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LARGE DIAMETER SEALS AND PACKINGS

SEAL HIGH PERFORMANCE OIL SEALS FOR ROTATING SHAFTS


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LONG LIFE HYDRAULIC PACKINGS FOR HEAVY DUTY APPLICATIONS

Manufacturing sealing solutions

since 1900
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FABRIC RUBBER HYDRAULIC PACKINGS FOR RECIPROCATING A P P L I C A T I O N S

SIZE
From mm 100 to mm 2500 diameter and larger, endless and split.

MATERIALS AND WORKING CONDITIONS


Material temperature max speed
S820 -40° + 120° C (-40° + 250° F) 3 m/s
HT720 -40° + 170° C (-40° + 340° F) 3 m/s
Z420 -30° + 200° C (-22° + 400° F) 3 m/s
(for high speed please contact our technical department)

FRICTION

CARCO PRODUCTS ARE AVAILABLE WITH CARCOFLON SURFACE TREATMENT TO REDUCE FRICTION VALUE
PLEASE ASK FOR DETAIL

N O R M A L D U T Y A P P L I C A T I O N S UP TO 35 Mpa
- hydraulic cylinders - ceramic presses
- drawback cylinders in forging and extrusion presses - refractory presses
- billet shears - rubber moulding presses
- metal scrap presses - injection moulding presses
- chipboard panels presses - hydropower machinery

CARCOTEX/UN
CLASSIC HYDRAULIC PACKING
- suitable for most normal duty applications
- piston seal (CARCOTEX/UN/PIS) or rod seal (CARCOTEX/UN/ROS)
- designed to be compressed axially: intermediate rings energised by green male adapter
- suitable for fixed or adjustable housings, any housing height
- available split or endless

CARCOTEX/SG
AUTOMATIC HYDRAULIC PACKING

- applications with pressure cycles, assuring no leakage at both high and very low pressure
- piston seal or rod seal (not recommended for double acting pistons)
- designed to axially “float” in the housing: red male adapter is pressure responsive
- usually fitted in fixed housings, any housing height
- available split or endless

CARCOTEX/UG
AUTOMATIC HYDRAULIC PACKING
- small housings
- piston seal or rod seal
- designed to axially “float” in the housing
- suitable for fixed housings
- available endless
- CARCOFLON surface treatment on dynamic side
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H E A V Y D U T Y A P P L I C A T I O N S UP TO 63 Mpa
- forging presses - forging and extrusion of other non-ferrous metals
- aluminium extrusion presses - steel mill hydraulic cylinders

Providing maximum resistance to cope with the toughest working conditions:

- heavy shock loads


- lateral thrust
- large ram misalignment
- large extrusion gaps

CARCOTEX/SP

HEAVY DUTY HYDRAULIC PACKING

- anti-extrusion female adapter with Kevlar® extra reinforcement


- compressed axially in the housing
- suitable for adjustable housing
- usually supplied in split form

CARCOTEX/SP/SG

HEAVY DUTY AUTOMATIC HYDRAULIC PACKING

- a specially designed mail adapter gives excellent sensitivity even at very low pressure
- leak-free performance in cases of worn rams and large misalignment
- not compressed axially in the housing, it can be fitted easily without having to calculate
the preload

CARCOWIP

HIGHLY EFFECTIVE SCRAPERS

- recommended for abrasive dirty and dusty environment


- double effect version available (CARCOWIP/2)
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PRESSURE OIL SEALS


When pressure exceeds 0,5 bar (7 psi) on rotating applications, pressure oil seals are recommended.

MAIN APPLICATIONS
- marine applications: fin stabilizers, thrusters, etc. sealing oil and seawater
- pumps and mixers
- cement and sugar mills

CARCOSEAL/AP
PRESSURE OIL SEAL WITH ANTI-EXTRUSION RING

- lip supported by anti-extrusion PTFE ring


- available in endless form

Please contact our technical dept. for details

CARCOSEAL/AP/WT
PRESSURE OIL SEAL WITHOUT ANTI-EXTRUSION RING

- lip supported directly by the retaining flange


- split version available to reduce maintenance time

Please contact our technical department for details

PRESSURE SEAL KIT


PRESSURE OIL SEALS FITTED IN TANDEM
- separated by lantern rings
- shaft wear reduction (particularly with abrasive media: sand, sugar, etc.)
- excellent alternative to braided packings

TUNNEL BORING MACHINE SEAL


CARCOSEAL/TM

- thick rounded seal lip


- suitable for severe applications, abrasive media, slurries, etc.
- max pressure: 5 bar (70 psi)
- max shaft speed: 2 m/s (400 ft/min)

LARGE ECCENTRICITY SEAL


CARCOSEAL/LDS
- suitable for rotating shafts with very large eccentricity
- LDS is an axial seal fixed to the shaft and the lips run against the housing face
- manufactured from full rubber
- energised with a stainless steel garter spring
Please contact our technical department for details

CUSTOMIZED SEALING SOLUTIONS


Our technical department can design customized sealing solutions for a wide range of applications

CARCOSEAL/UN/LA Antidust lip CA R C O S E A L / A T L M P ® A n t i T w i s t L i p


This design incorporates an additional lip to keep dust and water - seal design developed for steel
away from the main lip contact area and aluminium rolling mills
- preventing the lip from being damaged
CARCOSEAL/UN/LL Long lip
during roll fitting
Recommended for very large eccentricity of the shaft - available in UN and SCA profiles
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FABRIC RUBBER OIL SEALS FOR ROTATING SHAFTS

SIZE
From mm 100 to mm 2000 diameter and larger, metric and imperial sizes.

MATERIALS AND WORKING CONDITIONS


Material temperature max shaft speed max pressure
S820 -40° + 120° C (-40° + 250° F) 15 m/s (3000 ft/min) 0,5 bar (7 psi)
20 m/s (4000 ft/min) not continuous 1,5 bar (22 psi) at low speed
HT720 -40° + 170° C (-40° + 340° F) 25 m/s (5000 ft/min) “ “
Z420 -30° + 200° C (-22° + 400° F) 25 m/s (5000 ft/min) “ “

MAIN APPLICATIONS
- hot and cold steel rolling mills - ship components: - wind mills
- hot and cold aluminium rolling mills rudders, fin stabilizers, thrusters, - rubber and plastic mixers
- gearboxes gearboxes, steering gears - stone crushers
- pulp and paper machines - tunnel boring machines - mechanical presses

CARCOSEAL/UN

MOST POPULAR PROFILE

- suitable for most applications


- fitted with retaining plate
- special lip design to guarantee no leakage and adequate lip lubrication
- lip loaded with stainless steel garter spring

CARCOSEAL/SCA

SEAL PROFILE WITH LUBRICATION GROOVES

- providing additional external lubrication


- back to back fitting: 2 Carcoseal/SCA are fitted together as roll neck bearing seals in steel
and aluminium rolling mills to prevent roll coolant and scale contaminating the bearing oil
- tandem fitting: when optimum sealing performance is needed

CARCOSEAL/UN/SPLIT
CARCOSEAL/SCA/SPLIT
SPLIT DESIGN
- short maintenance time
- shaft removal not necessary
- easy seal fitting
- seal ends moulded purely from rubber, ensuring a leak free static seal at the joint

CARCOSEAL/UN/SF
CARCOSEAL/SCA/SF

SELF-RETAINING DESIGN

- suitable for housings without retaining plates


- special reinforced seal back
- only available in endless form

CARCOFLON® FOR FRICTION REDUCTION


SPECIAL SURFACE TREATMENT OF SEAL LIP

- friction and heat generation reduction


- lip protection at machine start up and during dry running
- longest service life
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HIGH PERFORMANCE OIL SEALS FOR ROTATING SHAFTS

FABRIC RUBBER BACK:


- EASY TO FIT
- RE-USABLE AFTER DISASSEMBLING
- SPLIT VERSION TO REDUCE MAINTENANCE TIME
- STATIC SEAL ON THE OUTER DIAMETER PREVENTS
LEAKAGE BETWEEN SEAL AND HOUSING
- NO RISK OF HOUSING DAMAGE DURING SEAL FITTING

RUBBER LIP:
- SPECIAL PROFILE TO GUARANTEE NO LEAKAGE AND
ADEQUATE LIP LUBRICATION
- STAINLESS STEEL GARTER SPRING TO KEEP THE LIP
HOMOGENEOUSLY IN CONTACT WITH THE SHAFT AT
HIGH SPEED AND HIGH SHAFT ECCENTRICITY
- DEEP GROOVE TO ENSURE THE SPRING IS ALWAYS IN
THE CORRECT POSITION
- CARCOFLON SURFACE TREATMENT TO REDUCE FRICTION

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LONG LIFE HYDRAULIC PACKINGS FOR HEAVY DUTY APPLICATIONS

HIGH RESISTANCE RUBBER MALE ADAPTER;


DIFFERENT DESIGNS AVAILABLE ACCORDING TO WORKING
CONDITIONS

FABRIC RUBBER INTERMEDIATE RINGS TO GUARANTEE MAXIMUM


SERVICE LIFE AND NO LEAKAGE

THICK FABRIC RUBBER FEMALE ADAPTER WITH ADDITIONAL


KEVLAR® REINFORCEMENT TO PREVENT EXTRUSION UNDER HEAVY
SHOCK LOADS

FOR MORE INFORMATION, PLEASE CONTACT:

– Certificate 012 - ISO 9001:2000 –

via U. Foscolo, 4 - 20060 Basiano, Milano - Italy


tel +39 02 95760331 - fax +39 02 95760333
email: [email protected] - www.carco.it

SEALING SOLUTION TO SATISFY YOUR REQUIREMENTS.


OUR TECHNICAL DEPARTMENT IS AT YOUR DISPOSAL TO PROVIDE A CUSTOMIZED

ENGINEERING

ALSO FOR LARGE DIAMETER.


CARCO CAN OFFER VERY SHORT LEAD TIME, FROM 1 WEEK DOWN TO 1 DAY,

FAST DELIVERY DEDICATED TEAM

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