0551 Zucchini Busbar XCP 21
0551 Zucchini Busbar XCP 21
0551 Zucchini Busbar XCP 21
XCP BUSBAR
FOR POWER
DISTRIBUTION SYSTEMS
POWERED BY SPECIALISTS
Global
strength
built on local
knowledge
Legrand is the global specialist in
electrical and digital building
infrastructures. Innovation is the
driving force behind its development.
2
LEGRAND ENERGY EFFICIENCY
Legrand has long been committed to an initiative
to protect the environment.
We are dedicated to ensuring that everyone can use
electricity in a sustainable way. By working together we can
create solutions that deliver less carbon to the environment.
Look out for the green leaf which identifies our range of
energy efficient busbars.
XCP OVERVIEW
CONTENTS
Safety, flexibility and simplicity 04
Range features 06
XCP-S and XCP-HP 07
Range composition 09
Product additional features 10
GRP and metal tap-off boxes 11
Order
SELECTION GUIDE
Busbar selection guide 13
XCP-S - technical information 20
XCP-HP - technical information 28
Design instructions for the creation of a rising
mains (BTS*) 36
OPERATING INFORMATION
Suggestions for the design and installation
of the busbar 38
Protection classifications 47
Typical applications
■ Industry
■ Riser end feed units
■ Commercial and service sector buildings
(banks, hospitals, data centres, business
centres)
4
*The standard degree of protection is IP 55. IP 65 is available on request for transport of energy
Safety
Fire resistance Electromagnetic emission
In installations where there is a high risk of fire, the XCP The ferromagnetic structure of the casing, and the
busbar trunking system can provide technical advantages. compactness of the bars, significantly reduce the
Thanks to the low fire load of the busbar, XCP has been fire electromagnetic field emitted. The magnetic induction,
resistance tested in accordance with IEC 60331-1. measured at 1 m from the XCP busbar, is much lower
than 3µT which typically represents the quality objective of
several countries.
Sprinkler proof
It is possible to accessorise XCP with a sprinkler kit that
provides resistance to the sprinkler test. The sprinkler kit is
available on request.
Insulation technology
In order to achieve superior quality and safety, XCP Resistance to seismic events
conductor bars are wrapped by two PET sheets, each of
All busbar systems and their supports are laboratory tested
which is individually sufficient to ensure the full required
and guarantee (if the product is installed in accordance
dielectric level. PET is a non-hygroscopic thermoplastic
with the manufacturer's instructions) resistance to seismic
polymer resin and therefore preserves its performance
events in the local territory.
whatever the level of humidity. For more information on the
The XCP-S and XCP-HP ranges and related tap-off boxes,
material characteristics see page 45.
have passed seismic tests at a value of ZPA 1.5g * in
Maximum strength accordance with IEEE Std 693-2018. Considering that :
The XCP range has been designed and manufactured for ZPA 1.5g = 1.5 x 9.81 m/s² = 14.71 m/s² . The maximum
heavy industrial environments. acceleration value obtained corresponds to extremely
The busbar is self-contained within its intense earthquakes.
own casing, with the degree of impact
resistance being IK 10 which is the
Simplicity
maximum stated in IEC EN 60068-2-62.
The XCP range provides all the necessary components PRE-INSTALLED MONOBLOC
Aluminium conductors
6
XCP-S and XCP-HP
The XCP range of busbars consists of two different product lines :
• XCP-S
• XCP-HP
While maintaining the same basic characteristics (such as the range of rated current, the
construction materials and the accessories available), XCP-S and XCP-HP have different
properties that make them able to satisfy all market sector demands.
RATED CURRENT 630 A 800 A 1000 A 1250 A 1600 A 2000 A 2500 A 3200 A 4000 A 5000 A 6300 A
RATED CURRENT 630 A 800 A 1000 A 1250 A 1600 A 2000 A 2500 A 3200 A 4000 A 5000 A 6300 A
* Triple bar
CATALOGUE XCP 7
XCP-S and XCP-HP
Energy saving (Total cost of ownership)
The two busbar ranges, XCP-S and XCP-HP, also differ in loss values due to the Joule effect.
XCP-HP has lower Joule losses compared to XCP-S and this feature means that, in a relatively
short time, it will be possible to recover the additional cost invested in the purchase of a low loss
busbar system compared to the cost of a standard loss busbar system.
In the graph below you can see an indicative example of the possible economic savings in relation
to the loss values of the busbar system.
Price (£)
XCP-HP (Cu)
Difference
Tot. cost (£)
XCP-S (Cu)
in initial
investment
Saving (£)
XCP-S XCP-HP
BEP (break
even point)
PJ losses
Difference
in losses
0 5 10 15 20 25 30 35 40 45
years
2 years
XCP-S XCP-HP 6 months
Note : The time required to reach the break even point changes depending on energy costs in the country in which the analysis is
conducted.
TOTAL COST OF OWNERSHIP = PURCHASE COST + OPERATING COST OF THE BUSBAR
XCP can be connected to RCP resin busbar ADAPTER ELEMENT (IP 55/65 TO IP 68)
thanks to an adapter element.
This solution allows XCP to be used in hybrid systems where
different degrees of protection are required. P
It is possible to transition from the inside to the outside of a
RC
building by connecting the IP 55 XCP busbar trunking with
IP 68 RCP resin busbar trunking using the adapter element.
P
XC
8
RANGE
composition
The XCP range includes all the necessary
components to enable any path for the
busbar run that the project requires.
STRAIGHT LENGTHS :
for transport and distribution (with tap-off
outlets) of high-power energy
STRAIGHT LENGTHS WITH TAP OFF OUTLETS FOR DISTRIBUTION
ELBOWS :
able to meet any change of direction and
orientation with standard or bespoke dimensions
TAP-OFF BOXES :
for connecting and energising electric loads.
Available in plug-in and bolt-on versions
CONNECTION INTERFACES :
for connecting the busbar to the electric board or HORIZONTAL ELBOW WITH DOUBLE BAR VERTICAL ELBOW WITH DOUBLE BAR
transformer
ADDITIONAL COMPONENTS :
able to meet any installation requirement (fire
barrier, phase inversion...)
FIXING SUPPORTS :
for fixing the busbar to the structure of the
building, for horizontal and vertical installations
and special applications (seismic areas) CONNECTION INTERFACES PLASTIC TAP-OFF BOXES PLUG-IN TYPE
CATALOGUE XCP 9
PRODUCT
additional features
End feed unit for rising mains
Feed units are used at the start of riser mains lines, when
the busbar must be placed against the wall and powered
using cables.
These feed units allow the product to be installed at
a minimum distance of 40 mm from the wall.
New monobloc
XCP is equipped with a new monobloc covered by a Legrand
patent. This new monobloc ensures a better connection of
the junction with less contact resistance.
The insulation part of the monobloc is made by thermo-set
Class F (155°C) insulation material and for each conductor
there are two plates that assure the continuity between
each conductor. A system of Belleville® washers ensure
the correct pressure during thermal expansion of the
conductors. A double head nut breaks when it reaches the
nominal torque (85 Nm). In the double/triple configurations,
the monobloc ensures the current balancing on the same
conductors.
DOUBLE HEAD NUT THAT BREAKS
AT NOMINAL TORQUE (85 Nm)
DURING 1st INSTALLATION
SmartBolts®
SmartBolts® are available on request. These bolts are
equipped with a visual indication system that turns from red
to black when you reach the right tightening torque (85 Nm).
They are also useful after installation and during checks
and maintenance operations as they allow you to see at
a glance if a bolt has lost the right torque by turning back
to red. SmartBolt
®
10
TAP-OFF BOXES
GRP* and metal
XCP distribution bars are equipped with outlets suitable for the range of dedicated tap-off boxes.
The tap-off boxes are available in two different construction materials:
• GRP* composite with rating up to 250 A, plug-in type (to be installed on outlets)
• painted steel enclosure with rating up to 630 A for plug-in type (to be installed on outlets)
and up to 1250 A for bolt-on type (to be installed on the junction)
They are universal and therefore can be used on both (XCP-S and XCP-HP) product lines.
Safety
Optimised dimensions
Reduced maintenance costs
Pre-fitted for MCB/MCCB circuit breakers
SAFETY SYSTEM
FOR HANDS
GRP* version:
Range from 32 A to 250 A
Optimised installation of Legrand circuit breakers (MCB/MCCB)
Optimised for P17 Tempra Pro CEE sockets
Ready for data centre applications
Empty or with fuse carrier version available
Total insulation
Plug-in / plug-out under live voltage
GRP VERSION FROM 32 A TO 250 A
12
SELECTION GUIDE
CONTENTS
19 Harmonics
CATALOGUE XCP 13
technical information
n Selection of the busbar based on the rated n Temperature impact on the rating of the busbar system
transformer data The ambient temperature where the busbar trunking
During the design stage of the power supply system, it system is installed impacts on its rating
is necessary to consider all the technical specifications During the design stages, it will be necessary to multiply the
and standards for the equipment selected rating value at the reference temperature by a correction
The designer not only needs to specify the technical coefficient referred to the final operating temperature
requirements but the economical performance of the system
Each element of the electrical system (transformer, switchboards, All Legrand products have been sized and tested for an average
protection devices and busbar) should be sized accordingly to support ambient temperature specific for each line. For installation
the peak loads and the short circuit current in the event of a fault in environments with different average daily temperatures,
The table below shows popular transformer ratings with the rated current of the busbar must be multiplied by a
their rated current and their peak short circuit current k1 factor, which gives the correct value to consider
Iz = Iz0 · Kt
RATED CURRENTS AND SHORT CIRCUIT CURRENTS OF STANDARD TRANSFORMERS
Where:
Rated voltage Un
400 V, 50 Hz 690 V, 50 Hz • Iz0 is the current that the busbar trunking system can carry
Rated short circuit voltage Uk Rated short circuit voltage Uk for an indefinite time at its reference temperature
4% 6% 4% 6%
• Kt is the correction coefficient for ambient temperature values other
Rated Short circuit than the reference temperature, as shown in the following table
Rated power Rated Short circuit current current current
[kVA] current In [A] Ik [kA] In [A] Ik [kA]
400 577 14·4 9·6 335 8·4 5·6
KT CORRECTION COEFFICIENT FOR AMBIENT TEMPERATURE
500 722 18·0 12·0 418 10·5 7·0
630 909 22·7 15·2 527 13·2 8·8 XCP-S
Ambient temperature [°C]
800 1155 28·9 19·2 669 16·7 11·2
1000 1443 36·1 24·1 837 20·9 13·9 -5 0 5 10 15 20 25 30 35 40 45 50
1250 1804 45·1 30·1 1046 26·1 17·4 1·24 1·21 1·18 1·15 1·12 1·09 1·06 1·03 1 0·97 0·93 0·90
1600 2309 57·7 38·5 1339 33·5 22·3 kt thermal correction factor
2000 2887 72·2 48·1 1673 41·8 27·9
2500 3608 90·2 60·1 2092 52·3 34·9 XCP-HP (Al)
3150 4547 113·7 75·8 2636 65·9 43·9 Ambient temperature [°C]
Using the above table, a designer can cross reference their load XCP-HP (Cu)
requirements and select a busbar trunking system suited to their design Ambient temperature [°C]
-5 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70
The first selection criteria for the appropriate busbar is based on the
transformers rated current (In). The busbar rating should exceed the 1·43 1·40 1·37 1·33 1·30 1·26 1·23 1·19 1·16 1·12 1·08 1·04 1 0·96 0·92 0·87
transformers rated current. The second selection criteria is based upon kt thermal correction factor
the short circuit current. The designer should select a busbar rating
that exceeds the Ik when compared to the busbar's peak current (Ipk)
Note: The above applies to standalone transformers. For transformers
in parallel, ring or mesh networks, the short circuit current (Ik) will
increase (i.e for transformers in parallel the Ik would be double)
Selection example:
Using the following transformer :
P = 1000 kVA
Uk = 6%
Un = 400 V
and the calculation and table above,
P 1000000
In = In = = 1443 A ;
3 • Un 3 • 400
In 1443
Ik = Ik = = 24,05 kA
Uk 6% • 1000
14
technical information
Pj = 2 • Rt • Ib2 • L
1000
• Where :
Ib = utilisation current (A)
Rt = phase resistance for unit of length of the busbar
trunking system, measured at thermal regime (mΩ/m)
L = busbar length (m)
For an accurate calculation of distribution busbar, losses must be assessed based on the distribution load, taking into account
the reduction in current, for example, in the case of the distribution of the loads represented in the table below
L3
L2
L1
I1+I2+I3 I2+I3 I3
l1 l2 l3
L L L
Edgeways Flat
15
technical information
n Busbar trunking system selection based on n Calculation of the voltage drop with loads not
voltage drop evenly distributed (continued)
It will be necessary to check the value of the voltage drop The current distribution factor 'b' depends on how the circuit is fed
For systems with power factor (cosϕm) no lower than 0·8, the and on the distribution of the electric loads along the busbar :
voltage loss can be calculated using the following formulas :
Table 1 - The distribution factor of the current 'b'
If the three phase system and the power factor are not lower than
cosϕ = 0·7, the voltage loss may be calculated using the voltage drop
coefficient shown in table 1
k • Ib • L
∆v% = 2b • Vn • 100
L3
L2
L1
l1 l2 l3
L L L
16
technical information
Where :
• E is the phase voltage
• ZE is the secondary equivalent impedance of the
transformer measured between the phase and the neutral
• ZL is the impedance of the phase conductor only 3 E
ZE IccFF =
2ZE + 2ZL
Icc3~ IccFN
ZE
ZE E
IccFN =
ZE + 2ZL
E
Icc3~ =
ZE + ZL
IccFF
E = phase voltage
17
technical information
Transformer reactance
XE = transformer secondary equivalent reactance (m)
XE = ZE2 – RE2
Estimated short circuit current lcc = symmetric component of the short circuit current (kA)
Icc = Vcc
3 • Zcc
XCP-S 4C (AL)
Rated current In [A] 630 800 1000 1250 1600 2000 2500 3200 4000 5000
XCP-S 4C (CU)
Rated current In [A] 800 1000 1250 1600 2000 2500 3200 4000 5000 6300
Rated short-time current (1 s) Icw [kA]rms 25 36 42 42 50 65 80 100 120 150
Peak current Ipk [kA] 53 78 88 88 105 143 176 220 264 330
Rated short-time current of the Icw [kA]rms 15 22 25 25 30 39 48 60 72 90
neutral bar (1 s)
Peak current of the neutral bar Ipk [kA] 30 46 53 53 63 82 101 132 158 198
* Icw value at 0·5 s.
XCP-HP 4C (AL)
Rated current In [A] 630 800 1000 1250 1600 2000 2500 3200 4000 5000
Rated short-time current (1 s) Icw [kA]rms 36 36 50 70 70 85 120 120 150 150
Peak current Ipk [kA] 76 76 105 154 154 187 264 264 330 330
Rated short-time current of the Icw [kA]rms 22 22 30 42 42 51 72 72 90 90
neutral bar (1 s)
Peak current of the neutral bar Ipk [kA] 45 45 63 88 88 112 158 158 198 198
XCP-HP 4C (CU)
Rated current In [A] 800 1000 1250 1600 2000 2500 3200 4000 5000 6300
Rated short-time current (1 s) Icw [kA]rms 36 50 70 70 85 120 120 150 150 150
Peak current Ipk [kA] 76 105 154 154 187 264 264 330 330 330
Rated short-time current of the Icw [kA]rms 22 30 42 42 51 72 72 90 90 90
neutral bar (1 s)
Peak current of the neutral bar Ipk [kA] 45 63 88 88 112 158 158 198 198 198
18
technical information
• worsening of the power factor THD ≤ 15% 630 800 1000 1250 1600 2000 2500 3200 4000 5000 6300
• heating of the neutral
• additional losses in electric machinery 15% < THD ≤ 33% 800 1000 1250 1600 2000 2500 3200 4000 5000 6300 -
(transformers and motors)
• unstable operation of the protection elements (thermal THD > 33% 1000 1250 1600 2000 2500 3200 4000 5000 6300 - -
magnetic and earth leakage circuit breakers)
Measurement
of harmonic
distortion carried
out with a network
analyser Fundamental (50 Hz) Fifth harmonic (250 Hz)
Third harmonic (150 Hz) Resulting wave shape
100%
Distortion of the individual harmonics
( )Uh
( )( )23 11
H 2 2 2
THD% = 100 = 100 + = 25.5 %
h=2 U1 100 100
23%
11%
50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 950 1000 Hz
Note :
200% neutral versions are available for systems
with harmonics present on the neutral
19
XCP-S
BUSBAR FROM
630 TO 6300 A
Compact XCP-S is an extra compact and light busbar
trunking system. It is the range used for
power solution, transport and distribution of high power,
including rising mains. Applications include
optimised for all industrial, commercial and service sector
buildings such as factories, banks, trade
standard applications and business centres, hospitals and
data centres etc.
20
Xtra Compact (XCP-S)
technical information
21
Xtra Compact (XCP-S)
technical data
n XCP-S Al (4 conductors)
TRIPLE
3P+N+PE SINGLE BAR DOUBLE BAR BAR
Rated current In [A] 630 800 1000 1250 1600 2000 2500 3200 4000 5000
Overall dimension of the busbars L x H [mm] 120 x 130 120 x 130 120 x 130 120 x 170 120 x 200 120 x 220 120 x 380 120 x 440 120 x 480 120 x 590
Rated operational voltage Ue [V] 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000
Rated insulation voltage Ui [V] 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000
Frequency f [Hz] 50 50 50 50 50 50 50 50 50 50
Rated short-time current (1 s) ICW [kA]rms 25*** 25*** 36 42 42 50 65 80 100 120
Peak current Ipk [kA] 53 53 76 88 88 105 143 176 220 264
Allowable specific energy for three phase I²t [MA²s] 312 312 1296 1764 1764 2500 4225 6400 10000 14400
fault
Rated short-time current of the neutral ICW [kA]rms 15*** 15*** 22 25 25 30 39 48 60 72
bar (1 s)
Peak current of the neutral bar Ipk [kA] 30 30 46 53 53 63 82 101 132 158
Rated short-time current of the protective ICW [kA]rms 15*** 15*** 22 25 25 30 39 48 60 72
circuit (1 s)
Peak current of the protective circuit Ipk [kA] 30 30 46 53 53 63 82 101 132 158
Phase resistance at 20°C R20 [mΩ/m] 0·140 0·092 0·077 0·057 0·041 0·029 0·029 0·021 0·014 0·011
Phase reactance (50hz) X [mΩ/m] 0·023 0·017 0·017 0·016 0·015 0·014 0·011 0·007 0·006 0·005
Phase impedance Z [mΩ/m] 0·142 0·094 0·079 0·060 0·044 0·032 0·031 0·022 0·016 0·012
Phase resistance at thermal conditions Rt [mΩ/m] 0·185 0·122 0·104 0·080 0·058 0·040 0·041 0·030 0·021 0·015
Phase impedance at thermal conditions Z [mΩ/m] 0·186 0·123 0·105 0·081 0·059 0·043 0·042 0·031 0·022 0·016
Neutral resistance R20 [mΩ/m] 0·140 0·092 0·077 0·057 0·041 0·029 0·029 0·021 0·014 0·011
Resistance of the protective bar (PE 1) RPE [mΩ/m] 0·132 0·132 0·132 0·119 0·110 0·106 0·078 0·071 0·067 0·040
Resistance of the protective bar (PE 2) RPE [mΩ/m] 0·049 0·049 0·049 0·038 0·032 0·025 0·021 0·017 0·016 0·013
Resistance of the protective bar (PE 3) RPE [mΩ/m] 0·084 0·084 0·084 0·064 0·054 0·049 0·035 0·029 0·026 0·021
Reactance of the protective bar XPE [mΩ/m] 0·080 0·078 0·078 0·048 0·039 0·028 0·020 0·015 0·016 0·014
Resistance of the fault loop (PE 1) Ro [mΩ/m] 0·272 0·224 0·208 0·176 0·152 0·135 0·107 0·092 0·082 0·051
Resistance of the fault loop (PE 2) Ro [mΩ/m] 0·190 0·142 0·126 0·095 0·073 0·054 0·049 0·038 0·030 0·023
Resistance of the fault loop (PE 3) Ro [mΩ/m] 0·224 0·176 0·161 0·121 0·096 0·078 0·064 0·050 0·040 0·032
Reactance of the fault loop (50hz) Xo [mΩ/m] 0·10 0·10 0·10 0·06 0·05 0·04 0·03 0·02 0·02 0·02
Impedance of the fault loop (PE 1) Zo [mΩ/m] 0·291 0·243 0·229 0·188 0·161 0·142 0·111 0·094 0·085 0·054
Impedance of the fault loop (PE 2) Zo [mΩ/m] 0·216 0·171 0·158 0·115 0·091 0·069 0·058 0·044 0·037 0·030
Impedance of the fault loop (PE 3) Zo [mΩ/m] 0·247 0·200 0·187 0·137 0·110 0·089 0·071 0·054 0·046 0·037
Zero-sequence short circuit average Ro [mΩ/m] 0·187 0·123 0·102 0·077 0·055 0·039 0·038 0·028 0·019 0·014
resistance phase - N
Zero-sequence short circuit average Xo [mΩ/m] 0·031 0·023 0·023 0·021 0·020 0·019 0·015 0·009 0·008 0·007
reactance phase - N
Zero-sequence short circuit average Zo [mΩ/m] 0·189 0·125 0·105 0·080 0·059 0·043 0·041 0·029 0·021 0·016
impedance phase - N
Zero-sequence short circuit average Ro [mΩ/m] 0·178 0·162 0·157 0·138 0·124 0·116 0·088 0·078 0·072 0·044
resistance phase - PE
Zero-sequence short circuit average Xo [mΩ/m] 0·031 0·023 0·023 0·021 0·020 0·019 0·015 0·009 0·008 0·007
reactance phase - PE
Zero-sequence short circuit average Zo [mΩ/m] 0·181 0·164 0·159 0·140 0·126 0·117 0·089 0·079 0·073 0·044
impedance phase - PE
cosϕ = 0·70 126·3 84·4 73·4 58·1 44·1 33·2 31·5 22·4 16·3 12·4
cosϕ = 0·75 133·3 88·9 77·1 60·8 45·9 34·3 32·8 23·3 17·0 12·9
cosϕ = 0·80 140·1 93·3 80·7 63·4 47·6 35·3 34·0 24·2 17·6 13·3
Voltage drop with distributed load cosϕ = 0·85 146·6 97·5 84·1 65·9 49·2 36·1 35·1 25·1 18·1 13·6
ΔV [V/(m*A)]10-6
cosϕ = 0·90 152·8 101·5 87·3 68·0 50·5 36·8 36·0 25·8 18·5 13·9
cosϕ = 0·95 158·4 104·9 90·0 69·8 51·4 37·0 36·5 26·4 18·8 14·0
cosϕ = 1·00 160·2 105·6 89·9 68·9 49·8 35·0 35·3 25·8 18·0 13·3
Weight (PE 1) p [kg/m] 14·3 15·6 1·0 18·9 22·5 27·4 34·1 41·5 50·4 88·3
Weight (PE 2) p [kg/m] 17·6 18·9 19·3 23·3 27·7 33·9 42·1 51·0 61·0 101·4
Weight (PE 3) p [kg/m] 15·4 16·7 17·1 20·3 24·2 29·2 36·7 44·6 54·0 92·6
Fire load [kWh/m] 4·5 5·5 5·5 6·0 8·5 10·5 16·0 19·0 21·0 21·0
Degree of protection IP 55* 55* 55* 55* 55* 55* 55* 55* 55* 55*
Insulation material thermal B** B** B/F** B** B** B** B** B** B** B**
resistance class
Losses for the Joule effect P [W/m] 220 234 311 373 442 485 765 914 1000 1154
at nominal current
Ambient temperature min/ [°C] -5/+50 -5/+50 -5/+50 -5/+50 -5/+50 -5/+50 -5/+50 -5/+50 -5/+50 -5/+50
MAX (daily average)
For temperatures over 35°C it will be necessary to derate the busbar and for ambient
temperatures under -5°C please contact technical support on +44 (0) 370 608 9020 PE 1 PE 2 PE 3
Standard Extra earth - Extra earth -
The data on this page refers to the 50 Hz frequency. For 60 Hz version COPPER ALUMINUM
please contact technical support on +44 (0) 370 608 9020 XCP Al 3L+N+50%PE
(available on request)
22
Xtra Compact (XCP-S)
technical data
For temperatures over 35°C it will be necessary to derate the busbar and for ambient
temperatures under -5°C please contact technical support on +44 (0) 370 608 9020
PE 1 PE 2 PE 3
The data on this page refers to the 50 Hz frequency. For 60 Hz Standard Extra earth - Extra earth -
please contact technical support on +44 (0) 370 608 9020 version COPPER ALUMINUM
XCP Al 3L+N+50%PE
(available on request)
23
Xtra Compact (XCP-S)
technical data
For temperatures over 35°C it will be necessary to derate the busbar and for ambient
PE 1 PE 2 PE 3
temperatures under -5°C please contact technical support on +44 (0) 370 608 9020
Standard Extra earth - Extra earth -
The data on this page refers to the 50 Hz frequency. For 60 Hz version COPPER ALUMINUM
please contact technical support on +44 (0) 370 608 9020 XCP Al 3L+N+50%PE
(available on request)
24
Xtra Compact (XCP-S)
technical data
n XCP-S CU (4 conductors)
TRIPLE
3P+N+PE SINGLE BAR DOUBLE BAR BAR
Rated current In [A] 800 1000 1250 1600 2000 2500 3200 4000 5000 6300
Overall dimension of the busbars L x H [mm] 120 x 130 120 x 130 120 x 130 120 x 170 120 x 200 120 x 300 120 x 380 120 x 440 120 x 480 120 x 590
Rated operational voltage Ue [V] 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000
Rated insulation voltage Ui [V] 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000
Frequency f [Hz] 50 50 50 50 50 50 50 50 50 50
Rated short-time current (1 s) ICW [kA]rms 25 36 42 42 50 65 80 100 120 150
Peak current Ipk [kA] 53 76 88 88 105 143 176 220 264 330
Allowable specific energy for three phase I²t [MA²s] 625 1296 1764 1764 2500 4225 6400 10000 14400 22500
fault
Rated short-time current of the neutral ICW [kA]rms 15 22 25 25 30 39 48 60 72 90
bar (1 s)
Peak current of the neutral bar Ipk [kA] 30 46 53 53 63 82 101 132 158 198
Rated short-time current of the protective ICW [kA]rms 15 22 25 25 30 39 48 60 72 90
circuit (1 s)
Peak current of the protective circuit Ipk [kA] 30 46 53 53 63 82 101 132 158 198
Phase resistance at 20°C R20 [mΩ/m] 0·077 0·058 0·045 0·034 0·024 0·021 0·017 0·012 0·008 0·0062
Phase reactance (50hz) X [mΩ/m] 0·023 0·017 0·017 0·015 0·014 0·011 0·007 0·006 0·006 0·0050
Phase impedance Z [mΩ/m] 0·080 0·061 0·048 0·037 0·028 0·024 0·018 0·014 0·010 0·0079
Phase resistance at thermal conditions Rt [mΩ/m] 0·100 0·081 0·061 0·045 0·034 0·029 0·024 0·017 0·011 0·0085
Phase impedance at thermal conditions Z [mΩ/m] 0·103 0·082 0·063 0·048 0·036 0·031 0·025 0·018 0·012 0·0099
Neutral resistance R20 [mΩ/m] 0·077 0·058 0·045 0·034 0·024 0·021 0·017 0·012 0·008 0·0062
Resistance of the protective bar (PE 1) RPE [mΩ/m] 0·132 0·132 0·132 0·119 0·110 0·090 0·078 0·071 0·067 0·0402
Resistance of the protective bar (PE 2) RPE [mΩ/m] 0·049 0·049 0·049 0·038 0·032 0·025 0·021 0·017 0·016 0·0125
Resistance of the protective bar (PE 3) RPE [mΩ/m] 0·084 0·084 0·084 0·064 0·054 0·042 0·035 0·029 0·026 0·0213
Reactance of the protective bar XPE [mΩ/m] 0·054 0·054 0·054 0·044 0·044 0·032 0·022 0·017 0·016 0·0140
Resistance of the fault loop (PE 1) Ro [mΩ/m] 0·209 0·190 0·176 0·153 0·135 0·111 0·095 0·083 0·075 0·0464
Resistance of the fault loop (PE 2) Ro [mΩ/m] 0·126 0·108 0·094 0·072 0·056 0·046 0·038 0·029 0·023 0·0187
Resistance of the fault loop (PE 3) Ro [mΩ/m] 0·161 0·143 0·129 0·098 0·079 0·063 0·052 0·041 0·033 0·0275
Reactance of the fault loop (50hz) Xo [mΩ/m] 0·08 0·07 0·07 0·06 0·06 0·04 0·03 0·02 0·02 0·02
Impedance of the fault loop (PE 1) Zo [mΩ/m] 0·222 0·203 0·190 0·164 0·147 0·119 0·099 0·087 0·078 0·0501
Impedance of the fault loop (PE 2) Zo [mΩ/m] 0·148 0·129 0·118 0·093 0·081 0·063 0·047 0·037 0·032 0·0267
Impedance of the fault loop (PE 3) Zo [mΩ/m] 0·179 0·159 0·147 0·114 0·098 0·076 0·059 0·047 0·040 0·0334
Zero-sequence short circuit average Ro [mΩ/m] 0·103 0·078 0·060 0·045 0·033 0·028 0·023 0·016 0·010 0·0082
resistance phase - N
Zero-sequence short circuit average Xo [mΩ/m] 0·031 0·023 0·023 0·020 0·019 0·015 0·009 0·008 0·008 0·0067
reactance phase - N
Zero-sequence short circuit average Zo [mΩ/m] 0·107 0·081 0·064 0·050 0·038 0·032 0·025 0·018 0·013 0·0106
impedance phase - N
Zero-sequence short circuit average Ro [mΩ/m] 0·157 0·151 0·147 0·130 0·118 0·097 0·084 0·075 0·070 0·0423
resistance phase - PE
Zero-sequence short circuit average Xo [mΩ/m] 0·062 0·060 0·060 0·049 0·049 0·036 0·024 0·019 0·018 0·0157
reactance phase - PE
Zero-sequence short circuit average Zo [mΩ/m] 0·169 0·163 0·158 0·139 0·128 0·103 0·087 0·078 0·072 0·0451
impedance phase - PE
cosϕ = 0·70 75·1 59·5 47·2 36·7 29·0 24·5 19·2 14·1 10·3 8·3
cosϕ = 0·75 78·4 62·2 49·1 37·9 29·9 25·3 19·9 14·6 10·5 8·4
cosϕ = 0·80 81·5 64·8 50·8 39·1 30·6 25·9 20·6 15·0 10·7 8·5
Voltage drop with distributed load cosϕ = 0·85 84·4 67·2 52·3 40·1 31·1 26·5 21·2 15·4 10·7 8·6
ΔV [V/(m*A)]10-6
cosϕ = 0·90 86·9 69·3 53·6 40·9 31·5 26·9 21·7 15·6 10·7 8·5
cosϕ = 0·95 88·8 71·0 54·4 41·2 31·4 27·0 22·0 15·7 10·6 8·4
cosϕ = 1·00 86·9 69·9 52·4 39·1 29·1 25·3 21·2 14·8 9·4 7·4
Weight (PE 1) p [kg/m] 21·2 23·8 26·9 33·5 42·5 51·0 63·0 80·9 114·9 165·1
Weight (PE 2) p [kg/m] 24·5 27·1 30·2 37·8 47·6 57·7 71·0 90·4 125·4 178·2
Weight (PE 3) p [kg/m] 22·3 24·9 28·0 34·9 44·2 53·2 65·6 84·0 118·4 169·3
Fire load [kWh/m] 4·5 5·5 5·5 8·0 8·2 10·5 16·0 19·0 21·0 22·0
Degree of protection IP 55* 55* 55* 55* 55* 55* 55* 55* 55* 55*
Insulation material thermal B** B** B** B** B** B** B** B** B** B**
resistance class
Losses for the Joule effect P [W/m] 193 242 284 347 403 547 752 823 816 1015
at nominal current
Ambient temperature min/ [°C] -5/+50 -5/+50 -5/+50 -5/+50 -5/+50 -5/+50 -5/+50 -5/+50 -5/+50 -5/+50
MAX (daily average)
For temperatures over 35°C it will be necessary to derate the busbar and for ambient
temperatures under -5°C please contact technical support on +44 (0) 370 608 9020
PE 1 PE 2 PE 3
The data on this page refers to the 50 Hz frequency. For 60 Hz Standard Extra earth - COPPER Extra earth -
please contact technical support on +44 (0) 370 608 9020 version XCP Cu 3L+N+50%PE ALUMINUM
(tinned copper conductors
available on request)
25
Xtra Compact (XCP-S)
technical data
For temperatures over 35°C it will be necessary to derate the busbar and for ambient
temperatures under -5°C please contact technical support on +44 (0) 370 608 9020 PE 1 PE 2 PE 3
Standard Extra earth - COPPER Extra earth -
The data on this page refers to the 50 Hz frequency. For 60 Hz version XCP Cu 3L+N+50%PE ALUMINUM
please contact technical support on +44 (0) 370 608 9020 (tinned copper conductors
available on request)
26
Xtra Compact (XCP-S)
technical data
For temperatures over 35°C it will be necessary to derate the busbar and for ambient
temperatures under -5°C please contact technical support on +44 (0) 370 608 9020
PE 1 PE 2 PE 3
The data on this page refers to the 50 Hz frequency. For 60 Hz Extra earth - COPPER Extra earth -
please contact technical support on +44 (0) 370 608 9020 Standard
version XCP Cu 3L+N+50%PE ALUMINUM
(tinned copper conductors
available on request)
27
XCP-HP
BUSBAR FROM
630 TO 6300 A
The high performance XCP-HP is a busbar trunking system
characterised by high performance and low
power solution for losses due to the Joule effect.
Used for transport and distribution of high
industrial and service power, including rising mains. Applications
include all industrial, commercial and service
sector applications sector buildings such as factories, banks,
trade and business centres, hospitals and
data centres etc.
28
Xtra Compact (XCP-HP)
technical information
n Structural features
The outer casing of the XCP-HP line consists of four C-ribbed
section bars, bordered and riveted (thickness 1·5mm), with
excellent mechanical, electric and heat loss efficiency
The sheet metal is made of galvanised steel, treated according to
UNI EN10327 and painted with RAL7035 resins with a high resistance N L1 L2 L3 PE
to chemical agents
The standard degree of protection is IP 55 (IP 65 on request for
transport of energy only). With certain accessories it can also XCP-HP 5 line with 5 conductors
be connected to Legrand RCP busbar for external installation 3P+N+FE+PE
The busbar conductors have a rectangular cross section PE : Protection earth (casing)
with rounded corners. There are two versions available : FE : Functional earth (clean earth)
- Electrolytic copper ETP 99.9 UNI EN 13601
- Aluminum alloy treated over the entire surface with 5 galvanic Phase sequence
processes (copper plating and tin plating)
The insulation between bars is ensured by a double sheath made
with a polyester film and a total thickness of 2 x 0·19 mm for class B
(130°C), or class F (155°C) thermal resistance with a total thickness
of 2 x 0·23 mm (available on request). All plastic components have
a V1 self-extinguishing degree. They are fire retardant and
comply with the glow-wire test according to standards
The XCP-HP line is halogen free FE N L1 L2 L3 PE
In order to facilitate storage operations, and to reduce the
installation time, the straight lengths, trunking components XCP-HP 2N 200% neutral line
and all other components of the XCP-HP line are supplied
with a monobloc pre-installed at the factory 3P+2N+PE
The junction contact is ensured by using tin plated aluminium for PE : Protection earth (casing)
XCP-HP Al and copper for XCP-HP Cu for each phase, insulated with 2N : 200% neutral
red class F thermosetting plastic material
The monobloc has shearhead bolts thus after tightening the nuts with Phase sequence
a standard wrench, the outer head will break at the correct torque value,
giving you the certainty that the connection has been made properly
and guarantees safety and maximum performance over time
Finally, in order to completely verify the insulation level, every finished
product undergoes an insulation test (phase-phase, phase-PE) at
the factory with a test voltage of 3500 Vac for 1·5 seconds. The test
is performed on the finished product, completely assembled.
IP 55 and IP 65 is intended for internal use only, for outdoor
applications RCP resin IP 68 busbar is available 2N L1 L2 L3 PE
XCP-HP (CU)
Daily avg ambient temperature -5°C 0°C 5°C 10°C 15°C 20°C 25°C 30°C 35°C 40°C 45°C 50°C 55°C 60°C 65°C 70°C
Kt factor 1·43 1·40 1·37 1·33 1·30 1·26 1·23 1·19 1·16 1·12 1·08 1·04 1 0·96 0·92 0·87
29
Xtra Compact (XCP-HP)
technical data
n XCP-HP Al (4 conductors)
TRIPLE
3P+N+PE SINGLE BAR DOUBLE BAR BAR
Rated current In [A] 630 800 1000 1250 1600 2000 2500 3200 4000 5000
Overall dimension of the busbars L x H [mm] 125 x 130 125 x 130 125 x 130 125 x 130 125 x 200 125 x 220 125 x 380 125 x 440 125 x 480 125 x 740
Rated operational voltage Ue [V] 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000
Rated insulation voltage Ui [V] 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000
Frequency f [Hz] 50 50 50 50 50 50 50 50 50 50
Rated short-time current (1 s) ICW [kA]rms 36 36 50 70 70 85 120 120 150 150
Peak current Ipk [kA] 76 76 105 154 154 187 264 264 330 330
Allowable specific energy for three phase I²t [MA²s] 1296 1296 2500 4900 4900 7225 14400 14400 22500 22500
fault
Rated short-time current of the neutral ICW [kA]rms 22 22 30 42 42 51 72 72 90 90
bar (1 s)
Peak current of the neutral bar Ipk [kA] 45 45 63 88 88 112 158 158 198 198
Rated short-time current of the protective ICW [kA]rms 22 22 30 42 42 51 72 72 90 90
circuit (1 s)
Peak current of the protective circuit Ipk [kA] 45 45 63 88 88 112 158 158 198 198
Phase resistance at 20°C R20 [mΩ/m] 0·077 0·077 0·056 0·045 0·031 0·025 0·022 0·015 0·012 0·010
Phase reactance (50hz) X [mΩ/m] 0·023 0·017 0·017 0·015 0·014 0·011 0·006 0·006 0·006 0·005
Phase impedance Z [mΩ/m] 0·080 0·079 0·059 0·047 0·034 0·027 0·023 0·017 0·014 0·011
Phase resistance at thermal conditions Rt [mΩ/m] 0·101 0·102 0·076 0·062 0·043 0·035 0·032 0·022 0·018 0·014
Phase impedance at thermal conditions Z [mΩ/m] 0·104 0·103 0·078 0·064 0·045 0·037 0·032 0·023 0·019 0·015
Neutral resistance R20 [mΩ/m] 0·077 0·077 0·056 0·045 0·031 0·025 0·022 0·015 0·012 0·010
Resistance of the protective bar (PE 1) RPE [mΩ/m] 0·132 0·132 0·132 0·133 0·111 0·106 0·078 0·072 0·068 0·035
Resistance of the protective bar (PE 2) RPE [mΩ/m] 0·049 0·049 0·049 0·049 0·032 0·029 0·019 0·016 0·014 0·010
Resistance of the protective bar (PE 3) RPE [mΩ/m] 0·084 0·084 0·084 0·084 0·054 0·049 0·032 0·027 0·025 0·016
Reactance of the protective bar XPE [mΩ/m] 0·080 0·078 0·078 0·048 0·039 0·028 0·020 0·015 0·016 0·014
Resistance of the fault loop (PE 1) Ro [mΩ/m] 0·208 0·208 0·188 0·178 0·142 0·131 0·101 0·087 0·080 0·045
Resistance of the fault loop (PE 2) Ro [mΩ/m] 0·126 0·126 0·106 0·094 0·063 0·054 0·041 0·031 0·027 0·019
Resistance of the fault loop (PE 3) Ro [mΩ/m] 0·161 0·161 0·140 0·129 0·085 0·074 0·054 0·043 0·037 0·026
Reactance of the fault loop (50hz) Xo [mΩ/m] 0·10 0·10 0·10 0·06 0·05 0·04 0·03 0·02 0·02 0·02
Impedance of the fault loop (PE 1) Zo [mΩ/m] 0·232 0·229 0·210 0·189 0·151 0·137 0·104 0·089 0·083 0·049
Impedance of the fault loop (PE 2) Zo [mΩ/m] 0·163 0·158 0·142 0·114 0·082 0·067 0·049 0·038 0·035 0·027
Impedance of the fault loop (PE 3) Zo [mΩ/m] 0·191 0·187 0·169 0·144 0·100 0·084 0·060 0·047 0·043 0·032
Zero-sequence short-circuit average Ro [mΩ/m] 0·102 0·102 0·075 0·060 0·041 0·033 0·030 0·021 0·017 0·013
resistance phase - N
Zero-sequence short circuit average Xo [mΩ/m] 0·031 0·023 0·023 0·020 0·019 0·015 0·008 0·008 0·008 0·007
reactance phase - N
Zero-sequence short circuit average Zo [mΩ/m] 0·107 0·105 0·078 0·063 0·045 0·036 0·031 0·022 0·018 0·014
impedance phase - N
Zero-sequence short circuit average Ro [mΩ/m] 0·157 0·157 0·150 0·148 0·121 0·115 0·086 0·077 0·072 0·039
resistance phase - PE
Zero-sequence short circuit average Xo [mΩ/m] 0·088 0·084 0·084 0·053 0·044 0·032 0·022 0·017 0·018 0·016
reactance phase - PE
Zero-sequence short circuit average Zo [mΩ/m] 0·180 0·178 0·172 0·157 0·129 0·119 0·088 0·079 0·074 0·042
impedance phase - PE
cosϕ = 0·70 75·6 72·1 56·5 47·0 34·7 27·9 23·0 17·2 14·6 11·5
cosϕ = 0·75 79·0 75·7 59·0 49·0 36·0 28·9 24·1 17·9 15·1 11·9
cosϕ = 0·80 82·1 79·2 61·3 50·9 37·1 29·9 25·1 18·5 15·6 12·2
Voltage drop with distributed load cosϕ = 0·85 85·1 82·6 63·5 52·7 38·1 30·7 26·1 19·1 16·0 12·5
ΔV [V/(m*A)]10-6
cosϕ = 0·90 87·7 85·6 65·5 54·2 38·8 31·3 27·0 19·6 16·3 12·7
cosϕ = 0·95 89·6 88·2 66·9 55·3 39·2 31·7 27·8 19·9 16·4 12·8
cosϕ = 1·00 87·7 88·0 65·6 53·9 37·3 30·2 27·5 19·3 15·6 12·0
Weight (PE 1) p [kg/m] 16·0 16·0 17·8 19·3 25·4 29·4 37·7 47·3 54·3 91·0
Weight (PE 2) p [kg/m] 19·3 19·3 21·1 22·6 30·5 35·0 46·4 57·6 65·7 108·0
Weight (PE 3) p [kg/m] 17·1 17·1 18·9 20·3 27·1 31·2 40·5 50·7 58·0 96·5
Fire load [kWh/m] 4·5 5·5 5·5 6·0 8·5 10·5 16·0 19·0 21·0 21·0
Degree of protection IP 55* 55* 55* 55* 55* 55* 55* 55* 55* 55*
Insulation material thermal B** B** B** B** B** B** B** B** B** B**
resistance class
Losses for the Joule effect P [W/m] 121 195 227 292 330 418 596 683 863 1042
at nominal current
Ambient temperature min/ [°C] -5/+70 -5/+70 -5/+70 -5/+70 -5/+70 -5/+70 -5/+70 -5/+70 -5/+70 -5/+70
MAX (daily average)
30
Xtra Compact (XCP-HP)
technical data
31
Xtra Compact (XCP-HP)
technical data
32
Xtra Compact (XCP-HP)
technical data
n XCP-HP CU (4 conductors)
TRIPLE
3P+N+PE SINGLE BAR DOUBLE BAR BAR
Rated current In [A] 800 1000 1250 1600 2000 2500 3200 4000 5000 6300
Overall dimension of the busbars L x H [mm] 125 x 130 125 x 130 125 x 130 125 x 170 125 x 170 125 x 220 125 x 380 125 x 440 125 x 480 125 x 680
Rated operational voltage Ue [V] 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000
Rated insulation voltage Ui [V] 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000
Frequency f [Hz] 50 50 50 50 50 50 50 50 50 50
Rated short-time current (1 s) ICW [kA]rms 36 50 70 70 85 120 120 150 150 150
Peak current Ipk [kA] 76 105 154 154 187 264 264 330 330 330
Allowable specific energy for three phase I²t [MA²s] 1296 2500 4900 4900 7225 14400 14400 22500 22500 22500
fault
Rated short-time current of the neutral ICW [kA]rms 22 30 42 42 51 72 72 90 90 90
bar (1 s)
Peak current of the neutral bar Ipk [kA] 45 63 88 88 112 158 158 198 198 198
Rated short-time current of the protective ICW [kA]rms 22 30 42 42 51 72 72 90 90 90
circuit (1 s)
Peak current of the protective circuit Ipk [kA] 45 63 88 88 112 158 158 198 198 198
Phase resistance at 20°C R20 [mΩ/m] 0·077 0·045 0·038 0·034 0·018 0·015 0·013 0·009 0·006 0·006
Phase reactance (50hz) X [mΩ/m] 0·023 0·017 0·017 0·015 0·014 0·011 0·007 0·006 0·006 0·004
Phase impedance Z [mΩ/m] 0·080 0·048 0·042 0·037 0·023 0·018 0·015 0·011 0·009 0·007
Phase resistance at thermal conditions Rt [mΩ/m] 0·100 0·055 0·048 0·044 0·024 0·019 0·017 0·012 0·009 0·008
Phase impedance at thermal conditions Z [mΩ/m] 0·103 0·058 0·051 0·047 0·028 0·022 0·019 0·014 0·011 0·009
Neutral resistance R20 [mΩ/m] 0·077 0·045 0·038 0·034 0·018 0·015 0·013 0·009 0·006 0·006
Resistance of the protective bar (PE 1) RPE [mΩ/m] 0·132 0·132 0·132 0·119 0·119 0·106 0·078 0·072 0·068 0·037
Resistance of the protective bar (PE 2) RPE [mΩ/m] 0·049 0·049 0·049 0·038 0·038 0·014 0·019 0·016 0·014 0·011
Resistance of the protective bar (PE 3) RPE [mΩ/m] 0·084 0·084 0·084 0·064 0·064 0·025 0·032 0·025 0·023 0·018
Reactance of the protective bar XPE [mΩ/m] 0·054 0·054 0·054 0·044 0·044 0·032 0·022 0·017 0·016 0·014
Resistance of the fault loop (PE 1) Ro [mΩ/m] 0·209 0·176 0·170 0·153 0·137 0·121 0·091 0·081 0·074 0·043
Resistance of the fault loop (PE 2) Ro [mΩ/m] 0·126 0·094 0·087 0·072 0·056 0·029 0·032 0·025 0·021 0·016
Resistance of the fault loop (PE 3) Ro [mΩ/m] 0·16 0·13 0·12 0·10 0·08 0·04 0·05 0·03 0·03 0·02
Reactance of the fault loop (50hz) Xo [mΩ/m] 0·077 0·071 0·071 0·059 0·058 0·043 0·029 0·023 0·022 0·018
Impedance of the fault loop (PE 1) Zo [mΩ/m] 0·222 0·190 0·184 0·164 0·149 0·129 0·096 0·084 0·078 0·046
Impedance of the fault loop (PE 2) Zo [mΩ/m] 0·148 0·118 0·113 0·093 0·081 0·052 0·043 0·034 0·030 0·024
Impedance of the fault loop (PE 3) Zo [mΩ/m] 0·179 0·147 0·141 0·114 0·101 0·058 0·054 0·042 0·037 0·030
Zero-sequence short circuit average Ro [mΩ/m] 0·103 0·060 0·050 0·045 0·025 0·020 0·018 0·012 0·009 0·008
resistance phase - N
Zero-sequence short circuit average Xo [mΩ/m] 0·031 0·023 0·023 0·020 0·019 0·015 0·009 0·008 0·008 0·005
reactance phase - N
Zero-sequence short circuit average Zo [mΩ/m] 0·107 0·064 0·055 0·050 0·031 0·025 0·020 0·015 0·012 0·009
impedance phase - N
Zero-sequence short circuit average Ro [mΩ/m] 0·157 0·147 0·144 0·130 0·125 0·111 0·083 0·075 0·070 0·039
resistance phase - PE
Zero-sequence short circuit average Xo [mΩ/m] 0·062 0·060 0·060 0·049 0·049 0·036 0·024 0·019 0·018 0·015
reactance phase - PE
Zero-sequence short circuit average Zo [mΩ/m] 0·2 0·2 0·2 0·1 0·1 0·1 0·1 0·1 0·1 0·0
impedance phase - PE
cosϕ = 0·70 74·9 43·9 39·4 36·1 23·3 18·5 14·8 11·1 9·0 7·1
cosϕ = 0·75 78·2 45·5 40·7 37·3 23·7 18·8 15·2 11·4 9·1 7·2
cosϕ = 0·80 81·3 47·0 41·9 38·4 24·0 19·0 15·6 11·6 9·1 7·3
Voltage drop with distributed load cosϕ = 0·85 84·1 48·3 42·9 39·4 24·1 19·2 15·9 11·8 9·1 7·4
ΔV [V/(m*A)]10-6
cosϕ = 0·90 86·7 49·3 43·6 40·1 24·1 19·1 16·1 11·8 9·0 7·4
cosϕ = 0·95 88·5 49·9 43·9 40·4 23·6 18·8 16·1 11·7 8·7 7·3
cosϕ = 1·00 86·7 47·7 41·3 38·3 20·9 16·6 14·9 10·6 7·5 6·6
Weight (PE 1) p [kg/m] 21·2 26·9 29·6 33·5 50·4 62·2 74·2 97·9 130·3 173·6
Weight (PE 2) p [kg/m] 24·5 30·2 32·9 37·8 54·8 73·6 83·0 108·2 141·6 189·1
Weight (PE 3) p [kg/m] 22·3 28·0 30·7 34·9 51·8 65·9 77·1 101·5 134·2 178·7
Fire load [kWh/m] 4·5 5·5 5·5 8 8·2 10·5 16 19 21 22
Degree of protection IP 55* 55* 55* 55* 55* 55* 55* 55* 55* 55*
Insulation material thermal B** B** B** B** B** B** B** B** B** B**
resistance class
Losses for the Joule effect P [W/m] 192 165 224 339 289 360 529 588 648 901
at nominal current
Ambient temperature min/ [°C] -5/+70 -5/+70 -5/+70 -5/+70 -5/+70 -5/+70 -5/+70 -5/+70 -5/+70 -5/+70
MAX (daily average)
33
Xtra Compact (XCP-HP)
technical data
34
Xtra Compact (XCP-HP)
technical data
35
Xtra Compact (XCP)
design instructions for the creation of a rising mains (BTS*)
4) EI120 fire barrier kit for each compartment floor, where requested
Note : the fire barrier is long 630 mm with aluminum B
conductors and 1000 mm with copper conductors
*D ≤ Dmax
L3
L2
(Kg) L1
BTS*
m
x D (m) + total weight of devices (kg) N
W=
Number of springs
H = 130 - W A) Floor hanger : use one or more of these suspension
3 brackets, depending on the weight of the whole
riser mains (including the boxes)
n Preload calculation example (H) For risers that are shorter than 4 m, fix to the base with type D
brackets, when longer, use type C suspension brackets respecting
BTS* type : XCP-S 5c-Al (PE1) the maximum distances (Dmax) indicated in the tables
In (A) : 2000 B) Standard hanger : use this type of suspension bracket to hang the
Dmax (m) : 9 x 0·9 = 8·1 busbar every 1·5 metres of the riser mains
D (m) : 6 C) Wall hanger : use one or more of these suspension
Busway (Kg/m) : 31·1 brackets, depending on the weight of the whole
Weight box 1 (Kg) : 18 riser mains (including the boxes)
Weight box 2 (Kg) : 12 For risers that are shorter than 4 m, fix to the base with type B
brackets, when longer, use a type A suspension bracket respecting
31·1 x 6 + (18 + 12) 36·1 the maximum distances (Dmax) indicated in the tables
W= = 36·1 kg H = 130 = 117·97 mm
6 3
36
Xtra Compact (XCP)
technical information
n The system : the Legrand transformer advantage n The system : connection to LV switchboard
37
OPERATING
INFORMATION
Suggestions for the Operational information and advice for the
correct design and construction of the busbar
design and installation trunking system
of the busbar
38
Xtra Compact (XCP)
suggestions for the project development
4. Material :
Aluminium
Copper
5. Degree of protection :
IP 55 (standard)
IP 65 (only for transport of Energy)
6. Paint :
RAL7035 (standard)
Different RAL
colour on request …………
7. Neutral section :
100% XCP (standard)
200% XCP 2N
39
Xtra Compact (XCP)
suggestions for the project development
1. Verify the measurements of the drawings and the correct position of the equipment (MV/LV transformer
and LV electric board enclosures)
3. Check for the existence of unforeseen obstacles in the installation which could impede
the run of the busbar (for example pipelines, ventilation and air-conditioning ducts)
4. Agree upon who is responsible for providing the connection from the busbar
to the other devices (MV/LV transformer and LV electric boards)
40
Xtra Compact (XCP)
installation guidelines
(fig.1)
Make sure that the earth plate of the straight length is inserted
(fig.2) behind the front plate of the junction monobloc (Fig.2)
m
0m
27 The positioning pin on the monobloc should be fitted
into the corresponding slot on the earth plate
(fig.3)
Tighten the bolt of the monobloc until the 1st head breaks off (Fig. 4)
The bolt that tightens the monobloc has a second head which is
used when carrying out operations or inspections on the line
In standard execution,
the self-shearing bolt is
(fig.4)
85 Nm fitted on the opposite
side of the neutral
25Nm
(fig.5)
IP 55
(fig.6)
41
Xtra Compact (XCP)
mechanical design precautions
Below are some precautions that may be useful to avoid problems during the assembly, which we recommend should be taken
into account during the design
100
300
100
Wall Wall
300
When there are tap-off units along the busbars, the minimum distances depend on the dimensions of the tap-offs selected
Wall Ceiling
* When
300
Wall Ceiling
100
100
Minimum installation
300
80
Minimum installation
Wall Ceiling distance when there are
several overlapped lines
100
100
300
Wall
60
42
Xtra Compact (XCP)
mechanical design precautions
200
200
Refers to aluminium
630 200
n Connection toX the board n Short circuit withstand
As a rule, the manufacturer of the board is responsible for The short circuit withstand of the connection elements depends on
connecting the connection element and the distribution busbars the connection of the busbars inside the distribution board
inside the board The declaration of short circuit withstand for the system busbars
On request Legrand mayX develop and supply 630the connections,
200 may only be supplied by the board manufacturer
subject to all necessary details being available
All types of connections must be agreed and checked with the
board manufacturer
43
Xtra Compact (XCP)
measurement of straight length and special path elements
N
1 2
3
B
Q1
A
N1
2 3 Horizontal elbow
Q2 The exact length of the piece to be ordered can be
determined by measuring the dimensions Q1 and
Q2 as shown opposite and then by subtracting from
each dimension the values indicated below
XCP-S : A = Q1 - 75 mm
B = Q2 - 75 mm
XCP-HP : A = Q1 - 72·5 mm
B = Q2 - 72·5 mm
44
Xtra Compact (XCP)
Insulation technology
%
prevents any possibility of condensation or eventual moisture,
layer
00
an event that can only happen on colder surfaces
Thanks to the double insulating layer technology, together with
>1
the sandwich construction, the XCP range is fully protected
from any problems that can occur from humidity XCP design
level (more
than double
n Fully enclosed housing 2nd the required
layer level)
Required
Insulation level
level
1st 1st
layer layer
The XCP BTS** has a modern fully enclosed housing design that does
not need derating whatever the mounting position
Due to the fact that there are no ventilation holes in the housing,
the possibility for dirt and moisture to enter into contact with bars is
extremely low
45
IP 68 RCP RESIN
busbar trunking
Green T.HE
high efficiency transformers
46
Protection classifications
Protection against solid bodies and liquids : Index of protection - IP xx Protection against mechanical impact :
Index of protection - IK
Degree of protection of enclosures of electrical equipment in accordance with standards
IEC 60529, BS EN 60529 According to standards IEC 62262 and
±
Up to 1 000 V and 1 500 V= BS EN 62262
mini
immersion 5 kg
The dangerous IK 10 20
Protected parts cannot 400 mm
against dust be touched Protected against
5 D prolonged effects
m
The contents of the Protection Classifications charts are for guidance only. If you have any doubt as to the interpretation of the information
contained therein, please refer either to the standard itself or contact Legrand.
Health and Safety at Work, etc. Act. 1974 For information concerning wiring device
standards outside the UK contact :
BSI
Statement to Purchasers and Prospective Purchasers Customer Services
1. Section 6 of this Act provides that other applicable standards, regulations for 09:00 to 17:00 – Monday to Friday
manufacturers, designers, importers or the installation of equipment by the Institute of
suppliers of articles for use at work have a duty Electrical Engineers or any other applicable Tel : +44 (0) 20 8996 9001
to ensure so far as is reasonably practical, Codes of Practice. Fax : +44 (0) 20 8996 7001
that the article will be safe and without risk to
health when properly used. An article is not Email : [email protected]
regarded as being ‘properly used’ if it is used Health and Safety at Work Act
without regard to any relevant information or
advice relating to its use made available by the The Electricity at Work
manufacturer, designer, importer or supplier. Regulations, 1989 marking appears on electrical or
electronic products from Legrand
2. With regard to these provisions the following and enables the circulation of goods
is given as a guide to the information which is 1. All installations and maintenance should be
carried out within the provision of the above Act outside the UK.
readily available to you. This information relates
to those products detailed in our catalogue(s) and by persons so qualified as defined in the CELOGO-001
or associated literature or may be obtained by Act. black
specific request to the Company.
2. Information and advice on the
3. All products should be installed and suitability of our products can be obtained from
maintained in accordance with good Legrand Electric Limited on specific request.
engineering practice and relevant British or
Conditions of sale
Please consult our current price list
In accordance with its policy of continuous improvement the Company reserves the right to change specifications and designs without notice.
All illustrations, descriptions, dimensions and weights in this catalogue are for guidance and cannot be held binding on the Company.
47
Contact details
Quotations and Technical Support:
Legrand Electric Ltd.
Great King Street North,
Birmingham, B19 2LF
Tel: +44 (0) 370 608 9020
E-mail: [email protected]
Customer Services:
Tel: +44 (0) 345 605 4333
E-mail: [email protected]
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