Air-Oxygen Blender

Service Manual
Model No. PM5200 Series PM5300 Series (shown)

SAVE THESE INSTRUCTIONS

300 Held Drive Tel: (+001) 610-262-6090 Northampton, PA 18067 USA Fax: (+001) 610-262-6080 www.precisionmedical.com

CONTENTS
SECTION 1: SAFETY INFORMATION - WARNINGS AND CAUTIONS .................................2 EXPLANATION OF ABBREVIATION .......................................................... 3 LOW Flow Blender Diagrams (PM5300 Model)......................................... 3 HIGH Flow Blender Diagrams (PM5200 Model)........................................ 3 COMPONENT DESCRIPTIONS in Blender Diagrams ............................... 4 SECTION 2: TECHNICAL DESCRIPTION....................................................................... 5 AIR / OXYGEN FLOW PATH INDICATION DIAGRAM ................................ 6 SECTION 3: MAINTENANCE PROCEDURES, REPAIR AND CALIBRATION ................. 7 I. LOW FLOW (PM5300 Model) ................................................................. 7 Step 1: DISASSEMBLY ........................................................................... 7 Step 2: CLEANING ................................................................................ 10 Step 3: LOW FLOW ASSEMBLY ............................................................ 10 Step 4: TEST ......................................................................................... 13 Typical Test Configuration Diagram ...................................................... 13 LOW Flow Operation Verification Procedure ........................................ 16 II. HIGH FLOW (PM5200 Model) ............................................................... 17 Step 1: DISASSEMBLY .......................................................................... 17 Step 2: CLEANING ................................................................................ 20 Step 3: HIGH FLOW ASSEMBLY........................................................... 20 Step 4: TEST ......................................................................................... 23 Typical Test Configuration Diagram ...................................................... 23 HIGH Flow Operation Verification Procedure ....................................... 26 III. INTERNATIONAL LOW / HIGH Flow Operation Verification Procedure 27 SECTION 5: BLENDER PARTS LIST .............................................................................. 29 Label Information ....................................................................................... 30 LOW FLOW Service Kit Diagram 504932 ................................................ 31 HIGH FLOW Service Kit Diagram 505407 ............................................... 32

Air-Oxygen Blender

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SECTION 1: SAFETY INFORMATION - WARNINGS AND CAUTIONS

WARNING CAUTION Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

WARNING Disconnect the Air-Oxygen Blender from all connections prior to disassembly. Use Medical Air and Medical Oxygen when servicing to avoid contamination. The Air-Oxygen Blender should be serviced by a qualified service technician. An Oxygen Analyzer/Monitor must be used to verify oxygen concentrations. When reassembling the Blender, do not pressurize the system until the retaining screw of the Proportioning Module has been fully tightened. The Proportioning Module can be forcefully ejected by gas pressure if not sufficiently tightened. Always follow ANSI and CGA standards for Medical Gas Products, Flowmeters and Oxygen Handling. When servicing requirements of Directive 93/42/EEC concerning medical devices and all International Standards apply. (On CE marked devices ONLY) DO NOT obstruct the alarm. Oxygen Concentration Dial does not rotate 360 degrees. Rotating the dial less than 21% or over 100% oxygen will damage the Blender.

Service Warning This Service Manual is provided for your safety and to prevent damage to the Air-Oxygen Blender. It is essential to read and understand this entire manual before attempting to service the Air-Oxygen Blender. If you have any questions regarding the installation, setup, operation, and/or maintenance of the Air-Oxygen Blender, contact Precision Medical, Inc. CAUTION
Use recommended lubricants sparingly as lubricant may migrate to other areas

and cause the Blender to malfunction. When pressurizing the Blender inlets, avoid pressure surges greater than 100 psi (6.9 bar) . Be sure all connections are tight and leak free before returning to service. Store Blender in a clean, dry area when not in use. DO NOT steam autoclave. DO NOT gas sterilize with (EtO) Ethylene Oxide. DO NOT immerse Air-Oxygen Blender into any liquid. DO NOT use if dirt or contaminants are present on or around the Blender or connecting devices. DO NOT clean with aromatic hydrocarbons.
Air-Oxygen Blender

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EXPLANATION OF ABBREVIATION
FIO2 DISS NIST lpm psi kpm Fractional Concentration of Inspired Oxygen Diameter Indexed Safety System Non-Interchangeable Screw Thread Liters Per Minute Pounds Per Square Inch Kilopond meter

LOW Flow Blender Diagrams (PM5300 Model)

A B C

HIGH Flow Blender Diagrams (PM5200 Model)

E D G H C F

B A

Air-Oxygen Blender

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ITEM
A

COMPONENT DESCRIPTIONS in Blender Diagrams

Primary Outlet Port A male DISS oxygen fitting with check valve that delivers flow when engaged to any controlling device, such as a flowmeter. Oxygen Inlet Fitting A female DISS or NIST oxygen fitting with one way valve that is used to connect an oxygen supply hose. Air Inlet Fitting A male DISS or NIST air fitting with one way valve that is used to connect an air supply hose. Oxygen Concentration Dial A dial used for selecting oxygen concentrations between 21%-100%. The FIO2 scale is used for reference only. This Dial does not rotate 360. The dial starts at 21% and ends at 100%. Rear Slide Mount with dove tail. Auxiliary Bleed Collar The collar is used to engage and disengage the bleed. The bleed is necessary to maintain accurate FIO2 Concentration below 15 lpm for the High Flow and 3 lpm for the Low Flow. To activate the bleed, slide and rotate the knurled collar back until it contacts the cover. To deactivate the bleed, pull and rotate collar away from cover until it reaches a positive stop. Auxiliary Outlet Port A male DISS oxygen fitting with check valve that delivers flow when engaged to any controlling device, such as a flowmeter. This outlet is equipped with a bleed valve that allows the user to control if the bleed is ON or OFF. With the bleed in the ON position, this outlet delivers accurate oxygen concentrations in the following flows: Model Flow Range High Flow 2 100 lpm Low Flow 0 30 lpm Alarm An audible alarm that sounds due to an excessive pressure drop or deletion of either gas supply.

E F

Manifold Outlet with 3 primary outlets. (Optional)

Air-Oxygen Blender

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SECTION 2: TECHNICAL DESCRIPTION

The Air-0xygen Blender is a medical device used to mix Medical Air and USP Oxygen into a gas source ranging from 21% - 100% oxygen. The inlet gas connections are standard DISS or NIST for each gas. The inlets are clearly marked and labeled on the bottom of the Blender. The outlets are standard DISS male oxygen connections. The front panel of the Blender is designed has a dial that is used to set the specific FIO2 blend. The dial settings range from 21% oxygen to 100% oxygen.

The Path of the Gases

The supply enters through the air and oxygen inlet connectors located on the bottom of the Blender. Each inlet connector contains a particulate filter and duckbill check valves which prevent possible reverse gas flow.

Diaphragm Housing Module

The two gases then enter the two-stage pressure Diaphragm Housing Module. In this module, the pressures of both gas sources are equalized prior to entering the Proportioning Module. The pressure is equalized at the lower pressure. The diaphragm within the module responds to the difference in pressure and directs the movement of each check valve assembly contained within the air and oxygen chambers. The movement of each ball adjusts the amount of gas flowing through the Diaphragm Housing Module, equalizing the air and oxygen pressures to the lower pressure.

Proportioning Module

From the Diaphragm Housing Module the gases flow into the Proportioning Module and are mixed according to the oxygen percentage selected on the Oxygen Concentration Dial. The Proportioning Module consists of a double ended valve positioned between two valve seats. One seat controls the passage of air and the other valve seat controls the passage of oxygen into the outlet. At this point, the two gases have been blended according to the oxygen percentage selected on the Oxygen Concentration Dial. With the Oxygen Concentration Dial at the full counterclockwise position (21%), the double ended valve will completely close off the flow of oxygen, allowing only the air to flow. By adjusting the Oxygen Concentration Dial to the full clockwise position (100%), the flow of air is blocked, permitting only the flow of oxygen through the Blender outlet.

Alarm and Alarm Bypass

An audible alarm located on the bottom of the Blender that signals when the difference in pressure between the two inlet gasses exceeds 20 psi. When the two source gases are near equal in pressure, the alarm bypass poppet is positioned over the bypass channel, blocking the flow of both gases. The poppet will remain seated for unequal pressures up to 20 psi (1.41 kg/cm2). Once a 20 psi (1.41 kg/cm2) difference is sensed by the poppet, the higher gas pressure will overcome the spring force and pressure will overcome the spring force and pressure at its opposite end, thus creating a path for gas (air or oxygen) to flow into the alarm channel. The gas with the higher pressure will also flow directly to the Blender outlet port by passing the Balance and Proportioning Modules. The gas is also directed to the bottom of the unit to the reed alarm, thus creating and audible warning. The oxygen concentration will be that of the gas at the higher pressure. The Blender in the alarm/bypass mode will deliver the oxygen (100%) or air (21%) until the bypass mechanism resets when the source gas pressure is restored to a differential of approximately 6 psi (0.42 kg/cm2). If the Blender is set at 21% and the OXYGEN source pressure is reduced sufficiently to produce a 20 psi (1.41 kg/cm2) or greater differential, the unit will not alarm because it will continue to deliver 21% concentration according to the setting. If the control is moved slightly from the 21% setting, the alarm will sound. Similarly, if the Blender is set to deliver 100% oxygen concentration and AIR source pressure is reduced or lost, the unit will not alarm because it will continue to deliver the selected 100%

Air-Oxygen Blender

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concentration. The alarm will not function when there is no flow to the Blender.

Gas Outlets
The Primary and Auxiliary Outlets are DISS male adapters with check valves.

AIR / OXYGEN FLOW PATH INDICATION DIAGRAM

DIAPHRAGM DIAPHRAGM CHECK VALVE ALARM BYPASS VALVE PROPORTIONING VALVE

BYPASS CHECK VALVE

ORIFICE

DUCK BILL CHECK VALVE FILTER

O2 (DISS shown) AUDIBLE ALARM

AIR (DISS shown)

Air-Oxygen Blender

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SECTION 3: MAINTENANCE PROCEDURES, REPAIR AND CALIBRATION I. LOW FLOW (PM5300 Model) Step 1: DISASSEMBLY
Tools Required
#2 Phillips Screwdriver #3 Phillips Screwdriver 1/2 in. Open End Wrench Spanner Wrench (P/N 504839) 11/32 in. Nut Driver 5/32 in. Long Hex Key Small Retaining Ring pliers

Figure A
1. Rotate dial [1] to the 60 graduation. 2. Remove the two flat head screws [2] on each side of the top cover [3]. 3. Remove top cover by pulling upwards. The cover will not come off unless the dial is at the 60 graduation.

[3] [2]
QUANTITY - 4

[1]

Figure B
4. Use a in. open end wrench to unscrew and remove the air [4] and oxygen [5] inlet assemblies from bottom of the Blender. Oxygen inlet has left hand threads. 5. If manifold outlet assembly is present, unscrew the stem using a 5/32 hex key and holding the manifold outlet assembly to the bottom of the Blender. 6. Remove the four flat head screws [2] from bottom cover [6]. 7. Remove bottom cover.

[6] [2]
QUANTITY - 4

[5] [4]

Air-Oxygen Blender

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LOW FLOW
Figure C
8. Remove dial [7] by pulling dial away from manifold block [8]. 9. Remove the primary [9] and auxiliary [10] outlets (auxiliary contains Blue Muffler [38]) by using a in. open end wrench to unscrew. 10. Use spanner wrench (P/N 504839) to unscrew and remove audio alarm assembly [11] from the bottom of the manifold block.
[7] [10] [38]
contained in [10]

[8] [9] [11]

Figure D
11. Use small retaining ring pliers to remove retaining rings [12] from each side of the alarm assembly [13]. Push the alarm assembly through to remove the assembly from manifold block.
[13] [12]
QUANTITY - 2

Figure E
12. Using a 11/32 in. nut driver or socket, loosen the nut [14] (ONLY two turns) holding the knob guide [15] on the proportioning valve assembly [16]. Slide knob guide assembly from proportioning valve assembly shaft. Slide resistance ring [17] from proportioning valve assembly. 13. Remove phillips head screw [18] and washer [19] from side of proportioning valve assembly. 14. Replace knob guide assembly and tighten the nut. 15. Pull knob guide assembly to remove proportioning valve assembly from manifold block. Again, loosen the nut (ONLY two turns) holding the knob guide to the proportioning valve assembly, remove knob guide from proportioning valve assembly shaft.

[19] [18] [16] [17] [14] [15]

Air-Oxygen Blender

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LOW FLOW
Figure F
16. Remove each diaphragm housing assembly [20] from the manifold by removing the two hex socket head screws [21] on the top of each diaphragm housing with 5/32 hex key.
[21]
QUANTITY - 4

[20]
QUANTITY - 2

Figure G
17. Using 5/32 in. long hex wrench, unscrew and remove plug [22] from the bottom and back of the manifold block. 18. Remove rear plug [22] from the back of the manifold block. Insert a long 5/32 hex key through rear plug opening, unscrew and remove the alarm bypass body [23], ball [24] and spring [25].
[25]

[23]

[24]

[22]

[22]
QUANTITY - 2

Figure H
19. Remove and discard the two O-rings [26] from the bottom of each of the diaphragm housings [27]. 20. Remove the four hex socket head screws [28] holding diaphragm housings together. 21. Remove and discard the diaphragm [29]. 22. Using spanner wrench, remove and discard check valves [30]. Ensure inner O-ring is removed from diaphragm housing. NOTE: If check valve [30] comes apart when removing it from diaphragm housing, a in. hex wrench or (#3 Phillips Screwdriver) will be needed to complete removal of the check valve from the diaphragm housing. 23. Repeat steps 19-22 for the remaining diaphragm housing assembly. 24. Make sure all O-rings have been removed from diaphragm housings and check valves. 25. Disassembly is complete. 26. Manifold block and diaphragm housing may be ultrasonically cleaned.

QUANTITY -4

[28]

[29]

QUANTITY - 2

[27]

QUANTITY -2

[36]

QUANTITY - 4

[26]

[30]
QUANTITY- 2

Air-Oxygen Blender

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Step 2: CLEANING
Precision Medical, Inc. recommends using an ultrasonic cleaner for cleaning all non-elastometric and non-metallic components. However, cleaning with an all-purpose liquid cleaner and rinsing with clean, warm water may be substituted. Both methods require thoroughly blow drying all passages before reassembly. Follow the ultrasonic cleaner manufacturer instruction.

Step 3: LOW FLOW ASSEMBLY

Tools Required Lint Free Swab (optional) Pointed instrument for removing O-rings Krytox GPL 106 or equivalent Oxygen safe lubricant #2 Phillips Screwdriver 1/2 in. Open End Torque Wrench (Torque wrench(s) capable of 60 in-lbs and 10 ft-lbs) 11/32 in. Nut Driver 5/32 in. Long Hex Key Spanner Wrench (P/N 504839) Small Retaining Ring Pliers Tools Supplied with Kit Diaphragm Alignment Tool (P/N 504838)

Figure I
1. Position manifold block so that the mounting bracket is facing up. The large holes opposite the mounting locations of the diaphragm housing assemblies are facing you. 2. Replace O-ring [31] on alarm bypass body [23]. 3. Cover the alarm assembly thread location with thumb. Drop spring [25] then ball [24] into alarm bypass orifice. 4. Place alarm bypass body onto long shaft of 5/32 hex key. Guide the alarm bypass body, threads first into the alarm bypass orifice, screw into cavity. Tighten until alarm bypass body is flush with bottom of center hole. Tighten enough to clear center threads ONLY. 5. Replace O-ring [32] on plug [22]. Insert plug and tighten.
[22] [32] [24]

[23] [31] [25]

Air-Oxygen Blender

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LOW FLOW
Figure J
6. Assembling diaphragm housing assemblies. a. Ensure all O-rings have been removed from diaphragm housing. b. Place diaphragm alignment tool through center hole of one diaphragm housing. c. Place new diaphragm [29] on top of diaphragm housing, ensure center pin of diaphragm is in the center of diaphragm alignment tool (P/N 504838). d. Place other diaphragm housing on top of the one with the diaphragm. Ensure the inlet holes of the diaphragm housings are on the same side. e. Fasten the two diaphragm housings together using four hex socket head screws [28]. Torque screws to 60 in-lbs. f. Place four new O-rings [26] on the inlet holes of the diaphragm housings. g. Remove diaphragm alignment tool. h. Place new O-rings [36] onto each check valve [30]. i. By hand, carefully insert new check valve [30] into diaphragm housing. (Check valves are double threaded) Thread check valves into diaphragm housing using spanner wrench .Check valve must be flush with surface of diaphragm housing. DO NOT USE power tool to tighten. Repeat this step for the second check valve. j. Using two long hex socket head screws [21] secure each diaphragm housing assembly to the manifold block. Torque to 60 in-lbs (6.9 kpm). k. Repeat steps a - i for remaining diaphragm housing assembly.

[29]
QUANTITY - 4

[26]
Diaphragm Alignment Tool

[28]
QUANTITY - 4

[21]
QUANTITY - 2

[30]
QUANTITY - 2

[36]
QUANTITY - 2

Figure K
7. Lubricate alarm bypass assembly bore on manifold block with Krytox GPL 106. 8. Using retaining ring pliers install retaining ring [12] in one side of alarm assembly bore. 9. Insert alarm assembly [13] into bore of manifold block. 10. Install remaining retaining ring. 11. For Models without manifold block assembly: Replace O-ring [32] on plug [22] then install plug [22] into bottom hole of manifold block. 12. Thread auxiliary outlet assembly [10] to manifold block, torque to 10 ft-lbs (1.4 kpm).
[32]

[10]

[12]
QUANTITY - 2

[13] [22]

Air-Oxygen Blender

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LOW FLOW
Figure L
13. Remove and discard outer O-ring [32] from primary outlet assembly. 14. Extrude stem [33] from primary outlet assembly to expose O-ring on the stem. 15. Remove O-ring [34] from stem. 16. Discard and replace spring [35]. 17. Reinsert stem [33] with new spring into primary outlet body [37]. Extrude stem and install O-ring [34]. 18. Replace O-ring [32] on outside of primary outlet body [37]. 19. Reinstall primary outlet assembly torque to 10 ft-lbs (1.4 kpm).

[32] [34]

[33] [35]

[37] Primary Outlet Assembly

Figure M
20. Start threads of new alarm assembly [11] by hand, tighten with spanner wrench, ensure not to bend reed. 21. Attach bottom cover [6] using four flat head screws [2]. 22. Install new oxygen inlet assembly [5] torque to 10 ft-lbs (1.4 kpm). Oxygen inlet assembly has left handed threads. 23. Install new air inlet assembly [4], torque to 10 ft-lbs (1.4 kpm).

[6]

[11] [4] [5] [2]

QUANTITY- 4

Spanner Wrench (P/N 504839)

Figure N
24. Lubricate proportioning valve bore with Krytox GPL 106. 25. Align the (3) holes on the proportioning valve assembly [16] equal distance between the (2) plugs and push in. *Reference drawing below. 26. Replace washer [19] and phillips head screw [18]. 27. Place new resistance ring [17] in its place on the proportioning valve assembly. *Proportional valve assembly inserted, with the L stamped on back for Low Flow Model.
plugs

[19] [18] [17] [16]

The L is stamped on the back for LOW Flow models

Air-Oxygen Blender

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Step 4: TEST
Equipment Required Tools Required Medical Air Supply Phillips Screwdriver Medical Oxygen Supply Torque Driver capable of 10 in-lbs Calibrated Oxygen Analyzer/Monitor Adjustable Wrench Calibrated Air or Oxygen flow monitor 0 to 70 lpm or greater Retaining Ring Pliers Flowmeter 0 to 70 lpm or greater Nut Driver Calibrated Pressure Gauges 0 to 100 psi Regulators Tubing / Hoses

Typical Test Configuration Diagram

Blender

Compressed Air Supply Adjustable 0-100 psi (0-6.89 bar)

Pressure Gauge 0-100 psi (0-6.89 bar)

Pressure Gauge 0-100 psi (0-6.89 bar)

Oxygen Supply Adjustable 0-100 psi (0-6.89 bar)

Condensation Trap (Recommended)

Oxygen Flowmeter 0-70 lpm

Oxygen Analyzer

T - Fittimg Calibrated Flow Monitor

INSTRUCTIONS FOR TESTING A. Air and Oxygen Supply Setup

Both gas supplies must be clean and dry per the specifications outlined in this manual and have the ability to generate up to 100 psi (6.89 bar) for both the air and oxygen inlet pressures. Verify air and oxygen supply concentrations with a analyzer/monitor.

Air-Oxygen Blender

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B. Blender Setup
1. Mount the Blender into a secured mating wall or pole bracket in an upright position. 2. Secure the air and oxygen hoses to the corresponding Blender inlets. 3. It is recommended that a condensation trap be installed in the air supply line just before the Blender air inlet. 4. Attach a flowmeter capable of 0-70 lpm to the auxiliary outlet on the Blender. 5. Attach a t-fitting to the outlet of the flowmeter. 6. Attach an Oxygen Analyzer/Monitor to the one outlet on the t-fitting. 7. Attach a calibrated Air or Oxygen Flow Monitor capable of 0-70 lpm or greater to the other outlet on the t-fitting. 8. The system is now ready for an initial performance test.

C. Initial Performance Test

NOTE: Before pressurizing make sure proportioning valve assembly is secure and

screw is tightened. 1. Perform calibration on Oxygen Analyzer/Monitor per the manufactures instructions prior to testing the Blender. 2. Set Air & Oxygen pressures to 50 psi (3.45 bar) each. NOTE: Turn OFF and check for leak by watching for pressure drops on pressure gauges. 3. An initial pressure drop may occur, no further drop in pressure should occur. 4. If continued pressure drop is observed, troubleshoot by using a commercial leak detector to find source of leak and refer to Section 4: TROUBLESHOOTING for further instructions. 5. Use a lint free dry cloth to wipe Blender clean of commercial leak detector. 6. Ensure both inlet pressures are at 50 psi. 7. Replace the top cover. NOTE: DO NOT install the four (4) mounting screws until the end of the Final Test, or after satisfactory completion of the Performance Check. Refer to the OPERATING INSTRUCTIONS in Users Manual. 8. Set flowmeter to 3-3.5 lpm. 9. Set the Blender to 60% FIO2 with Oxygen Analyzer/Monitor, this value should remain within 3.0% of original reading throughout the following test. a. Set flowmeter to 30-30.5 lpm, check concentration reading. b. Set flowmeter back to 3-3.5 lpm. c. Set heliox inlet pressure to 50 psi (3.45 bar) and the oxygen inlet pressure to 43 psi (2.96 bar) adjust flow to 3-3.5 lpm, check concentration reading. d. Set heliox inlet pressure to 43 psi (2.96 bar) and the oxygen inlet pressure to 50 psi (3.45 bar) adjust flow to 3-3.5 lpm, check concentration reading. e. If the Oxygen Analyzer/Monitor setting does not remain within 3.0% of the original reading, then replace one or both of the diaphragm block assemblies.

Air-Oxygen Blender

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D. Reverse Gas Flow Procedure

(Reference Operational Verification Procedure #s 2 & 3 in Table, page 16 or 27.) 1. Disconnect the oxygen hose from the gas source. Remove all outlet connections from the Blender to ensure that there is no outlet flow. 2. Place the free end of the oxygen supply hose under water. Gradually increase the air supply pressure from 30 - 75 psi (2.07 - 5.17 bar), check for leakage past the oxygen inlet check valve. 3. Replace the Duckbill Check Valve in the oxygen inlet if bubbles indicate leakage. 4. Repeat steps 1-3 to check for leakage past the air inlet check valve. 5. Reconnect the air inlet hose and adjust both supply pressures back to standard inlet pressure.

E. Setup of PROPORTIONING VALVE ASSEMBLY CALIBRATION

1. Set air and oxygen inlet pressures to 50 psi. 2. Set flow to 9 lpm. 3. Turn Adjustment Shaft counterclockwise until the Oxygen Analyzer/Monitor displays a concentration equal to that of the source air (0.2), reference Part A in Setup. 4. Attach knob guide assembly onto adjustment shaft of proportioning valve assembly so that the knob stop rests on top of the screw. Ensure knob stop aligns with the slot in the resistance ring. 5. While applying downward pressure to the 2 screws on the knob guide assembly, attach nut to adjustment shaft using nut driver. 6. Turn knob guide fully clockwise, Oxygen Analyzer/Monitor display should be equal to concentration of the source oxygen (0.4). 7. Turn knob guide back to 21% position to ensure no drift from original reading (0.4). 8. Re-attach knob guide, torque nut to adjustment shaft and tighten to 10 in-lbs using a torque driver. 9. Snap in knob back into knob guide, pay close attention to the key location of the knob. 10. Set knob to 60 graduation. 11. Replace the top cover. NOTE: DO NOT install the (4) mounting screws until the end of the Final Test.

F. Final Test
Complete Operation Verification Procedure as per the test table, page16 or 27. Record test results in the test table. When Final Test is complete replace top cover and install the four (4) mounting screws into cover. NOTE: Operation Verification Procedure should be performed at least once a year.

Air-Oxygen Blender

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USA and CANADA ONLY LOW Flow Operation Verification Procedure

(50 psi / 3.45 bar MODELS) Serial No.
S E Q # 1 *2 *3 4 5 6 7 8 9 10 11 12 DIAL SET Oxygen% ANY 60 60 21 40 60 80 100 60 60 60 60 OXYGEN PRESS 1.0 psi 50 75 0 50 50 50 50 50 50 60 60 50 bar 3.45 5.17 0 3.45 3.45 3.45 3.45 3.45 3.45 4.14 4.14 3.45 AIR PRESS 1.0 psi 50 0 75 50 50 50 50 50 50 67 50 bar 3.45 0 5.17 3.45 3.45 3.45 3.45 3.45 3.45 4.62 3.45 FLOWMETER AUXILIARY FUNCTION SET TO BLEED lpm 0.2 closed 0 0 3 3 3 3 3 1 1 1 3 closed closed closed closed closed closed closed closed open open open closed leak TARGET VALUE ACTUAL VALUE

<2 psi / 2 MIN

back flow <100 ml/min back flow <100 ml/min end point (0.2) Source Value

set point 37.0%-43.0% set point 57.0%-63.0% set point 77.0%-83.0% end point (0.4) Source Value

set point 57.0%-63.0% set point 57.0%-63.0% set point 57.0%-63.0% Alarm ON Alarm OFF 30.0 2.0 psi 45.0 psi MAX

Slowly Slowly reduce reduce to 30 to 2.07 Slowly Increase until alarm shuts off 50 3.45

13

60

50

3.45

closed

14

60

Slowly Slowly Reduce Reduce to 30 to 2.07 Slowly Increase until alarm shuts off 50 50 0 3.45 3.45

closed

Alarm ON

30.0 2.0 psi

15

60

50

3.45

closed

Alarm OFF

45.0 psi MAX 30.0 lpm MIN 30.0 lpm MIN 30.0 lpm MIN 30.0 lpm MIN

16 17 18

60 60 60

50 0 50

3.45

MAX MAX

closed closed closed

flow rate flow rate flow rate

3.45

MAX

19

60

50

3.45

50

3.45

MAX

open

flow rate

* Reference, Letter D. (Reverse Gas Flow Procedure)

Air-Oxygen Blender

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II. HIGH FLOW (PM5200 Model) Step 1: DISASSEMBLY

Tools Required
#2 Phillips Screwdriver #3 Phillips Screwdriver 1/2 in. Open End Wrench Spanner Wrench (P/N 504839) 11/32 in. Nut Driver 5/32 in. Long Hex Key Small Retaining Ring pliers

Figure A
1. Rotate dial [1] to the 60 graduation. 2. Remove the two flat head screws [2] on each side of the top cover [3]. 3. Remove top cover by pulling upwards. The cover will not come off unless the dial is at the 60 graduation.

[3] [2]
QUANTITY - 4

[1]

Figure B
4. Use a in. open end wrench to unscrew and remove the air [4] oxygen [5] inlet assemblies and primary [9] outlet assemblies from bottom of the Blender. Oxygen inlet has left hand threads. 5. If manifold outlet assembly is present, unscrew the stem using a 5/32 hex key and holding the manifold outlet assembly to the bottom of the Blender. 6. Remove the four flat head screws [2] from bottom cover [6]. 7. Remove bottom cover.

[6] [2]
QUANTITY - 4

[9] [4]

[5]

Air-Oxygen Blender

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HIGH FLOW
Figure C
8. Remove dial [7] by pulling dial away from manifold block [8]. 9. Remove the auxiliary [10] outlets (auxiliary contains Blue Muffler [38]) by using a in. open end wrench to unscrew. 10. Use spanner wrench (P/N 504839) to unscrew and remove audio alarm assembly [11] from the bottom of the manifold block.
[7] [10] [38]
contained in [10]

[8] [11]

Figure D
11. Use small retaining ring pliers to remove retaining rings [12] from each side of the alarm assembly [13]. Push the alarm assembly through to remove the assembly from manifold block.
[13]
QUANTITY - 2

[12]

Figure E
12. Using a 11/32 in. nut driver or socket, loosen the nut [14] (ONLY two turns) holding the knob guide [15] on the proportioning valve assembly [16]. Slide knob guide assembly from proportioning valve assembly shaft. Slide resistance ring [17] from proportioning valve assembly. 13. Remove phillips head screw [18] and washer [19] from side of proportioning valve assembly. 14. Replace knob guide assembly and tighten the nut. 15. Pull knob guide assembly to remove proportioning valve assembly from manifold block. Again, loosen the nut (ONLY two turns) holding the knob guide to the proportioning valve assembly, remove knob guide from proportioning valve assembly shaft.

[19] [18] [16] [17] [14] [15]

Air-Oxygen Blender

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HIGH FLOW
Figure F
16. Remove each diaphragm housing assembly [20] from the manifold by removing the two hex socket head screws [21] on the top of each diaphragm housing with 5/32 hex key.
[21]
QUANTITY - 4

[20]
QUANTITY - 2

Figure G

17. Using 5/32 in. long hex wrench, unscrew and remove plugs [22] from the side and back of the manifold block. (For High Flow models with a manifold outlet assembly remove plug from left side of manifold block instead of from the bottom of the manifold block.) 18. Remove rear plug [22] from the back of the manifold block. Insert a long 5/32 hex key through rear plug opening, unscrew and remove the alarm bypass body [23], ball [24] and spring [25].

[23] [25] [22] [24]

[22]

[22]
QUANTITY - 2

Figure H
19. Remove and discard the two O-rings [26] from the bottom of each of the diaphragm housings [27]. 20. Remove the four hex socket head screws [28] holding diaphragm housings together. 21. Remove and discard the diaphragm [29]. 22. Using spanner wrench, remove and discard check valves [30]. Ensure inner O-ring is removed from diaphragm housing. NOTE: If check valve [30] comes apart when removing it from diaphragm housing, a in. hex wrench or (#3 Phillips Screwdriver) will be needed to complete removal of the check valve from the diaphragm housing. 23. Repeat steps 19-22 for the remaining diaphragm housing assembly. 24. Make sure all O-rings have been removed from diaphragm housings and check valves. 25. Disassembly is complete. 26. Manifold block may be ultrasonically cleaned.
QUANTITY -4

[28]

[29]

QUANTITY - 2

[27]

QUANTITY -2

[36]

QUANTITY - 4

[26]

[30]
QUANTITY- 2

Air-Oxygen Blender

- 19 -

Step 2: CLEANING
Precision Medical, Inc. Recommends using an ultrasonic cleaner for cleaning all non-elastometric components. However, cleaning with an all-purpose liquid cleaner and rinsing with clean, warm water may be substituted. Both methods require thoroughly blow drying all passages before reassembly. Follow the manufacturers instruction for ultrasonic cleaning.

Step 3: HIGH FLOW ASSEMBLY

Tools Required Lint Free Swab (optional) Pointed instrument for removing O-rings Krytox GPL 106 or equivalent Oxygen safe lubricant #2 Phillips Screwdriver 1/2 in. Open End Torque Wrench (Torque wrench(s) capable of 60 in-lbs and 10 ft-lbs) 11/32 in. Nut Driver 5/32 in. Long Hex Key Spanner Wrench (P/N 504839) Small Retaining Ring Pliers Tools Supplied Diaphragm Alignment Tool (P/N 504838)

Figure I
1. Position manifold block so that the mounting bracket is facing up. The large holes opposite the mounting locations of the diaphragm housing assemblies are facing you. 2. Replace O-ring [31] on alarm bypass [23]. 3. Cover the alarm assembly thread location with thumb. Drop spring [25] then ball [24] into alarm bypass orifice. 4. Place alarm bypass onto long shaft of 5/32 hex key. Guide the alarm bypass, threads first into the alarm bypass orifice, screw into cavity. Tighten until alarm bypass is flush with bottom of center hole. Tighten enough to clear center threads ONLY. 5. Replace O-ring [32] on plug [22]. Insert plug and tighten.
[22] [32] [24]

[23] [31] [25]

Air-Oxygen Blender

- 20 -

HIGH FLOW
Figure J
6. Assembling diaphragm housing assemblies. a. Ensure all O-rings have been removed from diaphragm housing. b. Place diaphragm alignment tool through center hole of one diaphragm housing. c. Place new diaphragm [29] on top of diaphragm housing, ensure center pin of diaphragm is in the center of tool. d. Place other diaphragm housing on top of the one with the diaphragm. Ensure the inlet holes of the diaphragm housings are on the same side. e. Fasten the two diaphragm housings together using four hex socket head screws [28]. Torque screws to 60 in-lbs. f. Place four new O-rings [26] on the inlet holes of the diaphragm housings. g. Remove diaphragm alignment tool. h. Place new O-rings [36] onto each check valve [30]. i. By hand, carefully insert new check valve [30] into diaphragm housing. (Check valves are double threaded). Thread into diaphragm housing using spanner wrench, Check valve must be flush with surface of diaphragm housing. DO NOT USE power tool to tighten. Repeat this step for the second check valve. j. Using two long hex socket head screws [21] secure each diaphragm housing assembly to the manifold block. Torque to 60 in-lbs (6.9 kpm). k. Repeat steps a - i for remaining diaphragm housing assembly.

[29]
QUANTITY - 4

[26]
Diaphragm Alignment Tool

[28]
QUANTITY - 4

[21]
QUANTITY - 2

[30]
QUANTITY - 2

[36]
QUANTITY - 2

Figure K
7. Lubricate alarm bypass assembly bore on manifold block with Krytox GPL 106. 8. Using retaining ring pliers install retaining ring [12] in one side of alarm assembly bore. 9. Insert alarm assembly [13] into bore of manifold block. 10. Install remaining retaining ring. 11. Thread auxiliary outlet assembly [10] to manifold block, torque to 10 ft-lbs (1.4 kpm).

[10]
QUANTITY - 2

[12]

[13]

Air-Oxygen Blender

- 21 -

HIGH FLOW
Figure L
12. Replace O-ring [32] on plug [22]. Install plug and tighten.
[32] [22]

13. Start threads of new alarm assembly [11] by hand, tighten with spanner wrench, ensure not to bend reed. 14. Attach bottom cover [6] using four flat head screws [2]. 15. Install new air inlet assembly [4], torque to 10 ft-lbs (1.4 kpm). 16. Install new oxygen inlet assembly [5] torque to 10 ft-lbs (1.4 kpm). Oxygen inlet assembly has left handed threads. 17. Remove and discard outer O-ring [32] from primary outlet body [37]. 18. Extrude stem [33] from primary outlet body [37] to expose O-ring on the stem. 19. Remove O-ring [34] from stem. 20. Discard and replace spring [35]. 21. Reinsert stem [33] with new spring into primary outlet body [37]. Extrude stem and install O-ring [34]. 22. Replace O-ring [32] on outside of primary outlet assembly. 23. Reinstall primary outlet assembly torque to 10 ft-lbs (1.4 kpm).

Figure M

[34] [32] [6]

[11] [4] [37] [35] [33] [5] [2]

QUANTITY- 4

Spanner Wrench (P/N 504839) Primary Outlet Assembly

Figure N
24. Lubricate proportioning valve bore with Krytox GPL 106. 25. Align the (3) holes on the proportioning valve assembly [16] equal distance between the (2) plugs and push in. *Reference drawing below. 26. Replace washer [19] and phillips head screw [18]. 27. Place new resistance ring [17] in its place on the proportioning valve assembly. *Proportional valve assembly inserted, with the H stamped on back for High Flow Model.
plugs

[19] [18] [17] [16]

The H is stamped on the back for HIGH Flow models

Air-Oxygen Blender

- 22 -

Step 4: TEST
Equipment Required Tools Required Medical Air Supply Phillips Screwdriver Medical Oxygen Supply Torque Driver capable of 10 in-lbs Calibrated Oxygen Analyzer/Monitor Adjustable Wrench Calibrated Air or Oxygen flow monitor 0 to 120 lpm or greater Retaining Ring Pliers Flowmeter 0 to 120 lpm or greater Nut Driver Calibrated Pressure Gauges 0 to 100 psi Regulators Tubing / Hoses

Typical Test Configuration Diagram

Blender

Compressed Air Supply Adjustable 0-100 psi (0-6.89 bar)

Pressure Gauge 0-100 psi (0-6.89 bar)

Pressure Gauge 0-100 psi (0-6.89 bar)

Oxygen Supply Adjustable 0-100 psi (0-6.89 bar)

Condensation Trap (Recommended)

Oxygen Flowmeter 0-70 lpm

Oxygen Analyzer

T - Fitting Calibrated Flow Monitor

INSTRUCTIONS FOR TESTING A. Air and Oxygen Supply Setup

Both gas supplies must be clean and dry per the specifications outlined in this manual and have the ability to generate up to 100 psi (6.89 bar) for both the air and oxygen inlet pressures. Verify air and oxygen supply concentrations with a analyzer/ monitor.

Air-Oxygen Blender

- 23 -

B. Blender Setup
1. Mount the Blender into a secured mating wall or pole bracket in an upright position. 2. Secure the air and oxygen hoses to the corresponding Blender inlets. 3. It is recommended that a condensation trap be installed in the air supply line just before the Blender air inlet. 4. Attach a flowmeter capable of 0-120 lpm to the auxiliary outlet on the Blender. 5. Attach a t-fitting to the outlet of the flowmeter. 6. Attach an Oxygen Analyzer/Monitor to the one outlet on the t-fitting. 7. Attach a calibrated Air or Oxygen Flow Monitor capable of 0-120 lpm or greater to the other outlet on the t-fitting. 8. The system is now ready for an initial performance test.

C. Initial Performance Test

NOTE: Before pressurizing make sure proportioning valve assembly is secure and

screw is tightened. 1. Perform calibration on Oxygen Analyzer/Monitor per the manufactures instructions prior to testing the Blender. 2. Set Air & Oxygen pressures to 50 psi (3.45 bar) each. NOTE: Turn OFF and check for leak by watching for pressure drops on pressure gauges. 3. An initial pressure drop may occur, no further drop in pressure should occur. 4. If continued pressure drop is observed, troubleshoot by using a commercial leak detector to find source of leak and refer to Section 4: TROUBLESHOOTING for further instructions. 5. Use a lint free dry cloth to wipe Blender clean of commercial leak detector. 6. Ensure both inlet pressures are at 50 psi. 7. Replace the top cover. NOTE: DO NOT install the four (4) mounting screws until the end of the Final Test, or after satisfactory completion of the Performance Check. Refer to the OPERATING INSTRUCTIONS in Users Manual. 8. Set flowmeter to 3-3.5 lpm. 9. Set the Blender to 60% FIO2 with Oxygen Analyzer/Monitor, this value should remain within 3.0% of original reading throughout the following test. a. Set flowmeter to 30-30.5 lpm, check concentration reading. b. Set flowmeter back to 3-3.5 lpm. c. Set heliox inlet pressure to 50 psi (3.45 bar) and the oxygen inlet pressure to 43 psi (2.96 bar) adjust flow to 3-3.5 lpm, check concentration reading. d. Set heliox inlet pressure to 43 psi (2.96 bar) and the oxygen inlet pressure to 50 psi (3.45 bar) adjust flow to 3-3.5 lpm, check concentration reading. e. If the Oxygen Analyzer/Monitor setting does not remain within 3.0% of the original reading, then replace one or both of the diaphragm block assemblies.

Air-Oxygen Blender

- 24 -

D. Reverse Gas Flow Procedure

(Reference Operational Verification Procedure #s 2 & 3 in Table, page 16 or 27.) 1. Disconnect the oxygen hose from the gas source. Remove all outlet connections from the Blender to ensure that there is no outlet flow. 2. Place the free end of the oxygen supply hose under water. Gradually increase the air supply pressure from 30 - 75 psi (2.07 - 5.17 bar), check for leakage past the oxygen inlet check valve. 3. Replace the Duckbill Check Valve in the oxygen inlet if bubbles indicate leakage. 4. Repeat steps 1-3 to check for leakage past the air inlet check valve. 5. Reconnect the air inlet hose and adjust both supply pressures back to standard inlet pressure.

E. Setup of PROPORTIONING VALVE ASSEMBLY

1. Set air and oxygen inlet pressures to 50 psi (3.45 bar). 2. Set flow to 15 lpm. 3. Turn Adjustment Shaft counterclockwise until the Oxygen Analyzer/Monitor displays a concentration equal to that of the source air (0.2), reference Part A in Setup. 4. Attach knob guide assembly onto adjustment shaft of proportioning valve assembly so that the knob stop rests on top of the screw. Ensure knob stop aligns with the slot in the resistance ring. 5. While applying downward pressure to the 2 screws on the knob guide assembly, attach nut to adjustment shaft using nut driver. 6. Turn knob guide fully clockwise, Oxygen Analyzer/Monitor display should be equal to concentration of the source oxygen (0.4). 7. Turn knob guide back to 21% position to ensure no drift from original reading (0.4). 8. Re-attach knob guide, torque nut to adjustment shaft and tighten to 10 in-lbs using a torque driver. 9. Snap in knob back into knob guide, pay close attention to the key location of the knob. 10. Set knob to 60 graduation. 11. Replace the top cover. NOTE: DO NOT install the (4) mounting screws until the end of the Final Test.

F. Final Test
Complete Operation Verification Procedure as per the test table, page16 or 27. Record test results in the test table. When Final Test is complete replace top cover and install the four (4) mounting screws into cover. NOTE: Operation Verification Procedure should be performed at least once a year.

Air-Oxygen Blender

- 25 -

USA and CANADA ONLY HIGH Flow Operation Verification Procedure

(50 psi / 3.45 bar MODELS) Serial No.
S E Q # 1 *2 *3 4 5 6 7 8 9 10 11 12 DIAL SET Oxygen% ANY 60 60 21 40 60 80 100 60 60 60 60 OXYGEN PRESS 1.0 psi 50 75 0 50 50 50 50 50 50 60 60 50 bar 3.45 5.17 0 3.45 3.45 3.45 3.45 3.45 3.45 4.14 4.14 3.45 AIR PRESS 1.0 psi 50 0 75 50 50 50 50 50 50 67 50 bar 3.45 0 5.17 3.45 3.45 3.45 3.45 3.45 3.45 4.62 3.45 FLOWMETER AUXILIARY FUNCTION SET TO BLEED lpm 0.2 closed 0 0 15 15 15 15 15 1.5 1.5 1.5 15 closed closed closed closed closed closed closed closed open open open closed leak TARGET VALUE ACTUAL VALUE

<2 psi / 2 MIN

back flow <100 ml/min back flow <100 ml/min end point (0.2) Source Value

set point 37.0%-43.0% set point 57.0%-63.0% set point 77.0%-83.0% end point (0.4) Source Value

set point 57.0%-63.0% set point 57.0%-63.0% set point 57.0%-63.0% Alarm ON Alarm OFF 31.0 6.0 psi 45.0 psi MAX

Slowly Slowly reduce reduce to 31 to 2.14 Slowly Increase until alarm shuts off 50 3.45

13

60

50

3.45

15

closed

14

60

Slowly Slowly Reduce Reduce to 2.14 to 31 Slowly Increase until alarm shuts off 50 3.45

15

closed

Alarm ON

31.0 6.0 psi

15

60

50

3.45

15

closed

Alarm OFF

45.0 psi MAX 120.0 lpm MIN 85.0 lpm MIN 85.0 lpm MIN 120.0 lpm MIN

16

60

50

3.45

MAX

closed

flow rate

17

60

50

3.45

MAX

closed

flow rate

18

60

50

3.45

MAX

closed

flow rate

19

60

50

3.45

50

3.45

MAX

open

flow rate

* Reference, Letter D. (Reverse Gas Flow Procedure)

Air-Oxygen Blender

- 26 -

III. INTERNATIONAL LOW / HIGH Flow Operation Verification Procedure

(60 psi / 4.14 bar MODELS) Serial No.
S E Q # OXYGEN PRESS 1.0 psi ANY 60 60 21 40 60 80 100 60 60 60 60 60 75 0 60 60 60 60 60 60 60 60 60 bar 4.14 5.17 0 4.14 4.14 4.14 4.14 4.14 4.14 4.14 4.14 4.14 AIR PRESS 1.0 psi 60 0 75 60 60 60 60 60 60 70 53 bar 4.14 0 5.17 4.14 4.14 4.14 4.14 4.14 4.14 4.83 3.65 3 3 3 3 3 1 1 1 3 FLOWMETER TARGET SET TO VALUE lpm 0.2 AUXILIARY FUNCTION BLEED Low High Low High Flow Flow Flow Flow closed 0 0 15 15 15 15 15 1.5 1.5 1.5 15 closed closed closed closed closed closed closed closed open open open closed leak <2 psi / 2 MIN

DIAL SET Oxygen%

ACTUAL VALUE

1 *2 *3 4 5 6 7 8 9 10 11 12

back flow <100 ml/min back flow <100 ml/min end point (0.2) Source Value

set point 37.0%-43.0% set point 57.0%-63.0% set point 77.0%-83.0% end point (0.4) Source Value

set point 57.0%-63.0% set point 57.0%-63.0% set point 57.0%-63.0% Alarm ON Alarm OFF Alarm ON Alarm OFF flow rate 42.0 2.0 psi 31.0 6.0 psi

Slowly Slowly Lower Lower to 40 to 2.76

13

60

60

Slowly Slowly 4.14 Increase Increase to 60 to 4.14 60 4.14

15

closed

55.0 psi MAX 42.0 2.0 psi 31.0 6.0 psi

14

60

Slowly Slowly Lower Lower to 40 to 2.76 Slowly Slowly Increase Increase to 60 to 4.14 60 4.14

15

closed

15

60

60

4.14

15

closed

55.0 psi MAX 30.0 lpm MIN 30.0 lpm MIN 30.0 lpm MIN 30.0 lpm MIN 120.0 lpm MIN 85.0 lpm MIN 85.0 lpm MIN 120.0 lpm MIN

16

60

60

4.14

MAX

closed

17

60

60

4.14

MAX

closed

flow rate

18

60

60

4.14

MAX

closed

flow rate

19

60

60

4.14

60

4.14

MAX

open

flow rate

* Reference, Letter D. (Reverse Gas Flow Procedure)

Air-Oxygen Blender

- 27 -

SECTION 4: TROUBLESHOOTING
Test #s 1 Problem Probable Cause
Leakage from manifold caused by cut or missing o-ring or due to particulates.

Remedy
Check ALL manifold connections (inlets, outlets, plugs, proportioning valve, alarm poppet, etc.) with oxygen leak detector to find source of leakage; if leak is found, remove appropriate parts and clean seal area and o-rings and/or replace appropriate o-ring. Check diaphragm housings with oxygen leak detector. If leak is found, disassemble diaphragm housing assembly and clean seal area and diaphragm and/or replace diaphragm. Check check-valve/diaphragm housing seal with oxygen leak detector. If leak is found, remove check valve, clean seal area and o-ring and/or replace o-ring. Note: be sure to re-install washer (if present). Replace spring and ball in alarm bypass; ensure seal surface is clean. Close auxiliary bleed by turning and pulling knurled collar away from cover until bleed is closed. Replace outlet. Replace duckbill valve or entire inlet assembly. Adjust flowmeter to 3 lpm (Note: flow must be adjusted after each change in FIO2 setting). Set proportioning valve endpoints (see setup procedure in Section E). Refurbish diaphragm block assembly with new diaphragm and check valves. Note: be sure to re-install shim washer under check-valve assembly (if present). Remove proportioning valve; clean seal areas and/or replace the two rear o-rings. If necessary, replace proportioning valve assembly. Open bleed by turning and pushing the knurled collar until it contacts the cover. Replace auxiliary outlet. Remove proportioning valve; clean seal areas and/or replace the two rear o-rings. If necessary, replace proportioning valve assembly. Adjust flow to 1 lpm. Ensure supply pressures are set properly to achieve differential (Low Flow: 18 to 22; High Flow: 13-25). Replace alarm. (See Figure C & M) Replace alarm assembly. (See Figure D & K) Replace spring and ball in alarm bypass; ensure seal surface is clean. Check appropriate gas inlet(s) for restriction in gas pathway; replace duckbill or entire inlet as necessary. Confirm that high-flow inlets are installed; replace as necessary.

Leakage from diaphragm housing caused by damaged diaphragm or particulates. Pressure drop greater than 2 psi in two minutes Leakage from check valve/diaphragm housing seal caused by cut or missing o-ring or due to particulates. Ball not sealing in the alarm bypass. Auxiliary bleed is open. Leakage from one of the outlets.

2 and 3 4 thru 8

Back flow leak

Faulty inlet. Outlet flow is less than 3 lpm. Proportioning valve endpoints are not set correctly. Diaphragm blocks not balancing properly. Internal leakage in proportion valve.

Measured FIO2 values do not meet target values

9 thru 11
Measured FIO2 values do not meet target values

Bleed not open. Blockage in bleed holes. Internal leak in proportioning valve.

Flow not set to 1 lpm.

Diaphragm blocks not balancing properly. Replace diaphragm block.

12 and14

Alarm not audible and gas is not exiting the alarm vent

Pressure differential not sufficient to trigger alarm.

Alarm not audible and gas Faulty alarm. is exiting the alarm vent

13 and 15 16 thru 19

Alarm does not turn off Faulty alarm assembly. after balancing supply Ball not sealing in the alarm bypass. pressures Gas inlets are restricted.

Measured flow values do not meet minimum target values

High flow model only: low flow inlets installed in place of high-flow inlets.

Alarm bypass is threaded too far into manifold Replace ball and spring (see Figure I for proper block (only applicable to tests 17 and 18). assembly method). High flow models only: wrong ball in alarm bypass block (only applicable to tests 17 and 18). Confirm that correct ball is installed in alarm bypass; replace as necessary.

- 28 -

Air-Oxygen Blender

SECTION 5: BLENDER PARTS LIST

PART #
504562 504720 504718 504830 505045 504537 505046 504719 504562 504605 504546 504741 504791 504550 504566 504536 504530 set 504702 504938 505030 504664 set 504557 set 505009 504561 504684 *505002 504526 504528 504553 504870 504554 504519 505043 504122 504522 504525 505004 505003 504122 504686 504628 504743 1013 0143 504997 504547 504742 504705 505407 504932

LOW FLOW
PM5300

HIGH FLOW
PM5200

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 N/A N/A

CONTROL KNOB (DIAL) SCREW, FLT HD, #8-32, 1/2LG, 100DEG TOP COVER AIR INLET ASSEMBLY OXYGEN INLET ASSEMBLY BOTTOM COVER CONTROL KNOB (DIAL) MANIFOLD BLOCK PRIMARY OUTLET ASSEMBLY AUXILIARY OUTLET ASSEMBLY AUDIO ALARM ASSEMBLY RING, RETAINING,HO TYPE,.562BORE,STL ALARM ASSEMBLY NUT, HEX, LOCK, #8-32 GUIDE KNOB ASSEMBLY PROPORTIONING VALVE ASSEMBLY RESISTANCE RING SCREW,PAN HD,#6-32,1/4LG,CR,SST WASHER,FLAT,.281,.140,.030,SST DIAPHRAGM HOUSING ASSEMBLY SCREW,HEX SOC HD,#10-32,2.00LG,SST PLUG ALARM BYPASS BODY BALL,.188 DIA,BUNA-N,70 DUROMETER BALL,.219 DIA,BUNA-N,70 DUROMETER SPRING, ALARM BYPASS O-RING,#008,SILICONE,70 DUROMETER DIAPHRAGM HOUSING SCREW,HEX SOC HD,#10-32,3/4LG,SST DIAPHRAGM CHECK VALVE O-RING,#008,SILICONE,70 DUROMETER O-RING,#013,SILICONE,70 DUROMETER STEM,PRIMARY OUTLET O-RING,#006,BUNA-N,70 DUROMETER PRIMARY VALVE SPRING O-RING,10MM X 1.5MM,VITON,75 DUROMETER PRIMARY OUTLET BODY BLUE MUFFLER, WASHER SERVICE KIT - PM5200 SERVICE KIT - PM5300
(Not sold separately, iNcluded iN 504791 & 504550)

* NOT sold assembled.

Air-Oxygen Blender

- 29 -

LABEL INFORMATION
Part # *504679 504680 505302 505494 504844 504675 505301 505304 504678 504672 504673 504681 504682 505300 505303 504676 504677 505268 505269 505426 *505427 504674 504748 505143 505144 504879 Label Description Primary Outlet Primary Outlet, CE Scale Scale, CE Top Face Auxiliary Outlet Auxiliary Outlet, CE Bottom Bottom, CE Outlet, Auxiliary Outlet, Primary Model#, Caution Serial # Year of mfr / CE Low Flow High Flow
PM5300

PM5200

Location (Blender / dial facing you) Left Side on top cover Left Side on top cover Bottom Front on top cover Bottom Front on top cover Top Back on top cover Top Front on top cover Right Side on top cover Right Side on top cover Bottom Cover Bottom Cover Front of manifold by outlet(s) Front of manifold by outlet(s) Top Back on top cover Bottom Back on rear slide mount Bottom Back on top cover under Model#, Caution label

*For customized Blenders with special labels, contact Precision Medical, Inc.

- 30 -

Air-Oxygen Blender

LOW FLOW Service Kit Diagram 504933

- 31 -

Air-Oxygen Blender

HIGH FLOW Service Kit Diagram 505952

- 32 -

Air-Oxygen Blender

Precision Medical, Inc. 300 Held Drive Northampton, PA 18067 USA Toll Free Tel: 800-272-7285 Toll Free Fax: 800-353-1240 Tel:(+001) 610-262-6090 Fax:(+001) 610-262-6080

504827 Rev4 (E) 11/3/09 Printed in USA