RENR9586-11

COMPONENT LOCATIONS October 2016

Description
Part Machine Schematic FLUID POWER SYMBOLS
Number Location Location
Accumulator - Hydraulic (Pilot Oil) 164-6981 1 B-6 BASIC COMPONENT SYMBOLS

Cylinder Gp - Boom NOTE A 2 G-3 MAIN AUX

Cylinder Gp - Bucket NOTE A 3 G-10 PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
(FIXED)
PUMP
(2 - SECTION)
PUMP
(VARIABLE & PRESSURE
COMPENSATED)
Cylinder Gp - Stick NOTE A 4 G-9
23 19 20 21 4 Filter Gp - Oil (Case Drain) 126-2075 5 A-6
VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
Filter Gp - Oil (Hydraulic Return) 188-4140 6 A-9 (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)

Filter Gp - Oil (Pilot) 158-8987 7 A-5 VALVE ENVELOPES VALVES VALVE PORTS

17 18 Manifold Gp - Control (Pilot Oil)

Motor Gp - Piston
215-5037
234-4638
8
9
B-8
A-10
ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY
Motor Gp - Swing 200-3373 10 G-8
Motor Gp - Travel 271-6376 11 G-5, G-7 CONTROL VALVES CHECK VALVES
AB A B
Pump Gp - Piston (Hydraulic Fan) 259-0815 12 B-4

3
P T P T

8 24 103 6
Pump Gp - Piston (Main)
Swivel Gp
283-6116
234-4440
13
14
B-3
F-6
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
BASIC
SYMBOL
SPRING
LOADED
SHUTTLE PILOT
CONTROLLED

FLUID STORAGE RESERVOIRS

Valve Gp - Check (Oil Cooler Bypass) 190-7745 15 B-10

2 Valve Gp - Load Control

(Boom Drift Red, Relief Line)
255-5683 16 E-3

15 Valve Gp - Load Control

255-5680 17 E-7 330D, 336D, 336D2 and 340D2
VENTED PRESSURIZED

MEASUREMENT
RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

ROTATING SHAFTS
(Stick Drift Red, Relief Line)
Valve Gp - Main Control 285-1536 18 D-2 Excavator and 336D MHPU
9 101 14 Valve Gp - Pilot Control (Left Joystick)
Valve Gp - Pilot Control (Right Joystick)
270-5951
270-5952
19
20
D-10
D-9 Hydraulic System
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS
Valve Gp - Pilot (Travel) 270-5947 21 E-10
330D: 336D: 336D MHPU: 336D2: 340D2:
102 Valve Gp - Pressure Reducing (Boom,
Swing Priority) 232-4102 22 B-6
NBD1-UP PRF1-UP J6D1-UP WBC1-UP HHK1-UP SOLENOID SOLENOID
OR MANUAL
SOLENOID
& PILOT
SOLENOID &
PILOT OR MANUAL
SERVO THERMAL DETENT

Valve Gp - Shuttle 185-0462 23 C-10

259-7732 24 B-6
EAH1-UP WRK1-UP WDC1-UP MANUAL CONTROL SYMBOLS

Valve Gp - Swing Cushion 158-9085 25 F-8

FFK1-UP MPL1-UP YCF1-UP
11 26 Valve Gp - Travel Counterbalance 204-2819 26 F-5, F-7
MEY1-UP ZML1-UP XBH1-UP PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

REVERSE FAN ATTACHMENT EFT1-UP LAM1-UP RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE

Motor Gp - Piston 242-6776 101 E-2 JBT1-UP ELR1-UP

KKT1-UP FAR1-UP
1 16 22 Valve Gp - Control (Reverse Fan)
Valve Gp - Solenoid (Reversing Fan)
234-4624
242-6880
102
103
D-2
E-1 PGW1-UP NBN1-UP EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE

Note A: Refer to Parts Manual for your specific machine.

TLY1-UP ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

Note B: Available on NBD and MEY. GGH1-UP

11 26 5 7 10 25 SPRING LOADED

HYDRAULIC PUMPS
GAS CHARGED LINES CROSSING

HYDRAULIC MOTORS
LINES JOINING SINGLE ACTING

INTERNAL PASSAGEWAYS
DOUBLE ACTING

Tap Locations
Pressure, Sampling, and Sensor FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE
DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION
Tap Schematic
Description
13 12 Number Location UNIDIRECTIONAL UNIDIRECTIONAL

AA Pilot Filter Pressure Test Port A-6

Without Heavy Lift and Fine Swing FLOW IN ONE PARALLEL CROSS FLOW IN
BB Drive Pump Pressure Test Port B-2 BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
DIRECTION
CC Power Shift Pressure Test Port B-2
MACHINE COMPONENT LOCATIONS DD Idler Pump Pressure Test Port A-2
SOS Hydraulic Oil Sampling Port A-5 © 2016 Caterpillar, All Rights Reserved Printed in U.S.A.

ELECTRICAL SYMBOLS TABLE

HYDRAULIC SYMBOLS (ELECTRICAL)

BB A B SOS AA
10 14 G
M
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR

(Dimensions: 34 inches x 24 inches)

(FLUID) (GAS / AIR)

RENR9586-11
25 PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
(ADJUSTABLE) SWITCH

18
ELECTRICAL SYMBOLS (ELECTRICAL)

16 17
VALVE GP - MAIN CONTROL MOTOR GP - SWING & SWIVEL
PRESSURE TEMPERATURE LEVEL FLOW
SWITCH SWITCH SWITCH SWITCH

WIRE NUMBER IDENTIFICATION CODES

ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE

CURRENT STANDARD CURRENT STANDARD
26 5 6 HARNESS IDENTIFICATION CODE THIS EXAMPLE
INDICATES WIRE 135 IN HARNESS “AG”
WIRE

16 Page,
C 9 D CC 325-AG135 PK-14
CIRCUIT NUMBER
IDENTIFICATION WIRE COLOR

CIRCUIT NUMBER WIRE WIRE GAUGE

IDENTIFICATION COLOR 325-PK

PREVIOUS STANDARD
Pump Compartment
WIRE WIRE COLOR
(A) Delivery line (Drive Pump)
(B) Delivery line (IdlerPump) B A
(C) Drive Pump
(D) Idler Pump
11 7
325-PK-14

CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)

IDENTIFICATION

PUMP GP - PISTON (MAIN) MOTOR GP - PISTON (TRAVEL) FILTER GP

 10 9 8 7 6 5 4 3 2 1
SWING MOTOR TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT) LINES GROUP COLOR DESCRIPTIONS
IMPLEMENT & LEFT TRAVEL PUMP OUTPUT
PG MOTOR GP PILOT PUMP OUTPUT
SWING
IMPLEMENT & RIGHT TRAVEL PUMP OUTPUT
DR 200-3373
FAN PUMP OUTPUT
BUCKET CYLINDER STICK CYLINDER R.C.V-C POWER SHIFT CONTROL CIRCUIT
G MOTOR GP BOOM CYLINDER TRAVEL SPEED CONTROL CIRCUIT
MOTOR GP TRAVEL G
TRAVEL SUPPLY LINE
271-6376
MU 271-6376 DRAIN / RETURN LINE
ATTACHMENT CONTROL CIRCUIT
BG AG RIGHT TRAVEL CONTROL & RIGHT TRAVEL MOTOR CIRCUIT
Pp3 Pp3
LEFT TRAVEL CONTROL & LEFT TRAVEL MOTOR CIRCUIT
SWING CONTROL & SWING MOTOR CIRCUIT
B1 DR A1 T1 T1
BOOM CONTROL & BOOM CYLINDER CIRCUIT
VALVE GP T2 T2 BUCKET CONTROL & BUCKET CYLINDER CIRCUIT
AL3 BL3 SWING CUSHION STICK CONTROL & STICK CYLINDER CIRCUIT
AR3 BR3 158-9085

BG BG AR4 BR4
AG
LINE PATTERNS
AG
Pressure Line

Pilot / Load Sensing Pressure

B A F
F TRAVEL BRAKE TRAVEL BRAKE Drain / Return Lines
A B B A Component Group
BL2 AL2 VALVE GP VALVE GP
TRAVEL COUNTERBALANCE TRAVEL COUNTERBALANCE Attachment
204-2819 204-2819
VALVE GP Air Line
PILOT (TRAVEL)
BL1 AL1 BR1 AR1 CALLOUTS
270-5947
SWIVEL GP YY Taps (Pressure, Sampling, Sensor) by letter
TP TT 234-4440
TRAVEL(L) 1 Components by number
TRAVEL(R)
AA Connections by letter

E E
BACK FWD FWD BACK VALVE GP
T1 T5 SOLENOID
T2 T4 T6 T3
DR1DR L3 L2 (REVERSING
aL1 bL1 bR1 aR1 VALVE GP FAN)
BL3 AL3 LOAD CONTROL 242-6880
VALVE GP BR4
PRESSURE SWITCH PRESSURE SWITCH LOAD CONTROL
(STICK)
SP3 SDr SPi SP2 BP3 BPi
(BOOM)
255-5683  MOTOR GP
242-6776
255-5680 aL2 aL1
AR4
BDr BP2
 B A

AL2 AL1 AR1 aR3 aR4

R.C.V-B  B A S Pi
R.C.V-A
S T
BL2 BL1 aR1 BR1 BR3 AR3
T AL4 aL4 STICK DRIFT REDUCTION SP1 ST aL3 Di4 Pi4 aR2 BR2 AR2 Pi1 BOOM DRIFT REDUCTION BP1 BT aR5 R3  VALVE GP
CONTROL
VALVE GP VALVE GP (UP) BL3 R2 (IN) (L) (BACK) (BACK) (CLOSE) (DOWN) BR4 R1 BR5 AR5 (IN)  (REVERSE
FLOW) D
D PILOT CONTROL PILOT CONTROL 234-4624
(LEFT JOYSTICK)
270-5951
(RIGHT JOYSTICK)
270-5952
 P

JLT
STICK
JLP
SWING BUCKET
JRP JRT
BOOM

*AVAILABLE ON NBD AND MEY

OUT IN R L OPEN CLOSE DOWN UP

TRAVEL(R)
JL1 JL3 JL2 JL4 JR4 JR3 JR1

BOOM(1)
JR2

TRAVEL(L)

STICK(2)
BUCKET
BOOM(2)

STICK(1)

ATCH
SWING
MAIN VALVE GP
RELIEF
MAIN CONTROL
285-1536
(Dimensions: 34 inches x 24 inches)

(OUT) (R) (FWD) (OPEN) (UP) (OUT) C

C
VALVE GP A1 A2 A3 A4 A5 A6 A7 A8 Di2 Pi2 Pi3 Di3 DST bR2 Di1 bR5
SHUTTLE bR1
185-0462 bL2 bL1 bR3 bR4 HR
HL bL4 bL3
RENR9586-11

PL PR

B1 B2 B3 B4 B5 B6 B7 B8
Pi1 PUMP GP
PISTON (MAIN)
HR 283-6116
PUMP GP
aR3 aR4 bR3 bR4 bL3 bL2 bL4 aL2 VALVE GP PISTON PR
A1 B2 A2 SHUTTLE (HYDRAULIC FAN) PRESSURE
P2 Pi1 P-IN PSA2 DR1 PSA1 SENSOR
259-7732 259-0815
TRAVEL SPEED SWING L1
PRIORITY T-OUT2 DR2 VALVE GP L
R.C.V-C PRESSURE REDUCING
(TRAVEL)

(SWING)

B R.C.V-B PRESSURE SWITCH

(BOOM, SWING D0 Ps1 a4 B
C T
NO.1

NO.2

PRIORITY) B a1
(LOCK)


 232-4102 DRIVE PUMP PRESSURE
NO.3


 P1 P2 M1 BB TEST PORT
B G 
 
  D
A SLOW RETURN BYPASS   RIGHT
 S PROPORTIONAL
 
PUMP Psv REDUCING VALVE
R.C.V-A D E F P1
VALVE GP
CHECK (OIL
16 Page,

PAC I a3 POWER SHIFT PRESSURE

COOLER BYPASS) CC TEST PORT
190-7745 OIL COOLER
DR3 DR4 Pi2 DR5 T-OUT1 DR6 ACCUMULATOR GP FILTER GP LEFT M2 IDLER PUMP PRESSURE
164-6981 OIL (PILOT) PUMP DD TEST PORT
158-8987 a2
DR1 DR L3 L2 A4 S1 D1 Ps2 a5
MANIFOLD GP FILTER GP OUT IN
Dr1
CONTROL (PILOT OIL) OIL
 215-5037 (CASE DRAIN)
126-2075



A PRESSURE
THIS SCHEMATIC IS FOR THE 330D, 336D, 336D2, AND 340D2
 MOTOR GP
PISTON RETURN
T  SENSOR
EXCAVATOR AND 336D MHPU HYDRAULIC SYSTEM
A
PL
 234-4638
B A
FILTER GP
OIL PILOT
PG PC
HYDRAULIC
WITHOUT HEAVY LIFT AND FINE SWING
HL MEDIA NUMBER: RENR9586-11
(HYDRAULIC
DRAIN
FILTER AA SOS OIL
RETURN) PRESSURE SAMPLING SCHEMATIC PART NUMBER: 255-5865, CHANGE: 01, VERSION: HE
188-4140 Pi2 Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

10 9 8 7 6 5 4 3 2 1