Clack-V3435CD - CD-Programming-Manual Softener Adoucisseur

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Water Specialist

CD Control Valve
Programming Manual
Page 2 CD Manual
CD Manual Page 3

Table of Contents

Front Cover and Drive Assembly........................................................................................................... 4


OEM General Programming Instructions............................................................................................... 5
OEM Configuration Setup...................................................................................................................... 7
Setting Options Table............................................................................................................................17
OEM Filter System Setup......................................................................................................................18
Installer Display Settings.......................................................................................................................20
User Display Settings.............................................................................................................................21
Diagnostics............................................................................................................................................24
Valve History.........................................................................................................................................26
Page 4 CD Manual

Front Cover and Drive Assembly


Drawing No. Order No. Description Quantity
1 V3984-01 WS1CD FRONT COVER ASSEMBLY 1
2 V3107-01 WS1 MOTOR ASY 1
3 V3002-A WS1 DRIVE BRACKET ASY 1
4 V3985CD-04BOARD WS1 THRU 2 CD4 PCB REPL 1
5 V3110 WS1 DRIVE REDUCING GEAR 12X36 3
6 V3109 WS1 DRIVE GEAR COVER 1
V3186-06 WS1 POWER SUPPLY US 15VDC HOCP
V3186AUS-05OD WS1 POWER SUPPLY AUS 15VDC VI OUTDOOR
Not Shown V3186EU-06 WS1 POWER SUPPLY EU 15VDC HOCP 1
V3186UK-06 WS1 POWER SUPPLY UK 15VDC HOCP
V3186-01 WS1 POWER CORD ONLY
Not Shown V3946 WS1 WIDE DRIVE BACK PLATE 1

Refer to Control Valve Service Manual Relay Driver Output Type – Three Solid-State 12VDC “wet” contacts - N.O. Relay
for other drawings and part numbers. Driver Output Capacity - 12VDC @100mA per relay output (Total current through all
three outputs not to exceed 200mA) NOTE: Check for proper mounting dimensions on
valve back plate prior to mounting an external relay under control cover.
Power Supply U.S. International
Wiring for correct on/off operation
Supply Voltage 100-120 VAC 100-240 VAC
PC Board Relay Terminal Block Relay
Supply Frequency 50/60 Hz 50/60 Hz
RLY1/RLY2/RLY3 Coil -
Output Voltage 15 VDC 15 VDC V+ Coil+
Output Current 500 mA 500 mA
Care must be taken when programming both MAVs and all three relay outputs to be
active. If it will be possible for one motor and all three relay outputs to be energized at
the same time during operation, the current rating of the supplied wall adapter may be
When replacing the battery, align exceeded.
positives and push down to fully seat.
Correct Battery replacement is 3 volt
Battery lithium coin cell type 2032.
Orientation

Battery Fully Seated 4

PC Board Relay
3 Terminal Block

2
5

6
CD Manual Page 5

OEM General Programming Instructions

The control valve offers multiple procedures that allow the valve to be modified to suit the needs of the installation. These
procedures are:

• OEM Configuration Setup • User Display Settings


• OEM Softener System Setup • Diagnostics
• OEM Filter System Setup • Valve History
• Installer Display Settings
Tables 1 and 2 show examples when the valve is set up as a softener or filter.

Table 1: Regeneration Cycles Softening


Downflow Regenerant Downflow Regenerant Upflow Regenerant Upflow Regenerant
Refill After Rinse Prefill Refill After Rinse Prefill
1st Cycle: Backwash 1st Cycle: Fill 1st Cycle: UP Brine 1st Cycle: Fill
2nd Cycle: dn Brine 2nd Cycle: Softening 2nd Cycle: Backwash 2nd Cycle: Softening
3rd Cycle: Backwash 3rd Cycle: Backwash 3rd Cycle: Rinse 3rd Cycle: UP Brine
4th Cycle: Rinse 4th Cycle: dn Brine 4th Cycle: Fill 4th Cycle: Backwash
5th Cycle: Fill 5th Cycle: Backwash 5th Cycle: Rinse
6th Cycle: Rinse

Table 2: Regeneration Cycles Filtering


Downflow Regenerant Refill After Rinse
1st Cycle: Backwash
2nd Cycle: dn Brine
3rd Cycle: Backwash
4th Cycle: Rinse
5th Cycle: Fill

The control valve with a water meter can be set for Demand Initiated Regeneration (DIR) only, Time Clock operation only or DIR and Time Clock which ever
comes first, depending upon what settings are selected for Day Override and Gallon Capacity.1 See Table 3.
If a control valve does not contain a meter, the valve can only act as a time clock, and day override should be set to any number and gallon capacity should be set
to off.
Table 3
DIR/Time Clock Options
Filter Settings2
Time
DIR Reserve Capacity Softener Gallon
Clock Regenerant Backwash Only DaystoREGEN
Capacity
Yes Automatically calculated Yes Off Auto
If desired enter a value less than Any Number
Yes Yes Yes Yes Off
estimated capacity
Yes Yes Automatically calculated Yes Any Number Auto
If desired enter a value less than Any Number Any number
Yes Yes Yes Yes Yes
estimated capacity
Yes None Yes Yes Yes Any Number Off

For DIR Softeners, there are two options for setting the Gallons Capacity. The Gallons Capacity is automatically calculated if set to AUTO. Reserve Capacity is
automatically estimated based on water usage if AUTO is used. The other option is to set the Gallons Capacity to a specific number. If a specific number is set,
reserve capacity is zero, unless the value is manually set (i.e. the manufacturer intentionally sets the gallon capacity number below the calculated capacity of the
system).
A unique feature of this control valve is the ability to display actual water usage for the last 63 days. The values are initially stored as “----”. This
means the value is unknown. As days pass values are stored as “0” for no flow or the actual number of gallons. The counting of the gallons starts at the
regeneration time. If no regeneration time can be set (i.e. when the valve is set for immediate regeneration) the counting of gallons starts at 12 a.m. Day
1 is yesterday, day 2 the day before yesterday, etc. As new values are added the oldest history disappears.
Another unique feature is that the valve automatically calculates a reserve capacity when set up as a softener with “Gallons Capacity” set to “AUTO”
and the “Regeneration Time Option” set to “DELAYED REGEN” or “DELAY + IMMEDIATE”. The actual reserve capacity is compared to the gallons
capacity remaining immediately prior to the preset regeneration time. A regeneration will occur if the actual reserve capacity is less than the gallons
capacity remaining. The actual reserve capacity is calculated by using the estimated reserve capacity and adjusting it up or down for actual usage.
The estimated reserve capacity for a given day of the week is the maximum value stored for the last three non-trivial water usages (i.e. more than 20
gallons/day) in seven day intervals.
1
See Installer Display Settings, OEM Softener System Setup and OEM Filter System Setup for explanations of Day Override and Gallon Capacity.
2
Days to REGEN and Gallon Capacity can not both be set to “OFF” at the same time.
Page 6 CD Manual

Once the OEM Cycle Sequence has been set, the other procedures can be accessed in any order. Details on each of the procedures
are provided on the following pages.

To “lock out” access to diagnostic and valve history displays and modifications to settings except hardness, day override, time
of regeneration and time of day by anyone but the manufacturer, press ▼, NEXT, ▲, and CLOCK in sequence after settings are
made. To “unlock”, so other displays can be viewed and changes can be made, press ▼, NEXT, ▲, and CLOCK in sequence.

When in operation normal user displays such as time of day, volume remaining before regeneration, present flow rate or days
remaining before regeneration are shown. When stepping through a procedure, if no buttons are pressed within five minutes, the
display returns to a normal user display. Any changes made prior to the five minute time out are incorporated.

To quickly exit OEM Softener Setup, OEM Filter Setup, Installer Display Settings, Diagnostics or Valve History press CLOCK.
Any changes made prior to the exit are incorporated.

To clear the Service Call reminder, press ▲ and ▼ simultaneously while CALL is displayed.

When desired, all programming and information in Diagnostics may be reset to defaults when the valve is installed in a
new location. To reset to defaults, press NEXT and ▼ simultaneously to go to the Softening/Filtering screen. Press ▲ and
▼ simultaneously to reset programming and diagnostic values to defaults. Screen will return to User Display.

Sometimes it is desirable to have the valve initiate and complete two regenerations within 24 hours and then return to the preset
regeneration procedure. It is possible to do a double regeneration if the control valve is set to “DELAYED REGEN” or “DELAY
+ IMMEDIATE” in OEM Softener System Setup or OEM Filter System Setup. To do a double regeneration:

1. Press the “REGEN” button once. REGEN TODAY will flash on the display.
2. Press and hold the “REGEN” button for three seconds until the valve regeneration initiates.

Once the valve has completed the immediate regeneration, the valve will regenerate one more time at the preset regeneration time.

For Valve Type 1.0T, press and hold CLOCK and ▲ for about 3 seconds to initiate an exchange of the tank in Service without
cycling the regeneration valve. After tank switch, days remaining and capacity remaining status is retained for each tank until the
next regeneration.

Proportional Brining

If the system is set up as a prefill upflow softener the control valve can also be set to normal or proportional brining.
This step will appear after Step 8S and before Step 9S if the system is set up as a prefill
upflow softener. The following options can be selected:
• NORMAL FILL - System always prefills with the salt level selected.
• PROPORTIONAL FILL - If proportional brining is selected, the actual salt fill time will
be calculated by dividing the actual volume of treated water used by the full volumetric
capacity, then multiplying this value by the maximum salt fill time.
Press NEXT to go to the next step. Press REGEN to return to the previous step.
CD Manual Page 7

OEM Configuration Setup

STEP 1CS Step 1CS – Press NEXT and ▼ simultaneously for 3 seconds and release. Then press
NEXT and ▼ simultaneously for 3 seconds and release. If screen in Step 2CS does not
appear in 5 seconds the lock on the valve is activated. To unlock press ▼, NEXT, ▲, and
CLOCK in sequence, then press NEXT and ▼ simultaneously for 3 seconds and release.
Then press NEXT and ▼ simultaneously for 3 seconds and release.

STEP 2CS Step 2CS – Use ▲ or ▼ 1.0 for 1” valve, 1.25 for 1.25” valve, 1.5 for 1.5” valve, 2.0 for
2” valve or 1.0T for twin valve.
Press NEXT to go to Step 3CS.
Press REGEN to exit OEM cycle sequence.

STEP 3CS Step 3CS – When 1.5 or 2.0 is selected, an additional screen will appear. It is used to
select which size flow meter is to be used with the valve 1.0r, 1.5, 2.0 or 3.0. Variable
meter pulses of 0.1-150.0 PPG can also be selected.
Press NEXT to go to Step 4CS.
Press REGEN to return to previous step.
Page 8 CD Manual

STEP 4CS Step 4CS – Allows selection of one of the following using ▲ or ▼:
• the Control Valve to act as an alternator; or
• the Control Valve to have a no hard water bypass: or
• the Control Valve to have a Separate Source during the regeneration cycle; or
• the Control Valve to operate with Progressive Flow; or
• the Control Valve to operate with the Clack System Controller.
Select OFF when none of these features are used.
Only use Clack No Hard Water Bypass Valves or Clack Motorized Alternating Valves (MAV) with these
selections. Clack No Hard Water Bypass Valves (1” or 1.25” V3070FF or V3070FM) are not designed
to be used with the alternator function or separate source.
This display will not appear if 1.0T is selected in Step 2CS.
Selecting the Control Valve to act as an alternator:
Prior to starting the programming steps, connect the interconnect cable to each control valve
board’s three pin connector labeled COMM CABLE. Also connect the meter cord to either control
valve to the three pin connector labeled METER.
Softener valve programming steps
Set to ALT A Set to ALT B
Connect the outlet plumbing of Connect the outlet plumbing of
OEM the ALT A valve to the MAV’s A the ALT B valve to the MAV’s B
Step
Configuration port and connect the MAV’s two port. No electrical connections are
4CS
Setup pin wire connector to the two pin required between the ALT B valve
connector labeled MAV on the and the MAV
ALT A valve
Softener Step
Set to AUTO Set to AUTO
System Setup 9S
Softener Step Set regeneration time option to Set regeneration time option to
System Setup 10S IMMEDIATE. IMMEDIATE.
Installer
Step
Display Set Day Override to OFF Set Day Override to OFF
4I
Setting
If set up for a filter, in Step 7F set Volume Capacity in Gallons; in Step 8F select Regeneration Time
Option “Immediate”; and in Step 3I select Day Override “OFF”.

For Clack Corporation alternator systems using WS1, WS1.25 WS1, WS1.25 and WS2
and WS1.5 valves there will be an option to delay the last WS1.5 Valves Valve
two cycles of regeneration (only Rinse and Fill). This feature
splits the regeneration into two portions. The first portion of
the regeneration will start immediately and all programmed
cycles before the Rinse and Fill cycles will be performed. After
all programmed cycles before Rinse and Fill are completed
the control valve will drive to the service position (displaying
Delayed Rinse + Fill Pending). When the volume of the on-
line unit is depleted to 10% of its programmed capacity, the
control valve will be triggered to finish the second portion of
the regeneration. Once Rinse and Fill are completed, the valve
will re-enter Standby mode until requested to come on-line for
Service.

For Clack Corporation alternator systems using the WS2 valve,


when NEXT is pressed after selecting ALT A or ALT B, a
display will allow the user to set the amount of pre-service rinse
time for the stand by tank just prior to returning to service.
CD Manual Page 9

Retracted Extended

Valve A in Service Position = Valve B in Service Position =


MAV piston rod Retracted MAV piston rod Extended
Note: Clack Twin Alternator Operations
• Twin alternating systems can be programmed with a day override setting combined with the normal volume-based regeneration
programming. A twin alternating system in this configuration will then regenerate based on the volume used or the day override if there is
a period of low water usage.
• Twin alternating systems can be programmed as a time clock only based regenerating system. In this configuration, the days remaining are
counted only on the unit that is in service. The unit in Stand-by Mode only notes days in diagnostics, which results in time clock only twin
regeneration initiation.
• Twin alternating systems can be programmed for a delayed regeneration time. The system will allow an immediate transfer of the MAV
to switch tanks and place a fully regenerated unit in service once a unit becomes exhausted. The exhausted unit will then be placed into
Stand-by Mode and allowed to have a delayed regeneration at the pre-set time.

Configuring the Control Valve for Separate Source Operation:


Select SEPARATE SOURCE for control operation. For separate source operation, the three wire
connector is not used. Selection requires that a connection to a Clack Motorized Alternator Valve
(MAV) is made to the two pin connector labeled MAV located on the printed circuit board. The C port
of the MAV must be connected to the valve inlet and the A port connected to the separate source used
during regeneration. The B port must be connected to the feed water supply.
When set to Separate Source the MAV will be driven closed before the first regeneration cycle, and be
driven open after the last regeneration cycle.
NOTE: If the control valve enters into an error state during regeneration mode, the MAV will remain in
its current state until the error is corrected and reset.

Configuring the Control Valve for Progressive Flow operation:


Select Progressive Flow for control operation. Operation in Progressive Flow Mode requires 2 to 4
valves plumbed in parallel, each with a separate flow meter and No Hard Water Bypass unit. The ADD
ANOTHER UNIT setting will add or subtract the number of units currently in service, based on the
overall flow rate through the system. The ADD ANOTHER UNIT screen will only appear on Valve
1. For communication between the valves, three-wire communication cables are required. Cables
available:
V4244-08 CABLE PROG FLOW TRIPLE 8 FT; V4244-12 CABLE PROG FLOW TRIPLE 12FT;
V4245-08 CABLE PROG FLOW QUAD 8 FT; V4245-12 CABLE PROG FLOW QUAD 12 FT.
NOTE: All cabling must be completed before starting programming.
Page 10 CD Manual

Configuring the Control Valve for No Hard Water Bypass Operation:


Select NO HARD BYPASS for control operation. For no hard water bypass operation the three wire
connector is not used. Selection requires that a connection to MAV or a Clack No Hard Water Bypass
Valve is made to the two pin connector labeled MAV located on the printed circuit board. If using a
MAV, the A port of the MAV must be plugged and the valve outlet connected to the B port. When set to
No Hard Bypass the MAV will be driven closed before the first regeneration cycle that is not FILL or
SOFTENING or FILTERING, and be driven open after the last regeneration cycle that is not FILL.
NOTE: If the control valve enters into an error state during regeneration mode, the no hard water
bypass valve will remain in its current state until the error is corrected and reset.

Configuring the Control Valve to operate with Clack System Controller:


Select SYSTEM CONTROLLER to link the Control Valve to the Clack System Controller. For
communicationbetweentheControlValveandtheSystemControllerathreewirecommunicationcable
is required.
Press NEXT to go to Step 5CS. Press REGEN to return to previous step.

STEP 5CS Step 5CS – Set Auxiliary Drive Output (MAV only) to operate in one of two modes:
• TIME – Output is activated at a set time after the start of regeneration, for a specified length of time.
• Set SEP SOURCE: Allows Auxiliary MAV to switch positions before the start of regeneration and
then switch back at the end of regeneration.
• Set OFF: Deactivates this output.
Only use Clack Motorized Alternating Valves (MAV) with these selections. Clack No Hard Water
Bypass Valves (1” or 1.25” V3070FF or V3070FM) are not designed to be used with the TIME or
SEPARATE SOURCE functions.
CD Manual Page 11

STEP 6CS Step 6CS – This allows the use of an outside signal to control the initiation of
a regeneration. Selection only matters if a connection is made to the two pin
connector labeled DP SWITCH located on the printed circuit board. Following is
an explanation of the options:

OFF – Feature not used.

NOTE: In a twin alternating system each control must have a separate dP signal or dP
switch. One dP signal or one dP switch cannot be used for both controls.

IMMED REG – If the dP switch is closed for an accumulative time of 2 minutes a regeneration
will be signaled to the unit. In a twin alternating system the MAV will transition first to switch
units so that the signaled unit can start regeneration. After the MAV is fully transitioned the
regeneration begins immediately. Note: For WS1 – WS1.5 control valves programmed for twin
alternating: if the dP function “IMMED REG” is set, the Delayed Rinse and Fill feature is not
available.

DELAY REG – If the dP switch is closed for an accumulative time of 2 minutes a regeneration
will occur at the scheduled delayed regeneration time. In a twin alternating system once the dP
switch is triggered the PC Board will display “REGEN TODAY” and when the delayed regen
time comes the control will switch tanks and the triggered unit will then go into regeneration.
Note: For WS1 – WS1.5 control valves programmed for twin alternating: if the dP function
“DELAY REG” is set, the Delayed Rinse and Fill feature is not available.

HOLD REG – If the dP switch is closed a regeneration will be prevented from occurring while
there is switch closure. In a twin alternating system the regeneration of a unit can be prevented
upon switch closure. If the unit depletes the capacity down to zero it will not be allowed to
switch tanks to regenerate until the switch is open. Note: For WS1 – WS1.5 control valves
programmed for twin alternating the Delayed Rinse and Fill feature can be set in conjunction
with the “HOLD REG” if desired.

STEP 7CS
Step 7CS – If set as a softener, and 1.5 was selected in
Step 2CS, this screen will appear, and FILL can be set to
LBS or MIN by using ▼ or ▲.

Press NEXT to go to Step 8CS. Press REGEN to return to


previous step.
Page 12 CD Manual

STEP 8CS Step 8CS – Press ▼ or ▲ until BACKWASH appears. Press NEXT to go to Step 9CS.
Press REGEN to return to previous step.

STEP 9CS Step 9CS - Press ▼ or ▲ until Regenerant Draw DN appears. Press NEXT to go to
Step 10CS.
Press REGEN to return to previous step.

STEP 10CS Step 10CS - Press ▼ or ▲ until RINSE appears. Press NEXT to go to Step 11CS.
Press REGEN to return to previous step.

STEP 11CS Step 11CS - Press ▼ or ▲ until FILL appears. Press NEXT to go to Step 12CS. Press
REGEN to return to previous step.

STEP 12CS Step 12CS - Press ▼ or ▲ until END appears. Press NEXT to go to Step 13CS. Press
REGEN to return to previous step.

STEP 13CS Step 13CS - Press ▼ or ▲ until END appears. Press NEXT to go to Step 14CS. Press
REGEN to return to previous step.

RETURN TO NORMAL MODE


CD Manual Page 13

OEM Softener System Setup


STEP 1S Step 1S – Press NEXT and ▼ simultaneously for 3 seconds and release. If screen in
Step 2S does not appear in 5 seconds the lock on the valve is activated. To unlock press
▼, NEXT, ▲, and CLOCK in sequence, then press NEXT and ▼ simultaneously for 3

STEP 2S Step 2S – Select SOFTENING DN or SOFTENING UP using ▼ or ▲. Press NEXT to


go to Step 3S. Press REGEN to exit OEM Softener System Setup.

STEP 3S Step 3S – Select the time for the first cycle using ▼ or ▲. Press NEXT to go to Step 4S.
Press REGEN to return to previous step.

STEP 4S Step 4S – Select the time for the second cycle using ▼ or ▲. Press NEXT to go to Step 5S.
Press REGEN to return to previous step.

STEP 5S Step 5S – Select the time for the third cycle using ▼ or ▲. Press NEXT to go to Step 6S.
Press REGEN to return to previous step.

STEP 6S Step 6S – Select the time for the fourth cycle using ▼ or ▲. Press NEXT to go to Step 7S.
Press REGEN to return to previous step.

STEP 7S Step 7S – Select the LBS for the fifth cycle using ▼ or ▲. If 2.0 was selected in Step 2CS,
or MIN was selected in Step 7CS, FILL is in minutes. Press NEXT to go to Step 8S. Press
REGEN to return to previous step.

STEP 8S Step 8S –Set Grains Capacity using ▲ or ▼. The ion exchange capacity is in grains of
hardness as calcium carbonate for the system based on the pounds of salt that will be
used. Calculate the pounds of salt using the fill time previously selected. Grains capacity is
affected by the fill time. The grains capacity for the selected fill time should be confirmed
by OEM testing. The capacity and hardness levels entered are used to automatically
calculate reserve capacity when volume capacity is set to AUTO. Press NEXT to go to Step
9S. Press REGEN to return to previous step.
Page 14 CD Manual

STEP 9S Step 9S – Set Volume Capacity using ▲ or ▼. If value is set to:


• AUTO capacity will be automatically calculated and reserve capacity will be automatically estimated;
• OFF regeneration will be based solely on the day override set (see Installer Display Settings Step 3I); or
• a number, regeneration initiation will be based off the value specified.
If OFF or a number is used, hardness display will not be allowed to be set in Installer Display Settings Step 2I.
If OFF is selected, Regeneration Time is automatically “Delayed”, so Step 10S will not appear.
See Setting Options Table for more detail. Press NEXT to go to Step 10S. Press REGEN to return to previous step.

STEP 10S Step 10S – Set Regeneration Time Options using ▼ or ▲. If value is set to:
• DELAYED REGENERATION means regeneration will occur at the preset time;
•IMMEDIATEREGENERATIONmeansregenerationwilloccurimmediatelywhenthevolumecapacityreaches
0 (zero); or
• DELAY + IMMEDIATE REGENERATION means regeneration will occur at one of the following:
— the preset time when the volume capacity falls below the reserve or the specified number of days between
regenerations is reached whichever comes first; or
— immediately after 10 minutes of no water usage when the volume capacity reaches 0 (zero).
DELAYED REGEN is the default if Step 4CS is set to ALTA or ALTB, and DELAY + IMMEDIATE
REGENERATION will not be available.
IMMEDIATE REGENERATION is the default if Step 2CS is set to 1.0T, and “DELAY + IMMEDIATE
REGENERATION will not be available.
This screen will not appear if OFF is selected in Step 9S.
See Setting Options Table for more detail. Press NEXT to go to Step 11S. Press REGEN to return to previous step.

STEP 11S Step 11S: Set Relay 1 operation using ▲ or ▼. The choices are:
• Set REGEN TIME: Relay activates after a set time at the beginning of a regeneration and then deactivates after
a set period of time. The start of regeneration is defined as the first backwash cycle or Regenerant Draw UP (1”
only) or DN, which ever comes first.
• Set VOLUME: Relay activates after a set volume has been used while in service, then deactivates after the meter
stops registering flow and the set time period has expired.
• Set REGEN VOLUME: Relay activates after a set volume has been used while in service or during regeneration,
then deactivates after the meter stops registering flow and the set time period has expired.
• Set HOLD VOLUME: The relay closes every set number of gallons and release when any button is pressed.
• Set LOW SALT LEVEL: Relay 1 is activated when the Low Salt Trigger Level is reached. Once triggered, this
relay will continue to be activated until the salt level is reset. This relay will continue operation during a power
outage or during error mode.
• Set OFF: If set to Off, Steps 12S and 13S will not be shown.
Press NEXT to go to Step 12S. Press REGEN to return to previous step.

STEP 12S Step 12S: Set Relay 1 SETPOINT Time or Volume using ▲ or ▼. The choices are:
• Relay Actuation Time: After the start of a regeneration the amount of time that should pass prior to activating
the relay. The start of regeneration is defined as the first backwash cycle or Regenerant Draw UP (1” only) or DN,
which ever comes first. Ranges from 0 to 500 minutes.
• Relay Actuation Volume or Regen Volume: Relay activates after a set number of gallons have passed. Ranges
from 1 to 20,000 gallons.
• Relay Actuation Hold Volume: The relay and related display activate after the set number of gallons have passed.
The relay output and related display are reset when any button is pressed.
Press NEXT to go to Step 13S. Press REGEN to return to previous step.
CD Manual Page 15

STEP 13S Step 13S: Set Relay DURATION TIME using ▲ or ▼.


• If TIME is selected in Step 11S, the relay will deactivate after the time set has expired. Ranges from 0:01 to
500:00 minutes.
• If VOLUME or REGEN VOLUME is selected in Step 11S, the relay will deactivate after the time set has
expired.
Press NEXT to go to Step 14S. Press REGEN to return to previous step.

STEP 14S Step 14S: Set Relay 2 operation using ▲ or ▼. The choices are the same as Step 11S, with the
addition of ERROR MONITOR in place of LOW SALT LEVEL. If set to ERROR MONITOR, the
relay closes whenever the valve enters error mode, and immediately deactivates when error mode is
exited.
If set to OFF, Steps 15S and 16S will not be shown.

STEP 15S Step 15S: Set Relay 2 SETPOINT Time or Volume using ▲ or ▼. The choices are the same as Step
12S.
Press NEXT to go to Step 16S. Press REGEN to return to previous step.

STEP 16S Step 16S: Set Relay DURATION TIME using ▲ or ▼.


• If TIME is selected in Step 14S the relay will deactivate after the time set has expired.
• If VOLUME or REGEN VOLUME is selected in Step 14S the relay will deactivate after the time set has expired
or after the meter stops registering flow, whichever comes first.
Press NEXT to go to Step 17. Press REGEN to return to previous step.

STEP 17S Step 17S: Set Relay 3 operation using ▲ or ▼. The choices are the same as Step 14S.
Press NEXT to go to Step 18S. Press REGEN to return to previous step

STEP 18S Step 18S: Set scheduled service alarm using ▲ or ▼. Available options are OFF, TIME, GALLONS
or BOTH. Selecting OFF disables this feature. If OFF is selected press NEXT to exit OEM Softener
System Setup. If TIME, GALLONS or BOTH is selected press NEXT to select the TIME and/or
GALLONS values. See Steps 19S and/or 20S. Press REGEN to return to the previous step.

STEP 19S Step 19S: Time remaining until Service Alarm generation. Only appears if TIME or BOTH is set in
Step 18S. To change duration time, use ▲ or ▼ to select the new value. Press NEXT to exit OEM
Softener System Setup or go to Step 20S if BOTH was selected in Step 18S. Press REGEN to
return to the previous step.

STEP 20S Step 20S: Volume remaining until Service Alarm generation. Only appears if GALLONS or BOTH
is set in Step 18S. To change the volume between service calls, use ▲ or ▼ to select the new value.
Press NEXT to go to Step 21S. Press REGEN to return to the previous step.
Page 16 CD Manual

Step 21S: Status display only, if Step 18S is set to TIME or BOTH. Shows time remaining to
STEP 21S Service Alarm. Can be reset to the initial value by pressing ▲ and ▼ for approximately 3 seconds.
Press NEXT to exit OEM Softener System Setup or to go to Step 22S. Press REGEN to return to
previous step.

STEP 22S Step 22S: Status display only, if Step 18S is set to TIME or BOTH. Shows time remaining to
Service Alarm. Can be reset to the initial value by pressing ▲ and ▼ for approximately 3 seconds.

STEP 23S Step 23S: Set the trigger level for the activation of the Low Salt Display. Level is adjustable from 10-
400 lbs. in 10 lb. increments, or OFF. This display is not viewed of Set to FILTERING, 2.0 valve,
or 1.5 valve with minutes for FILL.
Press NEXT to exit OEM Softener System Setup. Press REGEN to return to previous step.

RETURN TO NORMAL MODE


CD Manual Page 17

Setting Options Table4


Regeneration Regeneration
System Type Day Override
Option Type
Regeneration occurs at the next regeneration time when
Softening Auto Normal 1-28 days volume capacity falls below the reserve capacity, or the
specified number of days is reached, whichever comes first.
Regeneration occurs at the next regeneration time when
Softening Auto Normal OFF
volume capacity falls below the reserve capacity.
Regeneration occurs at the next regeneration time when
Softening or 20 – 1,500,000
Normal 1-28 days volume capacity reaches 0, or the specified number of days is
Filtering Gallons
reached, whichever comes first.
Softening or 20 – 1,500,000 Regeneration occurs at the next regeneration time when
Normal OFF
Filtering Gallons volume capacity reaches 0.
Time Clock operation.
Softening or
OFF Normal 1-28 days Regeneration occurs at the next regeneration time the
Filtering
specified number of days is reached.
Auto or Regeneration occurs immediately when volume capacity
Softening 20 – 1,500,000 On 0 1-28 days reaches 0, or the specified number of days is reached,
Gallons whichever comes first.
Softening or 20-1,500,000 Regeneration occurs immediately when volume capacity
On 0 OFF
Filtering Gallons reaches 0.
Regeneration occurs at the next regeneration time when
volume capacity falls below the reserve capacity, or the
Softening Auto Normal + On 0 1-28 days specified number of days is reached, or regeneration occurs
after 10 minutes of no water usage when volume capacity
reaches 0.
Regeneration occurs at the next regeneration time the
Softening or 20 – 1,500,000 specified number of days is reached or regeneration occurs
Normal + On 0 1-28 days
Filtering Gallons after 10 minutes of no water usage when volume capacity
reaches 0.
Regeneration occurs at the next regeneration time when
volume capacity falls below the reserve capacity, or
Softening Auto Normal + On 0 OFF
regeneration occurs after 10 minutes of no water usage when
volume capacity reaches 0.
4
Reserve capacity estimate is based on history of water usage. Reserve Capacity estimate is not available with
alternator systems or Twin Tank Valve.
Page 18 CD Manual

OEM Filter System Setup

STEP 1F Step 1F – Press NEXT and ▼ simultaneously for 3 seconds and release. If screen in
Step 2F does not appear in 5 seconds the lock on the valve is activated. To unlock press
▼, NEXT, ▲, and CLOCK in sequence, then press NEXT and ▼ simultaneously for 3

STEP 2F Step 2F – Choose FILTERING using ▼ or ▲. Press NEXT to go to Step 3F. Press
REGEN to exit OEM Filter System Setup.

STEP 3F Step 3F – Select the time for the first cycle using ▼ or ▲. Press NEXT to go to Step 4F.
Press REGEN to return to previous step.

STEP 4F Step 4F – Select the time for the second cycle using ▼ or ▲. Press NEXT to go to Step
5F. Press REGEN to return to previous step.

STEP 5F Step 5F – Select the time for the third cycle using ▼ or ▲. Press NEXT to go to Step 6F.
Press REGEN to return to previous step.

STEP 6F Step 6F – Select the time for the fourth cycle using ▼ or ▲. Press NEXT to go to Step
7F. Press REGEN to return to previous step.

STEP 7F Step 7F – Select the gallons for the fifth cycle using ▼ or ▲. When 2.0 is selected in
Step 2CS, FILL is in minutes. Press NEXT to go to Step 8F. Press REGEN to return to
previous step.
CD Manual Page 19

STEP 8F Step 8F – Set Volume Capacity using ▲ or ▼. If value is set to:


• “OFF” regeneration will be based solely on the day override set (see Installer Display/Settings
Step 3I); or
• a number, regeneration initiation will be based off the value specified.
See Setting Options Table for more detail. Press NEXT to go to Step 9F. Press REGEN to return to
previous step.

STEP 9F Step 9F – Set Regeneration Time Options using ▲ or ▼. If “OFF” was selected in Step
7F, this screen will not appear.
If value is set to:
• DELAYED REGENERATION means regeneration will occur at the preset time;
• IMMEDIATE REGENERATION means regeneration will occur immediately when the volume
capacity reaches 0 (zero); or
•DELAY+IMMEDIATEREGENERATIONmeansregenerationwilloccuratoneofthefollowing:
-the preset time when the volume capacity falls below the reserve or the specified number of days
between regenerations is reached whichever comes first; or
-immediately after 10 minutes of no water usage when the volume capacity reaches 0 (zero).
DELAYED REGENERATION is the default if Step 4CS is set to ALTA or ALTB, and DELAY +
IMMEDIATE REGENERATION will not be available.
IMMEDIATE REGENERATION is the default if Step 2CS is set to 1.0T, and DELAY +
IMMEDIATE REGENERATION will not be available.

See Setting Options Table for more detail. Press NEXT to go to the remaining Filter System Setup
screens. Refer to Softener System Setup starting at Step 11S for details. Press REGEN to return to
previous step.
Page 20 CD Manual

Installer Display Settings

STEP 1I STEP 1I - Press NEXT and ▲ simultaneously for 3 seconds.

STEP 2I STEP 2I – Display Language: Choose between English and Spanish. Press NEXT to go

STEP 3I STEP 3I – Hardness: Set the amount of hardness in grains of hardness as calcium
carbonate per gallon using ▼ or ▲. The default is 20 with value ranges from 1 to 150 in
1 grain increments. Note: The grains per gallon can be increased if soluble iron needs
to be reduced. This display will not appear if “FILTERING” is selected in Step 2F or
if OFF or a number is set in Step 9S. Press NEXT to go to step 4I. Press REGEN to
return to the previous step.

STEP 4I STEP 4I – Day Override: When volume capacity is set to “OFF”, sets the number of
days between regenerations. When volume capacity is set to AUTO or to a number,
sets the maximum number of days between regenerations. If value set to “OFF”,
regeneration initiation is based solely on volume used. If value is set as a number
(allowable range from 1 to 28) a regeneration initiation will be called for on that day
even if sufficient volume of water were not used to call for a regeneration. Set Day
Override using ▼ or ▲:
• number of days between regeneration (1 to 28); or
• “OFF”.
See Setting Options Table for more detail on setup. Press NEXT to go to step 5I. Press REGEN to

STEP 5I STEP 5I – Next Regeneration Time (hour): Set the hour of day for regeneration using ▼
or ▲. AM/PM toggles after 12. The default time is 2:00 AM. This display will not appear
if IMMEDIATE is selected in Set Regeneration Time Option in OEM Softener System
Setup Step 10S. Press NEXT to go to step 6I. Press REGEN to return to previous
step.

STEP 6I STEP 6I – Next Regeneration Time (minutes): Set the minutes of day for regeneration
using ▼ or ▲. This display will not be shown if IMMEDIATE is selected in Set
Regeneration Time Option in OEM Softener System Setup Step 10S. Press NEXT to go
to Step 7I. Press REGEN to return to previous step.

STEP 7I STEP 7I – As an energy-saving feature, the control will automatically turn off the display
illumination after 5 minutes of keypad inactivity. Any further keypad activity or water
use will
re-illuminate the display for 5 minutes. The Energy Saver feature default is ON.

RETURN TO NORMAL MODE


CD Manual Page 21

User Display Settings


General Operation
When the system is operating, one of several displays may be shown.
The displays normally rotate, however pressing NEXT will pause
on the selected display for 5 minutes. Pressing NEXT will alternate
between the displays. One of the displays is always the current time
of day. Days Remaining is the number of days left before the system
goes through a regeneration cycle. Gallons Remaining is the gallons
that will be treated before the system goes through a regeneration
cycle. Pressing ▼ while in the Gallons Remaining display will
decrease the capacity remaining in 10 gallon increments and will
also increase the volume used impacting the recorded values in
Flow indicator will
Diagnostics Steps 3D, 4D and 5D and Valve History, Step 4VH. display while water
Another display shows the current treated water flow rate through the is being treated.
system.EitherREGENERATIONDPorREGENERATIONHOLD
will be displayed if the dP switch is closed. To clear the Service
Call reminder, press ▲ and ▼ simultaneously while the number and
banner text screen is displayed.

If the system has called for a regeneration that will occur at the preset
time of regeneration, the words REGEN TODAY will alternate with
the header on the display.
If a water meter is installed, the flow indicator flashes on the display

When operating in Progressive Flow mode, the lead valve indicator (L) will be activated
on the lead valve.

REGEN PENDING will be displayed in Alternator Systems whenever a unit is waiting


to initiate the first cycle step of regeneration. The name of an active MAV will also be
indicated in this display.

STAND BY will be displayed in Alternator Systems when a valve is in Standby state. The
name of an active MAV will also be indicated in this display.

DELAYEDRINSE+FILLPENDINGwillbedisplayedwheneverazero-capacitytankhas
transferred to an off-line state and is currently waiting to initiate the second portion of a
regeneration cycle. Viewed only when Delayed Rinse and Fill is set to ON.
Page 22 CD Manual

Regeneration Mode
Typically a system is set to regenerate at a time of low water usage. An example of a time
with low water usage is when a household is asleep. If there is a demand for water when
the system is regenerating, untreated water will be used.

When the system begins to regenerate, the display will change to include information about the step of the regeneration
process and the time remaining for that step to be completed. The system runs through the steps automatically and will reset
itself to provide treated water when the regeneration has been completed.

Manual Regeneration
Sometimes there is a need to regenerate the system sooner
than when the system calls for it, usually referred to as
manual regeneration. There may be a period of heavy water usage
because
of guests or a heavy laundry day.

To initiate a manual regeneration at the preset delayed regeneration time, when the regeneration time option is set to
DELAYED REGENERATION or DELAY + IMMEDIATE REGENERATION, press and release REGEN. The words
REGEN TODAY will periodically be shown on the display to indicate that the system will regenerate at the preset delayed
regeneration time. If you pressed the REGEN button in error, pressing the button again will cancel the request. Note: If the
regeneration time option is set to IMMEDIATE REGENERATION there is no set delayed regeneration time so REGEN
TODAY will not activate if REGEN is pressed.

To initiate a manual regeneration immediately, press and hold the REGEN button for three seconds. The system will begin to
regenerate immediately. The request cannot be cancelled.
Note: For softeners, if brine tank does not contain salt, fill with salt and wait at least two hours before regenerating.
Set Time of Day
The user can also set the time of day. Time of day should only need to be set if the battery has been depleted because of extended
power outages or when daylight saving time begins or ends. If an extended power outage occurs, the time of day will flash on and
off which indicates the time of day should be reset. The non rechargeable battery should also be replaced.

STEP 1U STEP 1U – Press CLOCK.

STEP 2U STEP 2U - Current Time (hour): Set the hour of the day using ▼ or ▲. AM/PM
toggles after 12. Press NEXT to go to Step 3U.

STEP 3U STEP 3U - Current Time (minutes): Set the minutes of the day using ▼ or ▲. Press
NEXT to exit Set Time of Day. Press REGEN to return to previous step.

RETURN TO NORMAL MODE


CD Manual Page 23

Power Loss
If the power goes out the system will keep time until the battery is depleted. If an extended power outage occurs,
the time of day will flash on and off which indicates the time of day should be reset and the non rechargeable
battery replaced. The system will remember the rest.

Error Message
If the word “ERROR” and a number are displayed contact the OEM for help. This indicates that the valve was not able to function
properly. If the number and banner text in the Contact Screens has been edited, the two displays below will alternate.

Salt Alarm
If the Salt Level Alarm was set in Step 22S, the following screens will be viewed in the User Display.

When the salt remaining has gone below the set point, the display will show CHECK SALT LEVEL.

Resetting the salt level display:

STEP 1SA

STEP 2SA
Page 24 CD Manual

Diagnostics

STEP 1D STEP 1D – Press ▲ and ▼ simultaneously for three seconds. If screen in step 2D does
not appear in 5 seconds the lock on the valve is activated. To unlock press ▼, NEXT,
▲, and CLOCK in sequence, then press ▲ and ▼ simultaneously for 3 seconds.

STEP 2D STEP 2D – Days, since last regeneration: This display shows the days since the

STEP 3D STEP 3D – Volume, since last regeneration: This display shows the volume of water
that has been treated since the last regeneration. This display will equal zero if a water
meter is not installed. Press NEXT to go to Step 4D. Press REGEN to return to

STEP 4D STEP 4D – Reserve History Volume used for last 7 days: If the valve is set up as a
softener, a meter is installed and Set Volume Capacity is set to “Auto,” this display
shows 0 day (for today) and the reserve capacity. Pressing ▲ will show day 1 (which
would be yesterday) and the reserve capacity used. Pressing ▲ again will show day
2 (the day before yesterday) and the reserve capacity. Keep pressing ▲ to show the
capacity for days 3, 4, 5 and 6. ▼ can be pressed to move backwards in the day series.
This screen is not displayed if filter, time clock, meter immediate, alternator or volume

STEP 5D STEP 5D - Volume, 63-day usage history: This display shows day 0 (for today), day 1
(for yesterday), etc., and the volume of water treated that day. Press ▲ to show the
volume of water treated for the last 63 days. If a regeneration occurred on the day
the letter “R” will also be displayed. This display will show dashes if a water meter is
not installed. Press NEXT at any time to go to Step 6D. Press REGEN to return to

STEP 6D STEP 6D - Tank Transfer History. Only displayed when 1.0T is selected in Step 2CS.
Use ▲ or ▼ to scroll through the last 10 tank transfers. “1”= transfer number – 10
transfers maximum. “A” = tank transferring. “3 DAYS” = days ago of transfer – 99
days maximum. “0.00 GAL” = gallons used at time of tank transfer. “12:35 PM” =
time of transfer.
CD Manual Page 25

STEP 7D STEP 7D – Flow rate, maximum last seven days: Use ▲ or ▼ to display the maximum
flow rate in gallons per minute that occurred in each of the last seven days. This
display will equal zero if a water meter is not installed. Press NEXT to go to Step 8D.
Press REGEN to return to previous step.

STEP 8D STEP 8D – MAV Drive History: Displays the drive time histories of all active MAV
drives. Use ▲ or ▼ to review the history of all active MAV outputs. TTT – measured
MAV drive time; VVV – measured MAV drive voltage; CCC – total number of drives
(in or out); “+” indicates piston drive out of MAV; “-“ indicates piston drive in to
MAV. If a MAV is replaced, it is recommended that the diagnostics screen for that
MAV be cleared. That is done by selecting the + or – screen for that MAV. Press and
hold ▲ and ▼ for about 3 seconds. Failure to do this may result in inconsistent MAV
RETURN TO operation.
NORMAL MODE
When a MAV error occurs, the Drive History will automatically be reset. To view
previously recorded history, press and hold CLOCK and ▲. The
display will be similar to the normal MAV drive history display,
with the addition of EEE – MAV error code present at the time
of reset. If the display shows “---”, there was no MAV error
before the reset.

When desired, all programming and information in Diagnostics may be reset to defaults when the valve is installed in a
new location. To reset to defaults, press NEXT and ▼ simultaneously to go to the Softening/Filtering screen. Press ▲ and
▼ simultaneously to reset programming and diagnostic values to defaults. Screen will return to User Display.
Page 26 CD Manual

Valve History

STEP 1VH STEP 1VH – Press ▲ and ▼ simultaneously for three seconds and release. Then press ▲
and ▼ simultaneously and release. If screen in step 2VH does not appear in 5 seconds the
lock on the valve is activated. To unlock press ▼, NEXT, ▲, and CLOCK in sequence,
then press ▲ and ▼ simultaneously for 3 seconds and release. Then press ▲ and ▼

STEP 2VH STEP 2VH – Software version. Displays the current software version.

STEP 3VH STEP 3VH5 – Days, total since start-up: This display shows the total days since startup.

STEP 4VH STEP 4VH – Regenerations, total number since start-up: This display shows the total
number of regenerations that have occurred since startup. Press NEXT to go to Step 5VH.
Press REGEN to return to previous step.

STEP 5VH STEP 5VH – Volume, total used since start-up: This display shows the total gallons treated
since startup. This display will equal zero if a water meter is not installed. Press NEXT to
go to Step 6VH. Press REGEN to return to previous step.

STEP 6VH STEP 6VH – Error Log. This display shows a history of the last 10 errors generated by the
control during operation. The motor position count at the time of drive error detection is
recorded in the top line of the display. Press ▲ or ▼ to view each error recorded. Press

RETURN TO NORMAL MODE

5
Values in steps 2VH through 5VH cannot be reset.
CD Manual Page 27

Revision History:
1/20/2021
PAGE 6:
Proportional Brining - New display

PAGE 9:
Moved to end of Step4CS - Configuring the Control Valve to operate with Clack System Controller:
Select SYSTEM CONTROLLER...

Configuring the Control Valve for Separate Source Operation:


Select SEPARATE SOURCE...

PAGE 13:
Step 15S - New display

PAGE 18:
Step 3I - ...This display will not appear if “FILTERING”.......

7/18/2022
PAGE 4:
4 V3985CD-04BOARD WS1 THRU 2 CD4 PCB REPL 1

PAGE 8:
• the Control Valve to operate with Progressive Flow; or

PAGE 9:
Configuring the Control Valve for Progressive Flow operation:
Text and Displays

PAGE 12:
Add additional displays

PAGE 13:
Remove tables
Step 2S - text and display
Step 4S - display

PAGE 18:
Remove tables
Step 2F - text and display

PAGE 21:
When operating in Progressive Flow mode...
text and display

PAGE 23:
Update Error Message displays

PAGE 26:
STEP 2VH - Display
Page 28 CD Manual
CD Manual Page 29

Charger Water Treatment Products


8150 N. Lehigh Ave, Morton Grove, IL 60053
www.chargerwater.com/FAQ

Form No. V3435CD • 7/18/2022 U.S. Patent: 6,776,901

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