Jhulay Lal Parboiled Rice Mill
Jhulay Lal Parboiled Rice Mill
Jhulay Lal Parboiled Rice Mill
Declaration: By submitting this assessment (Parts 1 – 4) for marking I declare that it is entirely my own work. I understand that falsely claiming that
the work is my own is malpractice and can lead to NEBOSH imposing severe penalties (see the NEBOSH Malpractice Policy for further information).
Important note: You must refer to the document ‘Unit IG2: risk assessment – Guidance and information for learners and Learning Partners’ while
completing all parts of this assessment. Your Learning Partner should provide you with a copy, but it can also be downloaded from the relevant
resources section for this qualification on the NEBOSH website.
Part 1: Background
Hazard Who might be harmed What are you already doing? What further controls/actions are Timescales for Responsible
category and and how? required? further actions person’s job
hazard to be title
completed
(within …)
Fire Workers, 1. Security erected warning 1. Combustible material should be 1 week Area
Supervisor and signs. removed from working activity and supervisor
Argon welding management staff there should be placed prohibition
near might be harmed. 2. This region underwent warning signs.
combustible inspection two months ago.
items that It was found that 2. Designate safe and well- 2 weeks Finance
might catch workers were welding 3. The region has ventilated area for welding work. manager
fire close to combustible firefighting supplies
items including wooden including fire extinguishers. 3.Provide fire watcher. 20 days Plant
crates and cover plastic . manager
sheets, which may start 4.Train worker about Emergency
a fire. Welding is a high- . procedure and safe working, and 3 weeks HSE Officer
risk activity when done permit to work system for hot work
close to combustible
materials. 5. Provide refresher training to the 1 month Safety
Organ spills can land workers on safe working supervisor
on materials that will procedures.
burn, starting a fire that
will result in burn
injuries, property 6. There should be arrangement of
damage, and even evacuate in case of emergency. 1 month Plant
death. manager
Work Workers and 1.Ergonomics risk 1. Carry out ergonomic risk 1 week HSE Officer
Related supervisor might be assessment was last carried assessment of work station to
Upper Limb harmed. out when the area was first ensure comfort level required.
Disorders set up (10 plus years ago)
All employees who 2. Walk and light exercise are 1 week Area
working were regularly 2. Monitoring on regularly useful for such workers, should be supervisor
constantly in developing print while basis by the manager. provided.
front of in front of a display
equipment with screen. 3. There were pan work 3.Provide Health surveillance, if 2 months Finance
a display
Working routine and frequent breaks. required manager
simultaneously can
lead to health issues 4. Height of screen should be 1 week Area
like stress, tiredness, adjustable to allow the comfortable supervisor
eye strain, back pain, head position.
and WRULD.
5. Provide training to workers on 1 week HSE Officer
risk and precautions.
Working at Worker might be 1. Lone Working is not 1. Fall arrestor system must be 2 weeks Plant
height harmed. allowed. provided to the workers. manager
Working on Workers are performing 2.The plant supervisor 2. Training must be delivered to 2 weeks HSE Officer
an on improper platform to regularly monitors the the workers about safe method of
inadequate reach at height without access equipment and work all work at height activities.
platform to full body harness and
reach a that can result in fall 3. Safety helmets are 3. safe system of work must be 1 month Safety
height without from height due to this provided to all workers as developed and implemented for supervisor
a full body unsafe act and fall from helmets reduce the risk of safety of all height work activities.
harness could height can result in head injury.
result in a physical injuries, bone
rupture, bruises, head
Electricity Workers and any other 1. Electrical installations are 1. All the cables should be double 1 week Electrical
people who can be in Place. insulated. Engineer
In the there might be harmed.
processing 2. Portable electrical 2. Replace all damage cables with 2 months Maintenance
machine Workers can touch the devices are available for new cables, and routine inspection. staff
section, damaged cable and personal lighting use.
damaged this may lead to risk of 3. Safety Survey should be 1 month HSE Manager
cable electric shock and performed by the senior
insulation was cause skin burn and management.
discovered. death.
Electricity can cause 4. All workers should train to report 2 weeks HSE Officer
serious electric shock and spot electrical damages in
and sometimes equipment and in workplace.
resulting in death and
also exposure can 5.All workers should aware of 2 weeks Area
result in muscle emergency arrangements supervisor
cramps, electric burns,
pain, weakness, limb
pain, numbness,
Movement of Workers in the area 1. All the vehicle and drivers 1. Provide banks man, flagman, 1 week HR Manager
vehicle and who are shifting have full licensed. separate pedestrian walkway and
people at the material from storage barricaded plastic blocks.
workplace area, management 2. Site speed limit set
staff, visitors both 5Kmph. 2. Remove the need for reversing 1 week Plant
A trailer with a invited and uninvited by setting up one-way traffic manager
load of mould might be harmed. 3. The workshop and systems.
materials was parking areas are well lit.
reversing there were workers in 3. In locations where reversing 2 Weeks Senior
from the main that area who were 4. Pedestrian walkways are cannot be avoided reversing areas manager
entrance shifting material from clearly marked. should be planned out and clearly
without any the storage area to the marked.
bank assembly section and
personnel travelling through that 4. Site layouts can be designed (or 2 Month Plant
present,. road to the washrooms, modified) to increase visibility for manager
store rooms, offices, drivers and pedestrians, for
and workplace. Risk of example, by increasing the area
hitting the allowed for reversing.
workers, accident with
other vehicles, hit with 5. Install fixed mirrors in smaller 2 months Finance
nearby areas to increase visibility. manager
Structure. The collision
may result in personal
injury, lost time
Noise Workers and 1.Ear plug provided to 1. Install sound absorbing mats or 1 month Production
management staff workers that sheets around the sound manager
Centrifugal might be harmed. fits the ear canal producing parts.
pumps in the
manufacturing Workers in the area 2. A noise assessment was 2.Give satisfactory maintenance to 2 weeks Maintenance
sector were were not wearing carried out since 8 months the pump to minimize noise level staff
creating appropriate ear muffs, ago.
extremely and the ear muffs of 3. Install sound monitoring devices
loud noises two workers were 3. All workers are trained on and monitor the work place to 1 month Finance
as a result of destroyed. High induction on the effects that ensure OEL is not exceeded. manager
a technical exposure of noise is noise can have on
breakdown, dangerous. This is individual. 4.Reduce time of noise exposure 3 weeks HR manager
arising risk of hearing (rotate working patterns of
loss, tinnitus, persistent workers)
ringing bells, ear drum Plant
rupture, psychological 5. Provide hearing protection i.e. 1 Month manager
disorder and damage ear muffs to workers.
Health, All the workers working The workers were given 1.Facilitate the worker with 2 weeks Finance
welfare and in the boiler hall can be training about the exposure medical issuance in this way they manager
work harmed. of heat can care of their health.
environment Safety and warning signs
There were extremes were installed. 2.Workers should be rotating in 2 weeks HR manager
excessive of the temperature in shift wise and don’t put burden on
heat in the the boiler and mixing the workers. Proper 8 hours sleep
mixing and section and the is necessary for all the workers to
boiler workers were working do their activities with consistency.
sections around this section due
to which they were 3.Provide good hygienic foods to 2 weeks Plant
exposed to the all the workers at regular time. manager
extremes of the
temperature. The 4.Construction of bathing facility 1 month Area manager
exposure to heat for a and toilet at immediate base.
long period of time can
cause many problems 5.Provide them heat retardant 2 weeks Store
to the workers like the clothing and PPEs to minimise the manager
workers can get heat exposure.
Legal: Under the International Labour Organization's Safety and Health Convention, the
company is legally required to safeguard its workers (C155). The regulator might issue
JHULAY LAL PARBOILED RICE MILL with improvement notices pertaining to these acts
as one of the possible enforcement measures. This would have a large financial impact on
the organisation if these activities could not be carried out successfully, and even these
actions may limit their certification accomplishment in all disciplines, and the local
government may also take action if work was delayed. If something goes wrong, JHULAY
LAL PARBOILED RICE MILL ’s reputation could take a serious hit which could result in
loss of contracts. The likely amount of compensation and civil claims can be substantial; in
addition to this legal fee would also be very high. I would also point out that many of these
costs would not recoverably from the insurance
Financial: If major accident occurs at the workplace, it is probably that company can face
huge financial lose. The financial consequences of failing to apply controls have a major
Specific legal arguments ILO C170 Chemicals Convention 1990 required that With a view to preventing, reducing or
eliminating risks to health in places of employment, all appropriate and practicable
measures should be taken to substitute harmless or less harmful substances, processes or
techniques for harmful substances, processes or techniques, to prevent the liberation of
harmful substances and to shield workers from harmful radiations, to carry out hazardous
processes in separate rooms or buildings occupied by a minimum number of workers and
also required that in every organisation, employer should be taken all adequate and
practicable control measures for harmful substances.
This ILO’s convention is described that all appropriate and practicable measures should be
taken to substitute harmless or less harmful substances, processes or techniques for
harmful substances and current measures are ineffective to prevent harm so this is
breaching the law that’s why I recommended the provision of gas detector in the workplace.
Consideration of likelihood AND severity The likelihood of ill health occurring from working in this environment is quite high. This is
the result of NH3 gas leaking from a heat exchanger in the production area; NH3 is used to
types of injury or ill health cool filler. Inhaling 500 ppm will have serious health effects, including death. NH3 is caustic
number of workers at risk and unpleasant. The nose, throat, and respiratory tract burn instantly when exposed to high
how often the activity is carried levels of NH3 gas in the air. This can result in bronchiolar and airway damage, which can
out lead to respiratory discomfort or failure. The current controls are ineffective to prevent ill
how widespread the risk is health.
The severity of this hazard is set as a Major. It is probably that ill health of the worker will
require hospital treatment. E.g bronchiolar and airway damage
Specific legal arguments ILO C167 - Safety and Health in Construction Convention, 1988 (No. 167) required that In
every Organisations all floors, stairs, passages and gangways shall be of sound
construction and properly maintained and where it is necessary to ensure safety, steps,
stairs, Fall arrestor, passages and gangways shall be provided with substantial handrail
and also required that If work cannot be done safely from ground level, appropriate access
equipment shall be provided and maintained periodically.
This ILO’s convention describe that it is necessary to ensure safety and the provision of fall
arrestor system so this is breaching the law that’s why I recommended the provision of the
fall arrestor system in the workplace.
How effective the action is likely to be in We can minimise the risk of fall of the worker from height by the provision of fall arrestor
controlling the risk. This should include: system, after the provision of fall arrestor system, workers will work safely and major
the intended impact of the action; accident will not have occurred at the workplace. The likelihood of physical injuries, bone
justification for the timescale that fracture, buries and neck injuries will be decreased and this can reduce the worker’s
you indicated in your risk compensation claims, reduce the company insurance premium and this can increase the
assessment; and productivity and worker moral. The severity of the injury will also be decreased.
whether you think the action will
fully control the risk I have given a timescale of two weeks depending upon the urgent need of Fall arrestor
system. I hope so that Plant manager agreed the budget and implement it in timely manner
This action will maximum control the risk of fall from height as provision of fall arrestor
system at the workplace. Action with suitable measures can help to provide fully control of
risk.
Specific legal arguments Convention Working Environment (Noise) Convention, 1977 (No. 148) also required that ; As
far as possible, the working environment shall be kept free from any hazard due to, noise