ATV610 Installation Manual EN EAV64381 09

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Easy Altivar

Variable Speed Drives ATV610


Installation Manual

03/2024

EAV64381.09

www.se.com
Legal Information
The information provided in this document contains general descriptions, technical
characteristics and/or recommendations related to products/solutions.
This document is not intended as a substitute for a detailed study or operational and
site-specific development or schematic plan. It is not to be used for determining
suitability or reliability of the products/solutions for specific user applications. It is the
duty of any such user to perform or have any professional expert of its choice
(integrator, specifier or the like) perform the appropriate and comprehensive risk
analysis, evaluation and testing of the products/solutions with respect to the relevant
specific application or use thereof.
The Schneider Electric brand and any trademarks of Schneider Electric SE and its
subsidiaries referred to in this document are the property of Schneider Electric SE or
its subsidiaries. All other brands may be trademarks of their respective owner.
This document and its content are protected under applicable copyright laws and
provided for informative use only. No part of this document may be reproduced or
transmitted in any form or by any means (electronic, mechanical, photocopying,
recording, or otherwise), for any purpose, without the prior written permission of
Schneider Electric.
Schneider Electric does not grant any right or license for commercial use of the
document or its content, except for a non-exclusive and personal license to consult it
on an "as is" basis.
Schneider Electric reserves the right to make changes or updates with respect to or in
the content of this document or the format thereof, at any time without notice.
To the extent permitted by applicable law, no responsibility or liability is
assumed by Schneider Electric and its subsidiaries for any errors or omissions
in the informational content of this document, as well as any non-intended use
or misuse of the content thereof.
Variable Speed Drives ATV610

Table of Contents
Safety Information.......................................................................................5
Qualification of Personnel ...........................................................................6
Intended Use..............................................................................................6
Product Related Information ........................................................................7
About the Book .......................................................................................... 11
At a Glance .............................................................................................. 11
Validity Note ....................................................................................... 11
Document Scope ................................................................................ 11
ATV610 Related Documents................................................................12
Terminology........................................................................................13
Contact us..........................................................................................13
Introduction ................................................................................................14
Verifying the Absence of Voltage................................................................14
Drive Overview.........................................................................................16
Accessories and Options...........................................................................22
Green Premium™......................................................................................22
Altivar Efficiency Calculator .......................................................................23
Steps for setting up the drive .....................................................................24
Preliminary Instructions.............................................................................25
Technical Data ...........................................................................................27
Environment Data.....................................................................................27
Temperature Conditions ......................................................................27
Altitude Conditions ..............................................................................28
Chemical and Mechanical Conditions ...................................................28
Mechanical Data.......................................................................................29
Dimensions and Weights .....................................................................29
Electrical Data - Drive Ratings ...................................................................36
Drive Ratings in Normal Duty ...............................................................36
Drive Ratings in Heavy Duty ................................................................38
Electrical Data - Upstream Protective Device ..............................................39
Introduction ........................................................................................39
Prospective Short-Circuit Current .........................................................41
IEC Type Circuit-Breaker — with enclosure...........................................44
IEC Fuses ..........................................................................................45
Drive Mounting ..........................................................................................46
Mounting Conditions .................................................................................46
Derating Curves .......................................................................................51
Mounting Procedures................................................................................56
Drive wiring ................................................................................................61
Wiring Instructions ....................................................................................61
Cable Length Instructions..........................................................................66
General Wiring Diagrams ..........................................................................68
Relay Contacts Wiring ..............................................................................70
Output Relay with Inductive AC Loads ..................................................70
Output Relay with Inductive DC loads ...................................................71
Digital Inputs Wiring Depending on Sink / Source Switch
Configuration ...........................................................................................73

EAV64381.09 – 03/2024 3
Variable Speed Drives ATV610

Characteristics of the Power Part Terminals................................................75


Wiring The Power Part ..............................................................................82
Electromagnetic Compatibility ...................................................................88
Operation on an IT or Corner Grounded System..........................................90
Disconnecting The Built-in EMC Filter ........................................................91
Arrangement and Characteristics of Control Block Terminals and
Communication and I/O Ports ....................................................................94
Control Terminals Electrical Data ...............................................................95
Wiring The Control Part.............................................................................98
Checking Installation .............................................................................. 103
Check List Before Switching On............................................................... 103
Maintenance ............................................................................................ 105
Scheduled Servicing ............................................................................... 105
Long-term Storage.................................................................................. 107
Decommissioning ................................................................................... 107
Additional Support .................................................................................. 108
Glossary ................................................................................................... 109

4 EAV64381.09 – 03/2024
Safety Information Variable Speed Drives ATV610

Safety Information
Important Information
Read these instructions carefully, and look at the equipment to become familiar
with the device before trying to install, operate, service, or maintain it. The
following special messages may appear throughout this documentation or on the
equipment to warn of potential hazards or to call attention to information that
clarifies or simplifies a procedure.

The addition of this symbol to a “Danger” or “Warning” safety label indicates that an
electrical hazard exists which will result in personal injury if the instructions are not
followed.

This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible injury or
death.

! DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious
injury.

! WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in death or
serious injury.

! CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or
moderate injury.

NOTICE
NOTICE is used to address practices not related to physical injury.

Please Note
Electrical equipment should be installed, operated, serviced, and maintained only
by qualified personnel. No responsibility is assumed by Schneider Electric for any
consequences arising out of the use of this material.
A qualified person is one who has skills and knowledge related to the construction
and operation of electrical equipment and its installation, and has received safety
training to recognize and avoid the hazards involved.

EAV64381.09 – 03/2024 5
Variable Speed Drives ATV610 Safety Information

Qualification of Personnel
Only appropriately trained persons who are familiar with and understand the
contents of this manual and all other pertinent product documentation are
authorized to work on and with this product. In addition, these persons must have
received safety training to recognize and avoid hazards involved. These persons
must have sufficient technical training, knowledge and experience and be able to
foresee and detect potential hazards that may be caused by using the product, by
changing the settings and by the mechanical, electrical and electronic equipment
of the entire system in which the product is used. All persons working on and with
the product must be fully familiar with all applicable standards, directives, and
accident prevention regulations when performing such work.

Intended Use
This product is intended for industrial use according to this manual.
The product may only be used in compliance with all applicable safety standard
and local regulations and directives, the specified requirements and the technical
data. The product must be installed outside the hazardous ATEX zone. Prior to
using the product, you must perform a risk assessment in view of the planned
application. Based on the results, the appropriate safety measures must be
implemented. Since the product is used as a component in an entire system, you
must ensure the safety of persons by means of the design of this entire system
(for example, machine design). Any use other than the use explicitly permitted is
prohibited and can result in hazards.

6 EAV64381.09 – 03/2024
Safety Information Variable Speed Drives ATV610

Product Related Information


Read and understand these instructions before performing any procedure
with this drive.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
• Only appropriately trained persons who are familiar with and fully understand
the contents of the present manual and all other pertinent product
documentation and who have received all necessary training to recognize
and avoid hazards involved are authorized to work on and with this drive
system.
• Installation, adjustment, repair and maintenance must be performed by
qualified personnel.
• Verify compliance with all local and national electrical code requirements as
well as all other applicable regulations with respect to grounding of all
equipment.
• Only use properly rated, electrically insulated tools and measuring
equipment.
• Do not touch unshielded components or terminals with voltage present.
• Prior to performing any type of work on the drive system, block the motor
shaft to prevent rotation.
• Insulate both ends of unused conductors of the motor cable.
• Do not short across the DC bus terminals or the DC bus capacitors or the
braking resistor terminals.
Failure to follow these instructions will result in death or serious injury.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Before performing work on the drive system:
• Disconnect all power, including external control power that may be present.
Take into account that the circuit breaker or main switch does not de-
energize all circuits.
• Place a “Do Not Turn On” label on all power switches related to the drive
system.
• Lock all power switches in the open position.
• Wait 15 minutes to allow the DC bus capacitors to discharge.
• Verify the absence of voltage. (1)
Before applying voltage to the drive system:
• Verify that the work has been completed and that the entire installation
cannot cause hazards.
• If the mains input terminals and the motor output terminals have been
grounded and short-circuited, remove the ground and the short circuits on
the mains input terminals and the motor output terminals.
• Verify proper grounding of all equipment.
• Verify that all protective equipment such as covers, doors, grids is installed
and/or closed.
Failure to follow these instructions will result in death or serious injury.

(1) Refer to the Verify the Absence of Voltage section, page 14.

EAV64381.09 – 03/2024 7
Variable Speed Drives ATV610 Safety Information

Damaged products or accessories may cause electric shock or unanticipated


equipment operation.

DANGER
ELECTRIC SHOCK OR UNANTICIPATED EQUIPMENT OPERATION
Do not use damaged products or accessories.
Failure to follow these instructions will result in death or serious injury.

Contact your local Schneider Electric sales office if you detect any damage
whatsoever.
This equipment has been designed to operate outside of any hazardous location.
Only install this equipment in zones known to be free of a hazardous atmosphere.

DANGER
POTENTIAL FOR EXPLOSION
Install and use this equipment in non-hazardous locations only.
Failure to follow these instructions will result in death or serious injury.

8 EAV64381.09 – 03/2024
Safety Information Variable Speed Drives ATV610

Your application consists of a whole range of different interrelated mechanical,


electrical, and electronic components, the drive being just one part of the
application. The drive by itself is neither intended to nor capable of providing the
entire functionality to meet all safety-related requirements that apply to your
application. Depending on the application and the corresponding risk assessment
to be conducted by you, a whole variety of additional equipment is required such
as, but not limited to, external encoders, external brakes, external monitoring
devices, guards, etc.As a designer/manufacturer of machines, you must be
familiar with and observe all standards that apply to your machine. You must
conduct a risk assessment and determine the appropriate Performance Level (PL)
and/or Safety Integrity Level (SIL) and design and build your machine in
compliance with all applicable standards. In doing so, you must consider the
interrelation of all components of the machine. In addition, you must provide
instructions for use that enable the user of your machine to perform any type of
work on and with the machine such as operation and maintenance in a safe
manner.The present document assumes that you are fully aware of all normative
standards and requirements that apply to your application. Since the drive cannot
provide all safety-related functionality for your entire application, you must ensure
that the required Performance Level and/or Safety Integrity Level is reached by
installing all necessary additional equipment.

WARNING
INSUFFICIENT PERFORMANCE LEVEL/SAFETY INTEGRITY LEVEL AND/
OR UNINTENDED EQUIPMENT OPERATION
• Conduct a risk assessment according to EN ISO 12100 and all other
standards that apply to your application.
• Use redundant components and/or control paths for all critical control
functions identified in your risk assessment.
• Implement all monitoring functions required to avoid any type of hazard
identified in your risk assessment, for example, slipping or falling loads.
• Verify that the service life of all individual components used in your
application is sufficient for the intended service life of your overall
application.
• Perform extensive commissioning tests for all potential error situations to
verify the effectiveness of the safety-related functions and monitoring
functions implemented, for example, but not limited to, speed monitoring by
means of encoders, short circuit monitoring for all connected equipment,
correct operation of brakes and guards.
• Perform extensive commissioning tests for all potential error situations to
verify that the load can be brought to a safe stop under all conditions.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

Product may perform unexpected movements because of incorrect wiring,


incorrect settings, incorrect data or other errors.

WARNING
UNANTICIPATED EQUIPMENT OPERATION
• Carefully install the wiring in accordance with the EMC requirements.
• Do not operate the product with unknown or unsuitable settings or data.
• Perform a comprehensive commissioning test.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

EAV64381.09 – 03/2024 9
Variable Speed Drives ATV610 Safety Information

WARNING
LOSS OF CONTROL
• The designer of any control scheme must consider the potential failure
modes of control paths and, for critical control functions, provide a means to
achieve a safe state during and after a path failure. Examples of critical
control functions are emergency stop, overtravel stop, power outage and
restart.
• Separate or redundant control paths must be provided for critical control
functions.
• System control paths may include communication links. Consideration must
be given to the implications of unanticipated transmission delays or failures
of the link.
• Observe all accident prevention regulations and local safety guidelines (1).
• Each implementation of the product must be individually and thoroughly
tested for proper operation before being placed into service.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

(1) For USA: Additional information, refer to NEMA ICS 1.1 (latest edition), Safety
Guidelines for the Application, Installation, and Maintenance of Solid State Control
and to NEMA ICS 7.1 (latest edition), Safety Standards for Construction and
Guide for Selection, Installation and Operation of Adjustable-Speed Drive
Systems.
The temperature of the products described in this manual may exceed 80 °C
(176 °F) during operation.

WARNING
HOT SURFACES
• Ensure that any contact with hot surfaces is avoided.
• Do not allow flammable or heat-sensitive parts in the immediate vicinity of
hot surfaces.
• Verify that the product has sufficiently cooled down before handling it.
• Verify that the heat dissipation is sufficient by performing a test run under
maximum load conditions.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

NOTICE
DESTRUCTION DUE TO INCORRECT MAINS VOLTAGE
Before switching on and configuring the product, verify that it is approved for the
mains voltage.
Failure to follow these instructions can result in equipment damage.

10 EAV64381.09 – 03/2024
About the Book Variable Speed Drives ATV610

About the Book


At a Glance
Validity Note
This documentation is valid for the Altivar ATV610 drives.
The characteristics of the products described in this document are intended to
match the characteristics that are available on www.se.com. As part of our
corporate strategy for constant improvement, we may revise the content over time
to enhance clarity and accuracy. If you see a difference between the
characteristics in this document and the characteristics on www.se.com, consider
www.se.com to contain the latest information.

Step Action
1 Go to the Schneider Electric home page www.se.com.
2 In the Search box type the reference of the product or the name of a
product range.
• Do not include blank spaces in the reference or product range.
• To get information on grouping similar modules, use asterisks (*).
3 If you entered a reference, go to the Product Datasheets search
results and click on the reference that interests you.
If you entered the name of a product range, go to the Product
Ranges search results and click on the product range that interests
you.
4 If more than one reference appears in the Products search results,
click on the reference that interests you.
5 Depending on the size of your screen, you may need to scroll down to
see the data sheet.
6 To save or print a data sheet as a .pdf file, click Download XXX
product datasheet.

Information on Non-Inclusive or Insensitive Terminology


As a responsible, inclusive company, Schneider Electric is constantly updating its
communications and products that contain non-inclusive or insensitive
terminology. However, despite these efforts, our content may still contain terms
that are deemed inappropriate by some customers.

Document Scope
The purpose of this document is:
• to give you mechanical and electrical information related to the drive,
• to show you how to install and wire this drive.

EAV64381.09 – 03/2024 11
Variable Speed Drives ATV610 About the Book

ATV610 Related Documents


Use your tablet or your PC to quickly access detailed and comprehensive
information on all our products on www.se.com.
The internet site provides the information you need for products and solutions:
• The whole catalog for detailed characteristics and selection guides,
• The CAD files to help design your installation, available in over 20 different
file formats,
• All software and firmware to maintain your installation up to date,
• A large quantity of White Papers, Environment documents, Application
solutions, Specifications... to gain a better understanding of our electrical
systems and equipment or automation,
• And finally all the User Guides related to your drive, listed below:
(Other option manuals and Instruction sheets are available on www.se.com)

Title of Documentation Catalog number

Easy Altivar ATV610 Catalog DIA2ED2140702EN (English)

Easy Altivar ATV610 Getting Started EAV64374 (English)

EAV64379 (Chinese)

Easy Altivar ATV610 Installation Manual EAV64381 (English)

EAV64386 (Chinese)

Easy Altivar ATV610 Programming Manual EAV64387 (English)

EAV64393 (Chinese)

Easy Altivar ATV610 Communication EAV64394 (English)


Parameters File
Easy Altivar ATV610 Modbus Manual EAV64395 (English

EAV64395CN (Chinese)

Easy Altivar ATV610 PROFIBUS DP manual EAV64396 (English)

Recommended Cybersecurity Best Practices CS-Best-Practices-2019-340 (English)

You can download these technical publications and other technical information
from our website at www.schneider-electric.cn/zh/download.

12 EAV64381.09 – 03/2024
About the Book Variable Speed Drives ATV610

Terminology
The technical terms, terminology, and the corresponding descriptions in this
manual normally use the terms or definitions in the relevant standards.
In the area of drive systems this includes, but is not limited to, terms such as error,
error message, failure, fault, fault reset, protection, safe state, safety
function, warning, warning message, and so on.
Among others, these standards include:
• IEC 61800 series: Adjustable speed electrical power drive systems
• IEC 61508 Ed.2 series: Functional safety of electrical/electronic/
programmable electronic safety-related
• EN 954-1 Safety of machinery - safety-related parts of control systems
• ISO 13849-1 & 2 Safety of machinery - safety related parts of control systems
• IEC 61158 series: Industrial communication networks - Fieldbus
specifications
• IEC 61784 series: Industrial communication networks - Profiles
• IEC 60204-1: Safety of machinery - Electrical equipment of machines – Part
1: General requirements
• IEC 62443: Security for industrial automation and control systems
In addition, the term zone of operation is used in conjunction with the description
of specific hazards, and is defined as it is for a hazard zone or danger zone in the
EC Machinery Directive (2006/42/EC) and in ISO 12100-1.

Contact us
Select your country on www.se.com/contact.
Schneider Electric Industries SAS
Head Office
35, rue Joseph Monier
92500 Rueil-Malmaison
France

EAV64381.09 – 03/2024 13
Variable Speed Drives ATV610 Introduction

Introduction
Verifying the Absence of Voltage
Instructions
The DC bus voltage level is determined by measuring the voltage between the DC
bus terminals PA/+ and PC/-.
The location of the DC bus terminals depends on the drive model.
Identify your drive model by referring to the nameplate of the drive.
Then, refer to the chapter "Wiring the Power Part", page 82 for the location of the
DC bus terminals PA/+ and PC/-.
Read and understand these instructions before performing any procedure
with this drive.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
• Only appropriately trained persons who are familiar with and fully understand
the contents of the present manual and all other pertinent product
documentation and who have received all necessary training to recognize
and avoid hazards involved are authorized to work on and with this drive
system.
• Installation, adjustment, repair and maintenance must be performed by
qualified personnel.
• Verify compliance with all local and national electrical code requirements as
well as all other applicable regulations with respect to grounding of all
equipment.
• Only use properly rated, electrically insulated tools and measuring
equipment.
• Do not touch unshielded components or terminals with voltage present.
• Prior to performing any type of work on the drive system, block the motor
shaft to prevent rotation.
• Insulate both ends of unused conductors of the motor cable.
• Do not short across the DC bus terminals or the DC bus capacitors or the
braking resistor terminals.
Failure to follow these instructions will result in death or serious injury.

14 EAV64381.09 – 03/2024
Introduction Variable Speed Drives ATV610

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Before performing work on the drive system:
• Disconnect all power, including external control power that may be present.
Take into account that the circuit breaker or main switch does not de-
energize all circuits.
• Place a “Do Not Turn On” label on all power switches related to the drive
system.
• Lock all power switches in the open position.
• Wait 15 minutes to allow the DC bus capacitors to discharge.
• Verify the absence of voltage. (1)
Before applying voltage to the drive system:
• Verify that the work has been completed and that the entire installation
cannot cause hazards.
• If the mains input terminals and the motor output terminals have been
grounded and short-circuited, remove the ground and the short circuits on
the mains input terminals and the motor output terminals.
• Verify proper grounding of all equipment.
• Verify that all protective equipment such as covers, doors, grids is installed
and/or closed.
Failure to follow these instructions will result in death or serious injury.

(1) Refer to the procedure in the present document., page 15.

Procedure
Perform the following actions to verify the absence of voltage

Step Action

1 Measure the voltage on the DC bus between the DC bus terminals (PA/+ and PC/-)
using a properly rated voltmeter to verify that the voltage is less than 42 Vdc

2 If the DC bus capacitors do not discharge properly, contact your local Schneider
Electric representative.

Do not repair or operate the product.

3 Verify that no other voltage is present in the drive system.

EAV64381.09 – 03/2024 15
Variable Speed Drives ATV610 Introduction

Drive Overview
Frame Sizes for IP20 Products
The family of Altivar 610 includes 6 frame sizes of IP20 products.

Frame Size 1
3-phase 380...460 V, 0.75...7.5 kW, 1...10 HP

ATV610U07N4...U75N4 ATV610U07N4Z...U75N4Z

Frame Size 2
3-phase 380...460 V, 11 and 15 kW, 15 and 20 HP

ATV610D11N4 and ATV610D15N4 ATV610D11N4Z and ATV610D15N4Z

16 EAV64381.09 – 03/2024
Introduction Variable Speed Drives ATV610

Frame Size 3
3-phase 380...460 V, 18.5 and 22 kW, 25 and 30 HP

ATV610D18N4 and ATV610D22N4 ATV610D18N4Z and ATV610D22N4Z

Frame Size 4
3-phase 380...460 V, 30...45 kW, 40...60 HP

ATV610D30N4...D45N4 ATV610D30N4Z...D45N4Z

EAV64381.09 – 03/2024 17
Variable Speed Drives ATV610 Introduction

Frame Size 5
3-phase 380...460 V, 55...90 kW, 75... 125 HP

ATV610D55N4...D90N4 ATV610D55N4Z...D90N4Z

18 EAV64381.09 – 03/2024
Introduction Variable Speed Drives ATV610

Frame Size 6
3-phase 380...460 V, 110...160 kW, 150...250 HP

ATV610C11N4...C16N4 ATV610C11N4Z...C16N4Z

EAV64381.09 – 03/2024 19
Variable Speed Drives ATV610 Introduction

Frame Sizes for IP00 Products


The family of Altivar 610 includes 1 frame sizes of IP00 products.

Frame Size 7
3-phase 380...460 V, 220...250 kW, 350...400 HP

ATV610C22N4, ATV610C25N4

Catalog Number Description


ATV 610 D 75 N4
Product Range
ATV Altivar Drive

Product Type
610 Standard Product

Factor for power rating


U power x 0.1
D power x 1
C power x 10

Power rating
07 - 11 - 13 - 15 - 16 - 18 - 22 - 25 - 30 - 37 - 40 - 45 - 55 - 75 - 90

Power part supply


N4 380 Vac (380...460 Vac) 3 phase
N4Z 380 Vac (380...460 Vac) 3 phase, product without Plain Text Display Terminal

20 EAV64381.09 – 03/2024
Introduction Variable Speed Drives ATV610

Nameplate example
The nameplate contains the following data:

ATV610D18N4
ATV610
610
610D18N4 2021 - IE2 : 1.8%
V1.0 IE
E 00
0 18.5kW 5
V~) Input
Output
6 Input
Output
Input
Outp
Output

Cu 10mm²
m² 70 7
1.8 N.m

8 IP20

9 882109524789
Made in China Schneid Electric Industries SAS
Schneider
35 Rue Joseph Monier
www.se.com/contact FR-92500 Rueil Malmaison

Product type Ecodesign regulation code Power part cable


information

Catalog number Power rating Degree of protection

Firmware version Power part information Serial number

Manufacturing Date
Use the serial number of the drive to retrieve its manufacturing date.
In the nameplate example illustrated above 882109524789, the manufacturing
date is year 2021, week 09.

Manufacturing Plant
Use the serial number of the drive to retrieve its manufacturing plant.
In the nameplate example illustrated above 882109524789, the manufacturing
plant is 88.

EAV64381.09 – 03/2024 21
Variable Speed Drives ATV610 Introduction

Accessories and Options


Introduction
Easy Altivar 610 drives are designed to take numerous accessories and options to
increase their functionality. For a detailed description and catalog numbers, refer
to the Catalog on www.se.com.
All accessories and options come with an instruction sheet to help installation and
commissioning. Therefore you will only find here a short product description.

Accessories
Graphic display terminal
• Remote mounting kit for mounting on enclosure door
IP upgrade
• Metal conduit box for frame sizes 6 and 7 product for IP21 degree of
protection on bottom side

Options
I/O extension modules
• Digital and analog I/O module
• Relay output module
Communication modules
• PROFIBUS DP V1

Filters
dv/dt filters

Green Premium™
Description
Information on the environmental impact of products, their resource efficiency, and
end-of-life instructions.

22 EAV64381.09 – 03/2024
Introduction Variable Speed Drives ATV610

Easy access to information: "Check Your Product"


Certificates and relevant product information available at the address:
www.se.com/green-premium
You can download RoHS and REACh compliance declarations, Product
Environmental Profiles (PEP) and End-of-Life instructions (EoLi).

Altivar Efficiency Calculator


Description
This tool calculates the level of energy efficiency of your variable speed drive
according to the Ecodesign standard EN/IEC 61800-9-2.
In 2 specific cases :
• Drive Efficiency (CDM Complete Drive Module) :
Performance is determined according to 8 operating points taking into
account torque and speed.
• System Efficiency (PDS Power Drive System) :
This includes the efficiency of the variable speed drive and its motor.
Performance is determined according to 8 operating points taking into
account torque and speed.

Easy access to the tool


The tool is available at the address: altivar-efficiency-calculator.se.app

EAV64381.09 – 03/2024 23
Variable Speed Drives ATV610 Introduction

Steps for setting up the drive

INSTALLATION

1 Receive and inspect the drive controller


Check that the catalog number printed on the label
is the same as that on the purchase order.

Remove the drive from its packaging and check that


it has not been damaged.

2 Verify the supply mains

Verify that the supply mains is compatible


with the power part supply range of the drive.

3 Mount the drive


Mount the drive in accordance with
Steps 1 to 4 must be the instructions in this document.
performed with Install the transformer(s), if any.
the power off.
Install any internal and external options.

4 Wire the drive


Connect the motor, ensuring that its
connections correspond to the voltage.
Connect the supply mains,
after making sure that the power is off.

Connect the control.

5 PROGRAMMING

Refer to the Programming Manual

24 EAV64381.09 – 03/2024
Introduction Variable Speed Drives ATV610

Preliminary Instructions
Inspecting the product
Damaged products or accessories may cause electric shock or unanticipated
equipment operation.

DANGER
ELECTRIC SHOCK OR UNANTICIPATED EQUIPMENT OPERATION
Do not use damaged products or accessories.
Failure to follow these instructions will result in death or serious injury.

Contact your local Schneider Electric sales office if you detect any damage
whatsoever.

Step Action

1 Verify that the catalog number printed on the nameplate, page 21 corresponds to the
purchase order.

2 Before performing any installation work, inspect the product for visible damage.

EAV64381.09 – 03/2024 25
Variable Speed Drives ATV610 Introduction

Handling

WARNING
INCORRECT HANDLING
• Lifting and handling must be performed by qualified personnel in accordance
with the requirements of the site and in compliance with all pertinent
regulations.
• Verify that there are no persons or obstructions in the area of operation of
the lifting and handling equipment.
• Use lifting and handling equipment appropriate for the load and take all
necessary measures to avoid swinging, inclination, toppling and any other
potentially hazardous conditions.
• Follow all handling instructions provided in this manual and in all associated
product documentation.
• Take all measures required to avoid damage to the product and other
hazards when handling or opening the packaging.
• Handle and store the product in its original packaging.
• Do not handle and store the product if the packaging is damaged or appears
to be damaged.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

To help protect the product before installation, handle and store it in its packaging.
Ensure that the specified ambient conditions are followed.
ATV610 drives of frame sizes 1 up to 3 can be removed from their packaging and
installed without a handling device.
Higher frame size drives require a handling device. These drives are equipped
with lifting lugs.

26 EAV64381.09 – 03/2024
Technical Data Variable Speed Drives ATV610

Technical Data
Environment Data
Temperature Conditions
Climatic Environmental Conditions for Transportation and Storage
The environment during transportation and storage must be dry and free from
dust.

Storage Temperature All drives other than frame sizes 7 °C -40...70


°F -40...158
Frame sizes 7 °C -25...70
°F -13...158
Transportation All drives other than frame sizes 7 °C -40...70
Temperature
°F -40...158
Frame sizes 7 °C -25...70

°F -13...158
Relative humidity % 5...95

Climatic Environmental Conditions for Operation


The maximum permissible ambient temperature during operation depends on the
mounting distances between the devices and on the required power. Observe the
pertinent instructions in the chapter Drive Mounting, page 46.
NOTE: The drive is designed to be used in a controlled indoor environment.

Frame sizes 1...6 Temperature without derating °C -15...45


ATV610••••• products
°F 5...113
Temperature with derating of output power (1) °C Up to 60

°F Up to 140

Temperature with derating of output power (1) °C Up to 70


and control without Graphic display terminal
°F Up to 158

Frame sizes 7 Temperature without derating °C -10...40


ATV610••••• products
°F 14...104
Temperature with derating of output power (1) °C Up to 60

°F Up to 140

Temperature with derating of output power (1) °C Up to 70


and control without Graphic display terminal
°F Up to 158

All products Relative humidity without condensing % 5...95

(1) Refer to Derating Curves section , page 51.

EAV64381.09 – 03/2024 27
Variable Speed Drives ATV610 Technical Data

Altitude Conditions
Operating Altitude
All frame sizes

Altitude Supply Supply Electrical Network Derating


voltage
TT/TN IT Corner-
Grounded
(1)

Up to 1000 m (3300 ft) 380…460V ✔ ✔ ✔ o

1000…2000 m (3300…6600 ft) 380…460 V ✔ ✔ ✔ ✔

2000…3800 m (6600…12400 ft) 380…460 V ✔ ✔ – ✔

3800…4800 m (12400… 380…460 V ✔ – – ✔


15700 ft)

Legend: ✔: Derate the nominal current of the drive by 1% for each additional 100 m.

o: Without derating

–: Not applicable

(1) Corner-Grounded is not suitable for ATV610 Size 7 product.

Chemical and Mechanical Conditions


Withstand to harsh environments, conforming to IEC/EN 60721-3-3
Drive Chemical active substances Mechanical active
substances
All, except frame size 7 class 3C3 class 3S3

Frame size 7 class 3C2 class 3S2

28 EAV64381.09 – 03/2024
Technical Data Variable Speed Drives ATV610

Mechanical Data
Dimensions and Weights
About the drawings
All drawings CAD files can be downloaded from www.se.com

Frame Size 1
IP20 Drives - Rear and Side View With Top Cover - Side View Without Top
Cover

Weights

Catalog Number Weight in kg (lb)

ATV610U07N4•...U30N4• 3.1 (6.9)

ATV610U40N4• 4.0 (8.9)

ATV610U55N4•, ATV610U75N4• 4.6 (10.1)

EAV64381.09 – 03/2024 29
Variable Speed Drives ATV610 Technical Data

Frame size 2
IP20 Drives - Rear and Side View With Top Cover - Side View Without Top
Cover

Weights

Catalog Number Weight in kg (lb)

ATV610D11N4• and ATV610D15N4• 7.7 (17.0)

Frame size 3
IP20 Drives - Rear and Side View With Top Cover - Side View Without Top
Cover

Weights

Catalog Number Weight in kg (lb)

ATV610D18N4• and ATV610D22N4• 13.5 (29.8)

30 EAV64381.09 – 03/2024
Technical Data Variable Speed Drives ATV610

Frame size 4
IP20 Drives - Rear and Side View With Top Cover - Side View Without Top Cover

mm
in.
226
8.9
174
6.8
4 x Ø7
4 x Ø0.28
22.4
570

210
8.3

Weights

Catalog Number Weight in kg (lb)

ATV610D30N4•, ATV610D37N4• and 25.5 (56.2)


ATV610D45N4•

EAV64381.09 – 03/2024 31
Variable Speed Drives ATV610 Technical Data

Frame size 5
IP20 Drives - Rear and Side View With Top Cover - Side View Without Top Cover

Weights

Catalog Number Weight in kg (lb)

ATV610D55N4•...ATV610D90N4• 53.0 (116.8)

32 EAV64381.09 – 03/2024
Technical Data Variable Speed Drives ATV610

Frame size 6
IP20 on Upper Part and IP00 on Lower Part Drives - Rear and Side View

mm 255 mm 375

0.52
13
in. 4 x Ø11.5 10.04 in. 14.76
4 x Ø0.45

32.3
820

33.46
850
0.67
17

EAV64381.09 – 03/2024 33
Variable Speed Drives ATV610 Technical Data

IP20 Drives - Front and Rear View With Conduit Box

mm mm
in. 45.71 in.
1161

12.91
328

Weights

Catalog Number Weight in kg (lb)

ATV610C11N4•...ATV610C16N4• 85.5 (188.5)

34 EAV64381.09 – 03/2024
Technical Data Variable Speed Drives ATV610

Frame Size 7
IP20 on Upper Part and IP00 on Lower Part Drives - Front, Side and rear View

mm
in.

1.46
379.4 350

37
440

1.18
30
17.32 14.94 13.78

5.91
150
2.91
74
1196.1
47.09

36.22
920
NOTE: Lower Conduit Box part sold separately. This part enables wall
mounting of the product. It provides IP21 protection degree on the bottom
side.
Weights

Catalog Number Weight in kg (lb)

ATV610C22N4, ATV610C25N4 173 (381)

EAV64381.09 – 03/2024 35
Variable Speed Drives ATV610 Technical Data

Electrical Data - Drive Ratings


Drive Ratings in Normal Duty
Normal Duty
Normal duty values are given for applications requiring a slight overload (up to 110
% for 60 s or 120% for 20 s).
NOTE:
• Refer to the catalog for the fuse coordination table.
• For motor overload and drive thermal monitoring functions, refer to the
ATV610 Programming manual, page 12.

36 EAV64381.09 – 03/2024
Technical Data Variable Speed Drives ATV610

3-Phase Power Part Supply 380(–15%)…460 Vac(+10%) 50/60 Hz


Catalog Number and Size Nominal Power Power Part Supply Drive (output)
[•] (1)
Max. Input Current Apparent Max. Nominal Max.
Power Inrush Current (1) Transient
at 380 at 460 Current Current (1)
Vac Vac (2) (3)

kW HP A A kVA A A A
ATV610U07N4 [1] 0.75 1 3.1 2.6 2.1 8 2.2 2.4

ATV610U15N4 [1] 1.5 2 5.7 4.8 3.8 8 4 4.4

ATV610U22N4 [1] 2.2 3 7.8 6.5 5.2 8 5.6 6.2

ATV610U30N4 [1] 3 - 10.1 8.4 6.7 34 7.2 7.9

ATV610U40N4 [1] 4 5 8.8 7.9 6.3 33 9.3 10.2

ATV610U55N4 [1] 5.5 7 1/2 11.6 10.5 8.4 34 12.7 14.0

ATV610U75N4 [1] 7.5 10 14.7 12.8 10.2 34 15.8 17.4

ATV610D11N4 [2] 11 15 22.0 19.6 15.6 40 23.5 25.9

ATV610D15N4 [2] 15 20 29.4 26.0 20.7 40 31.7 34.9

ATV610D18N4 [3] 18.5 25 37.2 33.5 26.7 76 39.2 43.1

ATV610D22N4 [3] 22 30 41.9 36.2 28.8 76 46.3 50.9

ATV610D30N4 [4] 30 40 62.5 55.8 44.5 91 61.5 67.7

ATV610D37N4 [4] 37 50 76.6 68.3 54.4 101 74.5 82.0

ATV610D45N4 [4] 45 60 92.9 82.7 65.9 124 88 96.8

ATV610D55N4 [5] 55 75 111.5 99.7 79.4 167 120 132.0

ATV610D75N4 [5] 75 100 147.9 130.2 103.7 186 145 159.5

ATV610D90N4 [5] 90 125 177.8 159.9 127.4 240 173 190.3

ATV610C11N4 [6] 110 150 201 175.7 140.0 325 211 232

ATV610C13N4 [6] 132 200 237 203.8 162.4 325 250 275

ATV610C16N4 [6] 160 250 284 249.5 198.8 325 302 332

ATV610C22N4 [7] 220 350 397 341 271.7 436 427 470

ATV610C25N4 [7] 250 400 451 383 305.2 436 481 529

(1) The switching frequency is adjustable:


• From 2...12 kHz for drive frame sizes 1 to 4, rated value: 4 kHz
• From 1...8 kHz for drive frame sizes 5 and 6, rated value: 2.5 kHz
For operation at switching frequencies higher than the rated value. Derating must be applied to the drive (output) current , page 51. In
this case, switching frequency can be reduced if an excessive temperature rise occurs.

(2) Peak current when power is switched On, for the maximum supply mains voltage.

(3) The drive is designed to run up to 60 s at 110% of nominal current.

EAV64381.09 – 03/2024 37
Variable Speed Drives ATV610 Technical Data

Drive Ratings in Heavy Duty


Heavy Duty
Heavy-duty values are given for applications requiring a significant overload (up to
150 % for 60 s).
NOTE:
• Refer to the catalog for the fuse coordination table.
• For motor overload and drive thermal monitoring functions, refer to the
ATV610 Programming manual, page 12.

3-Phase Power Part Supply 380(–15%)…460 Vac(+10%) 50/60 Hz


Catalog Numberand Size Nominal Power Power Part Supply Drive (output)
[•] (1)
Max. Input Current Apparent Max. Nominal Max.
Power Inrush Current Transient
at 380 Vac at 460 Vac Current (1) current (1)
(2) (3)

kW HP A A kVA A A A
ATV610U07N4 [1] 0.37 1/2 1.7 1.4 1.1 8 1.5 2.3

ATV610U15N4 [1] 0.75 1 3.1 2.6 2.1 8 2.2 3.3

ATV610U22N4 [1] 1.5 2 5.6 4.6 3.7 8 4 6.0

ATV610U30N4 [1] 2.2 3 7.6 6.4 5.1 34 5.6 8.4

ATV610U40N4 [1] 3 - 7.2 6.2 4.9 33 7.2 10.8

ATV610U55N4 [1] 4 5 8.9 7.9 6.3 34 9.3 14.0

ATV610U75N4 [1] 5.5 7 1/2 11.3 10.2 8.1 34 12.7 19.1

ATV610D11N4 [2] 7.5 10 16.4 14.6 11.6 40 16.5 24.8

ATV610D15N4 [2] 11 15 23 20.8 16.6 40 23.5 35.3

ATV610D18N4 [3] 15 20 31.6 28.3 22.5 76 31.7 47.6

ATV610D22N4 [3] 18.5 25 36 31.6 25.2 76 39.2 58.8

ATV610D30N4 [4 22 30 49.7 42.5 33.9 91 46.3 69.5

ATV610D37N4 [4 30 40 65.8 56.8 45.3 101 59.6 89.4

ATV610D45N4 [4 37 50 80.5 69.6 55.5 124 74.5 112

ATV610D55N4 [5] 45 60 95.9 84.0 66.9 167 88 132.0

ATV610D75N4 [5] 55 75 115.8 101.7 81.0 186 106 159.0

ATV610D90N4 [5] 75 100 155.8 138.1 110.0 240 145 217.5

ATV610C11N4 [6] 90 125 170 149.1 118.8 325 173 259.5

ATV610C13N4 [6] 110 150 201 174.2 138.8 325 211 317

ATV610C16N4 [6] 132 200 237 205.9 164.0 325 250 375

ATV610C22N4 [7] 160 250 296 258 205.6 436 302 453

ATV610C25N4 [7] 200 300 365 313 249.4 436 370 555

(1) The switching frequency is adjustable:


• From 2...12 kHz for drive frame sizes 1 to 4, rated value: 4 kHz
• From 1...8 kHz for drive frame sizes 5 and 6, rated value: 2.5 kHz
For operation at switching frequencies higher than the rated value. Derating must be applied to the drive (output) current , page 51. In
this case, switching frequency can be reduced if an excessive temperature rise occurs.

(2) Peak current when power is switched On, for the maximum supply mains voltage.

(3) The drive is designed to run up to 60 s at 150% of nominal current.

38 EAV64381.09 – 03/2024
Technical Data Variable Speed Drives ATV610

Electrical Data - Upstream Protective Device


Introduction
Overview

DANGER
INSUFFICIENT PROTECTION AGAINST OVERCURRENTS CAN CAUSE
FIRE OR EXPLOSION
• Use properly rated overcurrent protection devices.
• Use the fuses/circuit breakers specified.
• Do not connect the product to a supply mains whose prospective short circuit
current rating (current that flows during a short circuit) exceeds the specified
maximum permissible value.
• When rating the upstream mains fuses and the cross sections as well as the
lengths of the mains cables, take into account the minimum required
prospective short-circuit current (Isc). Refer to the Upstream Protection
Device section.
• If the minimum required prospective short-circuit current (Isc) is not
available, increase the power of the transformer or decrease the length of
the cables.
Failure to follow these instructions will result in death or serious injury.

The values and products for IEC compliance are specified in the present manual.
Refer to the Prospective Short-Circuit Section, page 41.

General
• The Short Circuit Protective Device (SCPD) rated to the drive will help protect
the upstream installation in case of a short-circuit internal to the drive and
mitigate the damage to the drive and its surrounding area.
• The SCPD rated to the drive is mandatory to help ensuring the safety of the
Power Drive System.
It comes in addition to the upstream branch circuit protection which is in
compliance with the local regulation for electrical installation.
• The SCPD shall mitigate the damage in case of detected error condition such
as an internal short-circuit of the drive.
• The SCPD must take into account both following characteristics...
◦ a maximum prospective short-circuit current
◦ a minimum required prospective short-circuit current (Isc).
If the minimum required prospective short-circuit current (Isc) is not available,
increase the power of the transformer or decrease the length of the cables
In other cases, contact your Schneider Electric Customer Care Center (CCC)
www.se.com/CCC for specific selection of Short Circuit Protective Device (SCPD).
Note: The electronic power output short-circuit protection circuitry meets the
requirements of IEC 60364-4-41:2005/AMD1 — Clause 411.

EAV64381.09 – 03/2024 39
Variable Speed Drives ATV610 Technical Data

Wiring Diagram
This diagram shows an example of installation with both SCPD types, Circuit-
breaker and Fuse link rated to the drive.

(1) Drive

40 EAV64381.09 – 03/2024
Technical Data Variable Speed Drives ATV610

Prospective Short-Circuit Current


Calculation
The prospective short-circuit current shall be computed at the Drive connection
points.
We recommend using the Schneider Electric tool Ecodial Advance Calculation

available on www.se.com/en/product-range-presentation/61013-
ecodial-advance-calculation/
The following equations allow to estimate the value of the symmetrical three-
phase prospective short-circuit current (Isc) at the Drive connection points.

Isc Symmetrical three-phase prospective short-circuit current (kA)

Xt Transformer reactance
U No-load phase to phase voltage of the transformer (V)

Sn Apparent transformer power (kVA)

usc Short-circuit voltage, according to the transformer data sheet (%)

Zcc Total short-circuit impedance (mΩ)

ρ Conductor resistivity e.g. Cu: 0.01851 mΩ.mm

l Conductor length (mm)

S Conductor cross section (mm2)

Xc Conductor lineic reactance (0.0001 mΩ/mm)

Rf, Xf Resistance and reactance of the line filter (mΩ) , page 43

EAV64381.09 – 03/2024 41
Variable Speed Drives ATV610 Technical Data

Example of Calculation with Copper Cable (without line filter)


Transformer U Cable Cross Isc depending on cable length in m(ft)
400 Vac Section
50 Hz Usc 10 20 40 80 100 160 200 320

(33) (66) (131) (262) (328) (525) (656) (1,050)

kVA % mm2 (AWG) kA kA kA kA kA kA kA kA

100 4 2.5 (14) 2.3 1.4 0.8 0.4 0.3 0.2 0.2 0.1

4 (12) 2.9 2.0 1.2 0.6 0.5 0.3 0.2 0.2

6 (10) 3.2 2.6 1.6 0.9 0.7 0.5 0.4 0.2

10 (8) 3.4 3.1 2.3 1.4 1.2 0.8 0.6 0.4

25 (4) 3.5 3.4 3.1 2.5 2.2 1.6 1.4 0.9

50 (0) 3.5 3.5 3.3 3.0 2.8 2.3 2.1 1.5

70 (00) 3.5 3.5 3.4 3.1 2.9 2.6 2.3 1.8

120 (250 MCM) 3.6 3.5 3.4 3.2 3.1 2.8 2.6 2.1

250 4 6 (10) 5.7 3.4 1.8 0.9 0.7 0.5 0.4 0.2

10 (8) 7.1 5.0 2.9 1.5 1.2 0.8 0.6 0.4

25 (4) 8.4 7.4 5.5 3.4 2.8 1.8 1.5 0.9

50 (0) 8.6 8.1 7.0 5.2 4.5 3.2 2.7 1.8

70 (00) 8.6 8.2 7.3 5.8 5.2 3.9 3.3 2.3

120 (250 MCM) 8.7 8.3 7.6 6.5 6.0 4.8 4.2 3.0

400 4 6 (10) 6.6 3.6 1.8 0.9 0.7 0.5 0.4 0.2

10 (8) 9.2 5.6 3.0 1.5 1.2 0.8 0.6 0.4

25 (4) 12 9.9 6.5 3.6 2.9 1.9 1.5 1.0

50 (0) 13 12 9.3 6.1 5.1 3.4 2.8 1.8

70 (00) 13 12 10 7.2 6.2 4.4 3.6 2.4

120 (250 MCM) 13 13 11 8.6 7.6 5.7 4.9 3.4

800 6 6 (10) 6.9 3.7 1.9 0.9 0.7 0.5 0.4 0.2

10 (8) 10 5.8 3.0 1.5 1.2 0.8 0.6 0.4

25 (4) 15 11 6.9 3.7 3.0 1.9 1.5 1.0

50 (0) 17 15 11 6.5 5.4 3.5 2.9 1.8

70 (00) 17 15 12 7.9 6.7 4.6 3.7 2.4

120 (250 MCM) 17 16 13 9.8 8.6 6.2 5.2 3.5

1,000 6 6 (10) 7.1 3.7 1.9 0.9 0.7 0.5 0.4 0.2

10 (8) 11 6.0 3.1 1.5 1.2 0.8 0.6 0.4

25 (4) 18 12 7.1 3.7 3.0 1.9 1.5 1.0

50 (0) 21 17 12 6.7 5.5 3.6 2.9 1.8

70 (00) 21 18 13 8.4 7.0 4.7 3.8 2.4

120 (250 MCM) 22 19 16 11 9.3 6.5 5.4 3.6

42 EAV64381.09 – 03/2024
Technical Data Variable Speed Drives ATV610

Additional Line Filter Option


If a line input filter option is required for the installation such as a line reactor or a
passive harmonic filter, the minimum prospective short-circuit current capability of
the source is reduced at the drive connection point and shall be estimated (see
Calculation, page 41) with the impedance values given in the table below.
Then, the SCPD type shall be selected according to the drive. If no selection is
available, Schneider Electric Customer Care Center (CCC) www.se.com/CCC
should be contacted.
EMC filter series have no significant effect on the minimum prospective short-
circuit current capability of the main source.
Through the line option, the Isc will be limited to a maximum value independent of
the transformer and cable. Therefore the below equations can be used to
estimate the minimum prospective short-circuit current capability.

Log: Natural logarithm


Line Choke Filters Impedance Values

Line Choke Filter Xf in mΩ


VZ1L004M010, VW3A4551 700

VZ1L007UM50, VW3A4552 300

VZ1L018UM20, VW3A4553 100

VW3A4554 70
VW3A4555 30
VW3A4556 20

EAV64381.09 – 03/2024 43
Variable Speed Drives ATV610 Technical Data

IEC Type Circuit-Breaker — with enclosure


Function
The circuit-breaker offers enhanced features versus fuse-link since it cumulates 3
functionalities:
• insulation with lock,
• switch (full load interruption),
• downstream short-circuit protection without replacement.

Selection Table
Schneider Electric circuit-breaker, setting and limits shall be selected according to
the following table:

Circuit-Breaker Selection Table

Catalog Number Circuit-Breaker Ir m Minimum Isc


to IEC 60947-2 (A) (A)

ATV610U07N4 GV2L08 51 100


ATV610U15N4 GV2L10 78 200
ATV610U22N4 GV2L14 138 300
ATV610U30N4, ATV610U40N4, ATV610U55N4 GV2L16 170 300

ATV610U75N4 GV2L20 223 400


ATV610D11N4 GV2L22 327 600
GV3L25 350 600
ATV610D15N4 GV3L32 448 700
ATV610D18N4 GV3L40 560 900
ATV610D22N4 GV3L50 700 1,100

GV3L65 910 1,800

ATV610D30N4, ATV610D37N4 GV4L80 480 1,800

ATV610D45N4 GV4L115 690 2,500

ATV610D55N4 NSX100-MA100 600 2,900

ATV610D55N4, ATV610D75N4 NSX160-MA150 1,350 3,200

ATV610D90N4, ATV610C11N4 NSX250-MA220 1,980 4,700

ATV610C13N4, ATV610C16N4 NSX400-1.3M320 1,600 6,300

ATV610C22N4, ATV610C25N4 NSX630● Micrologic 1.3- 3,000 9,000


M500

NOTE: Verify that the minimum required prospective short-circuit current (Isc) value from the table above is lower than the value
estimated in the Calculation section, page 41.

44 EAV64381.09 – 03/2024
Technical Data Variable Speed Drives ATV610

IEC Fuses
gR-aR Category Fuses Selection Table
Current limiting fuses can be chosen as SCPD according to the following table:

Catalog Number Fuse gR-aR to IEC 60269-4

Rating Minimum Isc

380...460 Vac (A) (A)

ATV610U07N4 8 100
ATV610U15N4 10 100
ATV610U22N4 12,5 200

ATV610U40N4 16 200
ATV610U30N4, ATV610U55N4 20 200

ATV610U75N4 25 300
ATV610D11N4 40 500
ATV610D15N4 50 800
ATV610D18N4 63 1,000

ATV610D22N4 80 1,500

ATV610D30N4 100 1,500

ATV610D37N4 125 2,000

ATV610D45N4, ATV610D55N4 160 2,500

ATV610D75N4, ATV610D90N4 200 4,000

ATV610C11N4 315 6,000

ATV610C13N4 350 7,000

ATV610C16N4 400 9,000

ATV610C22N4 630 10,000

ATV610C25N4 700 10,000

EAV64381.09 – 03/2024 45
Variable Speed Drives ATV610 Drive Mounting

Drive Mounting
Mounting Conditions
Before You Begin

DANGER
RISK OF FIRE
The device is suitable for mounting on concrete or other non-combustible
surfaces only.
Failure to follow these instructions will result in death or serious injury.

Conductive foreign objects may cause parasitic voltage.

DANGER
ELECTRIC SHOCK AND/OR UNANTICIPATED EQUIPMENT OPERATION
• Keep foreign objects such as chips, screws or wire clippings from getting into
the product.
• Verify correct seat of seals and cable entries in order to avoid deposits and
humidity.
Failure to follow these instructions will result in death or serious injury.

The temperature of the products described in this manual may exceed 80 °C


(176 °F) during operation.

WARNING
HOT SURFACES
• Ensure that any contact with hot surfaces is avoided.
• Do not allow flammable or heat-sensitive parts in the immediate vicinity of
hot surfaces.
• Verify that the product has sufficiently cooled down before handling it.
• Verify that the heat dissipation is sufficient by performing a test run under
maximum load conditions.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

Power Drive Systems (PDS) can generate strong local electrical and magnetic
fields. This can cause interference in electromagnetically sensitive devices.

WARNING
ELECTROMAGNETIC FIELDS
• Keep persons with electronic medical implants, such as pacemakers, away
from the equipment.
• Do not place electromagnetically sensitive devices in the vicinity of the
equipment.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

46 EAV64381.09 – 03/2024
Drive Mounting Variable Speed Drives ATV610

Attaching A Label With Safety Instructions


A label kit is provided with the drive.

Step Action

1 Observe the safety regulations in the target country

2 Select the label suitable for the target country

3 Attach the label to the front of the device so that it is clearly visible. Below is the English
version. The label can vary depending on the frame size of the product.

NOTE: Products used in Canada according to CSA C22.2 no.274 must comply
with the requirement defined by the Canadian Advisory council of Electrical Safety
(CACES).

It defines that dual language (French and English) safety labeling is required on all
products for use in Canada.

To fulfill this requirement, add the French language safety label on the front panel
of the product.

EAV64381.09 – 03/2024 47
Variable Speed Drives ATV610 Drive Mounting

Mounting Types
This table shows the possible mounting types and the resulting IP degree of
protection.

Mounting Figure

No Type / IP

A Individual
IP21

Frame sizes 1, 2 and 3: a ≥ 100 mm (3.9 in.)

Frame sizes 4, 5 and 6: a ≥ 110 mm (4.33 in.)

B Side by side
IP20

Frame sizes 1, 2, 3 and 7: possible

Frame sizes 4 and 5: possible, 2 drives only

Frame size 6: only at ambient temperature lower than 40 °C (104 °F)

C Individual
IP20

Frame sizes 1, 2, 3 and 7: no restriction of clearance

Frame sizes 4, 5 and 6: a ≥ 110 mm (4.33 in.)

48 EAV64381.09 – 03/2024
Drive Mounting Variable Speed Drives ATV610

Clearances and Mounting Position - Wall Mounting

Minimum clearance regarding the drive frame size

Frame Size X1 X2 X3
1...5 ≥ 100 mm (3.94 in.) ≥ 100 mm (3.94 in.) ≥ 10 mm (0.39 in.)

6 ≥ 250 mm (10 in.) ≥ 250 mm (10 in.) ≥ 100 mm (3.94 in.)

7 ≥ 200 mm (7.87 in.) ≥ 150 mm (5.90 in.) ≥ 10 mm (0.39 in.)

X1: free space in top of the drive


X2: free space in lower part of the drive
X3: free space in front of the drive.

General Mounting Instructions


• Mount the device in a vertical position. This is required for cooling the device.
• Attach it on the mounting surface in compliance with standards, using 4
screws with captive washer according to the table given in Mounting
Procedures, page 56.
• The use of washers is required with all mounting screws.
• Tighten the fixation screws.
• Do not mount the device close to heat sources.
• Avoid environmental effects like high temperatures and high humidity as well
as dust, dirt and conductive gases.
• Adhere to the minimum installation distances for required cooling.
• Do not mount the device on flammable materials.

EAV64381.09 – 03/2024 49
Variable Speed Drives ATV610 Drive Mounting

Power Dissipated For Enclosed Drives and Required Air Flow


Catalog Number Frame Power Dissipated (1) Minimum air flow rate required
Size
Forced Cooled Natural Cooled Total
Area Area
(W) (W) (W) (m3/hour) (ft3/min)

ATV610U07N4 1 19 23 42 38 22
ATV610U15N4 1 40 25 65 38 22
ATV610U22N4 1 54 27 81 38 22
ATV610U30N4 1 74 29 103 38 22
ATV610U40N4 1 128 32 160 38 22
ATV610U55N4 1 171 35 205 38 22
ATV610U75N4 1 216 42 258 103 61
ATV610D11N4 2 310 54 364 103 61
ATV610D15N4 2 408 62 469 215 127
ATV610D18N4 3 410 64 474 215 127
ATV610D22N4 3 492 72 564 215 127
ATV610D30N4 4 649 91 740 240 141
ATV610D37N4 4 842 109 950 240 141
ATV610D45N4 4 1,000 121 1,121 240 141

ATV610D55N4 5 969 131 1,100 295 174

ATV610D75N4 5 1,460 177 1,637 295 174

ATV610D90N4 5 1,745 199 1,943 295 174

ATV610C11N4 6 2,060 230 2,290 600 353

ATV610C13N4 6 2,620 260 2,880 600 353

ATV610C16N4 6 3,410 300 3,710 600 353

ATV610C22N4 7 3,110 920 4,030 860 506

ATV610C25N4 7 3,231 1,019 4,250 860 506

(1) First value is the power dissipated at nominal current in the forced cooled area of the drive. The second value is the power dissipated at
nominal current in the natural cooled area. If the drive is installed in a standard cabinet, the sum of both values is to be taken into account.

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Derating Curves
Description
Derating curves for the nominal drive current (In) as a function of temperature and
switching frequency. Refer to the Mounting Conditions chapter, page 48 for the
mounting types description.

Frame Size 1

40 °C (104 °F) - Mounting type A, B and C


45 °C (A) (113 °F) - Mounting type A and C
45 °C (B) (113 °F) - Mounting type B
60 °C (140 °F) - Mounting type B and C

Frame Size 2

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Variable Speed Drives ATV610 Drive Mounting

40 °C (104 °F) - Mounting type A, B and C


45 °C (113 °F) - Mounting type A, B and C
60 °C (140 °F) - Mounting type B and C

Frame Size 3
Mounting type A:

In = 100 %

90 %

80 %

70 %

60 %

50 %

40 %

SF
0 kHz 4 kHz 6 kHz 8 kHz 12 kHz

40 °C (104 °F)
45 °C (113 °F)
60 °C (140 °F)

Mounting type B:

In = 100 %

90 %

80 %

70 %

60 %

50 %

40 %

SF
0 kHz 4 kHz 6 kHz 8 kHz 12 kHz

40 °C (104 °F)
45 °C (113 °F)
60 °C (140 °F)

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Drive Mounting Variable Speed Drives ATV610

Mounting type C:

In = 100 %

90 %

80 %

70 %

60 %

50 %

40 %

SF
0 kHz 4 kHz 6 kHz 8 kHz 12 kHz

40 °C (104 °F)
45 °C (113 °F)
60 °C (140 °F)

Frame Size 4

40 °C (104 °F) - Mounting type A, B and C


45 °C (113 °F) - Mounting type A, B and C
60 °C (140 °F) - Mounting type B and C

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Variable Speed Drives ATV610 Drive Mounting

Frame Size 5

40 °C (104 °F) - Mounting type A, B and C


45 °C (113 °F) - Mounting type A, B and C
60 °C (140 °F) - Mounting type B and C

Frame Size 6

40 °C (104 °F) - Mounting type A, B and C


45 °C (113 °F) - Mounting type A, B and C
60 °C (140 °F) - Mounting type B and C

54 EAV64381.09 – 03/2024
Drive Mounting Variable Speed Drives ATV610

Frame Size 7

In = 100 %

90 %

80 %

70 %

60 %

50 %

40 %

SF
0 kHz 2 kHz 4 kHz 6 kHz 8 kHz

40 °C (104 °F)
50 °C (122 °F)
60 °C (140 °F)

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Variable Speed Drives ATV610 Drive Mounting

Mounting Procedures
Mounting Screws
Frame Size Screw diameter Hole diameter
1 5 mm (0.2 in) 6 mm (0.24 in)

2 5 mm (0.2 in) 6 mm (0.24 in)

3 5 mm (0.2 in) 6 mm (0.24 in)

4 6 mm (0.24 in) 7 mm (0.28 in)

5 8 mm (0.31 in) 9 mm (0.35 in)

6 10 mm (0.4 in) 11.5 mm (0.45 in)

7 10 mm (0.4 in) 11.5 mm (0.45 in)

Mounting Procedure For Frame Sizes 1 to 4

Perform the following instructions

Step Action

1 Slide the top cover from back to front

2 Remove the top cover

3 Attach the drive the mounting surface using the M5 screws with captive washer.

4 Refit the top cover to help prevent extra parts to fall into the drive during wiring operation
or if IP20 degree of protection is requested.

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Mounting Frame Size 5 Drives


Mounting of the drive does not require any preliminary procedure. Just Screw the
drive on the mounting surface using the M8 screws with captive washer.

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Variable Speed Drives ATV610 Drive Mounting

Mounting Procedure For Frame Size 6


NOTE: Due to accessible live parts on their lower part, these drives must be
installed in enclosures or located behind enclosures or barriers, which comply
at least with the requirements of IP2•, as per IEC61800-5-1.
Mounting the drive does not require preliminary dismantling operation. Just screw
the drive on the mounting surface using the M10 screws with captive washer.

58 EAV64381.09 – 03/2024
Drive Mounting Variable Speed Drives ATV610

Mounting Procedure For Frame Size 7


NOTE: Due to accessible live parts on their lower part, these drives must be
installed in enclosures or located behind enclosures or barriers, which comply
at least with the requirements of IP2•, as per IEC61800-5-1.

Prepare the DC Choke For Frame Size 7


Before mounting the drive, please do the preliminary dismantling operation for DC
choke, details see below table. Then simply mount the drive to its support using
the 8 screws with captive washer, according to the table above, page 56.

Step Action

1 Remove the front panel from the DC choke.

2 Remove the screws securing the DC choke from DC choke housing and take out the DC choke.

Remove 8 screws and 2 ground screws of the DC choke.

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Variable Speed Drives ATV610 Drive Mounting

Installing the DC choke on Frame Size 7


This must be performed after mounting the drive and before wiring it. During
installation, ensure that no liquid, dust or conductive objects fall into the drive.
Perform the following instructions to install the DC chokes:

Step Action

1 Mount the DC choke housing on the wall, on top of the drive,


using the 4 screws with captive washer, according to the
table above. Ensure that the housing is tightly secured to the
drive to maintain the IP54 seal of the ventilation duct.

2 Remove all the front covers.

3
Install the DC choke in the housing using the 4 x M6
nuts provided. Tighten the nuts to 5.5 N·m (48.7 lbf.in).

4 Connect the choke between the PO and PA/+ terminals on


the drive using M12 screws. Tighten the screws to 45 N·m
(398 lbf.in).

Connect the grounding strips between the DC choke


housing and the drive using M8 nuts. Tighten the nuts to
13.5 N·m (119.5 lbf.in).

5 Refit all the front covers.

Tighten the M6 screws to 5.5 N.m (48.7 lbf.in).

NOTE: Once the choke has been installed, the degree of


protection of the top of the drive is IP31.

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Drive wiring
Wiring Instructions
General Instructions
The entire installation procedure must be performed without voltage present.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Read and understand the instructions in Safety Information chapter before
performing any procedure in this chapter.
Failure to follow these instructions will result in death or serious injury.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Before applying voltage to and configuring the product, verify that it is properly
wired.
Failure to follow these instructions will result in death or serious injury.

The product has a leakage current greater than 3.5 mA. If the protective ground
connection is interrupted, a hazardous touch current may flow if the product is
touched.

DANGER
ELECTRIC SHOCK CAUSED BY HIGH LEAKAGE CURRENT
Verify compliance with all local and national electrical code requirements as well
as all other applicable regulations with respect to grounding of the entire drive
system .
Failure to follow these instructions will result in death or serious injury.

Drive systems may perform unexpected movements because of incorrect wiring,


incorrect settings, incorrect data or other errors.

WARNING
UNANTICIPATED EQUIPMENT OPERATION
• Carefully install the wiring in accordance with the EMC requirements.
• Do not operate the product with unknown or unsuitable settings or data.
• Perform a comprehensive commissioning test.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

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Cable Characteristics
Only use cables with insulator heat resistance of 75°C (167°F) min.
If you are using cables longer than 150 m (492 ft) between the drive and the
motor, add output filters (for more details refer to the catalog).
Use a shielded cable to meet the requirements of Category C2 or C3 according to
the standard IEC 61800-3, except when using a sinus filter. In this case, the use of
a non-shielded motor cable is possible.
To limit the currents in common mode, use common mode output filters (ferrite) in
order to reduce the circulating currents in the motor windings.
Standard linear capacity cables can be used with Altivar Process. Use of cables
with lower linear capacity could increase cable length performances.
The overvoltage limitation function [Motor surge limit.] S V L enables you to
increase the cable length while decreasing the torque performances (refer to
Programming manual, page 12).

Power Part Cables Stripping lengths


Catalog Number and Frame Size [•] Cable Stripping Length

Input and Output

mm (in.)

ATV610U07N4...U75N4 [1] 11 ± 1 (0.43 ± 0.04)

ATV610UD11N4, D15N4 [2] 11 ± 1 (0.43 ± 0.04)

ATV610D18N4, D22N4 [3] 20 ± 2 (0.79 ± 0.08)

ATV610D30N4...D45N4 [4] 26 ± 2 (1.02 ± 0.08)

ATV610D55N4...D90N4 [5] 32 ± 3 (1.26 ± 0.12)

Control Part Cables Stripping lengths


IO terminal Cable Stripping Length in mm (in.)

R1A, R1B, R1C

R2A, R2C

R3A, R3C
7.5 ± 0.5 (0.29 ± 0.02)
24V, COM, AO1, AO2

P24, V, DI1, DI2, DI3, DI4, DI5,DI6, 24V

10V, AI1, COM, AI2, AI3

62 EAV64381.09 – 03/2024
Drive wiring Variable Speed Drives ATV610

Control Part

WARNING
UNANTICIPATED EQUIPMENT OPERATION
Verify that the digital and analog inputs and outputs are wired with the shielded,
twisted pair cables specified in the present manual.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

• Keep the control circuits away from the power cables. For digital and analog
inputs/outputs, use shielded twisted cables with a pitch of 25...50 mm (1 in.
and 2 in.)
• It is advisable to use cable ends, available on www.se.com.
NOTE:
• Analog inputs and outputs AIx, AQx, COM use shielded cable and each
analog input and output has its own COM line.
• Each PTC input has its own COM line, not shared with other Inputs/
Outputs.
• All digital inputs DIx use one common +24V line in source mode or one
common COM line in sink mode. This +24V or COM line is used only for
DIx.

Residual Current Device


Direct current can be introduced in the protective ground conductor of this drive. If
a residual current device (RCD / GFCI) or a residual current monitor (RCM) is
used for additional protection against direct or indirect contact, the following
specific types must be used:

WARNING
DIRECT CURRENT CAN BE INTRODUCED INTO THE PROTECTIVE
GROUND CONDUCTOR
• Use a Type A or Type F Residual Current Device (RCD / GFCI) or a Residual
Current Monitor (RCM) for single-phase drives connected to a phase and to
the neutral conductor.
• Use a Type B Residual Current Device (RCD / GFCI) or a Residual Current
Monitor (RCM) that has approval for use with frequency inverters and is
sensitive to all types of current for three-phase devices and for single-phase
devices not connected to a phase and the neutral conductor.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

Further conditions for use of a residual current device:


• The drive has an increased leakage current at the moment power is applied.
Use a residual current device (RCD / GFCI) or a residual current monitor
(RCM) with a response delay.
• High-frequency currents must be filtered.
Due to high leakage current in standard operation, it is advisable to choose at
least a 300 mA device.
If the installation requires a residual current device less than 300 mA, it can be
possible to use a device lower than 300 mA by removing the screws according to
the instructions given in the Operation on an IT System section, page 90.
If the installation includes several drives, provide one residual current device per
drive.

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Variable Speed Drives ATV610 Drive wiring

Equipment Grounding

DANGER
ELECTRIC SHOCK CAUSED BY INSUFFICIENT GROUNDING
• Verify compliance with all local and national electrical code requirements as
well as all other applicable regulations with respect to grounding of the entire
device.
• Ground the device before applying voltage.
• The cross section of the protective ground conductor must comply with the
applicable standards.
• Do not use conduits as protective ground conductors; use a protective
ground conductor inside the conduit.
• Do not consider cable shields to be protective ground conductors.
Failure to follow these instructions will result in death or serious injury.

Tighten the grounding screws according to the instructions given in the Ground
Cables section, page 75.

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Connection Instructions
The product has a leakage current greater than 3.5 mA. If the protective ground
connection is interrupted, a hazardous touch current may flow if the product is
touched.

DANGER
ELECTRIC SHOCK CAUSED BY HIGH LEAKAGE CURRENT
Verify compliance with all local and national electrical code requirements as well
as all other applicable regulations with respect to grounding of the entire drive
system .
Failure to follow these instructions will result in death or serious injury.

DANGER
INSUFFICIENT PROTECTION AGAINST OVERCURRENTS CAN CAUSE
FIRE OR EXPLOSION
• Use properly rated overcurrent protection devices.
• Use the fuses/circuit breakers specified.
• Do not connect the product to a supply mains whose prospective short circuit
current rating (current that flows during a short circuit) exceeds the specified
maximum permissible value.
• When rating the upstream mains fuses and the cross sections as well as the
lengths of the mains cables, take into account the minimum required
prospective short-circuit current (Isc). Refer to the Upstream Protection
Device section.
• If the minimum required prospective short-circuit current (Isc) is not
available, increase the power of the transformer or decrease the length of
the cables.
Failure to follow these instructions will result in death or serious injury.

The values and products for IEC compliance are specified in the catalog.
• Ensure that the resistance to Ground is 1 Ohm or less.
• When grounding several drives, you must connect each one directly, as
shown in the above figure.
• Do not loop Ground cables or connect them in series.

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Cable Length Instructions


Long Cable Lengths Consequences
When drives are used with motors, a combination of fast switching transistors and
long motor cables can even cause peak voltages up to twice the DC link voltage.
This high peak voltage can cause premature aging of motor winding insulation
which leads to motor breakdown.
The overvoltage limitation function will enable to increase the cable length while
decreasing the torque performances.

Length Of Motor Cables


Because of the permitted mains disturbances, the allowed overvoltages at the
motor, the occurring bearing currents and the permitted heat losses the distance
between inverter and motor(s) is limited.
The maximum distance heavily depends on the used motors (insulation material),
the type of motor cable used (shielded/unshielded), the cable laying (cable
channel, underground installation...) as well as from the used options.

Dynamic Voltage Load Of The Motor


Overvoltages at the motor terminals result from reflection in the motor cable.
Basically the motors are stressed with measurable higher voltage peaks from a
motor cable length of 10 m. With the length of the motor cable also the value of
overvoltage increases.
The steep edges of the switching impulses at the output side of the frequency
inverter lead to a further load of the motors. The slew rate of the voltage is typically
over 5 kV/μs but it decreases with the length of the motor cable
Load of the motor with overvoltage and slew rate when using conventional drive

L Length of motor cables in meters (feet)

66 EAV64381.09 – 03/2024
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Corrective Actions Overview


A number of simple measures can be taken to help enhance the motor life time:
• Specification of a motor designed for speed drive applications (IEC60034-25
B or NEMA MG1 Part 31 should be prescribed).
• Specification of drives that integrate voltage reflection superimposition
software suppression.
Refer to [Volt surge limit. opt] S O P parameter in the Programming
manual, page 12.
• Reduce to a minimum the distance between motor and drive.
• Use unshielded cables.
• Reduce the drive switching frequency (a reduction to 2.5 kHz is advisable.)

Preventive Measures Suitable for Wall Mounting Drives


According to IEC60034-25
The preventive measures will depend on motor characteristics and cable length.

Motor cable length (unshielded Motor conforming to Motor NOT-conforming


cable) IEC60034-25 to IEC60034-25

1 m (3 ft) < L < 50 m (164 ft) Filter not required dV/dt filter

50 m (164 ft) < L < 100 m (328 ft) Filter not required Sinus filter

100 m (328 ft) < L < 300 m (984 ft) Filter not required Sinus filter

300 m (984 ft) < L < 500 m (1640 ft) dV/dt filter Sinus filter

500 m (1640 ft) < L < 1000 m (3281 ft) Sinus filter Sinus filter

NOTE: When calculating cable lengths for the purpose of guarding against
these overvoltage situations, a shielded cable should count as twice the length
of an unshielded cable. For example, if a shielded cable is 100 m (328 ft) in
actual length, it should be considered to be equal to a 200 m (656 ft) length
standard cable in the calculation.

Additional Information
Further detailed technical information is available in the following white paper An
Improved Approach for Connecting VSD and Electric Motors (998-2095-10-17-
13AR0_EN) available on www.se.com.

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General Wiring Diagrams


Control Block Wiring Diagram

(1) Digital Inputs - Shielding instructions are given in the (3) Analog inputs (5) Analog outputs
Electromagnetic Compatibility section, page 89.

(2) Reference potentiometer (ex. SZ1RV1002) (4) -10...+10 Vdc

Three-phase Power Supply - Diagram With Line Contactor

- KM1
1 - Q2 2 - S2
- T1 1 - Q3 2 - S1 A1 A2

3 4 5 - Q2 6
1

5
3

A1
- KM1
- KM1 R1A R1C 13 14
6
4
2

(1)

(2)
A1
R / L1

S / L2

T / L3

R1A

R1C

R1B

R2A

R2C

R3A

R3C
W / T3
U / T1

ATV610
V / T2
W1
U1

V1

M
3a

(1) Line choke (if used).


(2) Use relay output R1 set to operating state Fault to switch Off the product once an error is detected.

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Three-phase Power Supply - Diagram With Downstream


Contactor
If a Run command is executed while the downstream contactor between the drive
and the motor is still open, there may be residual voltage at the output of the drive.
This can cause an incorrect estimation of the motor speed when the contacts of
the downstream contactor are closed. This incorrect estimation of the motor speed
can lead to unanticipated equipment operation or to equipment damage.
In addition, there may be overvoltage at the output of the drive if the power stage
is still enabled when the downstream contactor between the drive and the motor
opens.

WARNING
UNANTICIPATED EQUIPMENT OPERATION OR EQUIPMENT DAMAGE
If a downstream contactor is used between the drive and the motor, verify the
following:
• The contacts between the motor and the drive must be closed before a Run
command is executed.
• The power stage must not be enabled when the contacts between the motor
and the drive open.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

(1)

(2)
A1
R / L1

S / L2

T / L3

R1A

R1C

R1B

R2A

R2C

R3A

R3C
W / T3
U / T1

ATV610
V / T2
1

5
3

- KM2 (3)
W1 6
V1 4
U1 2

M
3a

(1) Line choke (if used)


(2) Use relay output R1 set to operating state Fault to switch Off the product once
an error is detected.
(3) Command of KM2 can be done by using the [Output contactor cmd] OCC
function. For more information, refer to the programming manual.

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Sensor Connection
It is possible to connect either 1 sensor on terminals AI2 or AI3.

Relay Contacts Wiring


Output Relay with Inductive AC Loads
General
The AC voltage source must be of overvoltage category II (OVC II) according to
IEC 61800-5-1.
If it is not the case, an isolation transformer must be used.

Contactors with AC Coil


If controlled by a relay, a resistor-capacitor (RC) circuit must be connected in
parallel to the coil of the contactor as shown on the diagram below:

(1) AC 250 Vac maximum.


Schneider Electric AC contactors have a dedicated area on the housing to plug
easily the RC device. Refer to the Motor control and protection components
catalog MKTED210011EN available on se.com to find the RC device to be
associated with the contactor used.
Example: With a 48 Vac source, contactors LC1D09E7 or LC1DT20E7 have to be
used with LAD4RCE voltage suppression device.

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Other Inductive AC Loads


For other inductive AC loads:
• Use an auxiliary contactor connected on the product to control the load.
Example: with a 48 Vac source, auxiliary contactors CAD32E7 or CAD50E7
with LAD4RCE voltage suppression device.
• When using a third party inductive AC load, request the supplier to provide
information on the voltage suppression device, in order to avoid overvoltage
above 375 V during relay opening.

Output Relay with Inductive DC loads


Contactors with DC Coil
If controlled by a relay, a bidirectional transient voltage suppression (TVS) diode,
also called transil, must be connected in parallel to the coil of the contactor as
shown on the diagram below:

(1) DC 30 Vdc maximum.


(2) TVS diode
Schneider Electric contactors with DC coil include the TVS diode. No additional
device is required.
Refer to the Motor control and protection components catalog MKTED210011EN
available on se.com for more information.

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Other Inductive DC Loads


Other inductive DC loads without embedded TVS diode must use one of the
following voltage suppression device:
• A bidirectional TVS device as shown on the diagram above, defined by:
◦ TVS break-down voltage greater than 35 Vdc,
◦ TVS clamping voltage V(TVS) less than 50 Vdc
◦ TVS peak power dissipation greater than load rated current, I(load) x V
(TVS).
Example: with I(load) = 0.9 A and V(TVS) = 50 Vdc, TVS peak power
must be greater than 45 W
◦ TVS average power dissipation greater than the value calculated by the
following 0.5 x I(load) x V(TVS) x load time constant x number of operation
per second.
Example: with I(load) = 0.9 A and V(TVS) = 50 Vdc, load time constant =
40 ms (load inductance divided by load resistance) and 1 operation every
3 s, the TVS average power dissipation must be greater than 0.5 x 0.9 x
50 x 0.04 x 0.33 = 0.3 W.
• A fly-back diode as shown in the diagram below:

(1) DC 30 Vdc maxi.


(2) Flyback diode
The diode is a polarized device. The fly-back diode must be defined by:
• a reverse voltage greater than 100 Vdc,
• a rated current greater than two times the load rated current,
• a thermal resistance: junction to ambient temperature (in K/W) less than 90 /
(1.1 x I(load)) to operate at maximum 60°C (140°F) ambient temperature.
Example: with I(load) = 1.5 A, select a 100 V, 3 A rated current diode with a
thermal resistance from junction to ambient less than 90 / (1.1 x 1.5) = 54.5 K/
W.
Using a flyback diode, the relay opening time will be longer than with a TVS diode.
NOTE: Use diodes with leads for easy wiring and keep at least 1 cm (0.39 in.)
of leads on each side of the case of the diode for a correct cooling.

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Digital Inputs Wiring Depending on Sink / Source Switch


Configuration
About the Switch

WARNING
UNANTICIPATED EQUIPMENT OPERATION
• If the drive is set to SK or EXT, do not connect the 0 V terminal to ground or
to protective ground.
• Verify that accidental grounding of digital inputs configured for sink logic,
caused, for example, by damage to the signal cables, cannot occur.
• Follow all applicable standards and directives such as NFPA 79 and EN
60204 for proper control circuit grounding practices.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

The switch is used to adapt the operation of the logic inputs to the technology of
the programmable controller outputs. To access the switch, follow the Access to
control Terminals procedure , page 82. The switch is located below the control
terminals, page 94.
• Set the switch to Source (factory setting) if using PLC outputs with PNP
transistors.
• Set the switch to Ext if using PLC outputs with NPN transistors.

Wiring With Use of the Output Power Supply for the Digital Inputs
Switch set to SRC (Source) position

Switch set to SK (Sink) position

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Wiring With Use of an External Power Supply for the Digital


Inputs

DANGER
ELECTRIC SHOCK CAUSED BY INCORRECT POWER SUPPLY UNIT
The +24 Vdc supply voltage is connected with many exposed signal
connections in the drive system.
• Use a power supply unit that meets the PELV (Protective Extra Low Voltage)
requirements.
Failure to follow these instructions will result in death or serious injury.

Switch set to EXT (Sink External) position without functional isolation on digital
inputs

Switch set to SRC (Source) position

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Characteristics of the Power Part Terminals

DANGER
HAZARD OF FIRE OR ELECTRIC SHOCK
• Wire cross sections and tightening torques must comply with the
specifications provided in this document.
• If you use flexible multi-wire cables for a connection with a voltage higher
than 25 Vac, you must use ring type cable lugs or wire ferrules, depending
on the wire gauge and the specified stripping length of the cable.
Failure to follow these instructions will result in death or serious injury.

Ground Cables
Ground cable cross sections of input and output ground cables are the same as
those given for the input and output cables. Minimum cross section of protective
ground cable is 10 mm2 (AWG 8) and 16 mm2 (AWG 6) for AL cable.
Tightening torques according to frame size
• Frame sizes 1...3: 2.5 N·m (22.1 lb.in)
• Frame size 4: 12 N·m (106.2 lb.in)
• Frame size 5: 25 N·m (221.3 lb.in)
• Frame size 6:
◦ : 27 N·m (239 lb.in)
◦ :13.5 N·m (119.5 lb.in)

• Frame size 7: 41N.m(360 lb.in)

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Description of the Power Terminals


Terminal Function
Ground connection terminal
PE or
R/L1 AC supply mains

S/L2

T/L3
U/T1 Outputs to the motor

V/T2

W/T3

Cross Section: Electrical and Mechanical characteristics

DANGER
HAZARD OF FIRE OR ELECTRIC SHOCK
If the product is used below its rated power and you choose to reduce the wire
cross section compared to the specified minimum wire cross section given at
rated condition, ensure that the selected wire cross section is compliant with the
duty cycle and current load of the application.
Failure to follow these instructions will result in death or serious injury.

Frame Size 1
Electrical characteristics (*)

ATV610 Minimum Wire Cross Section at rated condition


Supply Terminals (L1, L2, L3)

Output Terminals (U, V, W)

mm² (AWG)

U07N4...U55N4 1.5 (16)

U75N4 2.5 (14)

(*) Minimum wire cross section to be applied when the product is used at rated power.

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Mechanical characteristics

ATV610 Supply Terminals (L1, L2, L3)

Output Terminals (U, V, W)

Minimum (*) Maximum

Permissible Cross Rated Tightening Permissible Cross Rated Tightening


Section (**) Torque Section Torque

mm² (AWG) N·m (lbf.in) mm² (AWG) N·m (lbf.in)

U07N4...U75N4 0.5 (20) 1.3 (11.5) 6 (10) 1.3 (11.5)

(*) The mechanical characteristics concern power terminal only and do not take into account the cabling equipment (cable clamp, cable
gland,...) that are designed for the rated conditions.

(**) Minimum permissible cross section are provided, if the product is used below its rated power. In this case, ensure that the wire cross
section is compliant with the duty cycle and current load.

NOTE: Only use cables with solid wires or rigid stranded wires.

Frame Size 2
Electrical characteristics (*)

ATV610 Minimum Wire Cross Section at rated condition


Supply Terminals (L1, L2, L3)

Output Terminals (U, V, W)

mm² (AWG)

D11N4 4 (12)

D15N4 6 (10)

(*) Minimum wire cross section to be applied when the product is used at rated power.

Mechanical characteristics

ATV610 Supply Terminals (L1, L2, L3)

Output Terminals (U, V, W)

Minimum (*) Maximum

Permissible Cross Rated Tightening Permissible Cross Rated Tightening


Section (**) Torque Section Torque

mm² (AWG) N·m (lbf.in) mm² (AWG) N·m (lbf.in)

D11N4, D15N4 0.5 (20) 1.5 (13.3) 10 (8) 1.5 (13.3)

(*) The mechanical characteristics concern power terminal only and do not take into account the cabling equipment (cable clamp, cable
gland,...) that are designed for the rated conditions.

(**) Minimum permissible cross section are provided, if the product is used below its rated power. In this case, ensure that the wire cross
section is compliant with the duty cycle and current load.

NOTE: Only use cables with solid wires or rigid stranded wires.

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Frame Size 3
Electrical characteristics (*)

ATV610 Minimum Wire Cross Section at rated condition

Supply Terminals (L1, L2, L3)

Output Terminals (U, V, W)

mm² (AWG)

D18N4, D22N4 10 (8)

(*) Minimum wire cross section to be applied when the product is used at rated power.

Mechanical characteristics

ATV610 Supply Terminals (L1, L2, L3)

Output Terminals (U, V, W)

Minimum (*) Maximum

Permissible Cross Rated Tightening Permissible Cross Rated Tightening


Section (**) Torque Section Torque

mm² (AWG) N·m (lbf.in) mm² (AWG) N·m (lbf.in)

D18N4, D22N4 0.5 (20) 2.5 (22.1) 16 (6) 2.5 (22.1)

(*) The mechanical characteristics concern power terminal only and do not take into account the cabling equipment (cable clamp, cable
gland,...) that are designed for the rated conditions.

(**) Minimum permissible cross section are provided, if the product is used below its rated power. In this case, ensure that the wire cross
section is compliant with the duty cycle and current load.

NOTE: Only use cables with solid wires or rigid stranded wires.

Frame Size 4
Electrical characteristics (*)

ATV610 Minimum Wire Cross Section at rated condition


Supply Terminals (L1, L2, L3)

Output Terminals (U, V, W)

mm² (AWG)

D30N4 16 (6)

D37N4 25 (4)

D45N4 35 (2)

(*) Minimum wire cross section to be applied when the product is used at rated power.

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Mechanical characteristics

ATV610 Supply Terminals (L1, L2, L3)

Output Terminals (U, V, W)

Minimum (*) Maximum

Permissible Cross Rated Tightening Permissible Cross Rated Tightening


Section (**) Torque Section Torque

mm² (AWG) N·m (lbf.in) mm² (AWG) N·m (lbf.in)

D30N4...D45N4 16 (6) 12 (106.2) 50 (1-1/0) 12 (106.2)

(*) The mechanical characteristics concern power terminal only and do not take into account the cabling equipment (cable clamp, cable
gland,...) that are designed for the rated conditions.

(**) Minimum permissible cross section are provided, if the product is used below its rated power. In this case, ensure that the wire cross
section is compliant with the duty cycle and current load.

NOTE: Only use cables with solid wires or rigid stranded wires.

Frame Size 5
Electrical characteristics (*)

ATV610 Minimum Wire Cross Section at rated condition


Supply Terminals (L1, L2, L3)

Output Terminals (U, V, W)

mm² (AWG)

D55N4 50 (1-1/0)

D75N4 70 (2/0)

D90N4 95 (3/0)

(*) Minimum wire cross section to be applied when the product is used at rated power.

Mechanical characteristics

ATV610 Supply Terminals (L1, L2, L3)

Output Terminals (U, V, W)

Minimum (*) Maximum

Permissible Cross Rated Tightening Permissible Cross Rated Tightening


Section (**) Torque Section Torque

mm² (AWG) N·m (lbf.in) mm² (AWG) N·m (lbf.in)

D55N4...D90N4 16 (4) 25 (221.3) 120 (4/0) 25 (221.3)

(*) The mechanical characteristics concern power terminal only and do not take into account the cabling equipment (cable clamp, cable
gland,...) that are designed for the rated conditions.

(**) Minimum permissible cross section are provided, if the product is used below its rated power. In this case, ensure that the wire cross
section is compliant with the duty cycle and current load.

NOTE: Only use cables with solid wires or rigid stranded wires.

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Frame Size 6
Electrical characteristics (*)

ATV610 Minimum Wire Cross Section at rated condition

Supply Terminals (L1, L2, L3)

Output Terminals (U, V, W)

mm² (AWG)

C11N4 2 x 50 (2 x 1/0)

C13N4 2 x 70 (2 x 2/0)

C16N4 2 x 95 (2 x 3/0)

(*) Minimum wire cross section to be applied when the product is used at rated power.

Mechanical characteristics (*)

ATV610 Rated Tightening Torque (with Screw size M10)

Supply Terminals (L1, L2, L3)

Output Terminals (U, V, W)

N·m (lbf.in)

C11N4...C16N4 27 (239)

(*) The mechanical characteristics concern power terminal only and do not take into account the cabling equipment (cable clamp, cable
gland,...) that are designed for the rated conditions.

NOTE:
• If used with ring tongue: selection criteria are compatible with screw M10,
width 24 mm (0.94 in.), following DIN 46234.
• If used with lugs: selection criteria are compatible with standard cable lug
according to DIN 46234. You may also use lug kit DZ2FH6 and DZ2FH1
available on se.com.

Frame Size 7
Electrical characteristics (*)

ATV610 Minimum Wire Cross Section at rated condition

Supply Terminals (L1, L2, L3)

Output Terminals (U, V, W)

mm² (AWG)

C22N4 2 x 150 (2 x 300MCM)

C25N4 2 x 185 (2 x 350MCM)

(*) Minimum wire cross section to be applied when the product is used at rated power.

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Mechanical characteristics (*)

ATV610 Rated Tightening Torque (with Screw size M12)

Supply Terminals (L1, L2, L3)

Output Terminals (U, V, W)

N·m (lbf.in)

C22N4, C25N4 41 (363)

(*) The mechanical characteristics concern power terminal only and do not take into account the cabling equipment (cable clamp, cable
gland,...) that are designed for the rated conditions.

NOTE:
• If used with ring tongue: selection criteria are compatible with screw M12,
width 36 mm (1.42 in.), following DIN 46234.
• If used with lugs: selection criteria are compatible with standard cable lug
according to DIN 46234. You may also use lug kit DZ2FH6 and DZ2FH1
available on se.com.

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Wiring The Power Part


Access To The Terminals For Frame Size 1...3

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Read and understand the instructions in Safety Information chapter before
performing any procedure in this chapter.
Failure to follow these instructions will result in death or serious injury.

Apply the following instructions to access the terminals on frame size 3 drives

Step Action

1 Unscrew the 2 screws attaching the housing

2 Remove the front cover


3 Refit the front cover on completion of wiring. Tighten the screws to 1.5 N•m / 13.3 lb-in.

Frame Sizes 1 and 2 Cable Path


Wire the power cables as shown below.

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Frame Size 3 Cable Path


Wire the power cables as shown below.

Access To The Terminals For Frame Sizes 4 and 5

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Read and understand the instructions in Safety Information chapter before
performing any procedure in this chapter.
Failure to follow these instructions will result in death or serious injury.

Apply the following instructions to the terminals on frame sizes 4 and 5 drives

Step Action

1 Unscrew the 4 screws attaching the front cover

2 Remove the front cover


3 Remove the power terminal cover

4 On completion of wiring...
• Refit the power terminal cover
• Refit the front cover
Tighten the front cover screws to...
• 1.1 N•m / 9.7 lb-in for frame size 4
• 2.6 N•m / 23 lb-in for frame size 5

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Frame Size 4 And 5 Cable Path


Wire the power cables as shown below.

Access To The Terminals - Frame Size 6

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Read and understand the instructions in Safety Information chapter before
performing any procedure in this chapter.
Failure to follow these instructions will result in death or serious injury.

Apply the following instructions to access the terminals on frame size 6 drives

Step Action

1 Unscrew the 6 screws attaching the bottom front cover and remove it

2 Remove the terminal cover


3 Refit the front cover on completion of wiring. Tighten the screws to 3.3 N•m / 29.3 lb-in.

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Frame Size 6 Cable Path


NOTE: Due to accessible live parts on their lower part, these drives should be
installed in enclosures or located behind enclosures or barriers, which comply
at least with the requirements of IP2•, as per IEC61800-5-1.
Use 1 or 2 connection cables per terminal, depending on the cable characteristics.
Refer to standard IEC 60364-5-52 for cable selection. Permissible cable cross
sections are given in
For 2 connection cable wiring:

Step Action

1 Connect the first cable on the lower terminal


2 Connect the other cable on the upper terminal

For 2 cable connection, wire the power cables as shown below.

NOTE: A conduit box is available as an option. It enables an IP21 degree of


protection at the bottom side of the drive. See NHA52502 available on www.
se.com.

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For 4 cable connection, wire the power cables as shown below.

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Access To The Terminals - Frame Size 7

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Read and understand the instructions in Safety Information chapter before
performing any procedure in this chapter.
Failure to follow these instructions will result in death or serious injury.

Apply the following instructions to access the terminals on frame size 7 drives

Step Action

1 Unscrew the 4 screws attaching the bottom front cover and remove it

2 Remove the terminal cover


3 Refit the front cover on completion of wiring. Tighten the screws to 4.2 N•m / 37.17 lb-in.

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Frame Size 7 Cable Path


NOTE: Due to accessible live parts on their lower part, these drives should be
installed in enclosures or located behind enclosures or barriers, which comply
at least with the requirements of IP2•, as per IEC61800-5-1.
Refer to standard IEC 60364-5-52 for cable selection. Permissible cable cross
sections are given in the Power Terminals section.
Wire the power cables as shown below.

Cable wiring:

Step Action

1 Connect the first cable on the lower terminal


2 Connect the other cable on the upper terminal

NOTE: Wiring of the DC chokes is described in the Installing the DC Choke


section, page 60.

Electromagnetic Compatibility
Limit Values
This product meets the EMC requirements according to the standard IEC 61800-3
if the measures described in this manual are implemented during installation.
If the selected composition (product itself, mains filter, other accessories and
measures) does not meet the requirements of category C1, the following
information applies as it appears in IEC 61800-3:

WARNING
RADIO INTERFERENCE
In a domestic environment this product may cause radio interference in which
case supplementary mitigation measures may be required.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

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EMC requirements for the control cabinet


EMC measures Objective

Use mounting plates with good electrical conductivity, connect large surface areas of metal parts, Good conductivity due to large
remove paint from contact areas. surface contact.

Ground the control cabinet, the control cabinet door and the mounting plate with ground straps or Reduces emissions.
ground wires. The conductor cross section must be at least 10 mm2 (AWG 8).

Fit switching devices such as power contactors, relays or solenoid valves with interference Reduces mutual interference.
suppression units or arc suppressors (for example, diodes, varistors, RC circuits).

Install power components and control components separately.

Install frame size 1 and 2 drives on grounded metal back plane. Reduces emissions.

Shielded cables
EMC measures Objective

Connect large surface areas of cable shields, use cable clamps and ground straps. Reduces emissions.

Use cable clamps to connect a large surface area of the shields of all shielded cables to the
mounting plate at the control cabinet entry.

Ground shields of digital signal wires at both ends by connecting them to a large surface area or via Reduces interference affecting the
conductive connector housings signal wires, reduces emissions

Ground the shields of analog signal wires directly at the device (signal input); insulate the shield at Reduces ground loops due to low-
the other cable end or ground it via a capacitor (for example, 10 nF, 100 V or higher. frequency interference.

Use only shielded motor cables with copper braid and a coverage of at least 85%, ground a large Diverts interference currents in a
surface area of the shield at both ends. controlled way, reduces emissions.

Cable Installation
EMC measures Objective

Do not route fieldbus cables and signal wires in a single cable duct together with lines with DC and Reduces mutual interference.
AC voltages of more than 60 V. (Fieldbus cables, signal lines and analog lines may be in the same
cable duct)

Recommendation: Use separate cable ducts at least 20 cm (8 in.) apart.

Keep cables as short as possible. Do not install unnecessary cable loops, use short cables from the Reduces capacitive and inductive
central grounding point in the control cabinet to the external ground connection. interference.

Use equipotential bonding conductors in the following cases: wide-area installations, different Reduces current in the cable shield,
voltage supplies and installation across several buildings. reduces emissions.

Use fine stranded equipotential bonding conductors. Diverts high-frequency interference


currents
If motor and machine are not conductively connected, for example by an insulated flange or a Reduces emissions, increases
connection without surface contact, you must ground the motor with a ground strap or a ground immunity.
wire. The conductor cross section must be at least 10 mm2 (AWG 8).

Use twisted pair for the DC supply. Reduces interference affecting the
signal cables, reduces emissions.
For digital and analog inputs use shielded twisted cables with a pitch of between 25...50 mm (1...2
in).

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Power Supply
EMC measures Objective

Operate product on mains with grounded neutral point. Enables effectiveness of mains filter.

Surge arrester if there is a risk of overvoltage. Reduces the risk of damage caused
by overvoltage.

Additional measures for EMC improvement


Depending on the application, the following measures can improve the EMC-
dependent values:

EMC measures Objective

Use mains chokes Reduces mains harmonics, prolongs


product service life.

Use external mains filters Improves the EMC limit values.


Additional EMC measures, for example mounting in a closed control cabinet with 15 dB shielding
attenuation of radiated interference

NOTE: If using an additional input filter, it should be mounted as close as


possible to the drive and connected directly to the supply mains via an
unshielded cable.

Operation on an IT or Corner Grounded System


Definition
IT system: Isolated or impedance grounded neutral. Use a permanent insulation
monitoring device compatible with nonlinear loads, such as an XM200 type or
equivalent.
Corner grounded system: System with one phase grounded.

Operation

NOTICE
OVERVOLTAGE OR OVERHEATING
If the drive is operated via an IT or corner grounded system, the integrated EMC
filter must be disconnected as described in the present manual.
Failure to follow these instructions can result in equipment damage.

NOTE: Corner-Grounded is not suitable for ATV610 Size 7 product.

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Disconnecting The Built-in EMC Filter


Filter Disconnection

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Read and understand the instructions in Safety Information chapter before
performing any procedure in this chapter.
Failure to follow these instructions will result in death or serious injury.

The drives have a built-in EMC filter. As a result they exhibit leakage current to
ground. If the leakage current creates compatibility problems with your installation
(residual current device or other), then you can reduce the leakage current by
disconnecting the built-in filter as shown below. In this configuration the product
does not meet the EMC requirements according to the standard IEC 61800-3.

Setting
Apply the following instructions to disconnect the built-in EMC filter.

Step Action

1 Remove the front cover(s) , page 82

2
The screw(s) or switch is/are factory set to the position, as shown on detail

3 For operation without the built-in EMC filter, remove the screw(s) from its/ their location or move the switch from its position and

set it/them to the position, as shown on detail

4 Refit the front cover(s)

NOTE:
• Use only the screw(s) supplied.
• Do not operate the drive with setting screw(s) removed.
Setting For Frame Size 1 Products

Setting For Frame Size 2 and Frame Size 3 Products

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Setting For Frame Size 4 Products

Setting For Frame Size 5 Products

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Setting For Frame Size 6 Products

Setting For Frame Size 7 Products

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Arrangement and Characteristics of Control Block


Terminals and Communication and I/O Ports
Terminal Arrangement
The control block terminals are the same for all drive frame sizes.

Modbus VP12S: This is the standard Modbus serial link marking. VP•S means
connector with power supply, where 12 stands for the 12 Vdc supply voltage.

Wiring Characteristics

DANGER
HAZARD OF FIRE OR ELECTRIC SHOCK
• Wire cross sections and tightening torques must comply with the
specifications provided in this document.
• If you use flexible multi-wire cables for a connection with a voltage higher
than 25 Vac, you must use ring type cable lugs or wire ferrules, depending
on the wire gauge and the specified stripping length of the cable.
Failure to follow these instructions will result in death or serious injury.

Wire cross sections and tightening torques

Control Relay Output Wire Cross Other Wire Cross Section Tightening
Terminals Section Torque
Minimum (1) Maximum Minimum (1) Maximum

mm² (AWG) mm² (AWG) mm² (AWG) mm² (AWG) N•m (lb.in)

All terminals 0.75 (18) 1.5 (16) 0.5 (20) 1.5 (16) 0.5 (4.4)

(1) The value corresponds to the minimum permissible cross section of the
terminal.
NOTE: Also refer to Control Terminal Electrical data, page 95.

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RJ45 Communication port


It is used to connect a:
• Remote graphic display terminal, using a Modbus serial line
• Modbus network
• Configuration loader tool...
NOTE: Check that RJ45 cable is not damaged prior to connect it to the
product otherwise the power supply of the control could be lost.

Control Terminals Electrical Data


Characteristics of Terminals
NOTE:
• For a description of the terminal arrangement, refer to Arrangement and
Characteristics of Control Terminals and Communication And I/O Ports,
page 94
• For factory setting I/O assignment, refer to the Programming manual,
page 12.
• For cable lengths, refer to the table given in the Wiring The control Part
section, page 98.

Terminal Description I/O Electrical characteristics


Type

R1A NO contact of relay R1 O Output Relay 1


• Minimum switching capacity: 5 mA for 24 Vdc
R1B NC contact of relay R1 O
• Maximum switching current on resistive load: 3 A for 250 Vac (OVC II) and 30
R1C Common point contact of O Vdc
relay R1 • Maximum switching current on inductive load: (cos ϕ ≥0.4 and L/R ≤ 7 ms): 2A
for 250 Vac (OVC II) and 30 Vdc. Inductive load must be equipped with a
voltage surge suppression device according to ac or dc operation with total
energy dissipation greater than the inductive energy stored in the load. Refer
to sections Output Relay with Inductive AC Loads , page 70 and Output Relay
with Inductive DC Load , page 71
• Refresh time: 5 ms ± 0.5 ms
• Service life: 100,000 operations at maximum switching current

R2A NO contact of relay R2 O Output Relay 2


• Minimum switching capacity: 5 mA for 24 Vdc
R2C Common point contact of O
relay R2 • Maximum switching current on resistive load: 5 A for 250 Vac (OVC II) and 3 A
for 30 Vdc
• Maximum switching current on inductive load: (cos ϕ ≥0.4 and L/R ≤ 7 ms): 2 A
for 250 Vac and 30 Vdc. Inductive load must be equipped with a voltage surge
suppression device according to ac or dc operation with total energy
dissipation greater than the inductive energy stored in the load. Refer to
sections Output Relay with Inductive AC Loads , page 70 and Output Relay
with Inductive DC Loads , page 71
• Refresh time: 5 ms ± 0.5 ms
• Service life:
◦ 100,000 operations at maximum switching current
◦ 1,000,000 operations at 0.5 A

R3A NO contact of relay R3 O Output Relay 3


• Minimum switching capacity: 5 mA for 24 Vdc
R3C Common point contact of O
relay R3 • Maximum switching current on resistive load: 5 A for 250 Vac (OVCII) and 3 A
for30 Vdc

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Terminal Description I/O Electrical characteristics


Type

• Maximum switching current on inductive load: (cos ϕ ≥0.4 and L/R ≤ 7 ms): 2 A
for 250 Vac (OVCII) and 30 Vdc. Inductive load must be equipped with a
voltage surge suppression device according to AC or DC operation with total
energy dissipation greater than the inductive energy stored in the load. Refer
to sections Output Relay with Inductive AC LoadsOutput Relay with Inductive
AC Loads, page 70 and Output Relay with Inductive DC LoadsOutput Relay
with Inductive DC loads, page 71
• Refresh time: 5 ms ± 0.5 ms
• Service life:
◦ 100,000 operations at maximum switching current
◦ 1,000,000 operations at 0.5 A

24V Output supply for digital O • +24 Vdc


inputs • Tolerance: minimum 20.4 Vdc, maximum 27 Vdc
• Current: maximum 200 mA for both 24 Vdc terminals
• Terminal protected against overload and short-circuit
• In Sink Ext position, this supply is powered by external PLC supply

COM Analog I/O common I/O 0 V for Analog outputs

AQ1 Analog output O AQ: Analog output software-configurable for voltage or current
• Voltage analog output 0...10 Vdc, minimum. Minimum load impedance 470 Ω,
AQ2 Analog output O
• Current analog output X-Y mA by programming X and Y from 0...20 mA,
maximum load impedance 500 Ω
• Sampling time: 10 ms + 1 ms maximum
• Resolution 10 bits
• Accuracy: ±1 % for a temperature variation of 60 °C (108 °F)
• Linearity ±0.2 %

P24 External input supply I External input supply +24 Vdc


• Tolerance: minimum 19 Vdc, maximum 30 Vdc
• Current: maximum 0.8 A
0V 0V I/O 0 V for P24
DI1-DI6 Digital inputs I 6 programmable logic inputs 24 Vdc, comply with IEC/EN 61131-2 logic type 1
• Positive logic (Source): State 0 if ≤ 5 Vdc or logic input not wired,
state 1 if ≥ 11 Vdc
• Negative logic (Sink): State 0 if ≥ 16 Vdc or logic input not wired,
state 1 if ≤ 10 Vdc
• Impedance 4.42 kΩ
• Maximum voltage: 30 Vdc
• Sampling time: 2 ms + 0.5 ms maximum
Multiple assignment makes it possible to configure several functions on one input
(example: DI1 assigned to forward and preset speed 2, DI3 assigned to reverse and
preset speed 3).

DI5-DI6 Pulse inputs I Programmable Pulse input


• Comply with level 1 PLC, IEC 65A-68 standard
• State 0 if < 0.6 Vdc, state 1 if > 2.5 Vdc
• Pulse counter 0...30 kHz
• Frequency range: 0…30 kHz
• Cyclic ratio: 50 % ±10 %
• Maximum input voltage 30 Vdc, < 10 mA
• Sampling time: 5 ms + 1 ms maximum

10V Output supply for Analog O Internal supply for the analog inputs
input • 10.5 Vdc
• Tolerance ±5 %
• Current: maximum 10 mA
• Short circuit protected

AI1-AI2- Analog inputs I Software-configurable V/A : voltage or current analog input


AI3
• Voltage analog input 0...10 Vdc, impedance 30 kΩ,
• Current analog input X-Y mA by programming X and Y from 0...20 mA, with
impedance 250 Ω

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Drive wiring Variable Speed Drives ATV610

Terminal Description I/O Electrical characteristics


Type

• Sampling time: 5 ms + 1 ms maximum


• Resolution 12 bits
• Accuracy: ±0.6 % for a temperature variation of 60 °C (108 °F)
• Linearity ±0.15 % of maximum value

COM Analog I/O common I/O 0 V for Analog inputs

AI2-AI3 Sensor inputs I Software-configurable PT100/PT1000 or KTY84 or PTC or Water level sensor
• PT100
◦ 1 thermal sensor (configurable by software)
◦ Sensor current: 5 mA
◦ Range –20...200 °C (–4...392 °F)
◦ Accuracy ±4 °C (7.2 °F) for a temperature variation of 60 °C (108 °F)
• PT1000
◦ 1 thermal sensor (configurable by software)
◦ Thermal sensor current: 1 mA
◦ Range –20...200 °C (–4...392 °F)
◦ Accuracy ±4 °C (7.2 °F) for a temperature variation of 60 °C (108 °F)
• PTC
◦ 6 sensors maximum mounted in series
◦ Sensor current: 1 mA
◦ Nominal value: < 1.5 kΩ
◦ Overheat trigger threshold: 2.9 kΩ ± 0.2 kΩ
◦ Overheat reset threshold: 1.575 kΩ ± 75 Ω
◦ Low impedance detection threshold: 50 Ω ± 10 Ω
• KTY84
◦ 1 thermal sensor
◦ Thermal sensor current: 1 mA
◦ Range –20...200 °C (–4...392 °F)
◦ Accuracy ±4 °C (7.2 °F) for a temperature variation of 60 °C (108 °F)
• Water Level Sensor
◦ Sensitivity: 0...1 MΩ, adjustable by software
◦ Water level sensor current: 0.3 mA...1 mA maximum
◦ Adjustable delay: 0...10 s

EAV64381.09 – 03/2024 97
Variable Speed Drives ATV610 Drive wiring

Wiring The Control Part


Preliminary Instructions

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Read and understand the instructions in Safety Information chapter before
performing any procedure in this chapter.
Failure to follow these instructions will result in death or serious injury.

WARNING
UNINTENDED BEHAVIOR OF INPUTS AND OUTPUTS
The functions of the inputs and outputs depend on the selected operating mode
and the settings of the corresponding parameters.
• Verify that the wiring is appropriate for the settings.
• Only start the system if there are no persons or obstructions in the
hazardous area.
• When commissioning, carefully run tests for all operating states and
potential error situations.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

NOTICE
INCORRECT VOLTAGE
Only supply the digital inputs with 24 Vdc.
Failure to follow these instructions can result in equipment damage.

98 EAV64381.09 – 03/2024
Drive wiring Variable Speed Drives ATV610

Control Cable Lengths


Control terminal Input/Output Cables Maximum wires length depending on cable cross
section (*)

1.5 mm2 / AWG16 0.5 mm2 / AWG20


Analog inputs AI1, AI2, AI3 voltage: 0 - 10 V 30 m / 98 ft 30 m / 98 ft

current: 0 - 20 mA 3000 m / 9840 ft 1000 m / 3280 ft


Analog inputs AI2, AI3 PT100 30 m / 98 ft 10 m / 32 ft
PT1000 300 m / 984 ft 100 m / 328 ft
KTY84 300 m / 984 ft 100 m / 328 ft
PTC 300 m / 984 ft 100 m / 328 ft
Water level 3000 m / 9840 ft 1000 m / 3280 ft
Output supply 10V 30 m / 98 ft 30 m / 98 ft

Analog outputs AQ1, AQ2 voltage: 0 - 10 V 30 m / 98 ft 10 m / 32 ft

current: 0 - 20 mA 3000 m / 9840 ft 1000 m / 3280 ft


Output power supply 24V 200 mA max. 300 m / 984 ft 100 m / 328 ft

Digital inputs DI1...DI6 3000 m / 9840 ft 1000 m / 3280 ft

Control power supply input P24 24 V input 120 m / 390 ft 40 m / 130 ft

(*) Shorter cable lengths or smaller cable cross sections can be adjusted using linear interpolation with the values listed in the table.For
example: maximum 10 m / 32 ft with 0.5 mm2 / AWG20 and maximum 30 m with 1.5 mm2 / AWG16 listed in the table, is equivalent to
maximum 20 m / 65 ft with 1 mm2 / AWG17.

Access to the Terminals

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Read and understand the instructions in Safety Information chapter before
performing any procedure in this chapter.
Failure to follow these instructions will result in death or serious injury.

To access the control terminals, refer to the procedure described in the Wiring the
Power Part chapter, page 82.

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Variable Speed Drives ATV610 Drive wiring

Optional Module Installation and Wiring


To help ensure correct wiring of the control part, apply the following instructions to
install and connect a module to be wired

Step Action

1 Insert the module in the dedicated slot.


2 Connect the cable to the module

100 EAV64381.09 – 03/2024


Drive wiring Variable Speed Drives ATV610

I/O Relay Module Installation and Wiring


To help ensure correct wiring of the control part, apply the following instructions to
install and connect an I/O relay module.

Step Action

1 Insert the I/O relay module in the option module slot.

2 Push the module into its location and keep access to the module terminal screws.

3 Prepare the I/O cable for wiring.

4 Wire the I/O relay module.

5 Push again the module to its final position.

EAV64381.09 – 03/2024 101


Variable Speed Drives ATV610 Drive wiring

Control Cables Path - Drives With Conduit Box


To help ensure correct wiring of the control part, apply the following instructions to
wire the control block terminals

Step Action

1 Wire the P24, 0V, the digital inputs (DI1...DI6), and the +24 terminals

2 Wire the COM and the analog outputs (AQ1, AQ2) terminals, wire the 10V, the analog
inputs (AI1...AI3) and COM terminals

3 Wire the Relay outputs

102 EAV64381.09 – 03/2024


Checking Installation Variable Speed Drives ATV610

Checking Installation
Check List Before Switching On
Unsuitable settings or unsuitable data or unsuitable wiring may trigger unintended
movements, trigger signals, damage parts and disable monitoring functions.

WARNING
UNANTICIPATED EQUIPMENT OPERATION
• Only start the system if there are no persons or obstructions in the zone of
operation.
• Verify that a functioning emergency stop push-button is within reach of all
persons involved in the operation.
• Do not operate the product with unknown settings or data.
• Verify that the wiring is appropriate for the settings.
• Never modify a parameter unless you fully understand the parameter and all
effects of the modification.
• When commissioning, carefully run tests for all operating states, operating
conditions and potential error situations.
• Anticipate movements in unintended directions or oscillation of the motor.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

If the power stage is disabled unintentionally, for example as a result of power


outage, errors or functions, there is a possibility that the motor is no longer
decelerated in a controlled way.

WARNING
UNANTICIPATED EQUIPMENT OPERATION
Verify that movements without braking effect does not result in unsafe
conditions.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

Mechanical Installation
Verify the mechanical installation of the entire drive system:

Step Action ✔

1 Does the installation meet the specified distance requirements?

2 Did you tighten all fastening screws to the specified tightening torque?

EAV64381.09 – 03/2024 103


Variable Speed Drives ATV610 Checking Installation

Electrical installation
Verify the electrical connections and the cabling:

Step Action ✔

1 Did you connect all protective ground conductors?

2 The correct tightening of the screws may be altered during assembly and wiring
phases of the drive.

Verify and adjust the tightening of all terminal screws to the specified nominal torque.

3 Do all fuses and circuit breaker have the correct rating; are the fuses of the specified
type?

Refer to the catalog.

4 Did you connect or insulate all wires at the cable ends?

5 Did you properly separate and insulate the control and power wiring?

6 Did you properly connect and install all cables and connectors?

7 Do all plug-in terminals colors and markings correspond to the colors and marking of
the control block?
8 Did you properly connect the signal wires?

9 Are the required shield connections EMC-compliant?

10 Did you take all measures for EMC compliance?

Covers And Seals


Verify that all devices, doors and covers of cabinet are properly installed to meet
the required degree of protection.

104 EAV64381.09 – 03/2024


Maintenance Variable Speed Drives ATV610

Maintenance
Scheduled Servicing
Servicing

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Read and understand the instructions in Safety Information chapter before
performing any procedure in this chapter.
Failure to follow these instructions will result in death or serious injury.

The temperature of the products described in this manual may exceed 80 °C


(176 °F) during operation.

WARNING
HOT SURFACES
• Ensure that any contact with hot surfaces is avoided.
• Do not allow flammable or heat-sensitive parts in the immediate vicinity of
hot surfaces.
• Verify that the product has sufficiently cooled down before handling it.
• Verify that the heat dissipation is sufficient by performing a test run under
maximum load conditions.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

WARNING
INSUFFICIENT MAINTENANCE
Verify that the maintenance activities described below are performed at the
specified intervals.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

Adherence to the environmental conditions must be ensured during operation of


the device. In addition, during maintenance, verify and, if appropriate, correct all
factors that may have an impact on the environmental conditions.

EAV64381.09 – 03/2024 105


Variable Speed Drives ATV610 Maintenance

Maintenance Activities

Part concerned Activity Interval (1)

Overall condition All parts such as Perform a visual At least every year
housing, HMI, control inspection
block, connections,
etc.
Corrosion Terminals, connectors, Inspect and clean if
screws, EMC plate required

Dust Terminals, fans, Inspect and clean if


cabinet air inlets and required
air outlets, air filters of
cabinet
Cooling Fan Verify the fan At least every year
operation

Fastening All screws for Verify tightening At least every year


electrical and torques
mechanical
connections
(1)Maximum maintenance intervals from the date of commissioning. Reduce the intervals between
maintenance to adapt maintenance to the environmental conditions, the operating conditions of the
drive, and to any other factor that may influence the operation and/ or maintenance requirements of
the drive.

NOTE: The fan operation depends on the drive thermal state. The drive may
be running and the fan not.
Fans may continue to run for a certain period of time even after power to the
product has been disconnected.

CAUTION
RUNNING FANS
Verify that fans have come to a complete standstill before handling them.
Failure to follow these instructions can result in injury or equipment
damage.

Diagnostic And Troubleshooting


Refer to the ATV610 Programming manual , page 12 available on www.se.com.

Spares and repairs


Serviceable products:
Please refer to your Customer Care Center on www.se.com/CCC.

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Maintenance Variable Speed Drives ATV610

Long-term Storage
Capacitor Reforming
If the drive was not connected to mains for an extended period of time, the
capacitors must be restored to their full performance before the motor is started.

NOTICE
REDUCED CAPACITOR PERFORMANCE
• Apply mains voltage to the drive for one hour before starting the motor if the
drive has not been connected to mains for the specified periods of time.(1)
• Verify that no Run command can be applied before the period of one hour
has elapsed.
• Verify the date of manufacture if the drive is commissioned for the first time
and run the specified procedure if the date of manufacture is more than 12
months in the past.
Failure to follow these instructions can result in equipment damage.

(1) Period of time:


• 12 months at a maximum storage temperature of +50°C (+122°F)
• 24 months at a maximum storage temperature of +45°C (+113°F)
• 36 months at a maximum storage temperature of +40°C (+104°F)
If the specified procedure cannot be performed without a Run command because
of internal mains contactor control, perform this procedure with the power stage
enabled, but the motor being at a standstill so that there is no appreciable mains
current in the capacitors.

Decommissioning
Uninstall the Product
Observe the following procedure when uninstalling the product.
• Switch off all supply voltage. Verify that no voltages are present - refer to the
Safety Information chapter , page 5.
• Remove all connection cables.
• Uninstall the product.

End of Life
The components of the product consist of different materials which can be
recycled and which must be disposed of separately.
• Dispose of the packaging in compliance with all applicable regulations.
• Dispose of the product in compliance with all applicable regulations.
Refer to the Green Premium section , page 22 for information and documents on
environmental protection such as EoLI (End of Life instruction).

EAV64381.09 – 03/2024 107


Variable Speed Drives ATV610 Maintenance

Additional Support
Customer Care Center
For additional support, you can contact our Customer Care Center on:
www.se.com/CCC.

108 EAV64381.09 – 03/2024


Variable Speed Drives ATV610

Glossary
A
Abbreviations:
Req. = Required
Opt. = Optional

AC:
Alternating Current

Adjustment parameter: A parameter always accessible as [Access Level].

C
Configuration Parameter: A parameter affects by the operating states of the
machine as[Motor Nom Current].

D
DC:
Direct Current

E
ELV:
Extra-Low Voltage. For more information: IEC 60449

Error :
Discrepancy between a detected (computed, measured, or signaled) value or
condition and the specified or theoretically correct value or condition.

F
Factory setting:
Machine status in factory settings when the product was shipped.

Fault Reset:
A function used to restore the drive to an operational state after a detected error is
cleared by removing the cause of the error so that the error is no longer active.

Fault:
Fault is an operating state. If the monitoring functions detect an error, a transition
to this operating state is triggered, depending on the error class. A "Fault reset" is
required to exit this operating state after the cause of the detected error has been
removed. Further information can be found in the pertinent standards such as IEC
61800-7, ODVA Common Industrial Protocol (CIP).

G
GP:
General-Purpose

EAV64381.09 – 03/2024 109


Variable Speed Drives ATV610

L
L/R:
Time constant equal to the quotient of inductance value (L) over the resistance
value (R).

N
NC contact:
Normally Closed contact

NO contact:
Normally Open contact

O
OEM:
Original Equipment Manufacturer

OVCII:
Overvoltage Category II, according IEC 61800-5-1

P
PA/+:
DC bus terminal

PC/-:
DC bus terminal

PELV:
Protective Extra Low Voltage, low voltage with isolation. For more information:
IEC 60364-4-41.

PLC:
Programmable logic controller.

Power stage:
The power stage controls the motor. The power stage generates current for
controlling the motor.

PTC:
Positive Temperature Coefficient. PTC thermistor probes integrated in the motor
to measure its temperature

R
REACh:
Registration, Evaluation, Authorisation and restriction of Chemicals regulation

RoHS:
Restriction of Hazardous Substances

S
SCPD:
Short-Circuit Protective Device

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Variable Speed Drives ATV610

T
TVS Diode:
Transient Voltage Suppression Diode

V
VHP:
Very High Horse Power (> 800 kW)

VSD:
Variable Speed Drive

W
Warning:
If the term is used outside the context of safety instructions, a warning alerts to a
potential error that was detected by a monitoring function. A warning does not
cause a transition of the operating state.

EAV64381.09 – 03/2024 111


Schneider Electric
35 rue Joseph Monier
92500 Rueil Malmaison
France
+ 33 (0) 1 41 29 70 00
www.se.com

As standards, specifications, and design change from time to time,


please ask for confirmation of the information given in this publication.

© 2024 Schneider Electric. All rights reserved.


EAV64381.09 – 03/2024

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