8 2 .

5 - 1 6 0 k VA

CPCBIV+
COMPLIANT
INDIA’S LARGEST
FLEET OF GENSETS
 A RICH HERITAGE OF OVER A CENTURY OF
ENGINEERING EXCELLENCE.

Kirloskar power generating sets prioritize user experience, delivering exceptional

features and benefits. Streamlined installation and enhanced dependability to expedited service,
reduced maintenance costs, and optimized performance.

Kirloskar Powergen sets itself apart with groundbreaking engineering that

establishes new industry benchmarks.

POTENTIAL, SUSTAINABLE PRACTICES

Our state-of-the-art manufacturing facility embodies our commitment to sustainable practices.

We partner with nature to power the facility itself, transforming waste into valuable resources.
This focus on sustainability inspires both our workforce and surrounding communities.
It's here, where cutting-edge technology meets exceptional skills,
that we engineer solutions to empower limitless possibilities.

Discover our Plant with a

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8 2 . 5 - 1 6 0 k V A T E C H N I C A L S P E C I F I C AT I O N S
kVA 82.5 100 125 160
Prime Rating at rated rpm (as per ISO8528)
kW 66 80 100 128
Genset Model KG4-82.5WS1 KG4-100WS1 KG4-125WS1 KG4-160WS11
Frequency Hz 50
Power Factor lagging 0.8
Voltage V 415 (3Ø)
Governing class (As per ISO 8528 Part-V) G3
Noise level dBA <75
Fuel tank capacity (Standard DG set) Ltrs 200 230 230 400
Dry Kg 1800 2170 2200 2980
✪ Weight of genset with canopy (approx..)^
Wet (w/o fuel) Kg 1860 2230 2260 3050
Length mm 3200 3200 3200 4200

Overall dimensions of genset ^ Width mm 1350 1350 1350 1450

Height mm 1595 1796 1796 1900
Electrical Battery Starting Voltage Volts-DC 12

ENGINE
Engine Model 4R1190ETA 4G1 4K1080ETA 4G1 4K1080ETA 4G1 6K1080ETA 4G1
kW 77.2 114.7 114.7 147.1
Rated output (Prime Continuous rating as per ISO 8528-1)
HP 105 156 156 200
No. of cylinder Number 4 4 4 6
2
Cubic capacity Ltrs 4.76 4.32 4.32 6.48
Bore x Stroke mm 110 x 125 105 x 125 105 x 125 105 x 125
Rated Speed RPM 1500
Aspiration NA/TC/TA TA
Lube Oil change period hrs. 500
Lube oil Sump Capacity (max) Ltrs 10 14 14 25
Coolant Capacity (Engine + Radiator) Ltrs 15.1 17.7 17.7 28.9
Adblue / EF capacity Ltrs 25

ALTERNATOR
Insulation Class Class H
Alternator Efficiency (at 100% load) 0.8 pf** % 91.1 89.6 91.9 92.4
Max Voltage Dip at Full Load 0.8 pf Lag <20%
Max Time to build up rated voltage at Rated RPM < 2 sec, provided engine reach the rated speed
^ Tolerances Apply Notes
µ These Weight are for handling & transportation only AdBlue used should follow ISO 22241.
Efficiency of Alternator as per standards IEC60034-1 Above specifications are subject to change without prior notice due to continuous technical development.
For intermediate ratings, kindly contact nearest Kirloskar office.
For Site Conditions other than standard operating conditions consult Kirloskar Oil Engines for available prime power.

7 Easy steps for a happy Genset Ownership

n Insist on a load-study
n Select the Genset rating as per the load-study and with sufficient margin
for future load expansion
n Apply site-selection guidelines carfully
n Insist on installation in line with Kirloskar guidelines
n Ensure adeqate size and proper connection of cables
n Understand the Genset operation & maintenance procedures during
commissioning
n Follow routine maintenance protocols through authorised Kirloskar
service dealers
Genset kVA 82.5-160 kVA Features
Prime rating and Stand-by rating
‘Prime power’ is designed for Unlimited hours, as compared to 'Emergency stand-by' designed for 200 hours
in a year. Prime rated Gensets also permit 10% temporary overloading. Users need to carefully select the
Genset rating to meet their requirement. Kirloskar offers Prime power as a standard offer. Contact Kirloskar
for stand-by ratings.

No replacement to displacement
Engine capacity (cc) plays a vital role in Genset performance. Higher engine capacity leads to a
robust and stable Genset performance.
Higher engine capacity also enables the Genset to respond quickly & positively to sudden
load additions.

Best Fluid Efficiency (Fuel & DEF)

Kirloskar Gensets offer a unique combination of CPCB norm compliance and enhanced fuel
efficiency. Across the range, Kirloskar Gensets offer substantial savings in fuel cost.
O2E Series (Optimal Operating Efficiency):
Genset ratings are selected based on the present load and future expansion. Fuel efficiency of most Gensets
is optimized at the full rating of the Genset.
In practice, Gensets rarely get loaded to full capacity. Power demand Actual
variations across day & night, weekdays & weekends, summer &
KIRLOS
K AR
winter lead to an average 50-70% loading on Gensets. GR
Zo
ne
EE
N
Considering this practical situation, Kirloskar has extended fuel
efficiency optimization from 100%, right up to 50% of rated load.
In line with fuel efficiency Kirloskar Genset ensures the better DEF
efficiency and accordingly optimized the DEF tank size.
Combination of best-in-class fuel efficiency & O2E provides a double advantage.

Common Rail Direct Injection System (CRDi)

Common rail diesel injection technology, popularly known as CRDi,
provides a significant upgrade over traditional mechanical fuel
injection systems. CRDi provides precise fuel control, multiple
injections, enhanced performance, lower noise and reduced
emissions. High pressure common rail system employed on
Kirloskar CPCB IV+ Gensets maximizes fuel atomization, delivering a
smooth and smoke free performance. Diesel filters with ‘A’ class
filtration are used for CRDi Engines which enhances the filtration
efficiency. Common rail fuel injection system will provide a new level
of performance, efficiency, and reliability.

Genset Monitoring at Your Finger Tips KRM Desktop Display

Kirloskar gensets are enabled with Kirloskar remote monitoring
system which shares Real Time Genset information and location xoxoxoxoxxoxo
xoxoxoxoxxoxo

services. It can be accessed via mobile device or desktop. Kirloskar

remote monitoring system also highlights any parameter which
needs special attention. These critical indication alerts are sent to
user mobile via text message. It also alerts nearest services dealer in
Ask your Dealer for KRM
case of any emergency break-down.
login details & password
On Board Diagnostics
Superior uptime. Genset comes with advanced diagnostic capabilities, this coupled with Kirloskar remote
monitoring system provides real time monitoring of performance, emission and service critical parameters
this helps for early diagnosis to fix the issues before system breakdown

State of the art Genset Controller KG640C Controller

Kirloskar Genset put the command in your hands. Micro-processor based
Genset controllers display a host of genset parameters and put all controls at ENGINE SPEED
your fingertips.
Monitoring Features: 1498 RPM
l Phase Voltages & Currents, Frequency, Genset kVA, kW, kWh, kVAr,
Power Factor
l Lube oil Pressure, Engine Temperature, RPM, Run Hours, Number of starts,
Fuel Level, Auto / Manual Stop, Battery charge condition, AMF feature
Diagnostic Features :
l Battery charging failure, Over/Under speed, Over Current, Over/Under Voltage, Over kW, Phase Seq.,
Phase missing, Mains Under voltage, Low fuel level
l Low Lube oil Pressure, High Engine Temperature, Low/High battery voltage, Low Fuel Level, Over
Crank protection, Routine maintenance indicator, Genset Test Facility, Mains Frequency
Optional Features:
l Modbus Communication

Peace-of-mind Ownership
Kirloskar Gensets have always been preferred for their robust design and reliability over long usage life.
Kirloskar range carries the confidence of well-established and proven engine platforms. For compliance to
revised CPCB norms, Kirloskar has carefully selected those technologies which not only retain, but
enhance Gensets durability and on-site serviceability.
Thus, Kirloskar Gensets offer you many years of trouble-free performance; backed by the assurance of
prompt support. Peace-of-mind driven by product reliability and low cost of ownership.

Alternator Features
Kirloskar Alternator is compact in design, rugged and best in class efficiency. Advanced Digital AVR
improves the Voltage regulation and Response time.

Compact footprint
Kirloskar CPCB compliant Gensets are having compact footprint which results in space saving. CPCB
compliant technology is upgraded by maintaining the compact footprint of Genset.
 Glimpses
CPCB IV+
Genset (82.5-160 kVA)
Engine
l Efficient CRDi System
l 02E Series: Low emission, high efficiency engine
l Compact, Robust and Rugged Design
l 500 hours lube-oil change period

Controller
l Microprocessor based
l Graphical LCD display
l Best in class monitoring and
diagnostic capability
l Integrable with AMF,
Communication compatible

DEF Tank
l DEF/Aqueous urea to sets off the
chemical reaction with Exhaust gas
l Tank size is optimized in accordance
to DEF consumption

Supply Module & DCU

l Control & monitor the DEF

Exhaust Gas Treatment System

l DOC & SCR system sets off the reaction to
meet the latest CPCB norms
l Reduction in NOx & HC
l Reduction in PM

O2E - Optimal operating efficiency

DEF - Diesel exhaust fluid
DCU - Dosing control unit
DOC - Diesel oxidation catalyst
SCR - Selective catalytic reduction
SHAPING THE FUTURE.
DELIVERING POWER TO OVER 50+ COUNTRIES.

INGENIOUS DESIGN.
U N M AT C H E D P E R F O R M A N C E .

KIRLOSKAR OIL ENGINES LIMITED

A Kirloskar Group Company

Regd. Office: 13, Laxmanrao Kirloskar Road,

Khadki, Pune, Maharashtra 411 003
INDIA

Tel: +91 (20) 2581 0341

Fax: +91 (20) 2581 3208, 2581 0209
Helpline: +91 8806 33 44 33
[email protected]

Marks ‘Kirloskar’ along with the suffix, or prefix, ‘I’ as shown and copyright ‘limitless’ are owned Kirloskar Proprietary Limited. and Kirloskar Oil Engines L td. is the Permitted User.
This Catalog is copyrighted and may not be reproduced in any form not even parts of it, without previous written permission by copyright owners, Kirloskar Oil Engines L td.
Product improvement is a continuous process. Kindly contact Kirloskar Oil Engines Ltd. for latest information.
Images are for illustration purposes only.

20240610/REV01/A4 CPCB IV+82.5-160 kVA