ATV610 Installation Manual EN EAV64381 09
ATV610 Installation Manual EN EAV64381 09
ATV610 Installation Manual EN EAV64381 09
03/2024
EAV64381.09
www.se.com
Legal Information
The information provided in this document contains general descriptions, technical
characteristics and/or recommendations related to products/solutions.
This document is not intended as a substitute for a detailed study or operational and
site-specific development or schematic plan. It is not to be used for determining
suitability or reliability of the products/solutions for specific user applications. It is the
duty of any such user to perform or have any professional expert of its choice
(integrator, specifier or the like) perform the appropriate and comprehensive risk
analysis, evaluation and testing of the products/solutions with respect to the relevant
specific application or use thereof.
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in the informational content of this document, as well as any non-intended use
or misuse of the content thereof.
Variable Speed Drives ATV610
Table of Contents
Safety Information.......................................................................................5
Qualification of Personnel ...........................................................................6
Intended Use..............................................................................................6
Product Related Information ........................................................................7
About the Book .......................................................................................... 11
At a Glance .............................................................................................. 11
Validity Note ....................................................................................... 11
Document Scope ................................................................................ 11
ATV610 Related Documents................................................................12
Terminology........................................................................................13
Contact us..........................................................................................13
Introduction ................................................................................................14
Verifying the Absence of Voltage................................................................14
Drive Overview.........................................................................................16
Accessories and Options...........................................................................22
Green Premium™......................................................................................22
Altivar Efficiency Calculator .......................................................................23
Steps for setting up the drive .....................................................................24
Preliminary Instructions.............................................................................25
Technical Data ...........................................................................................27
Environment Data.....................................................................................27
Temperature Conditions ......................................................................27
Altitude Conditions ..............................................................................28
Chemical and Mechanical Conditions ...................................................28
Mechanical Data.......................................................................................29
Dimensions and Weights .....................................................................29
Electrical Data - Drive Ratings ...................................................................36
Drive Ratings in Normal Duty ...............................................................36
Drive Ratings in Heavy Duty ................................................................38
Electrical Data - Upstream Protective Device ..............................................39
Introduction ........................................................................................39
Prospective Short-Circuit Current .........................................................41
IEC Type Circuit-Breaker — with enclosure...........................................44
IEC Fuses ..........................................................................................45
Drive Mounting ..........................................................................................46
Mounting Conditions .................................................................................46
Derating Curves .......................................................................................51
Mounting Procedures................................................................................56
Drive wiring ................................................................................................61
Wiring Instructions ....................................................................................61
Cable Length Instructions..........................................................................66
General Wiring Diagrams ..........................................................................68
Relay Contacts Wiring ..............................................................................70
Output Relay with Inductive AC Loads ..................................................70
Output Relay with Inductive DC loads ...................................................71
Digital Inputs Wiring Depending on Sink / Source Switch
Configuration ...........................................................................................73
EAV64381.09 – 03/2024 3
Variable Speed Drives ATV610
4 EAV64381.09 – 03/2024
Safety Information Variable Speed Drives ATV610
Safety Information
Important Information
Read these instructions carefully, and look at the equipment to become familiar
with the device before trying to install, operate, service, or maintain it. The
following special messages may appear throughout this documentation or on the
equipment to warn of potential hazards or to call attention to information that
clarifies or simplifies a procedure.
The addition of this symbol to a “Danger” or “Warning” safety label indicates that an
electrical hazard exists which will result in personal injury if the instructions are not
followed.
This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible injury or
death.
! DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious
injury.
! WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in death or
serious injury.
! CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or
moderate injury.
NOTICE
NOTICE is used to address practices not related to physical injury.
Please Note
Electrical equipment should be installed, operated, serviced, and maintained only
by qualified personnel. No responsibility is assumed by Schneider Electric for any
consequences arising out of the use of this material.
A qualified person is one who has skills and knowledge related to the construction
and operation of electrical equipment and its installation, and has received safety
training to recognize and avoid the hazards involved.
EAV64381.09 – 03/2024 5
Variable Speed Drives ATV610 Safety Information
Qualification of Personnel
Only appropriately trained persons who are familiar with and understand the
contents of this manual and all other pertinent product documentation are
authorized to work on and with this product. In addition, these persons must have
received safety training to recognize and avoid hazards involved. These persons
must have sufficient technical training, knowledge and experience and be able to
foresee and detect potential hazards that may be caused by using the product, by
changing the settings and by the mechanical, electrical and electronic equipment
of the entire system in which the product is used. All persons working on and with
the product must be fully familiar with all applicable standards, directives, and
accident prevention regulations when performing such work.
Intended Use
This product is intended for industrial use according to this manual.
The product may only be used in compliance with all applicable safety standard
and local regulations and directives, the specified requirements and the technical
data. The product must be installed outside the hazardous ATEX zone. Prior to
using the product, you must perform a risk assessment in view of the planned
application. Based on the results, the appropriate safety measures must be
implemented. Since the product is used as a component in an entire system, you
must ensure the safety of persons by means of the design of this entire system
(for example, machine design). Any use other than the use explicitly permitted is
prohibited and can result in hazards.
6 EAV64381.09 – 03/2024
Safety Information Variable Speed Drives ATV610
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
• Only appropriately trained persons who are familiar with and fully understand
the contents of the present manual and all other pertinent product
documentation and who have received all necessary training to recognize
and avoid hazards involved are authorized to work on and with this drive
system.
• Installation, adjustment, repair and maintenance must be performed by
qualified personnel.
• Verify compliance with all local and national electrical code requirements as
well as all other applicable regulations with respect to grounding of all
equipment.
• Only use properly rated, electrically insulated tools and measuring
equipment.
• Do not touch unshielded components or terminals with voltage present.
• Prior to performing any type of work on the drive system, block the motor
shaft to prevent rotation.
• Insulate both ends of unused conductors of the motor cable.
• Do not short across the DC bus terminals or the DC bus capacitors or the
braking resistor terminals.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Before performing work on the drive system:
• Disconnect all power, including external control power that may be present.
Take into account that the circuit breaker or main switch does not de-
energize all circuits.
• Place a “Do Not Turn On” label on all power switches related to the drive
system.
• Lock all power switches in the open position.
• Wait 15 minutes to allow the DC bus capacitors to discharge.
• Verify the absence of voltage. (1)
Before applying voltage to the drive system:
• Verify that the work has been completed and that the entire installation
cannot cause hazards.
• If the mains input terminals and the motor output terminals have been
grounded and short-circuited, remove the ground and the short circuits on
the mains input terminals and the motor output terminals.
• Verify proper grounding of all equipment.
• Verify that all protective equipment such as covers, doors, grids is installed
and/or closed.
Failure to follow these instructions will result in death or serious injury.
(1) Refer to the Verify the Absence of Voltage section, page 14.
EAV64381.09 – 03/2024 7
Variable Speed Drives ATV610 Safety Information
DANGER
ELECTRIC SHOCK OR UNANTICIPATED EQUIPMENT OPERATION
Do not use damaged products or accessories.
Failure to follow these instructions will result in death or serious injury.
Contact your local Schneider Electric sales office if you detect any damage
whatsoever.
This equipment has been designed to operate outside of any hazardous location.
Only install this equipment in zones known to be free of a hazardous atmosphere.
DANGER
POTENTIAL FOR EXPLOSION
Install and use this equipment in non-hazardous locations only.
Failure to follow these instructions will result in death or serious injury.
8 EAV64381.09 – 03/2024
Safety Information Variable Speed Drives ATV610
WARNING
INSUFFICIENT PERFORMANCE LEVEL/SAFETY INTEGRITY LEVEL AND/
OR UNINTENDED EQUIPMENT OPERATION
• Conduct a risk assessment according to EN ISO 12100 and all other
standards that apply to your application.
• Use redundant components and/or control paths for all critical control
functions identified in your risk assessment.
• Implement all monitoring functions required to avoid any type of hazard
identified in your risk assessment, for example, slipping or falling loads.
• Verify that the service life of all individual components used in your
application is sufficient for the intended service life of your overall
application.
• Perform extensive commissioning tests for all potential error situations to
verify the effectiveness of the safety-related functions and monitoring
functions implemented, for example, but not limited to, speed monitoring by
means of encoders, short circuit monitoring for all connected equipment,
correct operation of brakes and guards.
• Perform extensive commissioning tests for all potential error situations to
verify that the load can be brought to a safe stop under all conditions.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
WARNING
UNANTICIPATED EQUIPMENT OPERATION
• Carefully install the wiring in accordance with the EMC requirements.
• Do not operate the product with unknown or unsuitable settings or data.
• Perform a comprehensive commissioning test.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
EAV64381.09 – 03/2024 9
Variable Speed Drives ATV610 Safety Information
WARNING
LOSS OF CONTROL
• The designer of any control scheme must consider the potential failure
modes of control paths and, for critical control functions, provide a means to
achieve a safe state during and after a path failure. Examples of critical
control functions are emergency stop, overtravel stop, power outage and
restart.
• Separate or redundant control paths must be provided for critical control
functions.
• System control paths may include communication links. Consideration must
be given to the implications of unanticipated transmission delays or failures
of the link.
• Observe all accident prevention regulations and local safety guidelines (1).
• Each implementation of the product must be individually and thoroughly
tested for proper operation before being placed into service.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
(1) For USA: Additional information, refer to NEMA ICS 1.1 (latest edition), Safety
Guidelines for the Application, Installation, and Maintenance of Solid State Control
and to NEMA ICS 7.1 (latest edition), Safety Standards for Construction and
Guide for Selection, Installation and Operation of Adjustable-Speed Drive
Systems.
The temperature of the products described in this manual may exceed 80 °C
(176 °F) during operation.
WARNING
HOT SURFACES
• Ensure that any contact with hot surfaces is avoided.
• Do not allow flammable or heat-sensitive parts in the immediate vicinity of
hot surfaces.
• Verify that the product has sufficiently cooled down before handling it.
• Verify that the heat dissipation is sufficient by performing a test run under
maximum load conditions.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
NOTICE
DESTRUCTION DUE TO INCORRECT MAINS VOLTAGE
Before switching on and configuring the product, verify that it is approved for the
mains voltage.
Failure to follow these instructions can result in equipment damage.
10 EAV64381.09 – 03/2024
About the Book Variable Speed Drives ATV610
Step Action
1 Go to the Schneider Electric home page www.se.com.
2 In the Search box type the reference of the product or the name of a
product range.
• Do not include blank spaces in the reference or product range.
• To get information on grouping similar modules, use asterisks (*).
3 If you entered a reference, go to the Product Datasheets search
results and click on the reference that interests you.
If you entered the name of a product range, go to the Product
Ranges search results and click on the product range that interests
you.
4 If more than one reference appears in the Products search results,
click on the reference that interests you.
5 Depending on the size of your screen, you may need to scroll down to
see the data sheet.
6 To save or print a data sheet as a .pdf file, click Download XXX
product datasheet.
Document Scope
The purpose of this document is:
• to give you mechanical and electrical information related to the drive,
• to show you how to install and wire this drive.
EAV64381.09 – 03/2024 11
Variable Speed Drives ATV610 About the Book
EAV64379 (Chinese)
EAV64386 (Chinese)
EAV64393 (Chinese)
EAV64395CN (Chinese)
You can download these technical publications and other technical information
from our website at www.schneider-electric.cn/zh/download.
12 EAV64381.09 – 03/2024
About the Book Variable Speed Drives ATV610
Terminology
The technical terms, terminology, and the corresponding descriptions in this
manual normally use the terms or definitions in the relevant standards.
In the area of drive systems this includes, but is not limited to, terms such as error,
error message, failure, fault, fault reset, protection, safe state, safety
function, warning, warning message, and so on.
Among others, these standards include:
• IEC 61800 series: Adjustable speed electrical power drive systems
• IEC 61508 Ed.2 series: Functional safety of electrical/electronic/
programmable electronic safety-related
• EN 954-1 Safety of machinery - safety-related parts of control systems
• ISO 13849-1 & 2 Safety of machinery - safety related parts of control systems
• IEC 61158 series: Industrial communication networks - Fieldbus
specifications
• IEC 61784 series: Industrial communication networks - Profiles
• IEC 60204-1: Safety of machinery - Electrical equipment of machines – Part
1: General requirements
• IEC 62443: Security for industrial automation and control systems
In addition, the term zone of operation is used in conjunction with the description
of specific hazards, and is defined as it is for a hazard zone or danger zone in the
EC Machinery Directive (2006/42/EC) and in ISO 12100-1.
Contact us
Select your country on www.se.com/contact.
Schneider Electric Industries SAS
Head Office
35, rue Joseph Monier
92500 Rueil-Malmaison
France
EAV64381.09 – 03/2024 13
Variable Speed Drives ATV610 Introduction
Introduction
Verifying the Absence of Voltage
Instructions
The DC bus voltage level is determined by measuring the voltage between the DC
bus terminals PA/+ and PC/-.
The location of the DC bus terminals depends on the drive model.
Identify your drive model by referring to the nameplate of the drive.
Then, refer to the chapter "Wiring the Power Part", page 82 for the location of the
DC bus terminals PA/+ and PC/-.
Read and understand these instructions before performing any procedure
with this drive.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
• Only appropriately trained persons who are familiar with and fully understand
the contents of the present manual and all other pertinent product
documentation and who have received all necessary training to recognize
and avoid hazards involved are authorized to work on and with this drive
system.
• Installation, adjustment, repair and maintenance must be performed by
qualified personnel.
• Verify compliance with all local and national electrical code requirements as
well as all other applicable regulations with respect to grounding of all
equipment.
• Only use properly rated, electrically insulated tools and measuring
equipment.
• Do not touch unshielded components or terminals with voltage present.
• Prior to performing any type of work on the drive system, block the motor
shaft to prevent rotation.
• Insulate both ends of unused conductors of the motor cable.
• Do not short across the DC bus terminals or the DC bus capacitors or the
braking resistor terminals.
Failure to follow these instructions will result in death or serious injury.
14 EAV64381.09 – 03/2024
Introduction Variable Speed Drives ATV610
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Before performing work on the drive system:
• Disconnect all power, including external control power that may be present.
Take into account that the circuit breaker or main switch does not de-
energize all circuits.
• Place a “Do Not Turn On” label on all power switches related to the drive
system.
• Lock all power switches in the open position.
• Wait 15 minutes to allow the DC bus capacitors to discharge.
• Verify the absence of voltage. (1)
Before applying voltage to the drive system:
• Verify that the work has been completed and that the entire installation
cannot cause hazards.
• If the mains input terminals and the motor output terminals have been
grounded and short-circuited, remove the ground and the short circuits on
the mains input terminals and the motor output terminals.
• Verify proper grounding of all equipment.
• Verify that all protective equipment such as covers, doors, grids is installed
and/or closed.
Failure to follow these instructions will result in death or serious injury.
Procedure
Perform the following actions to verify the absence of voltage
Step Action
1 Measure the voltage on the DC bus between the DC bus terminals (PA/+ and PC/-)
using a properly rated voltmeter to verify that the voltage is less than 42 Vdc
2 If the DC bus capacitors do not discharge properly, contact your local Schneider
Electric representative.
EAV64381.09 – 03/2024 15
Variable Speed Drives ATV610 Introduction
Drive Overview
Frame Sizes for IP20 Products
The family of Altivar 610 includes 6 frame sizes of IP20 products.
Frame Size 1
3-phase 380...460 V, 0.75...7.5 kW, 1...10 HP
ATV610U07N4...U75N4 ATV610U07N4Z...U75N4Z
Frame Size 2
3-phase 380...460 V, 11 and 15 kW, 15 and 20 HP
16 EAV64381.09 – 03/2024
Introduction Variable Speed Drives ATV610
Frame Size 3
3-phase 380...460 V, 18.5 and 22 kW, 25 and 30 HP
Frame Size 4
3-phase 380...460 V, 30...45 kW, 40...60 HP
ATV610D30N4...D45N4 ATV610D30N4Z...D45N4Z
EAV64381.09 – 03/2024 17
Variable Speed Drives ATV610 Introduction
Frame Size 5
3-phase 380...460 V, 55...90 kW, 75... 125 HP
ATV610D55N4...D90N4 ATV610D55N4Z...D90N4Z
18 EAV64381.09 – 03/2024
Introduction Variable Speed Drives ATV610
Frame Size 6
3-phase 380...460 V, 110...160 kW, 150...250 HP
ATV610C11N4...C16N4 ATV610C11N4Z...C16N4Z
EAV64381.09 – 03/2024 19
Variable Speed Drives ATV610 Introduction
Frame Size 7
3-phase 380...460 V, 220...250 kW, 350...400 HP
ATV610C22N4, ATV610C25N4
Product Type
610 Standard Product
Power rating
07 - 11 - 13 - 15 - 16 - 18 - 22 - 25 - 30 - 37 - 40 - 45 - 55 - 75 - 90
20 EAV64381.09 – 03/2024
Introduction Variable Speed Drives ATV610
Nameplate example
The nameplate contains the following data:
ATV610D18N4
ATV610
610
610D18N4 2021 - IE2 : 1.8%
V1.0 IE
E 00
0 18.5kW 5
V~) Input
Output
6 Input
Output
Input
Outp
Output
Cu 10mm²
m² 70 7
1.8 N.m
8 IP20
9 882109524789
Made in China Schneid Electric Industries SAS
Schneider
35 Rue Joseph Monier
www.se.com/contact FR-92500 Rueil Malmaison
Manufacturing Date
Use the serial number of the drive to retrieve its manufacturing date.
In the nameplate example illustrated above 882109524789, the manufacturing
date is year 2021, week 09.
Manufacturing Plant
Use the serial number of the drive to retrieve its manufacturing plant.
In the nameplate example illustrated above 882109524789, the manufacturing
plant is 88.
EAV64381.09 – 03/2024 21
Variable Speed Drives ATV610 Introduction
Accessories
Graphic display terminal
• Remote mounting kit for mounting on enclosure door
IP upgrade
• Metal conduit box for frame sizes 6 and 7 product for IP21 degree of
protection on bottom side
Options
I/O extension modules
• Digital and analog I/O module
• Relay output module
Communication modules
• PROFIBUS DP V1
Filters
dv/dt filters
Green Premium™
Description
Information on the environmental impact of products, their resource efficiency, and
end-of-life instructions.
22 EAV64381.09 – 03/2024
Introduction Variable Speed Drives ATV610
EAV64381.09 – 03/2024 23
Variable Speed Drives ATV610 Introduction
INSTALLATION
5 PROGRAMMING
24 EAV64381.09 – 03/2024
Introduction Variable Speed Drives ATV610
Preliminary Instructions
Inspecting the product
Damaged products or accessories may cause electric shock or unanticipated
equipment operation.
DANGER
ELECTRIC SHOCK OR UNANTICIPATED EQUIPMENT OPERATION
Do not use damaged products or accessories.
Failure to follow these instructions will result in death or serious injury.
Contact your local Schneider Electric sales office if you detect any damage
whatsoever.
Step Action
1 Verify that the catalog number printed on the nameplate, page 21 corresponds to the
purchase order.
2 Before performing any installation work, inspect the product for visible damage.
EAV64381.09 – 03/2024 25
Variable Speed Drives ATV610 Introduction
Handling
WARNING
INCORRECT HANDLING
• Lifting and handling must be performed by qualified personnel in accordance
with the requirements of the site and in compliance with all pertinent
regulations.
• Verify that there are no persons or obstructions in the area of operation of
the lifting and handling equipment.
• Use lifting and handling equipment appropriate for the load and take all
necessary measures to avoid swinging, inclination, toppling and any other
potentially hazardous conditions.
• Follow all handling instructions provided in this manual and in all associated
product documentation.
• Take all measures required to avoid damage to the product and other
hazards when handling or opening the packaging.
• Handle and store the product in its original packaging.
• Do not handle and store the product if the packaging is damaged or appears
to be damaged.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
To help protect the product before installation, handle and store it in its packaging.
Ensure that the specified ambient conditions are followed.
ATV610 drives of frame sizes 1 up to 3 can be removed from their packaging and
installed without a handling device.
Higher frame size drives require a handling device. These drives are equipped
with lifting lugs.
26 EAV64381.09 – 03/2024
Technical Data Variable Speed Drives ATV610
Technical Data
Environment Data
Temperature Conditions
Climatic Environmental Conditions for Transportation and Storage
The environment during transportation and storage must be dry and free from
dust.
°F -13...158
Relative humidity % 5...95
°F Up to 140
°F Up to 140
EAV64381.09 – 03/2024 27
Variable Speed Drives ATV610 Technical Data
Altitude Conditions
Operating Altitude
All frame sizes
Legend: ✔: Derate the nominal current of the drive by 1% for each additional 100 m.
o: Without derating
–: Not applicable
28 EAV64381.09 – 03/2024
Technical Data Variable Speed Drives ATV610
Mechanical Data
Dimensions and Weights
About the drawings
All drawings CAD files can be downloaded from www.se.com
Frame Size 1
IP20 Drives - Rear and Side View With Top Cover - Side View Without Top
Cover
Weights
EAV64381.09 – 03/2024 29
Variable Speed Drives ATV610 Technical Data
Frame size 2
IP20 Drives - Rear and Side View With Top Cover - Side View Without Top
Cover
Weights
Frame size 3
IP20 Drives - Rear and Side View With Top Cover - Side View Without Top
Cover
Weights
30 EAV64381.09 – 03/2024
Technical Data Variable Speed Drives ATV610
Frame size 4
IP20 Drives - Rear and Side View With Top Cover - Side View Without Top Cover
mm
in.
226
8.9
174
6.8
4 x Ø7
4 x Ø0.28
22.4
570
210
8.3
Weights
EAV64381.09 – 03/2024 31
Variable Speed Drives ATV610 Technical Data
Frame size 5
IP20 Drives - Rear and Side View With Top Cover - Side View Without Top Cover
Weights
32 EAV64381.09 – 03/2024
Technical Data Variable Speed Drives ATV610
Frame size 6
IP20 on Upper Part and IP00 on Lower Part Drives - Rear and Side View
mm 255 mm 375
0.52
13
in. 4 x Ø11.5 10.04 in. 14.76
4 x Ø0.45
32.3
820
33.46
850
0.67
17
EAV64381.09 – 03/2024 33
Variable Speed Drives ATV610 Technical Data
mm mm
in. 45.71 in.
1161
12.91
328
Weights
34 EAV64381.09 – 03/2024
Technical Data Variable Speed Drives ATV610
Frame Size 7
IP20 on Upper Part and IP00 on Lower Part Drives - Front, Side and rear View
mm
in.
1.46
379.4 350
37
440
1.18
30
17.32 14.94 13.78
5.91
150
2.91
74
1196.1
47.09
36.22
920
NOTE: Lower Conduit Box part sold separately. This part enables wall
mounting of the product. It provides IP21 protection degree on the bottom
side.
Weights
EAV64381.09 – 03/2024 35
Variable Speed Drives ATV610 Technical Data
36 EAV64381.09 – 03/2024
Technical Data Variable Speed Drives ATV610
kW HP A A kVA A A A
ATV610U07N4 [1] 0.75 1 3.1 2.6 2.1 8 2.2 2.4
ATV610C11N4 [6] 110 150 201 175.7 140.0 325 211 232
ATV610C13N4 [6] 132 200 237 203.8 162.4 325 250 275
ATV610C16N4 [6] 160 250 284 249.5 198.8 325 302 332
ATV610C22N4 [7] 220 350 397 341 271.7 436 427 470
ATV610C25N4 [7] 250 400 451 383 305.2 436 481 529
(2) Peak current when power is switched On, for the maximum supply mains voltage.
EAV64381.09 – 03/2024 37
Variable Speed Drives ATV610 Technical Data
kW HP A A kVA A A A
ATV610U07N4 [1] 0.37 1/2 1.7 1.4 1.1 8 1.5 2.3
ATV610C13N4 [6] 110 150 201 174.2 138.8 325 211 317
ATV610C16N4 [6] 132 200 237 205.9 164.0 325 250 375
ATV610C22N4 [7] 160 250 296 258 205.6 436 302 453
ATV610C25N4 [7] 200 300 365 313 249.4 436 370 555
(2) Peak current when power is switched On, for the maximum supply mains voltage.
38 EAV64381.09 – 03/2024
Technical Data Variable Speed Drives ATV610
DANGER
INSUFFICIENT PROTECTION AGAINST OVERCURRENTS CAN CAUSE
FIRE OR EXPLOSION
• Use properly rated overcurrent protection devices.
• Use the fuses/circuit breakers specified.
• Do not connect the product to a supply mains whose prospective short circuit
current rating (current that flows during a short circuit) exceeds the specified
maximum permissible value.
• When rating the upstream mains fuses and the cross sections as well as the
lengths of the mains cables, take into account the minimum required
prospective short-circuit current (Isc). Refer to the Upstream Protection
Device section.
• If the minimum required prospective short-circuit current (Isc) is not
available, increase the power of the transformer or decrease the length of
the cables.
Failure to follow these instructions will result in death or serious injury.
The values and products for IEC compliance are specified in the present manual.
Refer to the Prospective Short-Circuit Section, page 41.
General
• The Short Circuit Protective Device (SCPD) rated to the drive will help protect
the upstream installation in case of a short-circuit internal to the drive and
mitigate the damage to the drive and its surrounding area.
• The SCPD rated to the drive is mandatory to help ensuring the safety of the
Power Drive System.
It comes in addition to the upstream branch circuit protection which is in
compliance with the local regulation for electrical installation.
• The SCPD shall mitigate the damage in case of detected error condition such
as an internal short-circuit of the drive.
• The SCPD must take into account both following characteristics...
◦ a maximum prospective short-circuit current
◦ a minimum required prospective short-circuit current (Isc).
If the minimum required prospective short-circuit current (Isc) is not available,
increase the power of the transformer or decrease the length of the cables
In other cases, contact your Schneider Electric Customer Care Center (CCC)
www.se.com/CCC for specific selection of Short Circuit Protective Device (SCPD).
Note: The electronic power output short-circuit protection circuitry meets the
requirements of IEC 60364-4-41:2005/AMD1 — Clause 411.
EAV64381.09 – 03/2024 39
Variable Speed Drives ATV610 Technical Data
Wiring Diagram
This diagram shows an example of installation with both SCPD types, Circuit-
breaker and Fuse link rated to the drive.
(1) Drive
40 EAV64381.09 – 03/2024
Technical Data Variable Speed Drives ATV610
available on www.se.com/en/product-range-presentation/61013-
ecodial-advance-calculation/
The following equations allow to estimate the value of the symmetrical three-
phase prospective short-circuit current (Isc) at the Drive connection points.
Xt Transformer reactance
U No-load phase to phase voltage of the transformer (V)
EAV64381.09 – 03/2024 41
Variable Speed Drives ATV610 Technical Data
100 4 2.5 (14) 2.3 1.4 0.8 0.4 0.3 0.2 0.2 0.1
120 (250 MCM) 3.6 3.5 3.4 3.2 3.1 2.8 2.6 2.1
250 4 6 (10) 5.7 3.4 1.8 0.9 0.7 0.5 0.4 0.2
120 (250 MCM) 8.7 8.3 7.6 6.5 6.0 4.8 4.2 3.0
400 4 6 (10) 6.6 3.6 1.8 0.9 0.7 0.5 0.4 0.2
800 6 6 (10) 6.9 3.7 1.9 0.9 0.7 0.5 0.4 0.2
1,000 6 6 (10) 7.1 3.7 1.9 0.9 0.7 0.5 0.4 0.2
42 EAV64381.09 – 03/2024
Technical Data Variable Speed Drives ATV610
VW3A4554 70
VW3A4555 30
VW3A4556 20
EAV64381.09 – 03/2024 43
Variable Speed Drives ATV610 Technical Data
Selection Table
Schneider Electric circuit-breaker, setting and limits shall be selected according to
the following table:
NOTE: Verify that the minimum required prospective short-circuit current (Isc) value from the table above is lower than the value
estimated in the Calculation section, page 41.
44 EAV64381.09 – 03/2024
Technical Data Variable Speed Drives ATV610
IEC Fuses
gR-aR Category Fuses Selection Table
Current limiting fuses can be chosen as SCPD according to the following table:
ATV610U07N4 8 100
ATV610U15N4 10 100
ATV610U22N4 12,5 200
ATV610U40N4 16 200
ATV610U30N4, ATV610U55N4 20 200
ATV610U75N4 25 300
ATV610D11N4 40 500
ATV610D15N4 50 800
ATV610D18N4 63 1,000
ATV610D22N4 80 1,500
EAV64381.09 – 03/2024 45
Variable Speed Drives ATV610 Drive Mounting
Drive Mounting
Mounting Conditions
Before You Begin
DANGER
RISK OF FIRE
The device is suitable for mounting on concrete or other non-combustible
surfaces only.
Failure to follow these instructions will result in death or serious injury.
DANGER
ELECTRIC SHOCK AND/OR UNANTICIPATED EQUIPMENT OPERATION
• Keep foreign objects such as chips, screws or wire clippings from getting into
the product.
• Verify correct seat of seals and cable entries in order to avoid deposits and
humidity.
Failure to follow these instructions will result in death or serious injury.
WARNING
HOT SURFACES
• Ensure that any contact with hot surfaces is avoided.
• Do not allow flammable or heat-sensitive parts in the immediate vicinity of
hot surfaces.
• Verify that the product has sufficiently cooled down before handling it.
• Verify that the heat dissipation is sufficient by performing a test run under
maximum load conditions.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
Power Drive Systems (PDS) can generate strong local electrical and magnetic
fields. This can cause interference in electromagnetically sensitive devices.
WARNING
ELECTROMAGNETIC FIELDS
• Keep persons with electronic medical implants, such as pacemakers, away
from the equipment.
• Do not place electromagnetically sensitive devices in the vicinity of the
equipment.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
46 EAV64381.09 – 03/2024
Drive Mounting Variable Speed Drives ATV610
Step Action
3 Attach the label to the front of the device so that it is clearly visible. Below is the English
version. The label can vary depending on the frame size of the product.
NOTE: Products used in Canada according to CSA C22.2 no.274 must comply
with the requirement defined by the Canadian Advisory council of Electrical Safety
(CACES).
It defines that dual language (French and English) safety labeling is required on all
products for use in Canada.
To fulfill this requirement, add the French language safety label on the front panel
of the product.
EAV64381.09 – 03/2024 47
Variable Speed Drives ATV610 Drive Mounting
Mounting Types
This table shows the possible mounting types and the resulting IP degree of
protection.
Mounting Figure
No Type / IP
A Individual
IP21
B Side by side
IP20
C Individual
IP20
48 EAV64381.09 – 03/2024
Drive Mounting Variable Speed Drives ATV610
Frame Size X1 X2 X3
1...5 ≥ 100 mm (3.94 in.) ≥ 100 mm (3.94 in.) ≥ 10 mm (0.39 in.)
EAV64381.09 – 03/2024 49
Variable Speed Drives ATV610 Drive Mounting
ATV610U07N4 1 19 23 42 38 22
ATV610U15N4 1 40 25 65 38 22
ATV610U22N4 1 54 27 81 38 22
ATV610U30N4 1 74 29 103 38 22
ATV610U40N4 1 128 32 160 38 22
ATV610U55N4 1 171 35 205 38 22
ATV610U75N4 1 216 42 258 103 61
ATV610D11N4 2 310 54 364 103 61
ATV610D15N4 2 408 62 469 215 127
ATV610D18N4 3 410 64 474 215 127
ATV610D22N4 3 492 72 564 215 127
ATV610D30N4 4 649 91 740 240 141
ATV610D37N4 4 842 109 950 240 141
ATV610D45N4 4 1,000 121 1,121 240 141
(1) First value is the power dissipated at nominal current in the forced cooled area of the drive. The second value is the power dissipated at
nominal current in the natural cooled area. If the drive is installed in a standard cabinet, the sum of both values is to be taken into account.
50 EAV64381.09 – 03/2024
Drive Mounting Variable Speed Drives ATV610
Derating Curves
Description
Derating curves for the nominal drive current (In) as a function of temperature and
switching frequency. Refer to the Mounting Conditions chapter, page 48 for the
mounting types description.
Frame Size 1
Frame Size 2
EAV64381.09 – 03/2024 51
Variable Speed Drives ATV610 Drive Mounting
Frame Size 3
Mounting type A:
In = 100 %
90 %
80 %
70 %
60 %
50 %
40 %
SF
0 kHz 4 kHz 6 kHz 8 kHz 12 kHz
40 °C (104 °F)
45 °C (113 °F)
60 °C (140 °F)
Mounting type B:
In = 100 %
90 %
80 %
70 %
60 %
50 %
40 %
SF
0 kHz 4 kHz 6 kHz 8 kHz 12 kHz
40 °C (104 °F)
45 °C (113 °F)
60 °C (140 °F)
52 EAV64381.09 – 03/2024
Drive Mounting Variable Speed Drives ATV610
Mounting type C:
In = 100 %
90 %
80 %
70 %
60 %
50 %
40 %
SF
0 kHz 4 kHz 6 kHz 8 kHz 12 kHz
40 °C (104 °F)
45 °C (113 °F)
60 °C (140 °F)
Frame Size 4
EAV64381.09 – 03/2024 53
Variable Speed Drives ATV610 Drive Mounting
Frame Size 5
Frame Size 6
54 EAV64381.09 – 03/2024
Drive Mounting Variable Speed Drives ATV610
Frame Size 7
In = 100 %
90 %
80 %
70 %
60 %
50 %
40 %
SF
0 kHz 2 kHz 4 kHz 6 kHz 8 kHz
40 °C (104 °F)
50 °C (122 °F)
60 °C (140 °F)
EAV64381.09 – 03/2024 55
Variable Speed Drives ATV610 Drive Mounting
Mounting Procedures
Mounting Screws
Frame Size Screw diameter Hole diameter
1 5 mm (0.2 in) 6 mm (0.24 in)
Step Action
3 Attach the drive the mounting surface using the M5 screws with captive washer.
4 Refit the top cover to help prevent extra parts to fall into the drive during wiring operation
or if IP20 degree of protection is requested.
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Drive Mounting Variable Speed Drives ATV610
EAV64381.09 – 03/2024 57
Variable Speed Drives ATV610 Drive Mounting
58 EAV64381.09 – 03/2024
Drive Mounting Variable Speed Drives ATV610
Step Action
2 Remove the screws securing the DC choke from DC choke housing and take out the DC choke.
EAV64381.09 – 03/2024 59
Variable Speed Drives ATV610 Drive Mounting
Step Action
3
Install the DC choke in the housing using the 4 x M6
nuts provided. Tighten the nuts to 5.5 N·m (48.7 lbf.in).
60 EAV64381.09 – 03/2024
Drive wiring Variable Speed Drives ATV610
Drive wiring
Wiring Instructions
General Instructions
The entire installation procedure must be performed without voltage present.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Read and understand the instructions in Safety Information chapter before
performing any procedure in this chapter.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Before applying voltage to and configuring the product, verify that it is properly
wired.
Failure to follow these instructions will result in death or serious injury.
The product has a leakage current greater than 3.5 mA. If the protective ground
connection is interrupted, a hazardous touch current may flow if the product is
touched.
DANGER
ELECTRIC SHOCK CAUSED BY HIGH LEAKAGE CURRENT
Verify compliance with all local and national electrical code requirements as well
as all other applicable regulations with respect to grounding of the entire drive
system .
Failure to follow these instructions will result in death or serious injury.
WARNING
UNANTICIPATED EQUIPMENT OPERATION
• Carefully install the wiring in accordance with the EMC requirements.
• Do not operate the product with unknown or unsuitable settings or data.
• Perform a comprehensive commissioning test.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
EAV64381.09 – 03/2024 61
Variable Speed Drives ATV610 Drive wiring
Cable Characteristics
Only use cables with insulator heat resistance of 75°C (167°F) min.
If you are using cables longer than 150 m (492 ft) between the drive and the
motor, add output filters (for more details refer to the catalog).
Use a shielded cable to meet the requirements of Category C2 or C3 according to
the standard IEC 61800-3, except when using a sinus filter. In this case, the use of
a non-shielded motor cable is possible.
To limit the currents in common mode, use common mode output filters (ferrite) in
order to reduce the circulating currents in the motor windings.
Standard linear capacity cables can be used with Altivar Process. Use of cables
with lower linear capacity could increase cable length performances.
The overvoltage limitation function [Motor surge limit.] S V L enables you to
increase the cable length while decreasing the torque performances (refer to
Programming manual, page 12).
mm (in.)
R2A, R2C
R3A, R3C
7.5 ± 0.5 (0.29 ± 0.02)
24V, COM, AO1, AO2
62 EAV64381.09 – 03/2024
Drive wiring Variable Speed Drives ATV610
Control Part
WARNING
UNANTICIPATED EQUIPMENT OPERATION
Verify that the digital and analog inputs and outputs are wired with the shielded,
twisted pair cables specified in the present manual.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
• Keep the control circuits away from the power cables. For digital and analog
inputs/outputs, use shielded twisted cables with a pitch of 25...50 mm (1 in.
and 2 in.)
• It is advisable to use cable ends, available on www.se.com.
NOTE:
• Analog inputs and outputs AIx, AQx, COM use shielded cable and each
analog input and output has its own COM line.
• Each PTC input has its own COM line, not shared with other Inputs/
Outputs.
• All digital inputs DIx use one common +24V line in source mode or one
common COM line in sink mode. This +24V or COM line is used only for
DIx.
WARNING
DIRECT CURRENT CAN BE INTRODUCED INTO THE PROTECTIVE
GROUND CONDUCTOR
• Use a Type A or Type F Residual Current Device (RCD / GFCI) or a Residual
Current Monitor (RCM) for single-phase drives connected to a phase and to
the neutral conductor.
• Use a Type B Residual Current Device (RCD / GFCI) or a Residual Current
Monitor (RCM) that has approval for use with frequency inverters and is
sensitive to all types of current for three-phase devices and for single-phase
devices not connected to a phase and the neutral conductor.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
EAV64381.09 – 03/2024 63
Variable Speed Drives ATV610 Drive wiring
Equipment Grounding
DANGER
ELECTRIC SHOCK CAUSED BY INSUFFICIENT GROUNDING
• Verify compliance with all local and national electrical code requirements as
well as all other applicable regulations with respect to grounding of the entire
device.
• Ground the device before applying voltage.
• The cross section of the protective ground conductor must comply with the
applicable standards.
• Do not use conduits as protective ground conductors; use a protective
ground conductor inside the conduit.
• Do not consider cable shields to be protective ground conductors.
Failure to follow these instructions will result in death or serious injury.
Tighten the grounding screws according to the instructions given in the Ground
Cables section, page 75.
64 EAV64381.09 – 03/2024
Drive wiring Variable Speed Drives ATV610
Connection Instructions
The product has a leakage current greater than 3.5 mA. If the protective ground
connection is interrupted, a hazardous touch current may flow if the product is
touched.
DANGER
ELECTRIC SHOCK CAUSED BY HIGH LEAKAGE CURRENT
Verify compliance with all local and national electrical code requirements as well
as all other applicable regulations with respect to grounding of the entire drive
system .
Failure to follow these instructions will result in death or serious injury.
DANGER
INSUFFICIENT PROTECTION AGAINST OVERCURRENTS CAN CAUSE
FIRE OR EXPLOSION
• Use properly rated overcurrent protection devices.
• Use the fuses/circuit breakers specified.
• Do not connect the product to a supply mains whose prospective short circuit
current rating (current that flows during a short circuit) exceeds the specified
maximum permissible value.
• When rating the upstream mains fuses and the cross sections as well as the
lengths of the mains cables, take into account the minimum required
prospective short-circuit current (Isc). Refer to the Upstream Protection
Device section.
• If the minimum required prospective short-circuit current (Isc) is not
available, increase the power of the transformer or decrease the length of
the cables.
Failure to follow these instructions will result in death or serious injury.
The values and products for IEC compliance are specified in the catalog.
• Ensure that the resistance to Ground is 1 Ohm or less.
• When grounding several drives, you must connect each one directly, as
shown in the above figure.
• Do not loop Ground cables or connect them in series.
EAV64381.09 – 03/2024 65
Variable Speed Drives ATV610 Drive wiring
66 EAV64381.09 – 03/2024
Drive wiring Variable Speed Drives ATV610
1 m (3 ft) < L < 50 m (164 ft) Filter not required dV/dt filter
50 m (164 ft) < L < 100 m (328 ft) Filter not required Sinus filter
100 m (328 ft) < L < 300 m (984 ft) Filter not required Sinus filter
300 m (984 ft) < L < 500 m (1640 ft) dV/dt filter Sinus filter
500 m (1640 ft) < L < 1000 m (3281 ft) Sinus filter Sinus filter
NOTE: When calculating cable lengths for the purpose of guarding against
these overvoltage situations, a shielded cable should count as twice the length
of an unshielded cable. For example, if a shielded cable is 100 m (328 ft) in
actual length, it should be considered to be equal to a 200 m (656 ft) length
standard cable in the calculation.
Additional Information
Further detailed technical information is available in the following white paper An
Improved Approach for Connecting VSD and Electric Motors (998-2095-10-17-
13AR0_EN) available on www.se.com.
EAV64381.09 – 03/2024 67
Variable Speed Drives ATV610 Drive wiring
(1) Digital Inputs - Shielding instructions are given in the (3) Analog inputs (5) Analog outputs
Electromagnetic Compatibility section, page 89.
- KM1
1 - Q2 2 - S2
- T1 1 - Q3 2 - S1 A1 A2
3 4 5 - Q2 6
1
5
3
A1
- KM1
- KM1 R1A R1C 13 14
6
4
2
(1)
(2)
A1
R / L1
S / L2
T / L3
R1A
R1C
R1B
R2A
R2C
R3A
R3C
W / T3
U / T1
ATV610
V / T2
W1
U1
V1
M
3a
68 EAV64381.09 – 03/2024
Drive wiring Variable Speed Drives ATV610
WARNING
UNANTICIPATED EQUIPMENT OPERATION OR EQUIPMENT DAMAGE
If a downstream contactor is used between the drive and the motor, verify the
following:
• The contacts between the motor and the drive must be closed before a Run
command is executed.
• The power stage must not be enabled when the contacts between the motor
and the drive open.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
(1)
(2)
A1
R / L1
S / L2
T / L3
R1A
R1C
R1B
R2A
R2C
R3A
R3C
W / T3
U / T1
ATV610
V / T2
1
5
3
- KM2 (3)
W1 6
V1 4
U1 2
M
3a
EAV64381.09 – 03/2024 69
Variable Speed Drives ATV610 Drive wiring
Sensor Connection
It is possible to connect either 1 sensor on terminals AI2 or AI3.
70 EAV64381.09 – 03/2024
Drive wiring Variable Speed Drives ATV610
EAV64381.09 – 03/2024 71
Variable Speed Drives ATV610 Drive wiring
72 EAV64381.09 – 03/2024
Drive wiring Variable Speed Drives ATV610
WARNING
UNANTICIPATED EQUIPMENT OPERATION
• If the drive is set to SK or EXT, do not connect the 0 V terminal to ground or
to protective ground.
• Verify that accidental grounding of digital inputs configured for sink logic,
caused, for example, by damage to the signal cables, cannot occur.
• Follow all applicable standards and directives such as NFPA 79 and EN
60204 for proper control circuit grounding practices.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
The switch is used to adapt the operation of the logic inputs to the technology of
the programmable controller outputs. To access the switch, follow the Access to
control Terminals procedure , page 82. The switch is located below the control
terminals, page 94.
• Set the switch to Source (factory setting) if using PLC outputs with PNP
transistors.
• Set the switch to Ext if using PLC outputs with NPN transistors.
Wiring With Use of the Output Power Supply for the Digital Inputs
Switch set to SRC (Source) position
EAV64381.09 – 03/2024 73
Variable Speed Drives ATV610 Drive wiring
DANGER
ELECTRIC SHOCK CAUSED BY INCORRECT POWER SUPPLY UNIT
The +24 Vdc supply voltage is connected with many exposed signal
connections in the drive system.
• Use a power supply unit that meets the PELV (Protective Extra Low Voltage)
requirements.
Failure to follow these instructions will result in death or serious injury.
Switch set to EXT (Sink External) position without functional isolation on digital
inputs
74 EAV64381.09 – 03/2024
Drive wiring Variable Speed Drives ATV610
DANGER
HAZARD OF FIRE OR ELECTRIC SHOCK
• Wire cross sections and tightening torques must comply with the
specifications provided in this document.
• If you use flexible multi-wire cables for a connection with a voltage higher
than 25 Vac, you must use ring type cable lugs or wire ferrules, depending
on the wire gauge and the specified stripping length of the cable.
Failure to follow these instructions will result in death or serious injury.
Ground Cables
Ground cable cross sections of input and output ground cables are the same as
those given for the input and output cables. Minimum cross section of protective
ground cable is 10 mm2 (AWG 8) and 16 mm2 (AWG 6) for AL cable.
Tightening torques according to frame size
• Frame sizes 1...3: 2.5 N·m (22.1 lb.in)
• Frame size 4: 12 N·m (106.2 lb.in)
• Frame size 5: 25 N·m (221.3 lb.in)
• Frame size 6:
◦ : 27 N·m (239 lb.in)
◦ :13.5 N·m (119.5 lb.in)
EAV64381.09 – 03/2024 75
Variable Speed Drives ATV610 Drive wiring
S/L2
T/L3
U/T1 Outputs to the motor
V/T2
W/T3
DANGER
HAZARD OF FIRE OR ELECTRIC SHOCK
If the product is used below its rated power and you choose to reduce the wire
cross section compared to the specified minimum wire cross section given at
rated condition, ensure that the selected wire cross section is compliant with the
duty cycle and current load of the application.
Failure to follow these instructions will result in death or serious injury.
Frame Size 1
Electrical characteristics (*)
mm² (AWG)
(*) Minimum wire cross section to be applied when the product is used at rated power.
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Drive wiring Variable Speed Drives ATV610
Mechanical characteristics
(*) The mechanical characteristics concern power terminal only and do not take into account the cabling equipment (cable clamp, cable
gland,...) that are designed for the rated conditions.
(**) Minimum permissible cross section are provided, if the product is used below its rated power. In this case, ensure that the wire cross
section is compliant with the duty cycle and current load.
NOTE: Only use cables with solid wires or rigid stranded wires.
Frame Size 2
Electrical characteristics (*)
mm² (AWG)
D11N4 4 (12)
D15N4 6 (10)
(*) Minimum wire cross section to be applied when the product is used at rated power.
Mechanical characteristics
(*) The mechanical characteristics concern power terminal only and do not take into account the cabling equipment (cable clamp, cable
gland,...) that are designed for the rated conditions.
(**) Minimum permissible cross section are provided, if the product is used below its rated power. In this case, ensure that the wire cross
section is compliant with the duty cycle and current load.
NOTE: Only use cables with solid wires or rigid stranded wires.
EAV64381.09 – 03/2024 77
Variable Speed Drives ATV610 Drive wiring
Frame Size 3
Electrical characteristics (*)
mm² (AWG)
(*) Minimum wire cross section to be applied when the product is used at rated power.
Mechanical characteristics
(*) The mechanical characteristics concern power terminal only and do not take into account the cabling equipment (cable clamp, cable
gland,...) that are designed for the rated conditions.
(**) Minimum permissible cross section are provided, if the product is used below its rated power. In this case, ensure that the wire cross
section is compliant with the duty cycle and current load.
NOTE: Only use cables with solid wires or rigid stranded wires.
Frame Size 4
Electrical characteristics (*)
mm² (AWG)
D30N4 16 (6)
D37N4 25 (4)
D45N4 35 (2)
(*) Minimum wire cross section to be applied when the product is used at rated power.
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Drive wiring Variable Speed Drives ATV610
Mechanical characteristics
(*) The mechanical characteristics concern power terminal only and do not take into account the cabling equipment (cable clamp, cable
gland,...) that are designed for the rated conditions.
(**) Minimum permissible cross section are provided, if the product is used below its rated power. In this case, ensure that the wire cross
section is compliant with the duty cycle and current load.
NOTE: Only use cables with solid wires or rigid stranded wires.
Frame Size 5
Electrical characteristics (*)
mm² (AWG)
D55N4 50 (1-1/0)
D75N4 70 (2/0)
D90N4 95 (3/0)
(*) Minimum wire cross section to be applied when the product is used at rated power.
Mechanical characteristics
(*) The mechanical characteristics concern power terminal only and do not take into account the cabling equipment (cable clamp, cable
gland,...) that are designed for the rated conditions.
(**) Minimum permissible cross section are provided, if the product is used below its rated power. In this case, ensure that the wire cross
section is compliant with the duty cycle and current load.
NOTE: Only use cables with solid wires or rigid stranded wires.
EAV64381.09 – 03/2024 79
Variable Speed Drives ATV610 Drive wiring
Frame Size 6
Electrical characteristics (*)
mm² (AWG)
C11N4 2 x 50 (2 x 1/0)
C13N4 2 x 70 (2 x 2/0)
C16N4 2 x 95 (2 x 3/0)
(*) Minimum wire cross section to be applied when the product is used at rated power.
N·m (lbf.in)
C11N4...C16N4 27 (239)
(*) The mechanical characteristics concern power terminal only and do not take into account the cabling equipment (cable clamp, cable
gland,...) that are designed for the rated conditions.
NOTE:
• If used with ring tongue: selection criteria are compatible with screw M10,
width 24 mm (0.94 in.), following DIN 46234.
• If used with lugs: selection criteria are compatible with standard cable lug
according to DIN 46234. You may also use lug kit DZ2FH6 and DZ2FH1
available on se.com.
Frame Size 7
Electrical characteristics (*)
mm² (AWG)
(*) Minimum wire cross section to be applied when the product is used at rated power.
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Drive wiring Variable Speed Drives ATV610
N·m (lbf.in)
(*) The mechanical characteristics concern power terminal only and do not take into account the cabling equipment (cable clamp, cable
gland,...) that are designed for the rated conditions.
NOTE:
• If used with ring tongue: selection criteria are compatible with screw M12,
width 36 mm (1.42 in.), following DIN 46234.
• If used with lugs: selection criteria are compatible with standard cable lug
according to DIN 46234. You may also use lug kit DZ2FH6 and DZ2FH1
available on se.com.
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Variable Speed Drives ATV610 Drive wiring
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Read and understand the instructions in Safety Information chapter before
performing any procedure in this chapter.
Failure to follow these instructions will result in death or serious injury.
Apply the following instructions to access the terminals on frame size 3 drives
Step Action
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DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Read and understand the instructions in Safety Information chapter before
performing any procedure in this chapter.
Failure to follow these instructions will result in death or serious injury.
Apply the following instructions to the terminals on frame sizes 4 and 5 drives
Step Action
4 On completion of wiring...
• Refit the power terminal cover
• Refit the front cover
Tighten the front cover screws to...
• 1.1 N•m / 9.7 lb-in for frame size 4
• 2.6 N•m / 23 lb-in for frame size 5
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Variable Speed Drives ATV610 Drive wiring
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Read and understand the instructions in Safety Information chapter before
performing any procedure in this chapter.
Failure to follow these instructions will result in death or serious injury.
Apply the following instructions to access the terminals on frame size 6 drives
Step Action
1 Unscrew the 6 screws attaching the bottom front cover and remove it
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Step Action
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DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Read and understand the instructions in Safety Information chapter before
performing any procedure in this chapter.
Failure to follow these instructions will result in death or serious injury.
Apply the following instructions to access the terminals on frame size 7 drives
Step Action
1 Unscrew the 4 screws attaching the bottom front cover and remove it
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Cable wiring:
Step Action
Electromagnetic Compatibility
Limit Values
This product meets the EMC requirements according to the standard IEC 61800-3
if the measures described in this manual are implemented during installation.
If the selected composition (product itself, mains filter, other accessories and
measures) does not meet the requirements of category C1, the following
information applies as it appears in IEC 61800-3:
WARNING
RADIO INTERFERENCE
In a domestic environment this product may cause radio interference in which
case supplementary mitigation measures may be required.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
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Use mounting plates with good electrical conductivity, connect large surface areas of metal parts, Good conductivity due to large
remove paint from contact areas. surface contact.
Ground the control cabinet, the control cabinet door and the mounting plate with ground straps or Reduces emissions.
ground wires. The conductor cross section must be at least 10 mm2 (AWG 8).
Fit switching devices such as power contactors, relays or solenoid valves with interference Reduces mutual interference.
suppression units or arc suppressors (for example, diodes, varistors, RC circuits).
Install frame size 1 and 2 drives on grounded metal back plane. Reduces emissions.
Shielded cables
EMC measures Objective
Connect large surface areas of cable shields, use cable clamps and ground straps. Reduces emissions.
Use cable clamps to connect a large surface area of the shields of all shielded cables to the
mounting plate at the control cabinet entry.
Ground shields of digital signal wires at both ends by connecting them to a large surface area or via Reduces interference affecting the
conductive connector housings signal wires, reduces emissions
Ground the shields of analog signal wires directly at the device (signal input); insulate the shield at Reduces ground loops due to low-
the other cable end or ground it via a capacitor (for example, 10 nF, 100 V or higher. frequency interference.
Use only shielded motor cables with copper braid and a coverage of at least 85%, ground a large Diverts interference currents in a
surface area of the shield at both ends. controlled way, reduces emissions.
Cable Installation
EMC measures Objective
Do not route fieldbus cables and signal wires in a single cable duct together with lines with DC and Reduces mutual interference.
AC voltages of more than 60 V. (Fieldbus cables, signal lines and analog lines may be in the same
cable duct)
Keep cables as short as possible. Do not install unnecessary cable loops, use short cables from the Reduces capacitive and inductive
central grounding point in the control cabinet to the external ground connection. interference.
Use equipotential bonding conductors in the following cases: wide-area installations, different Reduces current in the cable shield,
voltage supplies and installation across several buildings. reduces emissions.
Use twisted pair for the DC supply. Reduces interference affecting the
signal cables, reduces emissions.
For digital and analog inputs use shielded twisted cables with a pitch of between 25...50 mm (1...2
in).
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Power Supply
EMC measures Objective
Operate product on mains with grounded neutral point. Enables effectiveness of mains filter.
Surge arrester if there is a risk of overvoltage. Reduces the risk of damage caused
by overvoltage.
Operation
NOTICE
OVERVOLTAGE OR OVERHEATING
If the drive is operated via an IT or corner grounded system, the integrated EMC
filter must be disconnected as described in the present manual.
Failure to follow these instructions can result in equipment damage.
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DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Read and understand the instructions in Safety Information chapter before
performing any procedure in this chapter.
Failure to follow these instructions will result in death or serious injury.
The drives have a built-in EMC filter. As a result they exhibit leakage current to
ground. If the leakage current creates compatibility problems with your installation
(residual current device or other), then you can reduce the leakage current by
disconnecting the built-in filter as shown below. In this configuration the product
does not meet the EMC requirements according to the standard IEC 61800-3.
Setting
Apply the following instructions to disconnect the built-in EMC filter.
Step Action
2
The screw(s) or switch is/are factory set to the position, as shown on detail
3 For operation without the built-in EMC filter, remove the screw(s) from its/ their location or move the switch from its position and
NOTE:
• Use only the screw(s) supplied.
• Do not operate the drive with setting screw(s) removed.
Setting For Frame Size 1 Products
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Modbus VP12S: This is the standard Modbus serial link marking. VP•S means
connector with power supply, where 12 stands for the 12 Vdc supply voltage.
Wiring Characteristics
DANGER
HAZARD OF FIRE OR ELECTRIC SHOCK
• Wire cross sections and tightening torques must comply with the
specifications provided in this document.
• If you use flexible multi-wire cables for a connection with a voltage higher
than 25 Vac, you must use ring type cable lugs or wire ferrules, depending
on the wire gauge and the specified stripping length of the cable.
Failure to follow these instructions will result in death or serious injury.
Control Relay Output Wire Cross Other Wire Cross Section Tightening
Terminals Section Torque
Minimum (1) Maximum Minimum (1) Maximum
mm² (AWG) mm² (AWG) mm² (AWG) mm² (AWG) N•m (lb.in)
All terminals 0.75 (18) 1.5 (16) 0.5 (20) 1.5 (16) 0.5 (4.4)
(1) The value corresponds to the minimum permissible cross section of the
terminal.
NOTE: Also refer to Control Terminal Electrical data, page 95.
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• Maximum switching current on inductive load: (cos ϕ ≥0.4 and L/R ≤ 7 ms): 2 A
for 250 Vac (OVCII) and 30 Vdc. Inductive load must be equipped with a
voltage surge suppression device according to AC or DC operation with total
energy dissipation greater than the inductive energy stored in the load. Refer
to sections Output Relay with Inductive AC LoadsOutput Relay with Inductive
AC Loads, page 70 and Output Relay with Inductive DC LoadsOutput Relay
with Inductive DC loads, page 71
• Refresh time: 5 ms ± 0.5 ms
• Service life:
◦ 100,000 operations at maximum switching current
◦ 1,000,000 operations at 0.5 A
AQ1 Analog output O AQ: Analog output software-configurable for voltage or current
• Voltage analog output 0...10 Vdc, minimum. Minimum load impedance 470 Ω,
AQ2 Analog output O
• Current analog output X-Y mA by programming X and Y from 0...20 mA,
maximum load impedance 500 Ω
• Sampling time: 10 ms + 1 ms maximum
• Resolution 10 bits
• Accuracy: ±1 % for a temperature variation of 60 °C (108 °F)
• Linearity ±0.2 %
10V Output supply for Analog O Internal supply for the analog inputs
input • 10.5 Vdc
• Tolerance ±5 %
• Current: maximum 10 mA
• Short circuit protected
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AI2-AI3 Sensor inputs I Software-configurable PT100/PT1000 or KTY84 or PTC or Water level sensor
• PT100
◦ 1 thermal sensor (configurable by software)
◦ Sensor current: 5 mA
◦ Range –20...200 °C (–4...392 °F)
◦ Accuracy ±4 °C (7.2 °F) for a temperature variation of 60 °C (108 °F)
• PT1000
◦ 1 thermal sensor (configurable by software)
◦ Thermal sensor current: 1 mA
◦ Range –20...200 °C (–4...392 °F)
◦ Accuracy ±4 °C (7.2 °F) for a temperature variation of 60 °C (108 °F)
• PTC
◦ 6 sensors maximum mounted in series
◦ Sensor current: 1 mA
◦ Nominal value: < 1.5 kΩ
◦ Overheat trigger threshold: 2.9 kΩ ± 0.2 kΩ
◦ Overheat reset threshold: 1.575 kΩ ± 75 Ω
◦ Low impedance detection threshold: 50 Ω ± 10 Ω
• KTY84
◦ 1 thermal sensor
◦ Thermal sensor current: 1 mA
◦ Range –20...200 °C (–4...392 °F)
◦ Accuracy ±4 °C (7.2 °F) for a temperature variation of 60 °C (108 °F)
• Water Level Sensor
◦ Sensitivity: 0...1 MΩ, adjustable by software
◦ Water level sensor current: 0.3 mA...1 mA maximum
◦ Adjustable delay: 0...10 s
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DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Read and understand the instructions in Safety Information chapter before
performing any procedure in this chapter.
Failure to follow these instructions will result in death or serious injury.
WARNING
UNINTENDED BEHAVIOR OF INPUTS AND OUTPUTS
The functions of the inputs and outputs depend on the selected operating mode
and the settings of the corresponding parameters.
• Verify that the wiring is appropriate for the settings.
• Only start the system if there are no persons or obstructions in the
hazardous area.
• When commissioning, carefully run tests for all operating states and
potential error situations.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
NOTICE
INCORRECT VOLTAGE
Only supply the digital inputs with 24 Vdc.
Failure to follow these instructions can result in equipment damage.
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(*) Shorter cable lengths or smaller cable cross sections can be adjusted using linear interpolation with the values listed in the table.For
example: maximum 10 m / 32 ft with 0.5 mm2 / AWG20 and maximum 30 m with 1.5 mm2 / AWG16 listed in the table, is equivalent to
maximum 20 m / 65 ft with 1 mm2 / AWG17.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Read and understand the instructions in Safety Information chapter before
performing any procedure in this chapter.
Failure to follow these instructions will result in death or serious injury.
To access the control terminals, refer to the procedure described in the Wiring the
Power Part chapter, page 82.
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Step Action
Step Action
2 Push the module into its location and keep access to the module terminal screws.
Step Action
1 Wire the P24, 0V, the digital inputs (DI1...DI6), and the +24 terminals
2 Wire the COM and the analog outputs (AQ1, AQ2) terminals, wire the 10V, the analog
inputs (AI1...AI3) and COM terminals
Checking Installation
Check List Before Switching On
Unsuitable settings or unsuitable data or unsuitable wiring may trigger unintended
movements, trigger signals, damage parts and disable monitoring functions.
WARNING
UNANTICIPATED EQUIPMENT OPERATION
• Only start the system if there are no persons or obstructions in the zone of
operation.
• Verify that a functioning emergency stop push-button is within reach of all
persons involved in the operation.
• Do not operate the product with unknown settings or data.
• Verify that the wiring is appropriate for the settings.
• Never modify a parameter unless you fully understand the parameter and all
effects of the modification.
• When commissioning, carefully run tests for all operating states, operating
conditions and potential error situations.
• Anticipate movements in unintended directions or oscillation of the motor.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
WARNING
UNANTICIPATED EQUIPMENT OPERATION
Verify that movements without braking effect does not result in unsafe
conditions.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
Mechanical Installation
Verify the mechanical installation of the entire drive system:
Step Action ✔
2 Did you tighten all fastening screws to the specified tightening torque?
Electrical installation
Verify the electrical connections and the cabling:
Step Action ✔
2 The correct tightening of the screws may be altered during assembly and wiring
phases of the drive.
Verify and adjust the tightening of all terminal screws to the specified nominal torque.
3 Do all fuses and circuit breaker have the correct rating; are the fuses of the specified
type?
5 Did you properly separate and insulate the control and power wiring?
6 Did you properly connect and install all cables and connectors?
7 Do all plug-in terminals colors and markings correspond to the colors and marking of
the control block?
8 Did you properly connect the signal wires?
Maintenance
Scheduled Servicing
Servicing
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Read and understand the instructions in Safety Information chapter before
performing any procedure in this chapter.
Failure to follow these instructions will result in death or serious injury.
WARNING
HOT SURFACES
• Ensure that any contact with hot surfaces is avoided.
• Do not allow flammable or heat-sensitive parts in the immediate vicinity of
hot surfaces.
• Verify that the product has sufficiently cooled down before handling it.
• Verify that the heat dissipation is sufficient by performing a test run under
maximum load conditions.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
WARNING
INSUFFICIENT MAINTENANCE
Verify that the maintenance activities described below are performed at the
specified intervals.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
Maintenance Activities
Overall condition All parts such as Perform a visual At least every year
housing, HMI, control inspection
block, connections,
etc.
Corrosion Terminals, connectors, Inspect and clean if
screws, EMC plate required
NOTE: The fan operation depends on the drive thermal state. The drive may
be running and the fan not.
Fans may continue to run for a certain period of time even after power to the
product has been disconnected.
CAUTION
RUNNING FANS
Verify that fans have come to a complete standstill before handling them.
Failure to follow these instructions can result in injury or equipment
damage.
Long-term Storage
Capacitor Reforming
If the drive was not connected to mains for an extended period of time, the
capacitors must be restored to their full performance before the motor is started.
NOTICE
REDUCED CAPACITOR PERFORMANCE
• Apply mains voltage to the drive for one hour before starting the motor if the
drive has not been connected to mains for the specified periods of time.(1)
• Verify that no Run command can be applied before the period of one hour
has elapsed.
• Verify the date of manufacture if the drive is commissioned for the first time
and run the specified procedure if the date of manufacture is more than 12
months in the past.
Failure to follow these instructions can result in equipment damage.
Decommissioning
Uninstall the Product
Observe the following procedure when uninstalling the product.
• Switch off all supply voltage. Verify that no voltages are present - refer to the
Safety Information chapter , page 5.
• Remove all connection cables.
• Uninstall the product.
End of Life
The components of the product consist of different materials which can be
recycled and which must be disposed of separately.
• Dispose of the packaging in compliance with all applicable regulations.
• Dispose of the product in compliance with all applicable regulations.
Refer to the Green Premium section , page 22 for information and documents on
environmental protection such as EoLI (End of Life instruction).
Additional Support
Customer Care Center
For additional support, you can contact our Customer Care Center on:
www.se.com/CCC.
Glossary
A
Abbreviations:
Req. = Required
Opt. = Optional
AC:
Alternating Current
C
Configuration Parameter: A parameter affects by the operating states of the
machine as[Motor Nom Current].
D
DC:
Direct Current
E
ELV:
Extra-Low Voltage. For more information: IEC 60449
Error :
Discrepancy between a detected (computed, measured, or signaled) value or
condition and the specified or theoretically correct value or condition.
F
Factory setting:
Machine status in factory settings when the product was shipped.
Fault Reset:
A function used to restore the drive to an operational state after a detected error is
cleared by removing the cause of the error so that the error is no longer active.
Fault:
Fault is an operating state. If the monitoring functions detect an error, a transition
to this operating state is triggered, depending on the error class. A "Fault reset" is
required to exit this operating state after the cause of the detected error has been
removed. Further information can be found in the pertinent standards such as IEC
61800-7, ODVA Common Industrial Protocol (CIP).
G
GP:
General-Purpose
L
L/R:
Time constant equal to the quotient of inductance value (L) over the resistance
value (R).
N
NC contact:
Normally Closed contact
NO contact:
Normally Open contact
O
OEM:
Original Equipment Manufacturer
OVCII:
Overvoltage Category II, according IEC 61800-5-1
P
PA/+:
DC bus terminal
PC/-:
DC bus terminal
PELV:
Protective Extra Low Voltage, low voltage with isolation. For more information:
IEC 60364-4-41.
PLC:
Programmable logic controller.
Power stage:
The power stage controls the motor. The power stage generates current for
controlling the motor.
PTC:
Positive Temperature Coefficient. PTC thermistor probes integrated in the motor
to measure its temperature
R
REACh:
Registration, Evaluation, Authorisation and restriction of Chemicals regulation
RoHS:
Restriction of Hazardous Substances
S
SCPD:
Short-Circuit Protective Device
T
TVS Diode:
Transient Voltage Suppression Diode
V
VHP:
Very High Horse Power (> 800 kW)
VSD:
Variable Speed Drive
W
Warning:
If the term is used outside the context of safety instructions, a warning alerts to a
potential error that was detected by a monitoring function. A warning does not
cause a transition of the operating state.