failure 3. Interference from the environment is
shows short circuit JP2/JP3 of the main
83 between system 2 and severe.
ERB9 Wired controller
drive plate 1
controller
displays B9. 4. The drive is damaged. Replace the driver.
Reset MC250. If the problem
5. The main controller is damaged. persists, replace the MC250
controller.
Check the control module and
1. Corresponding temperature sensor is
properly insert the temperature
dropped or not inserted properly.
Unit digital sensor.
display Use the measuring resistance step
1#MC206 RT1
shows of a multimeter to measure and
84 temperature sensor 2. Corresponding temperature sensor is
ERBE Wired check whether resistances at two
failure short-circuited or disconnected.
controller ends of corresponding sensor are
displays BE. normal/replaced.
3. Detection circuit problem in the
Replace the control module.
temperature sensor of the control module.
Check the control module and
1. Corresponding temperature sensor is
properly insert the temperature
dropped or not inserted properly.
Unit digital sensor.
display Use the measuring resistance step
1#MC206 RT2
shows of a multimeter to measure and
85 temperature sensor 2. Corresponding temperature sensor is
ERBF Wired check whether resistances at two
failure short-circuited or disconnected.
controller ends of corresponding sensor are
displays BF. normal/replaced.
3. Detection circuit problem in the
Replace the control module.
temperature sensor of the control module.
Check the control module and
1. Corresponding temperature sensor is
properly insert the temperature
dropped or not inserted properly.
Unit digital sensor.
display Use the measuring resistance step
1#MC206 RT3
shows of a multimeter to measure and
86 temperature sensor 2. Corresponding temperature sensor is
ERC0 Wired check whether resistances at two
failure short-circuited or disconnected.
controller ends of corresponding sensor are
displays C0. normal/replaced.
3. Detection circuit problem in the
Replace the control module.
temperature sensor of the control module.
Re-connect communication cables
Unit digital 1. Bin/Ain port communication cables of
display to Bin/Ain port and tighten the
the master unit are dropped.
thread.
shows Communication with
87
ERC1 Wired 2#MC206 failure 2. One A/B line is connected reversely. Check communication cables.
controller
3. Bin/Ain port of the master unit is Replace the control panel of the
displays C1.
damaged. master unit.
Unit digital Check whether the DIP switch of
display the unit is correct.
System 1 inverter drive
shows The unit and the compressor drive does
88 plate 2 does not match
ERC2 Wired not match. Check whether the drive is used
the model.
controller incorrectly.
displays C2.
Unit digital Check whether the DIP switch of
display the unit is correct.
System 2 inverter drive
shows The unit and the compressor drive does
89 plate 2 does not match
ERC3 Wired not match. Check whether the drive is used
the model.
controller incorrectly.
displays C3.

89
1. The fan motor is damaged (for cooling).
2. The circulating air line is short circuited Check the unit and resolve the
(for cooling). problem.
3. The heat exchanger is too dirty (for
Unit digital cooling).
display 4. The electronic expansion valve does Check the electronic expansion
System 1 discharge
shows not open normally (for heating). valve and resolve the problem.
90 temperature 2 is too
ERC4 Wired
High. Change the return water
controller 5. The water temperature is too high. temperature (operated by service
displays C4.
personnel).
Appropriately recharge the
6. Refrigerant leaks or is insufficient.
refrigerant.
Change the defrosting parameter
7. Defrosting is incomplete.
(operated by service personnel).
1. The fan motor is damaged (for cooling).
2. The circulating air line is short circuited Check the unit and resolve the
(for cooling). problem.
3. The heat exchanger is too dirty (for
Unit digital cooling).
display 4. The electronic expansion valve does Check the electronic expansion
System 2 discharge
shows not open normally (for heating). valve and resolve the problem.
91 temperature 2 is too
ERC5 Wired
High. Change the return water
controller
5. The water temperature is too high. temperature (operated by service
displays C5.
personnel).
Appropriately recharge the
6. Refrigerant leaks or is insufficient.
refrigerant.
Change the defrosting parameter
7. Defrosting is incomplete.
(operated by service personnel).
Re-connect the communication
1. The communication cable is dropped.
cable
2. The communication cable is in poor Replace or re-connect the
Unit digital contact. communication cable.
display Eliminate/reduce interference, and
Communication failure 3. Interference from the environment is
shows short circuit JP2/JP3 of the main
92 between system 1 and severe.
ERC6 Wired controller
drive plate 2
controller
displays C6. 4. The drive is damaged. Replace the driver.
Reset MC250. If the problem
5. The main controller is damaged. persists, replace the MC250
controller.
Re-connect the communication
1. The communication cable is dropped.
cable
2. The communication cable is in poor Replace or re-connect the
Unit digital contact. communication cable.
display Eliminate/reduce interference, and
Communication failure 3. Interference from the environment is
shows short circuit JP2/JP3 of the main
93 between system 2 and severe.
ERC7 Wired controller
drive plate 2
controller
displays C7. 4. The drive is damaged. Replace the driver.
Reset MC250. If the problem
5. The main controller is damaged. persists, replace the MC250
controller.
Unit digital
display Follow the steps for "ER38/39
shows refrigerant leakage failure" and
94 The unit is locked. Refrigerant leakage failure
ERC8 Wired contact service personnel to unlock
controller the unit.
displays C8.
Unit digital
display
shows The master unit is not Contact service personnel to
95 The master unit is not activated.
ERC9 Wired activated. activate the master unit
controller
displays C9.

Do not attempt to repair a malfunction yourself. Doing so could be dangerous.


Check the failure code and contact your dealer or our local service station.

90
Requirements of water quality
First soften water in the water system to prevent scale formation in heat exchanger which can affect
the heat exchanging performance. In addition, un-softened water may also scales in pipe so as to
increase water resistance and affect water flow and pump working performance. Therefore, the
softened water should meet requirements in the following table.

Tendency
Item Base Value
Corrosion Scale Formation
pH (25℃) 7.5~9.0 O O

Conductivity (25℃) μS/cm <800 O O


Cl- mg(Cl-)/L <200 O
Standard
SO42- mg(SO42-)/L <200 O
item
Acid consumption (pH=4.8) mg(CaCO3)/L <100 O
Full hardness mg(CaCO3)/L <200 O
Free Cl2 mg(Cl2)/L <1 O
Fe mg(Fe)/L <1.0 O O
Reference S2- mg(S2-)/L Not detectable O
item NH4+ mg(NH4+)/L <1.0 O
SiO2 mg(SiO2)/L <50 O
Note: ○ indicates relevant factors that are inclined to corrosion or scale formation.

In addition, since water in the water system is directly used by users, water quality must meet the
requirements of local domestic water health standards.

91
After Sales Service and Guarantee

WARNING
•Consult your local dealer regarding •Consult your local dealer regarding
modification, repair and maintenance of the relocation and reinstallation of the chiller.
chiller. Improper installation work may result in
Improper workmanship may result in water leakage, electric shocks or fire hazards.
leakage, electric shocks or fire hazards.
•Beware of fire in case of refrigerant leakage. •Do not modify unit.
If the chiller is not operating correctly, i.e. not This may cause electric shock or fire.
generating cool or warm air, refrigerant leakage could
be the cause. Consult your dealer for assistance. The
refrigerant within the chiller is safe and normally does
not leak. However, in the event of a leakage,
contact with a naked burner, heater or cooker may
result in generation of noxious gas. Do not longer use
the chiller until a qualified service person confirms
that the leakage has been repaired.

 Guarantee
 The water chilling unit comes with a guarantee slip
You will be presented with the guarantee slip filled in with the necessary items at the place of
purchase, you are requested to check the description, and retain this guarantee slip carefully.
 Guarantee Period: One (1) year from the date of installation

 When asking for a repair


Check each item according to Page 72, and when an abnormality is present, be sure to stop
operation to cut off the breaker only for the chiller (power switch), then contact your dealer where
purchased. When contacting the dealer, tell the model name or number.
 In-guarantee service
According to the provision given in the guarantee slip, the dealer will visit you for repair. At that time,
be sure to present your "Guarantee Slip" when the repairs are performed.If the guarantee slip is not
presented, a fee may be required even though the effective period of the guarantee is not over. Be sure,
therefore, to keep the guarantee slip in a safe place.

Mechanism of Repair Charges

This fee is for restoring the defective product normally, which includes engineer's labor
Engineering fee cost, technical training cost, costs of measuring equipment, etc. and general a DS
inistrative costs or the like.
+
The parts cost is the price for parts used for repair. There are also cases of incidental
Parts costs
members for repair or the like being included herein.
+
This fee is paid when an engineer is dispatched to a place where the product to be
Dispatch fee
repaired is present. The parking fare may be charged separately to you.

92
 Repairs after guarantee period has expired
 Contact your DAIKIN dealer. If the function can be maintained by repair, repair work is offered at
an additional fee.
 If you have any question
Regarding after-sales service, you are required to contact your dealer where purchased, local
distributor or our DAIKIN's Customer Information Service Center described in this Manual.

 Secondary guarantee
We provide no secondary guarantee such as a sales guarantee for goods spoiled due equipment
broken due to accident. If there is possibility of incurring secondary damage, we recommend
temperature control or insuring against damage. After consulting your DAIKIN dealer, you should
invest in an alarm system, spare equipment, etc.

 Supply the following details when asking for repair


Unit model, refer to the warranty application. Factory number and installment date (for details,
refer to the warranty application form).Details of failure. Your name, address and telephone number.
 Maintenance Detection
In first several seasons of using, performance of units will be reduced on account of dust
accumulation. It is recommended to sign maintenance detection contract with your dealer, besides the
daily repair and maintenance. For details of the special service, contact with your dealer.
 A warranty application form is attached.
Dealer will give you warranty application form after writing necessary items. Please keep warranty
application form after checking the content.
 Warranty period
The product is warranted for one year since the date of purchase. For details, refer to the warranty
application form. Reform your dealer and show the warranty application form when asking for free
repair in warranty period. Otherwise, service charge may be required even when the product is still
covered under warranty.

93
DAIKIN INDUSTRIES, LTD.
Head office:
Umeda Center Bldg., 2-4-12, Nakazaki-Nishi,
Kita-ku, Osaka, 530-8323 Japan

UAL2309-A01 M08014309001 (0710) FS

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