WAW-1000EG Computer Control Electro-Hydraulic Servo Universal Testing Machine With PC Wires

JINAN TESTING EQUIPMENT IE CORPORATION
Headquarters: Floor 10th Tower A Century Fortune Plaza High Tech. Zone Jinan 250101, China.
Tel: +86-531-86510531(Ext.9) Fax:+86-531-86510535, 82981657 www.testingequipmentie.com
WAW-1000EG Computer Control Electro-Hydraulic Servo Universal Testing Machine
Functions & Applications:

Model WAW-1000EG computer control electro-hydraulic servo universal testing machine is a
superior version UTM. It is suitable to test various metallic & non-metallic materials for tension,
compression, bending and shearing strength. It can be capable of testing the characters of
materials on physical & technology properties. It is simple, easy to operate and widely used in
works, laboratories and high schools for material properties research and quality control.
Equipped with the computer & Software & printer, it can display, record, process and print the
test results, and control test procedures as the set program and can draw test curves
automatically in real time. The machine complies with ASTM, DIN, ISO standards.
It is with higher accuracy 0.5%, larger testing space, higher stiffness testing load frame, thicker
columns and screws; and the high performance motor is mounted on the side of the crosshead
for direct adjusting the testing space more precisely;
Applied Standard:
 ISO6892: DIN EN 10002-1, JIS Z2241, BS-18, ASTM E8: Metallic Material-Tensile Testing
at Ambient Temperature.
 ASTM A370: Standard Test Methods and Definitions for Mechanical Testing of Steel
Products
 ASTM E4: Standard Practices for Force Verification of Testing Machines
 EN 10002-4: Tensile Testing Of Metallic Materials - Verification of Extensometers Used In
Uniaxial Testing
 ISO7500-1: Verification of Tension/Compression Testing Machines
 Safety: This machine shall conform to all relevant European CE Health and Safety
Directives EN 50081-1, 580081-1, 73/23/EEC, EN 61010-1
Load Frame
 With open front hydraulic wedge grips for easy change of inserts and specimen loading
 Rigid four-column & two-lead screw construction & compact design
 Dual workspace design: Upper for tension, Lower for compression or bending tests
 Movable lower crosshead providing exceptional ease of operation
 Accurate force measurement through precision load cell
 Integrated displacement photoelectric encoder
 Cylinder mounted at the bottom of the machine
 PC Strands, steel ropes, standard sample, sample test.
 Double control mode, manual control & PC automatic servo closed-loop control are
integrated in the WAW series machine.;
Safeguard
 Overload protection: When the testing load is over 2%-5% of Max. Load, the system will
unload.
 Stroke protection: When the ram arrives at the upper limited position, the motor of oil pump
will stop.
Power pack
Both servo and manual control power pack
All electronic parts are with 24V low voltage
Extra pressure for Pre-stress wires with max. pressure of 30Mpa for PC
strands.
All electronic are from Schneider.
Air cooling unit required for higher pressure
PCIE CARD ELECTRONICS AND CONTROL PART:

As the self-developed & most advanced card for testing machine, it realizes the functions of real
time data collection, communication, measuring and control etc. according to related ASTM, ISO
standards. It can be inserted PCIE slot of computer and connected with testing machine by the
data cable, then above functions can be done easily. Effective
sampling rate can be up to 50Hz, which is more than sufficiency
for most of the tests.
Main Technical Specifications:

1.Load capacity 1000kN/100 Ton (both tension and compression)
2.Effective load measuring range 0.4~100% stepless of full scale
3.Load accuracy (%) ±0.5%, class 0.5 according to ISO 7500-1
4.Extensometer deformation accuracy: (%) ±0.5%
5.Test loading speed(mm/min) 0.5-100
6.Load method Vertical/ servo hydraulic
7.Control by servo closed-loop (Stress control; Strain control; speed Control, etc)
8.Control modes Both manual and automatic computer control
9.Stress control range 1~60(N/mm2)S
10.Strain control range 0.00025/s~0.0025/s
11.Effective tensile space(mm) 1000
12.Effective compression space(mm) 900
13.Piston stroke(mm) 250
14.Clamps for flat specimen thickness (mm) 0-20,20-40
15.Compression platen dia (mm) 200
16.Clamps for circular specimen dia. (mm) Φ20- Φ40 ,Φ40- Φ 60
17.Net weight (kg) 4500
18.Dimension of load frame(mm) 980×650×3050
19.Size of power pack(mm) 550×750×1410
20.Oil type required & tank volume(L) ISO VG68# or VG46# hydraulic oil
21.Oil pressure (MPa) 26.5
22.Power supply 3PH, 380/415VAC, 50Hz
Standard Accessories:
 Open front hydraulic wedge grip
Grips for round specimen: Φ12- 26mm, Φ26-40mm,Φ40-60mm 1 set for each
Grips for flat specimen: Thickness: 0-20mm,20-40mm 1 set for each
 Bending fixture with span of 50-620mm, Punch head diameter 50mm (Option) 1 set
 Compression fixture up to 1000 KN 1 set
 Electronic clip-on extensometer. Advanced one 3542 from Epsilon 1 pc
 High precision photoelectric encoder 1 set

Measuring the displacement
 Computer system with Win 10. O. S and software 1 set

For software please see ANNEX-1
 Optional accessory for strands for 9.5mm, 12.7mm and 15.2mm. Length of the grips
is 225mm. Length of the insert for strands: 225mm(for 12.7mm &15.2mm) and 150mm
(9.5mm)
Grips for strands Aluminum with carborundum for strands test
Near 100% broken in the middle of PC Strands.
 3543-500M-100M-ST for PC Strands. Also twist angle up to 15 degree for

PC Strands.It can be left till sample failure.
 Shut calibration module for load cell
A quick and convenient calibration way for Strain gauge load and extensometer.
Whenever you need, you can do the calibration by yourself. It is special for precise testing.
More precise than mechanical calibration.
Easy and quick to detect if the load cell or extensometer is damaged or not.
ANNEX-1: Software Introduction
Features of Measuring & Control Software
1. Application & Features:

TE software refers to the software characteristics of the top manufacturers of testing machine in
the world and proposals of various testing requirements from the end users, and combines all
the advantages of former versions of software with lots of new features as following. Optimized
software structure makes the testing operation easy, convenient and powerful.
 Integrated full digital electro-hydraulic servo close-loop control, data processing with data
analysis
 Possess multi kinds of full digital close-loop control modes, such as test load, displacement,
stress and strain. Different control modes can be switched each other freely and smoothly.
 Enjoy strong “programming” function of integrated test procedures, programmable steps
can be up to 100 steps, and it can be also extended to complete the compilation of arbitrary
complicated and control mode switch test procedures.
 Software design aims to rapidity and convenience of test operation. Also adopt special
design method to meet batch technology tests.
 Software is managed by multi levels, and expert user can use all system parameters, which
combined the flexibility of software usage and safety & reliability of the system.
 Automatic data processing, processing method complies with multi international standards,
such as ISO6892-1998, EN10002-1:2001 and ASTM
 Multi international units are adopted, such as SI, metric system unit and British
measurement, etc.
 Maintain multi language conversion interface, so the system can be applied under
conditions of various kinds of languages conveniently (Customized)
 Possess function of manual data processing, which fits to various kinds of complicated data
processing for customer.
 Offer test reports, which can be stored, printed and re-analyzed.
 Test data is stored as the form of “text mode”, and any general commercial data processing
software can reprocess test data.
 Rich & perfect assorted test curves
 Possess the function of integrated document operating system, for example, test report,
test parameter, system parameters can be stored as the form of “text mode”.
 Compatible with different commercial printers
 Control system is based on software system, so upgrade is easy.
2. Software & hardware configuration
This software is used along with special PCI/ISA electro-hydraulic servo measuring & control
card.
Computer:
Desktop PC, intel core I5, 3.3GHz, 750GB Hard disk, 7200rpm, windows 7, DDR3 SDRAM,
Ram 8GB, 1GB ddr radeon, HD6450, DVD, 19’’ Monitor, 4 USB port;
Various kinds of commercial printer and driving programs
3. Interfaces of software:
Various kinds of hydraulic universal testing machine
The control modes, test data and curves can be displayed in real time in the main interface and
can be shifted at any time.
The deep-seated parameters of software are contained in Debug Toolbox

Multi-language function:
With the flexible language edited function, it can support multi-language such as English,
Chinese etc. and you can translate the software language into the native language by yourself.
Software supports all kinds of popular testing standards i.e. ISO, ASTM, BS EN, DIN, JIS, GB
etc.
Users can modify and add own testing standards and methods.
MaxProgram Editor possesses of multiple full digital control modes, i.e Displacement control,
Stress (Load) control, Strain (Deformation) control, Low cycle control. User can edit the most
complex and logical procedure by MaxProgram Editor. The combination of above functions can
meet all kinds of routine test purpose.
Through the Tensile Program Editor, user can setup test steps according to the requirements of
standards.
Multiple curves function in real time display including Load-Extension, Load-Displacement,

Stress-Strain, Load-Time, Extension-Time, and Width-Extension.
Characteristic points such as Elastic Modulus, Yield points, Rp, Rm etc. can be marked on the
curves, for a highlighted and visual observation.
Test result can be obtained automatically and also it can be got from the test curves manually.
TE software contains all kinds of Report Templates. Customer can design various testing reports
according to the requirements. Test result and curve can be printed in Excel or the auto-creating
report template.
Beside the clip-on Extensometer, TE software supports Long Travel Extensometer, Full
Automatic Extensometer, video Extensometer, laser Extensometer, and it can be added eight
Extensometers at most.
TE software supports four load cells.

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JINAN TESTING EQUIPMENT IE CORPORATION

Functions & Applications:

PCIE CARD ELECTRONICS AND CONTROL PART:

Main Technical Specifications:

 Compression fixture up to 1000 KN 1 set

 Electronic clip-on extensometer. Advanced one 3542 from Epsilon 1 pc

 High precision photoelectric encoder 1 set

 Computer system with Win 10. O. S and software 1 set

Grips for strands Aluminum with carborundum for strands test

Near 100% broken in the middle of PC Strands.

 3543-500M-100M-ST for PC Strands. Also twist angle up to 15 degree for

 Shut calibration module for load cell

More precise than mechanical calibration.

Features of Measuring & Control Software

1. Application & Features:

The deep-seated parameters of software are contained in Debug Toolbox

Multiple curves function in real time display including Load-Extension, Load-Displacement,

TE software supports four load cells.

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