Manual de Usuario Systec DXDE-Series Rev 2 1 en

OPERATING MANUAL
SYSTEC DX/DE SERIES
Model: Systec D
Serial No.:
Revision: 2.1
06.10.2023
Important!
If you did not order any cooling, your appliance is automatically
equipped with “Air cooling via inside air ventilation without
support pressure, only for open vessels”
Be sure to follow the instructions in section 6.2.
Important!
This autoclaves are not intended to be used for medical
applications, also the liquid cycles are not intended for the
sterilization of liquids used for direct patient contact.
DX/DE SERIES
0
CONTENTS
Notes on this manual 01
Description of appliance 02
Safety 03
Operation 04
Sterilization cycles 05
Options 06
Maintenance, cleaning, care 07
Troubleshooting 08
Decommissioning 09
Technical data 10
Appliance log book 11
Diagrams, drawings, certificates 12
Revision: 2.1
DX/DE SERIES
1
1 NOTES ON THIS MANUAL
This manual describes all operations involved in using the Systec DX/DE
Series autoclaves. The manual
 is written especially for Systec DX/DE Series autoclaves,
 is designed to inform the user of this product and
 addresses qualified technical employees with several years’ work
experience.
The manual should be handed over along with the product.
For technical personnel instructed in its use, brief instructions describe the
operational steps involved in the day-to-day use of the appliance.
1.1 Appended documents

This operating manual includes an appendix with the following documents:
 Installation and master circuit diagram
 List of replacement parts
 Evaluation report on internal pressure dimensioning in accordance with
AD 2000 (not for DX/DE -23, -45)
 EC design test certificate (not for DX/DE -23, -45)
 Conformity declaration in accordance with pressure equipment directive
97/23/EC
 Appliance log book
1.2 Diagrams
All diagrams in this operating manual are only examples. Depending on
the model and size, there may be deviations from the representations in
the diagrams. The original diagrams in the text are to be used for all work
carried out on the appliance.
1.3 Copyright declaration

This manual and all diagrams are protected by copyright. It is not
permitted to pass these pages on to third parties or reproduce them, or to
exploit or communicate their content unless authorization has been
expressly given. Any contraventions render the transgressor liable for
damages. All rights are reserved with regard to the granting of a patent or
the registration of a utility or design.
Revision: 2.1 1-1

DX/DE SERIES
NOTES ON THIS MANUAL
1-2 Revision: 2.1

DX/DE SERIES
2
2 DESCRIPTION OF APPLIANCE
Aim of this section

This section gives you an overview of the functions and design of DX/DE
Series Systec autoclaves.
Contents
2.1 Description of functions .......................................................... 2
2.1.1 DX-Serie ...................................................................................................... 2
2.1.2 DE-Serie ...................................................................................................... 2
2.2 Design .................................................................................... 3

2.2.1 Control elements on the front of the appliance ............................................ 3
2.2.2 Connections on the back of appliance for DX/DE -65, -90, -100,
-150, -200 .................................................................................................... 4
2.2.3 Connections on the back of appliance DX 23 ............................................. 5
2.2.4 Connections on the back of appliance DE 23 ............................................. 6
2.2.5 Connections on the back of appliance DE-23 with automatic
demineralised water supply option ............................................................. 7
2.2.6 Connections on the back of appliance DX/DE-45 with automatic
demineralised water supply option ............................................................. 8
2.2.7 Pass-through autoclaves, Systec DX Series 2D ......................................... 9
2.3 Proper usage in line with instructions ................................... 11

2.4 Structural alterations to the autoclave................................... 11
2.5 Technical standards.............................................................. 12
2.6 Warranty and liability ............................................................ 12
2.7 Guarantee and servicing....................................................... 13
Revision: 2.1 2-1

DX/DE SERIES
DESCRIPTION OF APPLIANCE
2.1 Description of functions

The Systec DX/DE Series autoclaves described in this operating manual
are designed for use in laboratories for sterilization in steam or a steam-air
mixture. They are state-of-the-art and built according to standard safety
regulations.
2.1.1 DX-Serie
With the innovative design characteristics of the DX series, the process
procedures are simpler, safer and more precise. The processes can be
reproduced and validated:
 Microprocessor controlling with plain text menu
 Individual setting of parameters for the sterilization processes
 Steam generation in its own steam generator
 Fractionated heating-up
 Thermostat-controlled exhaust steam condenser
 Heat holding function
 Automatic starting of the autoclave
With its wide range of options, the Systec DX Series autoclaves can be
optimally adapted to the individual circumstances of the day-to-day
laboratory.
2.1.2 DE-Serie
The DE series, in contrast to the DX series, does not have a separate
steam generator. The steam is normally generated in the sterilization
chamber. As a matter of principle, the processes here can only be
reproduced and validated for the sterilization of liquid.
There are also options for the DE series to be adapted to the individual
conditions in an everyday laboratory.
2-2 Revision: 2.1

DX/DE SERIES
2.2 Design
2.2.1 Control elements on the front of the appliance
1= Control panel
2= Grip handle
1 3= Main switch
4= Door
5= Printer (optional)
2
5
DX-150
3
Fig. 1: Systec DX/DE Series; door closed
12 6= Flexible
temperature
11 sensor
6 7= Water level
sensor
10 8= Dirt strainer
9= Barrier
(demineralised
water)
7
(only DE Series)
10 = Seal
8 11 = Hinge
9
12 = Autoclave
chamber
Fig. 2: Systec DX/DE Series; door open
Revision: 2.1 2-3

DX/DE SERIES
2.2.2 Connections on the back of appliance for DX/DE -65, -90, -100, -150, -200
10
9
8
7
1 2 3 4 5 6
Fig. 3: Systec DX/DE Series; back view
1= Cooling water (3/4“) outer thread Pressure > 1 bar

2= Demineralised water (3/4“) outer thread Pressure > 1 bar
3= Compressed air (7.2 mm quick release connector )
4= Waste water (3/4“) outer thread (drain provided by customer temperature-resistant to
103 °C)
5= Power supply (3 phase, 380-400 V + N + PE)
6= Serial interface (RS 232 for connection to a PC)
7= Safety temperature limiter fuse
8= Water feed pump fuse
9= Compressor fuse
10 = Vacuum pump fuse
Included in scope of delivery for item:

1= Water hose 2 m, DN10 (3/4“ inner thread incl. adapter to ½“ inner thread)
3= Compressed air hose 3 m, DN6, with plug and coupling (only with rapid recooling with
cooling water and support pressure option)
4= Drainage pipe 3 m, DN13.5
5= Connection cable 2 m (5 x 2.5 mm²) with CEE plug 16 A
6= Interface cable 5 m (only with PC software option)
The scope of delivery also contains: tool (pliers) for changing the exhaust
filter cartridge (only with the air exhaust filtration option).
2-4 Revision: 2.1

DX/DE SERIES
2.2.3 Connections on the back of appliance DX 23
A
8
1 2 3 4 5 6
9
10
11
A
12
Fig. 4: Systec DX 23; back view

103 °C)
2= Cooling water (3/4“) outer thread, Pressure > 1 bar
3= Demineralised water (3/4“) outer thread, Pressure > 1 bar
4= Compressed air (7.2 mm quick release connector ), optional
5= Steam generator safety valve
6= Sterilization chamber safety valve
7= Drainage, demineralised water reservoir container
8= Drainage tap for reservoir container
10 = Safety temperature limiter fuse
11 = Connection for Aquastop
12 = Network connection (230 V 50/60 Hz)

1= Drainage pipe 3 m, DN 13.5
3= Water hose 2 m, DN10 (3/4“ inner thread incl. adapter to ½“ inner thread), optional
7= Silicon hose 0.5 m,  interior: 8 mm, exterior: 12 mm
11 = Aquastop
12 = Connection cable 2 m (3 x 1.5 mm²) with earth contact plug 16A
Revision: 2.1 2-5

DX/DE SERIES
2.2.4 Connections on the back of appliance DE 23
A
8
1 2 3 4 5 6
9
10
11
A
12
Fig. 5: Systec DX 23; back view
1= Change-over valve, demineralised water (recirculate or drain)

103 °C)

2-6 Revision: 2.1

DX/DE SERIES
2.2.5 Connections on the back of appliance DE-23 with automatic
demineralised water supply option
A
7
1 2 3 4 5 6
8
9
10
A
11
Fig. 6: Systec DE-23 with automatic demineralised water supply option, back view

103 °C)
10 = Connection for Aquastop

3= Water hose 2 m, DN10 (3/4“ inner thread incl. adapter to ½“ inner thread), optional
10 = Aquastop
Revision: 2.1 2-7

DX/DE SERIES
2.2.6 Connections on the back of appliance DX/DE-45 with automatic
demineralised water supply option
9
10
11
12
13
1 2 3 4 5 6 7 8
Fig. 7: Systec DX/DE-45 with automatic demineralised water supply option, back view

103 °C)
6= Network connection (230 V 50/60 Hz)
7= Connection for Aquastop
9= Fan fuse (optional)
10 = Vacuum pump fuse (optional)
11 = Demineralised water fuse
12 = Compressor fuse
13 = Safety temperature limiter fuse

5= Drainage pipe 3 m, DN13.5
6= Connection cable 2 m (3 x 1.5 mm²) with CEE plug 16 A
7= Aquastop
The scope of delivery also contains: tool (pliers) for changing the exhaust
filter cartridge (only with the air exhaust filtration option).
2-8 Revision: 2.1

DX/DE SERIES
2.2.7 Pass-through autoclaves, Systec DX Series 2D

With pass-through autoclaves, a distinction is made between the device
side and the clean room side. The location of the operating elements on
both sides corresponds to that of the DX Series.
Fig. 8: Systec DX Series 2D; side view

A = Clean room side
B = Device side
Fig. 9: Systec DX Series 2D; device side

1 = Connections provided by customer (example)
Revision: 2.1 2-9

DX/DE SERIES
Control panel elements:
Instruments
Ready
G199
Start Open Menu
Fig. 10: Systec DX/DE Series; controller
1 Display
2 Display keys: select the functions at the top of the display (e.g. Start)
3 Arrow keys: select menu items and set values
4 LED: error
5 LED: standby
6 “On/Off” key: switch the autoclave on and off
2-10 Revision: 2.1

DX/DE SERIES
2.3 Proper usage in line with instructions

The autoclave is used for the sterilization of liquids and solids in steam or
in a steam-air mixture.
A different use, or one that goes beyond the use described above, is not
permitted.
The operator must ensure that the product to be sterilized is suitable for
steam sterilization in the autoclave with the options installed. This applies
in particular to appliances without a vacuum device, for example, for the
sterilization of hollow objects and porous materials.
Systec GmbH & Co. KG is not responsible for any damage resulting from
incorrect use.
Correct use also entails
 observing all the instructions in the operating manual
 carrying out inspection and maintenance work
 only allowing the appliance to be operated by persons instructed by
trained technical personnel, who must adhere to the operator's working
and safety regulations.
We are not responsible for damage resulting from improper or
impermissible use.
The autoclave is not approved under the law for medical products based
on EN 285.
Impermissible use of the appliance is, for example:
 the sterilization of surgical instruments.
2.4 Structural alterations to the autoclave

No alterations, extensions or modifications may be made to the autoclave
without the manufacturer’s authorization. This also applies to welding
performed on supporting parts or parts relevant to safety, such as
pressure boilers and all attachment parts.
All modification measures require a written authorization from Systec
GmbH & Co. KG.
 Machine parts that are not in perfect condition should be immediately
replaced.
 Only use original replacement and wear parts.
 In the case of parts from other manufacturers, there is no guarantee
that they are designed and produced so as to satisfy stress and safety
requirements.
Revision: 2.1 2-11

DX/DE SERIES
2.5 Technical standards

 The permissible pressure and temperature values must not exceed the
pressure and temperature values specified in this operating manual
(cf. chapter 10: “Technical data”). The specifications on the identify-
cation plate / label must be observed.
 Permissible sterilization substances and sterilization receptacles are
those for which it has been assured, either by their state-of-the-art
condition or from the operator’s experience, that they possess the
biological, chemical and physical characteristics required for safety in
day-to-day laboratory use, and that they are suitable for steam
sterilization in autoclaves with the options installed.
2.6 Warranty and liability

Our “general sale and delivery conditions” apply here. These are available
to the operator from the signing of the contract at the latest. Warranty and
liability claims in the case of damage to persons or material damage are
rendered ineffective if the damage has been due to one or more of the
following reasons:
 Improper use of the autoclave.
 Improper mounting, commissioning, operating and maintenance of the
autoclave, and non-adherence to the pressure container regulation.
 Operating the autoclave with defective safety equipment or with safety
and protection devices that have not been mounted correctly or are not
functioning correctly.
 Non-observance of the instructions in the operating manual relating to
transport, storage, mounting, commissioning, operating, maintenance
and loading the autoclave.
 Unauthorized structural alterations to the autoclave.
 Unauthorized changing of the original design of the autoclave.
 Insufficient supervision of components exposed to wear.
 Incorrectly performed repairs.
 Disasters caused by foreign bodies or acts of God.
2-12 Revision: 2.1

DX/DE SERIES
2.7 Guarantee and servicing

Your Systec autoclave is a high-quality product. We hereby declare that
this appliance is free from material and workmanship errors and provide a
one-year guarantee on defects in components or their correct functioning.
We are only obliged to repair or replace appliances or their components
after we have examined them, and only if the damage can be
demonstrated to have occurred within two years of the delivery date.
Service telephone number: +49 (0) 6403 67070-300

If you have difficulties operating the appliance and cannot find
the solution in these operating instructions, please contact
Systec GmbH & Co. KG at the telephone number given above.
Under no circumstances should you try to repair the appliance
yourself!
Systec GmbH & Co. KG

Konrad-Adenauer-Straße 15 Telephone: +49 (0) 6403 67070 - 0
D-35440 Linden Fax: +49 (0) 6403 67070 - 222
E-mail: [email protected]
www.systec-lab.com
Revision: 2.1 2-13

DX/DE SERIES
2-14 Revision: 2.1

DX/DE SERIES
3
3 SAFETY
Aim of this section

This section gives you an overview of the fundamental safety aspects of
using Systec DX/DE Series autoclaves.
Contents
3.1 Observe the instructions in the operating manual................... 2
3.2 Obligations of the operator ..................................................... 2
3.3 Obligations of personnel ......................................................... 2
3.4 Residual risks of working with the autoclave .......................... 3
3.4.1 Burns............................................................................................................ 3
3.4.2 Heavy loads ................................................................................................. 3
3.4.3 Hazardous substances ................................................................................ 3
3.4.4 Danger of fire or explosion........................................................................... 3
3.4.5 Operation ..................................................................................................... 4
3.4.6 Risks due to wear ........................................................................................ 4
3.5 Specific risks of individual sterilization procedures ................. 4

3.5.1 Incorrect use of the cycles for solids ........................................................... 4
3.6 Warning instructions and safety signs .................................... 4

3.7 Supplementary instructions .................................................... 5
Revision: 2.1 3-1

DX/DE SERIES
SAFETY
3.1 Observe the instructions in the operating manual

This operating manual
 informs you about the safe usage and trouble-free operation of the
appliance
 informs you of the basic safety instructions and safety regulations
 contains important instructions on how to operate the autoclave safely
 and is to be read by all persons working with the autoclave.
In addition, the rules and regulations for accident prevention that are in
force on-site are to be observed, particularly the printer guidelines.
3.2 Obligations of the operator

The appliance operator is obliged to
 register the appliance with the relevant authorities, in accordance with
its usage and with the local regulations
 operate the appliance with the required technical safety measures
 only use trained and authorised personnel for all jobs such as electrical
installation, commissioning the appliance, and maintenance
 only allow persons to work with the autoclave who are familiar with the
basic regulations on work safety and accident prevention, who have
been instructed how to handle the autoclave, and who have read the
operating manual carefully, understood it and confirmed this with their
signature.
Special instructions
It must be checked at regular intervals that personnel are
working in a safety-conscious manner.
3.3 Obligations of personnel

All persons who are responsible for working with the autoclave are obliged
to
 observe the basic regulations regarding work safety and accident
prevention
 use the prescribed personal protective equipment
 perform only the assigned tasks
 read this operating manual carefully and confirm with their signature
that they have understood it
3-2 Revision: 2.1

DX/DE SERIES
SAFETY
3.4 Residual risks of working with the autoclave

The autoclaves are state-of-the-art and built according to standard safety
regulations. Nevertheless, the danger of death or injury to the user or a
third party, or damage to the autoclave or other material assets, can arise
when using the appliance.
For this reason, the autoclave is only to be used:
 as it is intended to be used and
 in a faultless condition with regard to safety.
Faults that could impact on safety must be resolved immediately.
The following residual risks result from the function of the autoclave, and
must be considered at all times:
3.4.1 Burns
After sterilization:
 hot clouds of steam can escape and lead to burns
 the surfaces inside the container or near the sterilization substance can
be hot and can lead to burns if contact is made with them.
3.4.2 Heavy loads

Fully-loaded baskets or fillers can be too heavy to lift manually when
putting them in or taking them out. If this is the case, the baskets or fillers
should be partially unloaded beforehand.
3.4.3 Hazardous substances

When sterilizing solids or liquids that have been contaminated with
hazardous substances, the prescribed personal protective equipment
appropriate for the hazardous substances in question must be used.
3.4.4 Danger of fire or explosion

When sterilizing flammable or explosive solids or liquids, the prescribed
procedures for the flammable or explosive substances in question must be
followed.
Revision: 2.1 3-3

DX/DE SERIES
SAFETY
3.4.5 Operation
After using the autoclave, it must be ensured that the appliance is properly
switched off by means of the main switch and that all supply sources, such
as the cooling water and compressed air supplies, have been closed.
“Aquastop” option for avoiding water damage

To avoid water damage, we recommend the “Aquastop” option
as an additional safety measure.
3.4.6 Risks due to wear

The autoclave is to be serviced at the regular intervals set by the operator,
as specified in the servicing regulations. The manufacturer recommends
regular servicing every 500 cycles, or at least once a year.
3.5 Specific risks of individual sterilization procedures

Additional specific risks can arise when using particular sterilization cycles.
You will find the specific instructions regarding these risks and how to
avoid them in the corresponding descriptions in the following sections of
this operating manual.
3.5.1 Incorrect use of the cycles for solids

When sterilizing liquids in glass containers with the cycle for solids, the
boiling process can be delayed and the glass container can shatter.
3.6 Warning instructions and safety signs

In addition to the basic and specific safety instructions, risks can arise
through dangerous working procedures.
These procedures are indicated as follows:
Warning!
These indications warn of the danger of serious or even fatal
injuries. Instructions on how to avoid danger must be followed.
A safety sign corresponding to the particular type of danger
gives additional warning of the danger.
3-4 Revision: 2.1

DX/DE SERIES
SAFETY
Attention!
These indications refer to possible material damage.
Follow the instructions precisely to prevent faulty operation or
damage to the appliance.
3.7 Supplementary instructions

Any operating variants or additional notes on the basic working
procedures are indicated as follows:
These indications give information about, for example,
additional or alternative procedures which are possible under
certain circumstances.
Revision: 2.1 3-5

DX/DE SERIES
SAFETY
3-6 Revision: 2.1

DX/DE SERIES
4
4 OPERATION
Aim of this section

This section gives you an overview of the requirements of the Systec
DX/DE Series autoclave with regard to its location, its basic operation and
the loading of the various items to be sterilized.
Contents
4.1 Commissioning ....................................................................... 5
4.1.1 Special features of the pass-through autoclaves ........................................ 5
4.1.2 Installation site ............................................................................................. 5
4.1.3 Installation and training ................................................................................ 5
4.1.4 User’s guide and brief instructions .............................................................. 5
4.2 Control elements..................................................................... 6

4.2.1 Main switch .................................................................................................. 7
4.2.2 Door ............................................................................................................. 7
4.3 Control panel .......................................................................... 8

4.3.1 Display ......................................................................................................... 9
4.3.2 Touch pad keyboard .................................................................................. 13
4.3.3 Light emitting diodes .................................................................................. 14
4.3.4 Access level ............................................................................................... 14
4.3.5 Using the menu.......................................................................................... 15
4.3.6 Example: How to change the time and date .............................................. 16
4.3.7 Menu structure ........................................................................................... 22
4.4 Special features of the DX/DE -23, -45 ................................. 25

4.4.1 Filling manually with demineralised water ................................................. 25
4.4.2 Door lock of DX/DE-23 .............................................................................. 26
4.4.3 Aquastop .................................................................................................... 27
4.4.4 Location of water level electrode and dirt strainer in DX/DE-23 ................ 28
4.5 Special features of pass-through autoclaves ........................ 29

4.6 Sterilization ........................................................................... 30
4.6.1 Overview .................................................................................................... 30
Revision: 2.1 4-1

DX/DE SERIES
OPERATION
4.6.2 Selecting the cycle ..................................................................................... 31
4.6.3 Loading the autoclave with solids .............................................................. 32
4.6.4 Loading the autoclave with liquids ............................................................. 33
4.6.5 Loading the autoclave with waste in bags ................................................. 35
4.6.6 Closing the door......................................................................................... 36
4.6.7 Starting the cycle ....................................................................................... 38
4.6.8 End of program .......................................................................................... 39
4.6.9 Stopping the cycle ..................................................................................... 39
4.6.10 Cycle error ................................................................................................. 40
4.6.11 Opening the door ....................................................................................... 42
4.6.12 Taking out the autoclaved item .................................................................. 43
4.7 Parameters ........................................................................... 44

4.7.1 Viewing parameters saved for the desired cycle ....................................... 45
4.8 Adapting parameters ............................................................ 46

4.8.1 Example: How to change the parameters of a cycle ................................. 47
4.9 Meaning of the individual parameters ................................... 52
4-2 Revision: 2.1

DX/DE SERIES
OPERATION
Diagrams
Fig. 1: Position of the autoclave’s control elements with closed door .. 6
Fig. 2: The control panel of the Systec DX/DE Series ......................... 8
Fig. 3: Control unit display with appliance on standby (door closed) ... 9
Fig. 4: Using the menu: Basic display ................................................ 16
Fig. 5: Using the menu: Main menu ................................................... 16
Fig. 6: Using the menu: Navigation to the desired menu item............ 17
Fig. 7: Using the menu: Selecting the desired menu item .................. 17
Fig. 8: Using the menu: Selecting the desired menu item .................. 18
Fig. 9: Using the menu: Displaying and changing parameters,
hour value selected ................................................................. 18
minute value changed ............................................................. 19
minute value change saved .................................................... 19
Fig. 12: Using the menu: Returning to the higher-level menu .............. 20
Fig. 13: Using the menu: Returning to the main menu ......................... 20
Fig. 14: Using the menu: Basic display with changed time .................. 21
Fig. 15: Cap of the reservoir container for demineralised water........... 25
Fig. 16: Message: fill demineralised water ........................................... 26
Fig. 17: Display message Door lock error if the door is not
locked correctly ....................................................................... 27
Fig. 18: Location of water level electrodes and dirt strainer
(fig. shows DX appliance) ....................................................... 28
Fig. 19: Schmutzsieb ........................................................................... 28
Fig. 20: Display message Ready when door is locked .......................... 37
Fig. 21: No liquids safety query in the solids cycles .............................. 38
Fig. 22: Display message Heating to Ster when cycle is
started ..................................................................................... 39
Fig. 23: Display message Manual Stop after user stops cycle .............. 40
Fig. 24: Display of cycle parameters .................................................... 45
Fig. 25: Adjusting parameters: Basic display showing desired cycle ... 47
Fig. 26: Adjusting parameters: Main menu .......................................... 47
Revision: 2.1 4-3

DX/DE SERIES
OPERATION
Fig. 27: Adjusting parameters: Select the Change parameters
menu item ............................................................................... 48
Fig. 28: Adjusting parameters: Query for the access level ................... 48
Fig. 29: Adjusting parameters: Entering the access level code
(example) ................................................................................ 49
Fig. 30: Adjusting parameters: CYCLE PARAMETERS submenu ............... 49
Fig. 31: Adjusting parameters: Display of the value of the parameter
to be changed ......................................................................... 50
Fig. 32: Adjusting parameters: New value of the parameter being
changed .................................................................................. 50
Fig. 33: Adjusting parameters: New value saved ................................. 51
Fig. 34: Adjusting parameters: Going back to the basic display........... 51
Tables
Tab. 1: Overview of the text display in the display, depending
on the language setting selected .......................................... 12
Tab. 2: Function overview of “On/Off” key ........................................ 13
Tab. 3: Arrow key function overview ................................................. 13
Tab. 4: Function overview for display keys ....................................... 13
Tab. 5: The LEDs of the control unit ................................................. 14
Tab. 6: Overview of the menu structure of the control unit................ 24
Tab. 7: Location of water level electrodes and dirt strainer in
DX and DE Series................................................................. 28
Tab. 8: Setting the “Door mode” ....................................................... 29
Tab. 9: Recommended sterilization parameters for various items
being sterilized ...................................................................... 31
Tab. 10: Factory parameter setting ..................................................... 44
Tab. 11: Basic parameters .................................................................. 45
Tab. 12: Meaning of the individual parameters ................................... 57
4-4 Revision: 2.1

DX/DE SERIES
OPERATION
4.1 Commissioning
4.1.1 Special features of the pass-through autoclaves
For pass-through autoclaves, see the separate design plan.
4.1.2 Installation site

Note the following when selecting an installation site for the autoclaves:
− The installation site selected must ensure that all sides of the autoclave
are accessible.
− Only original tubes provided by the manufacturer are to be used.
Connections for one-door autoclaves

The supply and disposal connections should be located in the immediate
proximity of the autoclave. The installation should be performed in such a
way as to avoid bending the tubes and cables. The necessary supply
connections are illustrated in chapter 02 “Description of appliance”.
Queries regarding the connections?

Contact the manufacturer if you have queries about the
connections. You will find the contact details in chapter 2 of this
manual: “Description of appliance”.
4.1.3 Installation and training
The installation must be performed by an authorised

service technician!
The service technician ensures that the appliance is connected
correctly, performs a function test, and enters the appliance-
specific data in the appliance log book.
Following the installation, the service technician gives the users a briefing
on the autoclave. The technician also enters the names of the persons
briefed and the date in the appliance log book and confirms the work done
with a stamp and a signature.
4.1.4 User’s guide and brief instructions

The operator draws up a user’s guide on how to operate the autoclave and
places it together with the brief instructions in the immediate vicinity of the
autoclave, in a place where it can be clearly seen.
The user’s guide must meet the standards applicable in the country in
question.
Revision: 2.1 4-5

DX/DE SERIES
OPERATION
4.2 Control elements

Familiarize yourself with the operation of the autoclave and its control
elements before using it for the first time.
The following diagram shows the position of the control elements relevant
to operation when the door is closed:
Fig. 1: Position of the autoclave’s control elements with closed door
1= Control panel
2= Grip handle
3= Main switch
4= Door
5= Printer (optional)
4-6 Revision: 2.1

DX/DE SERIES
OPERATION
4.2.1 Main switch

The main switch switches the power supply to the autoclave on and off.
Always switch off the autoclave at the main switch after use, or if some
danger has been detected in the autoclave.
In case of danger, switch off power supply.

When the power supply is switched off during operation, the
current process is interrupted. The autoclave gradually returns
to a depressurized state and low temperature, and can then be
opened safely.
After the power supply is interrupted and then switched on
again, the autoclave returns to the state it was in before the
power supply was interrupted. Any error messages that may
have been displayed on the control panel before the interruption
are displayed exactly as before. Of course, the pressure and
temperature values displayed reflect the current state.
4.2.2 Door
Danger of burns when unloading!

After the procedure has been completed and the unloading
temperature of the item being sterilized has been reached,
parts of the autoclave area can still be at considerably higher
temperatures.
To avoid burns, always open the door using the grip handles.
Automatic door locking!

The Systec DX/DE Series is equipped with an automatic door
lock. A lock ring grips the door and locks it securely.
DX/DE -65 – 200: To facilitate the locking process for you, a
vacuum is created when the door closes which holds the door
closed until the safety ring has mechanically locked the door.
DX/DE-45: No vacuum is created when the door closes which
means that you have to manually hold the door closed until it is
completely locked.
Closing the door:
• Press the door in and hold it in briefly until the door locking device has
clearly locked.
Opening the door:
• Press the Open display key. The door is unlocked and automatically
opens 3 to 4 cm. To open the door completely, use the grip handle.
Revision: 2.1 4-7

DX/DE SERIES
OPERATION
Danger of burns!
After the procedure has been completed and the unloading
temperature of the item being sterilized has been reached,
parts of the autoclave area can still be at considerably higher
temperatures.
To avoid burns, always open the door using the grip handle.
Door locking device!

A locking device prevents the door from being opened
accidentally. The door lock can only be unlocked if the
unloading temperature has been reached and the sterilization
chamber is in a depressurized state.
4.3 Control panel

The autoclave is microprocessor-controlled. The entire operation of the
autoclave takes place over the control unit. The control unit combines a
touch pad keyboard for entries with a display for the results of the
controlling.
Fig. 2: The control panel of the Systec DX/DE Series
4-8 Revision: 2.1

DX/DE SERIES
OPERATION
4.3.1 Display
The current cycle parameters and all the states of the appliance are
shown in the display. It can display symbols as well as alphanumeric
characters. The display is equipped with background lighting, which is
permanently switched on.
1
2
1-Instruments 0049 3
073. 2 °C 101. 0 kPa 4
6
Ready
G199 16:38:12
Start Open Menu
Fig. 3: Control unit display with appliance on standby (door closed)
After switching on, the display shows the following information:
1= The currently selected cycle number and cycle name
2= The cycle counter, which increases by “1” for every sterilization cycle
3= A symbol representing the control sensor selected for the current cycle
Flexible temperature sensor
Sensor in the steam outlet (Only DX series)

4= Current temperature (in °C) and current pressure (in kPa) in the appliance
5= Text box with instructions, and possibly error messages and status information
Door closed, autoclave ready for
operation.
The door can be opened with the
Ready Open display key. The process
selected can be started with the
Start display key.
Autoclave not (yet) ready for

operation (e.g. door not closed,
Not ready steam generator still building up
pressure).
6= Current pressure in the steam generator (in kPa) (Only DX series, in DE series
due to the lack of steam generator “G 000”)
7= Current time
8= Functions that can be selected using the display keys below the display
Revision: 2.1 4-9

DX/DE SERIES
OPERATION
The display language can be selected!

The language shown in the display can be set as a parameter.
In this operating manual, the displays correspond to the factory
settings of the autoclave. Depending on the language setting
selected, the display text can differ from the examples given
here. If you would like to adapt the language setting to your
needs, the following table provides you with a comparative list
of all available display texts in the respective language setting.
English German Spanish French Italian

MENU MENU MENU MENU MENU
Select Cycle Programm waehlen Select Cycle Select Cycle Seleziona Ciclo
View Parameters Parameter zeigen View Parameters View Parameters Vedi Parametri
Change Parameters Parameter aendern Change Parameters Change Parameters Cambia Parametri
Analog Inputs Analoge Eing. Analog Inputs Analog Inputs Ingres. Analogici
Digital Inputs Digitale Eing. Digital Inputs Digital Inputs Ingressi Digitali
Outputs Ausgaenge Outputs Outputs Uscite
Calibration Kalibrieren Calibration Calibration Calibrazione
Clock Uhr Clock Clock Orologio
Manual Output Set Ausgaenge setzen Manual Output Set Manual Output Set Set Manual Uscita
Language Sprache Language Language Lingua
Printer Test Drucker Test Printer Test Printer Test Test stampante
System Info System Info System Info System Info Informaz. Sistema
SELECT CYCLE Programm waehlen SELECT CYCLE SELECT CYCLE SELEZ. CICLO
1-Instruments 1-Festkoerper 1-Instrumentos 1-Instruments 1-Strumenti
4-Waste (Bags) 4-Abfall (Beutel) 4-Residous bolsas 4-Dechets solides 4-Rifiuti Solidi
5-Waste (Bags) 5-Abfall (Beutel) 5-Residous bolsas 5-Dechets solides 5-Rifiuti Solidi
6-Liquids Waste 6-Abfall fluessig 6-Residous-liq. 6-Dechets liquide 6-Rifiuti Liq.
7-Liquids Waste 7-Abfall fluessig 7-Residous-liq. 7-Dechets liquide 7-Rifiuti Liq.
8-Liquids 8-Fluessigkeiten 8-Liquidos 8-Liquide+refroid 8-Liquidi
9-Liquids 9-Fluessigkeiten 9-Liquidos 9-Liquide+refroid 9-Liquidi
10-Liquids 10-Fluessigkeiten 10-Liquidos 10-Liquide+ref. 10-Liquidi
11-Liquids 11-Fluessigkeiten 11-Liquidos 11-Liquide 11-Liquidi
12-Cleaning 12-Reinigen 12-Limpieza 12-Nettoyage 12-Pulizia
13-Vacuum Test 13-Vakuum Test 13-Prueba vacio 13-Test de Vide 13-Test vuoto
14-BD Test 14-BD Test 14-BD Prueba 14-BD Test 14-B&D Test
Not ready Nicht bereit Not ready Not ready No PRONTA

Chamb.No Wtr Kam. Wasser ! Chamb.No Wtr Chamb.No Wtr CameraNo Acq
Door Open Tuer offen ! Door Open Door Open Porta Aperta
Gen. Low Prs Generator Gen. Low Prs Gen. Low Prs Gen. Bassa P
Gen.No Water Kein Gen.Wasser Gen.No Water Gen.No Water Gen.No Acqua
Tank empty Tank leer Tank empty Tank empty Tank empty
Press Err Press Err Press Err Press Err Premi Errore
Repl. Filter Filtertausch Repl. Filter Repl. Filter Cambia Filt.
4-10 Revision: 2.1

DX/DE SERIES
OPERATION

Sel.Temp Err Sel.Temp Err Sel.Temp Err Sel.Temp Err Sel.Temp Err
LANGUAGE Sprache LANGUAGE LANGUAGE LINGUE

English Englisch English English Inglese
French Franzoesisch French French Francese
German Deutsch German German Tedesco
Italian Italian Italian Italian Italiano
Spanish Spanisch Spanish Spanish Spagnolo
CYCLE PARAMETERS ProgrammPARAMET CYCLE PARAMETERS CYCLE PARAMETERS PARAMETRI CICLO

ER
SET PARAMETER SET PARAMETER SET PARAMETER SET PARAMETER SET PARAMETRI
CALIBRATION Kalibrieren CALIBRATION CALIBRATION CALIBRAZ.
SET GAIN OFFSET SET GAIN OFFSET SET GAIN OFFSET SET GAIN OFFSET SET GAIN OFFSET
CALC.GAIN OFFSET CALC.GAIN OFFSET CALC.GAIN OFFSET CALC.GAIN OFFSET CALC.GAIN OFFSET
SET CLOCK Uhr stellen SET CLOCK SET CLOCK SET ORA
INPUTS EINGAENGE INPUTS INPUTS INGRES.
ANALOG INPUTS ANALOG ANALOG INPUTS ANALOG INPUTS INGR. ANALOG.
EINGAENGE
DIGITAL INPUTS DIGITAL EINGAENGE DIGITAL INPUTS DIGITAL INPUTS INGR. DIGITALI
OUTPUTS AUSGAENGE OUTPUTS OUTPUTS USCITE
ENTER CODE ENTER CODE ENTER CODE ENTER CODE SET CODICE
START BY TIME Autostart START BY TIME START BY TIME FUNZ. TIMER
SYSTEM INFO SYSTEM INFO SYSTEM INFO SYSTEM INFO INF. SISTEMA
FAIL Fehler FAIL FAIL FAIL
CYCLE ENDED Programm beendet CYCLE ENDED CYCLE ENDED CYCLE ENDED
Dry Trocknung Dry Dry Dry
Ready Bereit Ready Ready Ready
Opening Door Tuer oeffnen Opening Door Opening Door Opening Door
Door Open Tuer ist offen Door Open Door Open Door Open
Water Inlet Wasser einlass Water Inlet Water Inlet Water Inlet
Heating to Stay1 Aufheizen 'Stay1' Heating to Stay1 Heating to Stay1 Heating to Stay1
Stay1 Haltezeit 'Stay1' Stay1 Stay1 Stay1
Heating to Stay2 Aufheizen 'Stay2' Heating to Stay2 Heating to Stay2 Heating to Stay2
Stay2 Haltezeit 'Stay2' Stay2 Stay2 Stay2
Heating to Ster Aufheizphase Heating to Ster Heating to Ster Heating to Ster
Sterilize Sterilisier-phase Sterilize Sterilize Sterilize
Exh-Fast Ablass Exh-Fast Exh-Fast Exh-Fast
Exh-Slow Ablass Exh-Slow Exh-Slow Exh-Slow
Air Cooling Raumluft-kuehlung Air Cooling Air Cooling Air Cooling
Cool Durham Durham Kuehlung Cool Durham Cool Durham Cool Durham
Water Cool Kuehlung Water Cool Water Cool Water Cool
Holding Temp Warmhalte-phase Holding Temp Holding Temp Holding Temp
Prevacuum-Vac Vakuum Prevacuum-Vac Prevacuum-Vac Prevacuum-Vac
Prevacuum-Stay Haltezeit Prevacuum-Stay Prevacuum-Stay Prevacuum-Stay
Prevacuum-Press Dampfstoss Prevacuum-Press Prevacuum-Press Prevacuum-Press
Prevacuum-Exh Dampfablass Prevacuum-Exh Prevacuum-Exh Prevacuum-Exh
Opening Door Tuer oeffnet !! Opening Door Opening Door Opening Door
Reset Done!! Reset !! Reset Done!! Reset Done!! Reset Done!!
Systec Systec Systec Systec Systec
Revision: 2.1 4-11

DX/DE SERIES
OPERATION

Autoclaves Autoclaves Autoclaves Autoclaves Autoclaves
Pulse Num: Puls Nr : Pulse Num: Pulse Num: Pulse Num:
On Test Testphase On Test On Test On Test
TEST ENDED TEST BEENDET TEST ENDED TEST ENDED TEST ENDED
Reset Wait... Reset !!! Reset Wait... Reset Wait... Reset Wait...
CoolCompAir Kuehlung + Druck CoolCompAir CoolCompAir CoolCompAir
Loading wait Systemstart warten Loading wait Loading wait Loading wait
Saving Wait... Speichern... Saving Wait... Saving Wait... Saving Wait...
Changing Language Changing Language Changing Language Changing Language Changing Language
No Liquids!!! keine Loesungen ! No Liquids!!! No Liquids!!! No Liquids!!!
Error messages
Comp.Air Error Keine Druckluft Comp.Air Error Comp.Air Error Comp.Air Error
Door Not Closed Tuer nicht geschl. Door Not Closed Door Not Closed Porta Aperta
Ring SW. Error Ring Schalter Fehler Ring SW. Error Ring SW. Error Errore SW Anello
Door SW. Error Tuer Schalter Door SW. Error Door SW. Error Errore SW Porta
Fehler
Drain Condens Kondens Drain Condens Drain Condens Drain Condens
please wait wasser ablassen please wait please wait please wait
High Chamb.Press High Chamb.Press High Chamb.Press High Chamb.Press Pres.Camera Alta
High Chamb.Temp. High Chamb.Temp. High Chamb.Temp. High Chamb.Temp. Temp. Camera Alta
High Gen.Press Gen. Ueberdruck High Gen.Press High Gen.Press Press. Gen. Alta
Low Chamb.Press Low Chamb.Press Low Chamb.Press Low Chamb.Press Pres.Camera Bassa
Low Chamb.Temp. Low Chamb.Temp. Low Chamb.Temp. Low Chamb.Temp. Temp.Camera Bassa
Low Steam Kein Dampf Low Steam Low Steam Vapore Basso
Low Vacuum Kein Vakuum Low Vacuum Low Vacuum Vuoto Basso
Manual Stop Benutzerabbruch Manual Stop Manual Stop Stop Manuale
No Chamb Water Kammer o. Wasser No Chamb Water No Chamb Water No Acqua Camera
No Demin. Water Kein VE Wasser ! No Demin. Water No Demin. Water No Alim Gen Acqua
No Gen.Water kein Gen. Wasser No Gen.Water No Gen.Water No Acqua Gen.
No Tap Water Kein Kuehlwasser! No Tap Water No Tap Water No Alim Pompa Acq
Sensor Error Sensor Fehler Sensor Error Sensor Error Errore Sensore
Test Fail Test gescheitert Test Fail Test Fail Test Fallito
Tab. 1: Overview of the text display in the display, depending on the language setting
selected
4-12 Revision: 2.1

DX/DE SERIES
OPERATION
4.3.2 Touch pad keyboard

The following keys are on the control unit of the autoclave:
“On/Off” key for switching the autoclave on and off.

After the autoclave is switched on, the display is activated and the steam
generator begins to build up the steam supply.
There is a green LED above the key. If this LED is flashing, the autoclave
is in standby mode and the display and all power consuming devices are
switched off.
Tab. 2: Function overview of “On/Off” key
The arrow keys are used to select the desired function:

- Move cursor in vertical direction
- Autoclave cycle
- Menu items
- Parameters from the list
- Move cursor in horizontal direction

- Set time and date
- Scroll 5 entries forwards/backwards in the menu
Tab. 3: Arrow key function overview
The display keys are used to select the desired function:

Open - Unlocks the door
Start - Starts the selected cycle
Menu - Displays the main menu
Stop - Ends or prematurely interrupts a cycle
Quit - Cancels alarm messages
Set - Display or change the selected menu item
Exit - Return to higher-level menu
Save - Save changes

Tab. 4: Function overview for display keys
The display keys can have other additional functions independently of the
current operating context.
Revision: 2.1 4-13

DX/DE SERIES
OPERATION
The autoclave can only be switched on via the “On/Off” key of
the control unit if the power supply has been switched on via
the main switch first.
The door must be locked before a selected cycle can be
started.
4.3.3 Light emitting diodes

The following conditions are additionally signalled by the autoclave via
light emitting diodes on the control unit.
The standby mode is signalled by the flashing of the green LED above the
“On/Off” key.
The red LED between the arrow keys lights up in the event of an error.
Tab. 5: The LEDs of the control unit
Error messages in the display must always be canceled using
the Quit key and, when required, by entering the corresponding
code for the access level, before the operation of the autoclave
can continue.
Some error messages can only be canceled if the appliance
has first been switched off and back on again via the main
switch.
4.3.4 Access level

The access level protects the autoclave from unintentional incorrect
operation. To call functions that are assigned to a particular access level,
a code must first be entered for this access level.
Codes from operator!

The everyday functions can be used either directly or with the
code for the first access level.
The codes for a particular access level are provided to
personnel by the operator.
4-14 Revision: 2.1

DX/DE SERIES
OPERATION
4.3.5 Using the menu

All the functions of the autoclave can be accessed through the menus of
the control unit. However, the basic operation always remains the same.
Access level
You must have access to a certain access level to be able to
select particular functions.
1. Opening the menu:

• Press the Menu display key in the basic display to go to the main
menu.
2. Selecting the desired menu item:
• You use the arrow keys to navigate to the desired menu item in
the list. The menu item selected is indicated by the cursor.
• Use the Set display key to select the menu item indicated. Use the Exit
display key to leave the menu.
3. Displaying and changing parameters:
• You use the arrow keys to navigate to the desired parameter in
the list. The parameter selected is indicated by the cursor.
• The Set display key displays the value to be changed.
• Use the arrow keys to select the part of the value to be
changed.
• You adjust the selected value using the arrow keys .
Cancelling changes!
Press the Exit display key to cancel your changes. The saved
parameter value is not changed and the parameter display is
exited.
• You save your change with the Savedisplay key.

• By means of the Exit display key you exit this parameter display and
change to the higher-level menu.
Revision: 2.1 4-15

DX/DE SERIES
OPERATION
4.3.6 Example: How to change the time and date
1-Instruments 0049
023. 2 °C 101. 0 kPa
Ready
G199 14:43:26
Start Open Menu
Fig. 4: Using the menu: Basic display
• Press the Menu display key to go to the main menu.

The first of 4 menu items is indicated by the cursor.
MENU
Select Cycle
View Parameters
Change Parameters 1
Service 4
Set Exit
Fig. 5: Using the menu: Main menu
4-16 Revision: 2.1

DX/DE SERIES
OPERATION
• Use the keys to navigate to the Service menu item.
MENU
Select Cycle
View Parameters
Change Parameters 4
Service 4
Set Exit
Fig. 6: Using the menu: Navigation to the desired menu item
• Press the Set display key to select the desired menu item.
The first menu item is indicated by the cursor.
MENU
Analog Inputs
Digital Inputs
Outputs 1
Calibration 11
Set clock
Set Exit
Fig. 7: Using the menu: Selecting the desired menu item
Revision: 2.1 4-17

DX/DE SERIES
OPERATION
• Use the keys to navigate to the desired menu item.
MENU
Analog Inputs
Digital Inputs
Outputs 5
Calibration 11
Set clock
Set Exit
Fig. 8: Using the menu: Selecting the desired menu item
• Press the Set display key to select the desired menu item.
The desired parameter is displayed. If the parameters can be changed,
the cursor jumps to the first changeable value of the displayed parameter.
Set Clock
Time: 14: 43: 26
Date: 08/10/2008
Save Exit
Fig. 9: Using the menu: Displaying and changing parameters, hour value selected
• Use the keys to navigate to the desired value of the selected

parameter.
4-18 Revision: 2.1

DX/DE SERIES
OPERATION
• You can change the value with the keys.
SET CLOCK
Time: 14: 45: 26
Date: 08/10/2008
Save Exit
Fig. 10: Using the menu: Displaying and changing parameters, minute value changed
• Press the Save display key to save the changes.

The message DONE in the display confirms the saving.
SET CLOCK DONE
Time: 14: 45: 26
Date: 08/10/2008
Save Exit
Fig. 11: Using the menu: Displaying and changing parameters, minute value change
saved
Revision: 2.1 4-19

DX/DE SERIES
OPERATION
• Press the Exit display key to leave the parameter display and switch to
the higher-level menu.
MENU
Analog Inputs
Digital Inputs
Outputs 1
Calibration 11
Set Clock
Set Exit
Fig. 12: Using the menu: Returning to the higher-level menu
• Press the Exit display key to leave the menu and switch to the main
menu.
MENU
Select Cycle
View Parameters
Change Parameters 4
Service 4
Set Exit
Fig. 13: Using the menu: Returning to the main menu
4-20 Revision: 2.1

DX/DE SERIES
OPERATION
• Press the Exit display key to leave the main menu and return to the
basic display.
1-Instruments 0049
073. 2 °C 101. 0 kPa
Ready
G199 14:45:26
Start Open Menu
Fig. 14: Using the menu: Basic display with changed time
Revision: 2.1 4-21

DX/DE SERIES
OPERATION
4.3.7 Menu structure

You access the main menu by means of the Menu display key in the basic
display. From this point on, you can select the control unit menu items.
The following table gives an overview of the standard configuration.
Menu item Submenu Explanation

Select cycle
1-Instruments Selection of the desired
cycle.
2-Instruments It can also be selected
directly from the basic display
3-Instruments using the arrow keys.
For a description, see the
4-Waste (Bags) section “Selecting the cycle”.
5-Waste (Bags)
6-Liquids Waste
7-Liquids Waste
8-Liquids
9-Liquids
10-Liquids
11-Liquids
12-Cleaning
Can only be performed with
13-Vacuum Test appliances with a vacuum
device.
Can only be performed with
14-BD-Test DX series with a vacuum
device.
View parameters
SterTemp
Display of the parameters of
SterTime the selected cycle.
DryTime section “Parameters”.
Pulses
EndTemp
4-22 Revision: 2.1

DX/DE SERIES
OPERATION
Changing the system

Change parameters parameters depending on the
Enter code access level. For description
see the section “Parameters”.
For the Service menu item,

Service see the following table.
Service menu item

Displaying the analog input
Analog inputs values for controlling.
Displaying the digital input

Digital inputs values for controlling.
Displaying the digital output

Digital outputs values for controlling.
Calibration,
Calibration Service function.
Enter code
Displaying and changing the

Clock date and time.
section "Example: How to
change the time and date".
Display and change digital

Manual output set outputs.
Service function.
Enter code
Revision: 2.1 4-23

DX/DE SERIES
OPERATION
Language
English Selecting the language of the
display.
German
Spanish
French
Italian
Memory
The last 10 sterilization
Process log cycles are saved. They can
be selected and printed
(using optional printer).
All error messages are saved

Error log and can be printed (using
optional printer).
Change address
Set whether the control panel
is to be on the clean room
Enter code side or the device side;
service function
System information
System info (panel version, system
version, serial number,
number of cycles (devices
with exhaust filter), ambient
pressure set)
Tab. 6: Overview of the menu structure of the control unit
4-24 Revision: 2.1

DX/DE SERIES
OPERATION
4.4 Special features of the DX/DE -23, -45

4.4.1 Filling manually with demineralised water
DX/DE-23 and DX/DE-45 are equipped with a reservoir container for
demineralised water. This enables the appliances to be operated even
when a demineralised water connection is not provided by the customer.
However, you MUST ensure that the reservoir container is filled with
enough demineralised water BEFORE and DURING operation.
Demineralised water connection provided by customer

When a demineralised water connection is provided by the
customer, operation is the same for the other DX/DE Series
autoclaves.
Fig. 15: Cap of the reservoir container for demineralised water
• Remove the cap (1) from the reservoir container.

• Fill the reservoir container with demineralised water to just below the
top edge.
Fill up the reservoir container in standby mode only!

DE Series only: When the change-over valve is set to
“Recirculation”, you may fill the appliance with demineralised
water in standby mode only. Otherwise, the reservoir container
could overflow.
• Close the reservoir container with the cap.

If there is not enough demineralised water in the reservoir container when
the cycle is started, the message Tank empty appears in the display.
Revision: 2.1 4-25
DX/DE SERIES
OPERATION
Not ready
Tank empty
1
1
Exit
Fig. 16: Message: fill demineralised water
• Remove the cap from the reservoir container.

• Fill the reservoir container with enough demineralised water.
• Close the reservoir container with the cap.
• Start the cycle again.
DX Series only: The reservoir accommodates enough demineralised water
for a standard sterilization process. For longer sterilization processes, the
water level must be checked regularly and, if necessary, topped up.
If there is an insufficient supply of demineralised water, the sterilization
process is interrupted and an error message appears in the display.
When transporting the appliance, or when decommissioning it for a longer
period, you must turn off the demineralised water from the reservoir
container via the drainage tap on the side of the appliance.
4.4.2 Door lock of DX/DE-23

The door lock of the DX/DE-23 differs from that of the other appliances in
the DX/DE series, and must be handled somewhat differently:
• Close the door until you hear it click into place
• Press the Start display key – the door is locked automatically.
If the door is not locked after approx. 30 seconds, for example because an
object is blocking the door lock, the cycle is interrupted with an error
message (see chapter 8, Error description).
4-26 Revision: 2.1

DX/DE SERIES
OPERATION
1-Instruments 0049
033. 2 °C 101. 0 kPa
Door lock error

Fail
G199 12:38:48
Quit Menu
Fig. 17: Display message Door lock error if the door is not locked correctly
• To open the door and remove the cause of the error, confirm the error
message by pressing the Quit display key and entering the code for the
access level.
Automatic door unlocking

Until the door is completely unlocked and you can open it, the
message Access denied appears in the display.
1-Instruments 0049
033. 2 °C 101. 0 kPa
Access denied
Not ready
G199 12:38:48
Start Open Menu
4.4.3 Aquastop
The DX/DE -23, -45 with “Automatic demineralised water supply” option is
also delivered as standard with an “Aquastop”, which is additionally
equipped with a tabletop sensor.
Connect the “Aquastop” to the socket on the back of the appliance and
place the sensor close to the appliance.
Revision: 2.1 4-27

DX/DE SERIES
OPERATION
Connect Aquastop!
If you do not connect the “Aquastop” supplied, the integrated
“Automatic demineralised water supply” will be deactivated.
4.4.4 Location of water level electrode and dirt strainer in DX/DE-23

For maintenance, cleaning and care of the autoclave, see chapter 07.
Fig. 18: Location of water level electrodes and dirt strainer (fig. shows DX appliance)
Pos. DX appliances DE appliances

1 Dirt strainer Two water level electrodes
2 One water level electrode Dirt strainer
Tab. 7: Location of water level electrodes and dirt strainer in DX and DE Series
Water level electrodes and dirt strainer in DE appliances

With DE appliances, you will find two water level electrodes in
the rear of the sterilization chamber and the dirt strainer in the
front behind the barrier.
You can unscrew the dirt strainer to clean it.
Fig. 19: Schmutzsieb
4-28 Revision: 2.1

DX/DE SERIES
OPERATION
Thread with aluminium paste!

Before installing it, make sure that the thread is sufficiently
lubricated with aluminium paste.
4.5 Special features of pass-through autoclaves

With the pass-through autoclaves of the Systec DX Series 2D, you can
always only open one door. If you open the door on the clean room side,
the door on the device side is automatically locked, and vice versa.
When commissioning the appliance, the service technician sets the type of
locking and enters it in the appliance log book.
“Door mode” Door locking

setting
1 Only one door can be opened at a time.
2 The door on the clean room side (door 2) can only be
opened:
– after a successful cycle run and
– once the opposite door has not been opened.
3 The door on the device side can only be opened:
4 The door on the device side or the clean room side
can only be opened:
Tab. 8: Setting the “Door mode”
The appliance can be operated by means of the control panels on either
side, which have equal priority. You can always see the position of the
opposite door on the display.
Opening the door with a slight delay

In contrast to one-door autoclaves, the doors on pass-through
autoclaves open with a slight delay.
Revision: 2.1 4-29

DX/DE SERIES
OPERATION
4.6 Sterilization
For sterilization, there are 11 different sterilization cycles at your disposal.
The following gives you an overview of the operations you must carry out
for the sterilization.
4.6.1 Overview
Pay attention to the relevant safety instructions!

This brief overview presupposes a knowledge of the relevant
safety instructions for working with autoclaves and items
sterilized in autoclaves. See chapter 3 “Safety” and familiarize
yourself with the fundamental risks involved in handling the
autoclave, and pay attention to the following instructions
concerning the individual steps in the procedure.
Note!
The following sections give you a detailed description of the
individual operations.
To sterilize, you proceed as follows:

• Select the cycle appropriate for the item being sterilized.
• DE Series 65 – 200 only, without connection to demineralised water
supply: Fill the sterilisation chamber with demineralised water to the top
edge of the barrier.
• DE - 23, - 45 only: See the section “Special features for DX/DE -23,
-45” in chapter 04 “Operation”.
• Load the autoclave with the item to be sterilized.
• Close the door.
• Start the selected autoclave cycle.
The autoclave procedure then takes place automatically. The controller
measures the current temperature, pressure and time values, checks
these against the target values saved, and adjusts the process
accordingly.
End of cycle
When the autoclave procedure has ended, an acoustic signal sounds and
the message Cycle ended appears in the display.
To remove the autoclaved item, the following steps must be taken:
• Open the door.
• Take the autoclaved item out of the autoclave chamber and proceed
with it as prescribed in your laboratory.
The autoclave is now ready for the next autoclave procedure.
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DX/DE SERIES
OPERATION
Switch off the autoclave!

If you do not intend to use the autoclave for several hours:
− close the door and
− switch the autoclave off via the main switch!
4.6.2 Selecting the cycle

Depending on the item being sterilized, you select an appropriate
sterilization procedure in order to:
− eliminate risks to personnel and to the laboratory
− guarantee a successful sterilization result
The selection of the suitable sterilization procedure consists of choosing
the corresponding cycle.
A cycle is selected using the arrow keys on the control unit. The
corresponding cycle number, the name of the cycle and the pictogram for
the temperature sensor used appear in the display.
Eleven sterilization cycles, one cleaning cycle and two test cycles are
preprogrammed in the factory setting. These pre-settings are in
accordance with the DIN 58951-2 recommendations for steam sterilizers
for laboratory items being sterilized.
The parameters can be adapted to the particular

requirements of your laboratory!
The Systec DX/DE Series is flexible in its design so as to be
suitable for all the usual laboratory applications. For this reason,
the cycle parameters are variable to a large degree.
Make sure that you only use cycles and autoclave items in
accordance with your laboratory regulations!
If necessary, see the “Parameter” section and familiarize
yourself with how to adapt the sterilization parameters to your
requirements.
You will find an exact description of the individual sterilization cycles in

chapter 5: “Sterilization cycles”. The following table gives you a brief
overview of the recommended sterilization cycles and their parameters:
Item being Sterilization Sterilization Removal Cycle No.

sterilized temperature time temperature
Solids,
instruments 134 / 121 °C 7 / 20 min. -- 1-3
Liquids in
121 °C 15 min. 80 °C 6 - 11
containers
Laboratory
121 °C 20 min. 99°C 4-5
waste in bags
Tab. 9: Recommended sterilization parameters for various items being sterilized
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OPERATION
4.6.3 Loading the autoclave with solids

(Cycle Nos. 1, 2 and 3)
Do not autoclave any liquids with the solids cycle!

The sterilization of liquids in solids cycles causes danger
through boiling delays or exploding vessels and can result in
serious injuries.
For this reason, liquids may only be sterilized using the cycle
Nos. 6 to 11, which are designed for this purpose. Therefore,
before the start of a solids cycle, a corresponding safety query
must be confirmed.

In cycle Nos. 1, 2 and 3, the door can be opened when the
atmospheric pressure has been reached. The temperature in
the appliance or that of the sterilized products can still be
100 °C or more.
When removing the products, wear appropriate protective
clothing to avoid being burned.
Ensure that the products and packaging used are suitable!

Make sure here that
− the products are suitable for steam sterilization at
temperatures >121 °C or >134 °C.
− any packaging used is permeable to steam
− the products are not sterilized in tubs or similar
vessels, as then the products could be damp or even
wet when being taken out.
− when sterilizing plastics, tubes, etc., only a permissible
sterilization temperature is set.
• Place the flexible temperature sensor in the holder provided for it in the
sterilization chamber.
• Load the autoclave with the products to be sterilized. Put the products
either on the perforated bottom plate or in a wire-mesh basket.
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4.6.4 Loading the autoclave with liquids

(Cycle Nos. 6, 7, 8, 9, 10 and 11)
Use the flexible temperature sensor!

For the sterilization of liquids, an autoclave with a temperature-
dependent door lock is required.
The flexible temperature sensor must therefore be placed in the
liquid or in a reference vessel. The reference vessel should
have the same size and fill volume as the vessel containing the
liquid to be sterilized.
Only use these cycles for liquids!

The sterilization of liquids in solids cycles causes danger
through boiling delays or exploding vessels and can result in
serious injuries.
For this reason, liquids may only be sterilized using the cycle
Nos. 6 to 11, which are designed for this purpose!
Danger of explosion with tightly-closed containers!

With closed containers, water cooling may only be used in
conjunction with support pressure supply. If no support
pressure supply is available, the containers must be open!

Only take vessels filled with liquid out of the autoclave with the
greatest care while adhering to all safety instructions. Leaking
or otherwise escaping liquids can cause scalding or burns.
Use temperature-resistant vessels!

For the sterilization of liquids, it is absolutely necessary to select
temperature-resistant vessels that can withstand the
sterilization temperatures (>121 °C).
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DX/DE SERIES
OPERATION
Danger of formation of condensation!

Never use a tub or the “loading basket only perforated in the
upper third”. Through condensation, the accumulating
condensate collects in the tub or in the “loading basket
perforated in the upper third”. In the DE series, this can lead to
a lack of water and to the termination of the process.
Liquids can be sterilized in open vessels. With the option for rapid cooling
with support pressure, tightly-closed vessels can also be used.
For the sterilization of open vessels you can use one of the cycles with
water cooling (Nos. 6, 7, 8, 9 or 10) as well as the cycle without active
cooling (No. 11).
• Place the vessels filled with liquid on the perforated bottom plate or in
the wire-mesh basket.
With open vessels, boiling can reduce the volume of the liquid to be
sterilized after the sterilization process by up to a maximum of 5%. The
filling height of open vessels may be a maximum of 75% of the fill volume.
On opening the autoclave, tightly-closed vessels can still be at
temperatures above the unloading temperature.
Systec autoclaves offer an additional safety feature!

The operator can set a cooling rate that fixes a minimum
cooling time, depending on the cooling system and the loading.
For example, if the temperature sensor has not been placed in
the liquid by the user, or the vessel bursts during the
sterilization procedure, the effective room temperature is
measured and not the temperature of the media. However, the
effective room temperature is far less than the temperature of
the media during the cooling phase. Because of this incorrect
value, the autoclave can be opened here even though the
liquids are still boiling. The minimum cooling time ensures that,
regardless of the unloading temperature, the autoclave can only
be opened when this cooling time has elapsed.
The cooling rate (K/min) must be determined and set by the
user, depending on the type of load.
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4.6.5 Loading the autoclave with waste in bags

(Cycle Nos. 4 and 5)
Do not autoclave any liquid waste!

Only laboratory waste in solid form and with only a small
proportion of liquid may be sterilized.
Liquid waste must be sterilized in cycle nos. 6 and 7 (Liquids
waste).

Only take the autoclaved item out of the autoclave with the
greatest of care while adhering to all safety prescriptions.
Use tubs!
The item being sterilized must be sterilized in tubs in order to
prevent the autoclave becoming dirty or damaged due to leaks
in rubbish bags or other containers.
Melting of the item being autoclaved!

Do not place the flexible temperature sensor in the item being
autoclaved.
The temperature sensor should be placed in the holder
provided for it in the sterilization chamber, or else freely in the
chamber.
Do not overload the autoclave!

For an optimal result, the steam must reach all parts of the item
being sterilized. Overloading the autoclave can lead to
insufficient ventilation of the autoclave and may cause faults to
occur.
Safe sterilization can only be achieved by autoclaves equipped
with a vacuum facility.
• Place the flexible temperature sensor in the holder provided for it in the
sterilization chamber.
• Load the autoclave with the products to be sterilized. Put the products
either on the perforated bottom plate or in a wire-mesh basket.
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4.6.6 Closing the door

When you have loaded the autoclave in accordance with the instructions,
close the door.
Automatic door locking!

The Systec DX/DE Series is equipped with an automatic door
lock. A lock ring grips the door and locks it securely.
DX/DE -65 – 200: To facilitate the locking process for you, a
vacuum is created when the door closes which holds the door
closed until the safety ring has mechanically locked the door.
DX/DE-45: No vacuum is created when the door closes which
means that you have to manually hold the door closed until it is
completely locked.
DX/DE-23: See section “Door lock of DX/DE-23” in chapter 04
“Operation”.
Caution
You could be injured if foreign objects become stuck in the
closed door.
If there is a foreign object between the door seal and the
device housing when the door is closed, then hot steam can
escape during operations! This leads to a risk of burn injuries
and contamination.
• When closing the door, make sure that there is no foreign
object between the door seal and the housing (for
example, a loop of cable from the flexible temperature
sensor or a bag).
• Load the device so that the sensor cable and any flexible
material (e.g. a bag) is not placed in the immediate vicinity
of the door seal.
To lock the door:

• Press the door in until the seal comes into contact with it.
The partial vacuum is created. You can follow this procedure in the
display: the displayed chamber pressure falls by a few kPa.
• Hold the door in this position until the door locking device has clearly
locked.
The Ready message in the display tells you that the door is completely
locked.
1-Instruments 0049
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DX/DE SERIES
OPERATION
023. 2 °C 101. 0 kPa
Ready
G199 14:43:26
Start Open Menu
Fig. 20: Display message Ready when door is locked
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OPERATION
4.6.7 Starting the cycle

Make sure there is sufficient paper in the printer!
If an optional printer is installed, it automatically logs the entire
cycle procedure from the start of the cycle.
The last metre of the paper roll is indicated by a red stripe. If
necessary, read up on how to reload the printer paper in the
chapter 06 “Options”.
• If the door is locked, start the selected cycle by pressing the Start
display key.
Safety in the solids cycles!

In the solids cycles (1, 2 and 3), no liquids may be sterilized, as
explained in the previous section.
To prevent liquids mistakenly being autoclaved in a solids cycle, a safety
query is performed after the Start display key is pressed.
When you are sure that no liquids are in the autoclave, confirm the query
by entering the code of your access level.
ENTER CODE
No liquids!!!
0000
Set Exit
Fig. 21: No liquids safety query in the solids cycles
From this point on, the controller takes over the entire procedure. In the
display you will see a plain text report about the first phase of the
sterilization program.
Preselectable starting time

If the parameter StartByTime is set to “1” in the cycle selected, the current
time and the current date appear after the Start display button is pressed.
You can use the arrow keys to set the desired start time and press the
Start display button to enter this time. Instead of the current time, the time
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DX/DE SERIES
OPERATION
remaining until the start is displayed.
1-Instruments 0049
073. 2 °C 101. 0 kPa
Heating to Ster
G159
Stop Menu
Fig. 22: Display message Heating to Ster when cycle is started
4.6.8 End of program

After the completion of an autoclave cycle, an acoustic signal sounds and
the message Cycle ended appears in the display.
The autoclave procedure is completed and the item being sterilized can be
taken out and used in accordance with the prescribed practices of your
laboratory, as described in the sections “Opening the door” and “Taking
out the autoclaved item”.
4.6.9 Stopping the cycle

If you wish to end a cycle prematurely, you must stop the procedure in
progress.
Items possibly not completely sterilized!

Depending on the point at which the sterilization process is
interrupted, the sterilization may be incomplete. An interruption
in the warm-up or sterilization phase causes the cycle to pass
directly to the cool-down phase. To guarantee a complete
sterilization in this case, you must repeat the entire sterilization
procedure!
Revision: 2.1 4-39

DX/DE SERIES
OPERATION
Stopping the cycle manually does not speed up the

process!
By interrupting the process in the cooling-down phase, for
example, you do not speed up the process. Please consider
that the door can only be opened when the unloading
temperature has been reached and atmospheric conditions
prevail inside the chamber.
• Press the Stop display key.

This message appears in the display:
1-Instruments 0049
033. 2 °C 101. 0 kPa
Manual stop
FAIL
G199 12:38:48
Quit Menu
Fig. 23: Display message Manual Stop after user stops cycle
• Confirm the error message by pressing the Quit display key and
entering the code for the access level.
After a manual stop, the interrupted autoclave process cannot be
continued, but must be started again if desired.
4.6.10 Cycle error

If an error occurs, the “ALARM” LED lights up and a corresponding error
message appears in the display.
• Press the Quit display button and enter the code for the corresponding
access level.
• Press the Set display key to confirm the error message.
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DX/DE SERIES
OPERATION
Items possibly not completely sterilized!

Depending on the point at which the sterilization process is
interrupted, the sterilization may be incomplete. An interruption
in the warm-up or sterilization phase causes the cycle to pass
directly to the cool-down phase.
In this case, to guarantee complete sterilization you must repeat
the entire sterilization process!
Meaning of the error messages!

If you are not clear about the meaning of an error message and
how to resolve the problem, consult chapter 8: "Description of
errors".
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DX/DE SERIES
OPERATION
4.6.11 Opening the door

When the sterilization process is completely finished and the specified
unloading temperature and atmospheric conditions have been reached,
the message Opening Door appears in the display.
The door can now be opened.
If the sterilization process is stopped prematurely, the error message
Manual stop FAIL appears in the display. After you press the Quit display
button and enter the code for the corresponding access level, the door can
be opened (after the unloading temperature and atmospheric conditions
set have been reached).
Danger of burns!
After the sterilization, the surfaces of the door and the autoclave
chamber are hot. On opening, hot clouds of steam can escape
and lead to scalding.
For this reason, do not pull the door from the front, but always
move the door using recessed grip on the side.
Use the prescribed personal protective equipment!
• Press the Open display key.

The door then automatically opens outwards by approx. 3 cm.
• Open the door using the recessed grip until it reaches the stop.
Measuring the water level in the sterilisation chamber after the end of the
cycle:
A water level sensor in the sterilization chamber registers the liquid
collected in the autoclave. If there is more than 1 litre of water in the
chamber at the end of a sterilization cycle, the appliance will prevent the
door from being opened. Water remaining in the chamber cannot leak out
after, for example, a cycle error and cycle interruption have occurred. The
message Drain condense ? appears in the display.
− Appliances without exhaust filter:

After the end of the cycle, the chamber electrode measures whether there
is still water in the appliance. If this is the case, the fast exhaust valve is
opened and the water is pushed out using compressed air with max.
120 kPa. Subsequently the pressure is released via the exhaust valve and
the display shows the message Please wait. Once the chamber reaches
atmospheric pressure the door is released. The message Opening door
appears in the display.
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OPERATION
− Appliances with exhaust filter:

The procedure is the same as for appliances without an exhaust filter,
however the start of the condensate draining must be confirmed with the
Yes display key, as shown in the display after the message Drain
condense ?.
You can decide
• whether the condensate should flow into the drain or
• whether, perhaps owing to a faulty process, the condensate must be
drained into a separate container (if necessary with a drain hose
feeding into a container), for it to be processed further.
4.6.12 Taking out the autoclaved item

Only take the autoclaved item out of the autoclave with the
greatest of care while adhering to all safety prescriptions.
• If required, remove the flexible temperature sensor from the autoclaved

item (reference vessel) and fix it to the holder provided for it in the
door.
• Take the autoclaved item from the autoclave chamber and proceed
with it as prescribed in your laboratory.
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DX/DE SERIES
OPERATION
4.7 Parameters
Description of the factory parameter setting!

The parameters for the individual sterilization cycles can be
adjusted to suit the individual circumstances in your laboratory.
Changed settings must be documented in the appliance log
book.
If you are unsure about the parameter setting of the appliance
in front of you, inform yourself about it before starting a cycle.
The following descriptions give recommendations that correspond to the
normal factory presetting. The parameters described can differ from the
actual settings of your autoclave, depending on the options selected and
the delivery configuration.
Cycle SterTemp SterTime DryTime EndTemp

Sterilization Sterilization Drying time Unloading
temperature time (Only with the vacuum temp.
device option)
[°C] [min] [min] [°C]
1-Instruments 121 20 10 120
4-Waste (Bags) 121 20 0 99
5-Waste (Bags) 134 20 0 99
6-Liquids Waste 121 20 0 80
7-Liquids Waste 121 20 0 80
8-Liquids 121 15 0 80
9-Liquids 121 15 0 80
10-Liquids 121 15 0 80
11-Liquids 121 15 0 80
12-Cleaning 134 1 0 120
13-Vacuum Test -- -- -- --
14-BD-Test 134 3.5 1 120
Tab. 10: Factory parameter setting
Depending on the risks involved, when setting a parameter you may have
to enter the code for a certain access level. A complete description of the
parameters that can be adjusted in access levels 1 to 3 can be found in in
chapter 04 „Operation”.
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OPERATION
4.7.1 Viewing parameters saved for the desired cycle

You can view the basic parameters of every cycle in order to check the
values.
• From the basic display, use the arrow keys to select the cycle whose
parameters you wish to view.
• Press the Menu display key.
• Select View parameters.
• Press the Set display key.
The corresponding parameters for the cycle chosen are shown in the
display.
The following values are shown:
SterTemp Sterilization temperature in °C
SterTime Sterilization time in minutes
DryTime Drying time in minutes See section “Meaning of

the individual parameters”
Pulses Pre-vacuum cycles or pulse of the
fractionated heating up
EndTemp Unloading temperature in °C
Tab. 11: Basic parameters
Example:
Cycle parameters
SterTemp 140.0
SterTime 0020
DryTime 0010 1
Pulses 0003 5
EndTemp 120.0
Exit
Fig. 24: Display of cycle parameters
• Press the Exit display key to exit the parameter display and return to
the basic display.
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DX/DE SERIES
OPERATION
4.8 Adapting parameters

This section explains the procedure for adapting parameters step-by-step.
At the end of the description, a concrete example clarifies the procedure.
Changing the parameters can be dangerous!

The preset cycles of the autoclave can be changed significantly
using the parameters, and this may result in danger for the
operating personnel or impair the sterilization result.
Changes may only be made by trained personnel and must be
documented in the appliance log book.
Systec GmbH & Co. KG accepts no responsibility for the
improper setting of parameters!
The following steps are necessary:

1. Selecting the cycle
• Select the cycle whose parameters you wish to adapt.
2. Call the Cycle parameters submenu
• Call up the main menu using the Menu display key and select the
Change parameters menu item there.
• Enter the code for the access level.
The Cycle parameters submenu shows a list of the adjustable parameters in
this access level.
3. Selecting and adjusting the desired parameters
• In the Cycle parameters submenu, navigate to the parameter you wish to
change.
• Press the Set display key to change to the parameter display of the
selected parameter.
• Adjust the value of the parameter using the arrow keys.
Cancelling changes!
Press the Exit display key to cancel your changes. The saved
parameter value is not changed, and you leave the parameter
display.
• Press the Save display key to save your change.

You have now changed the current cycle permanently.
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The display changes to the higher-level Cycle parameters menu.

4. Adjusting further parameters and changing back to the basic display
• If you wish, adjust further parameters as described.
• Press the Exit display key to leave the Cycle parameters submenu and
change to the main menu.
• Exit the main menu using the Exit display key and change to the basic
display.
4.8.1 Example: How to change the parameters of a cycle
• In the basic display, select the desired cycle using the keys .
1-Instruments 0049
023. 2 °C 101. 0 kPa
Ready
G199 14:43:26
Start Open Menu
Fig. 25: Adjusting parameters: Basic display showing desired cycle
• Call up the main menu using the Menu display key.
MENU
Select Cycle
View Parameters
Change Parameters 1
Service 4
Set Exit
Fig. 26: Adjusting parameters: Main menu
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DX/DE SERIES
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• Use the arrow keys to navigate to the Change parameters menu

item.
MENU
Select Cycle
View Parameters
Change Parameters 1
Service 4
Set Exit
Fig. 27: Adjusting parameters: Select the Change parameters menu item
• Press the Set display key to confirm the entry.

The query for the access level appears. The cursor is on the first digit of
the four-digit code.
ENTER CODE
0000
Set Exit
Fig. 28: Adjusting parameters: Query for the access level
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• Use the arrow keys to navigate to the desired position and enter
the numbers of the code using the arrow keys .
ENTER CODE
1000
Set Exit
Fig. 29: Adjusting parameters: Entering the access level code (example)
• Press the Set display key to confirm the entry.

The CYCLE PARAMETERS submenu appears with a list of the parameters that
are adjustable in the access level entered.
CYCLE PARAMETERS
SterTemp 121.0
SterTime 0020
DryTime 0010 1
3
Set Exit
Fig. 30: Adjusting parameters: CYCLE PARAMETERS submenu
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• Use the arrow keys to navigate to the desired menu item.

• Use the Set display key to select the parameter indicated (here
“SterTemp”).
The desired parameter is displayed.
SET PARAMETER
SterTemp 121.0
°C
Save Exit
Fig. 31: Adjusting parameters: Display of the value of the parameter to be changed
• Use the keys to change the value.
CYCLE PARAMETERS
SterTemp 130.0
°C
Save Exit
Fig. 32: Adjusting parameters: New value of the parameter being changed
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• Press the Save display key to save the changes. The display changes
to the higher-level CYCLE PARAMETERS menu.
CYCLE PARAMETERS
SterTemp 130.0
SterTime 0020
DryTime 0010 1
3
Set Exit
Fig. 33: Adjusting parameters: New value saved
• You can select and adjust further parameters using the keys, as
described above.
• Press the Exit display key to go to the main menu.
• Press the Exit display key to go to the basic display.
1-Instruments 0049
023. 2 °C 101. 0 kPa
Ready
G199 14:43:26
Start Open Menu
Fig. 34: Adjusting parameters: Going back to the basic display
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4.9 Meaning of the individual parameters

You can use the parameters to adjust the function of the autoclave to suit
your individual requirements.
Changing the parameters can be dangerous!

The preset cycles of the autoclave can be changed significantly
using the parameters, and this may result in danger for the
operating personnel or impair the sterilization result.
Changes may only be made by trained personnel and must be
documented in the appliance log book.
Systec GmbH & Co. KG accepts no responsibility for the
improper setting of parameters!
Access level!
You must have access to a certain access level to be able to
display and change certain values, as shown in the table below.
You access the parameter displays of these values only after
entering the corresponding code, as described in the section
“Starting the cycle”.
You can display and change the following cycle parameters (The usage of
some parameters depends on the option installed):
Name
SterTemp
Description Sterilization temperature
Access level Resolution Minimum value Maximum value
Level 1 0.1 °C 60 °C 140 °C
Name
SterTime
Description Sterilization time
Level 1 1 min 0 min 9999 min
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Name
DryTime
Description Drying time
(Only usable when drying is active)
Level 1 1 min 0 min 120 min
Name
SterTimeDays
Description Sterilization time in days
Level 1 (4) 1 day 0 days 99 days
Name
EndTemp
Description Unloading temperature
If the temperature in the autoclave or that of the item being sterilized is
higher than the value set, the door remains locked and the cycle is not
finished.
Level 2 1 °C 40 °C 80 °C (liquid)
99 °C (waste)
120 °C (instrument)
Name
Pulses
Description Number of steam/vacuum pulses
in the pre-vacuum phase
With this parameter you can set the number of steam pulses for the
pre-vacuum cycles or for the fractionated heating up.
Level 3 1 0 7
Name
PulseVac1
Description Vacuum value of the first vacuum pulse (No. 1)
A value of 100 means: no vacuum pump, fractionated heating up.
Level 3 1 kPa 10 kPa 100 kPa
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Name
PulsVacT1
Description Run-on time of the first vacuum pulse
Defines the time for which the vacuum must be maintained after the
vacuum value set “PulseVac1” (No. 7) has been reached.
Level 3 1s 1s 1800 s
Name
PulsePress 1
Description Level of steam pressure for the first steam pulse
Name
PulseVac2
Description Vacuum value of the second and subsequent vacuum
pulses
Name
PulseVacT2
Description Vacuum time for the subsequent pulses
Defines the time for which the vacuum must be maintained after the set
vacuum value “PulseVac2” (No. 10) has been reached for the second
and subsequent pulses.
Name
PulsePress 2
Description Level of steam pressure for the second and
subsequent steam pulses
Level 3 1 kPa 10kPa 250 kPa
Name
PulseVac3
Description Vacuum value of the last vacuum pulse
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Name
PulseVacT3
Description Vacuum value of the last vacuum pulse
Defines the time for which the vacuum must be maintained after the set
vacuum value “PulseVac3” (No. 13) has been reached for the last pulse.
Name
PulsePress 3
Description Level of steam pressure for the last pulse
Name
ExShootOn
Description Clocking of the steam exhaust valve (“on time”)
In conjunction with "ExShootOff" (No. 17), the length of time the steam
exhaust valve is switched on for can be controlled when using cycles
with slow steam exhaust.
Level 3 1/10 s 0s 100 s
Name
ExShootOff
Description Clocking of the steam exhaust valve (“off time”)
Level 3 1/10 s 0s 100 s
Name
HoldTemp
Description Hold temperature
Temperature that should be maintained after the sterilization cycle in
the pressure container (if “HoldTime” (No. 19) is greater than 0).
Only liquids cycle!
Level 3 0.1 °C 40 °C 80 °C
Revision: 2.1 4-55

DX/DE SERIES
OPERATION
Name
HoldTime
Description Hold time
Length of time for which the product is kept at “HoldTemp” (No. 18)
after “EndTemp” (No. 5) has been reached.
0: Function inactive
1: Time ∞
2: Hold function via steam valve, max. 24 hours (X
devices only)
>2: Time in minutes
Level 3 1 min 0 9999 min
Name
AutoOpenDoor
Description Automatic opening of the door
Defines whether the door should open automatically at the end of a
trouble-free cycle.
0: Door remains locked, 1: Door opens
Level 3 1 0 1
Name
Cycle Count
Description Material test
Number of repeating sterilizations for material tests.
Level 3 (4) 1 0 255
Name
CycleCtr.Time
Description Pause interval
Interval between sterilization cycles if “CycleCounter” (No. 21) is
greater than 1.
Level 3 (4) 1 min 0 min 9999 min
4-56 Revision: 2.1

DX/DE SERIES
OPERATION
Name
ExternSteam
Description Steam specification
Specifies whether the autoclave is heated with auxiliary steam.
0: Internal steam generator, 1: Auxiliary steam
(external)
Level 3 (4) 1 0 1
Name
StartByTime
Description Specification of starting time
Enables the setting of a preprogrammed time and date at which a
selected sterilization cycle is to be started.
Level 3 1 0 1
Name
F0 Enable
Description Printout of the sterilization time
At the end of the cycle, the sterilization time in the heating up and
cooling down phases, as calculated according to the FO formula, is
printed out.
0 = function inactive
1 = FO values of the heating up, sterilization and cooling down times
are printed out on the optional batch printer.
2 = the sterilization time is automatically shortened by the FO times of
the heating up and sterilization times.
3 = the sterilization time is automatically shortened by the FO time of
the sterilization time and the double FO time of the heating up phase.
This is only used if the cooling down time roughly corresponds to the
heating up time.
Level 3 (4) 1 0 3
Tab. 12: Meaning of the individual parameters
Revision: 2.1 4-57

DX/DE SERIES
5
5 STERILIZATION CYCLES
Aim of this section

This section gives you an overview of the preset ex-factory cycles and
their suitability for certain items being sterilized. An illustrative graph
shows the typical pressure and temperature curves for each of the cycles
described.
Contents
5.1 Overview................................................................................. 4
5.2 Cycles 1 to 3: Solids ............................................................... 5
5.2.1 Applications ................................................................................................. 5
5.2.2 Preset parameters ....................................................................................... 5
5.2.3 Starting the cycle ......................................................................................... 5
5.2.4 Typical cycles .............................................................................................. 5
5.3 Cycles 4 and 5: Waste in bags ............................................... 7

5.3.1 Applications ................................................................................................. 7
5.3.3 Typical cycle ................................................................................................ 7
5.4 Cycles 6 and 7: Liquid waste .................................................. 9

5.4.1 Applications ................................................................................................. 9
5.4.3 Typical cycle ................................................................................................ 9
5.5 Cycles 8 to 10: Liquids.......................................................... 11

5.5.1 Applications ............................................................................................... 11
5.5.2 Preset parameters ..................................................................................... 11
5.5.3 Typical cycle .............................................................................................. 11
5.6 Cycle 11: Liquids .................................................................. 13

5.6.1 Applications ............................................................................................... 13
5.6.3 Typical cycle .............................................................................................. 13
5.7 Cycle 12: Cleaning................................................................ 15
Revision: 2.1 5-1

DX/DE SERIES
STERILIZATION CYCLES
5.7.1 Applications ............................................................................................... 15
5.7.3 Typical cycle .............................................................................................. 15
5.8 Cycle 13: Vacuum test .......................................................... 16

5.8.1 Applications ............................................................................................... 16
5.8.2 Cycle procedure ......................................................................................... 16
5.9 Cycle 14: Bowie-Dick test ..................................................... 18

5.9.1 Applications ............................................................................................... 18
5.9.2 Cycle procedure ......................................................................................... 18
5-2 Revision: 2.1

DX/DE SERIES
Diagrams
Fig. 1: Graph with typical pressure/temperature curves for cycles
1 to 3 ......................................................................................... 6
Fig. 2: Only DX series: Graph with typical pressure/temperature
curves for cycles 1 to 3 ............................................................. 6
4 and 5 ...................................................................................... 8
6 and 7 .................................................................................... 10
8 to 10 ..................................................................................... 12
Fig. 6: Graph with typical pressure/temperature curves for cycle
11 ............................................................................................ 14
12 ............................................................................................ 15
Fig. 8: Graph with a typical pressure curve for cycle 13..................... 17
14 ............................................................................................ 18
Tables
Tab. 1: Overview of the available sterilization cycles .......................... 4
Tab. 2: Parameters of cycles 1 to 3 .................................................... 5
Tab. 3: Parameters of cycles 4 and 5 ................................................. 7
Tab. 4: Parameters of cycles 6 and 7 ................................................. 9
Tab. 5: Parameters of cycles 8 to 10 ................................................ 11
Tab. 6: Parameters of cycle 11 ......................................................... 13
Tab. 7: Parameters of cycle 12 ......................................................... 15
Revision: 2.1 5-3

DX/DE SERIES
5.1 Overview
The following tables give a quick overview of the preset cycles. The
parameters described can differ from the actual settings of your autoclave,
depending on the options selected and the delivery configuration.
When adjusting cycle settings:

In specific cases, the cycles can be adapted to the particular
requirements of your laboratory. We recommend that you enter
the changed cycles in the table and, if necessary, add a
description of the changed cycles.
Cycle Items to be Parameter setting In

No. sterilized combinati
SterTemp SterTime EndTemp
on with
1 Solids, instruments 121 °C 20 min. ≤ 120 °C
4 Waste in bags 121 °C 20 min. ≤ 99 °C
5 Waste in bags 134 °C 20 min. ≤ 99 °C
6 Liquid waste in 121 °C 20 min. ≤ 80 °C Rapid
containers cooling
7 Liquid waste in 121 °C 20 min. ≤ 80 °C
containers
8 to 10 Liquids 121 °C 15 min. ≤ 80 °C Rapid
cooling
11 Liquids 121 °C 15 min. ≤ 80 °C
12 Cleaning 134 °C 1 min. --
13 Vacuum test -- -- -- Vacuum
device
14 Bowie-Dick test 134 °C 3.5 min. ≤ 120 °C DX series
with vacuum
device
Changed cycle settings
Tab. 1: Overview of the available sterilization cycles
5-4 Revision: 2.1

DX/DE SERIES
5.2 Cycles 1 to 3: Solids
5.2.1 Applications
Cycles 1-3 are for the sterilization of all kinds of solids, such as
instruments, glass and other materials for which the manufacturer
recommends sterilization in the autoclave.
5.2.2 Preset parameters
Sterilization temperature 121 / 134 °C

Sterilization time 20 / 10 minutes
Drying time 0 minutes
Tab. 2: Parameters of cycles 1 to 3
5.2.3 Starting the cycle

A solids cycle can only be started after confirmation by the user. After the
Start key is pressed, the message No solutions!!! informs you that the
cycle is not suitable for the sterilization of liquids. Only after entering the
code for access level 1 and pressing the Set key can the cycle be started.
5.2.4 Typical cycles

If a vacuum device is present, a vacuum is created before the heating up
process. The user can set the number of vacuum pulses and the time for
the drying vacuum.
After the sterilization temperature has been reached, it remains constant
for the duration of the specified sterilization time.
After the sterilization period has elapsed, the steam is released rapidly
from the chamber until atmospheric pressure has been reached.
Revision: 2.1 5-5

DX/DE SERIES
°C
kPa
150
P
200
100
50
0 100
t
Fig. 1: Graph with typical pressure/temperature curves for cycles 1 to 3

(in this example with triple fractionated heating up)
P: pressure curve, T: temperature curve, t: time
°C
kPa
150
P
200
T
100
100
50
0
t
Fig. 2: Only DX series: Graph with typical pressure/temperature curves for cycles 1 to 3
(in this example with triple fractionated pre-vacuum)
5-6 Revision: 2.1

DX/DE SERIES
5.3 Cycles 4 and 5: Waste in bags
5.3.1 Applications
Cycles 4-5 are used for the sterilization of normal laboratory waste in bags
(solid waste with low liquid content).
Sterilization temperature 121 / 134 °C

Sterilization time 20 minutes
Unloading temperature 99 °C
Tab. 3: Parameters of cycles 4 and 5
5.3.3 Typical cycle

If a vacuum device is present, a triple pre-vacuum is created before the
heating process. If there is no vacuum device, fractionated heating is
performed in the heating up phase.
If a vacuum device is present, a post-vacuum of 50 kPa and  80 °C is
created.
Revision: 2.1 5-7

DX/DE SERIES
°C
kPa
150
P
200
T
100
100
50
Fig. 3: Graph with typical pressure/temperature curves for cycles 4 and 5

(Here with triple pulsating heating-up)
5-8 Revision: 2.1

DX/DE SERIES
5.4 Cycles 6 and 7: Liquid waste
5.4.1 Applications
Cycles 6-7 are used for the destruction of liquid laboratory waste in bottles
or vessels.

Not suitable for the sterilization of liquids in tightly-shut

vessels!
Liquids in closed vessels are only to be sterilized in cycles with
rapid cooling and support pressure supply.
Make sure that the vessels to be sterilized are under no
circumstances tightly-shut!
Sterilization temperature 121 °C

Tab. 4: Parameters of cycles 6 and 7
5.4.3 Typical cycle

As soon as the steam generator has built up the required steam pressure,
the steam flows into the sterilization chamber.
After the sterilization period has elapsed, cycle 6 with the optional built-in
cooling apparatus is cooled down until the unloading temperature has
been reached.
Revision: 2.1 5-9

DX/DE SERIES
In cycle 7, cooling down to unloading temperature occurs in the

conventional way. However, if there is no support pressure supply, active
cooling is also used here.
Observe the safety instructions!

It is absolutely necessary to observe the safety instructions
given in chapter 6: “Options” with regard to the built-in cooling
apparatus.
°C
kPa
150
100 200
50 100
0
t
Fig. 4: Graph with typical pressure/temperature curves for cycles 6 and 7

5-10 Revision: 2.1

DX/DE SERIES
5.5 Cycles 8 to 10: Liquids
5.5.1 Applications
Cycles 8-10 are used for the sterilization of liquids in suitable vessels.


vessels!

Tab. 5: Parameters of cycles 8 to 10
5.5.3 Typical cycle

As soon as the steam generator has built up the required steam pressure,
the steam flows into the sterilization chamber.
After the sterilization temperature has been reached, it then remains
constant for the duration of the sterilization period.
After the sterilization period has elapsed, cycles 8 to 10 with the optional
in-built cooling apparatus are cooled down until the unloading temperature
has been reached.
Revision: 2.1 5-11

DX/DE SERIES

apparatus.
°C
kPa
150
100 200
50 100
0
t
Fig. 5: Graph with typical pressure/temperature curves for cycles 8 to 10

with the option “Quick cooling with support pressure”
5-12 Revision: 2.1

DX/DE SERIES
5.6 Cycle 11: Liquids
5.6.1 Applications
Cycle 11 is used for the sterilization of liquids in suitable vessels.


vessels!

Tab. 6: Parameters of cycle 11
5.6.3 Typical cycle

Warm-up until the sterilization temperature has been reached.
After the sterilization period has elapsed, cooling down to unloading
temperature in cycle 11 occurs in the conventional way. However, if there
is no support pressure supply, active cooling is also used here.
Revision: 2.1 5-13

DX/DE SERIES

apparatus.
°C
kPa
150
T
200
100
50
100
0
t
Fig. 6: Graph with typical pressure/temperature curves for cycle 11

5-14 Revision: 2.1

DX/DE SERIES
5.7 Cycle 12: Cleaning

5.7.1 Applications
Cycle 12 is used for cleaning the autoclave. To do this, the autoclave
heats up to a temperature of 134 °C and sterilizes the interior for one
minute.

Sterilization time 1 minute
Tab. 7: Parameters of cycle 12
5.7.3 Typical cycle

Warm-up until the sterilization temperature has been reached.
°C
kPa
150
P
200
100 100
50
0
t

Revision: 2.1 5-15

DX/DE SERIES
5.8 Cycle 13: Vacuum test
5.8.1 Applications
This cycle can only be performed if the autoclave is equipped with a
vacuum device and this is activated.
The vacuum test is used for testing the leak-proofness of the autoclave.
5.8.2 Cycle procedure
The sterilization chamber must be cold and dry!

The basic prerequisite for the performance of a vacuum test is
that the sterilization chamber is approximately at room
temperature when starting the cycle and that it is dry.
The vacuum pump operates until a pressure of 15 kPa (150 mbar) has
been reached. Then all valves close and the vacuum pump switches off.
The following five minutes serve to stabilize the pressure in the
sterilization chamber, after which the pressure may rise by a maximum of
1.3 kPa (13 mbar) within 10 minutes.
5-16 Revision: 2.1

DX/DE SERIES
kPa
0
100
-40
15
Pmax.
-80
t
Create vacuum Stabilising Test time Δ Pmax.
Vacuum pump Pump = off Measuring of pressure 1.3 kPa (13 mbar)
= on Valve = difference
closed 10 min
5 min
Fig. 8: Graph with a typical pressure curve for cycle 13

t: time
Revision: 2.1 5-17

DX/DE SERIES
5.9 Cycle 14: Bowie-Dick test
5.9.1 Applications
This cycle can only be performed with the DX series with a vacuum
device.
The Bowie-Dick test is used, in accordance with EN285, to test the
effective air extraction of the autoclave. If the Bowie-Dick test has been
passed, this indicates a rapid and consistent penetration of steam into the
test pack.
5.9.2 Cycle procedure

The vacuum device evacuates in five pulses until a pressure of 15 kPa
(150 mbar) has been reached for each one. Then the autoclave heats up
to a temperature of 134 °C.
After 3.5 minutes, rapid steam expulsion is performed.
°C
kPa
150
200
100
T
P
100
50
0
t

5-18 Revision: 2.1

DX/DE SERIES
6
6 OPTIONS
Aim of this section

This section describes the options provided to you by Systec GmbH & Co.
KG.
If you have ordered an appliance with options, these are already
integrated into the appliance.
However, purchasable options can also be retrofitted, e.g. if you wish to
change your application.
Cooling systems can be combined to suit your application!

Some of the cooling system options described in the following
can be combined with each other.
Please contact Systec GmbH & Co. KG to evaluate a cooling
system optimally adapted to your application.
Contents
6.1 Quick cooling with cooling water ............................................. 3
6.1.1 Quick cooling with cooling water only for open vessels,
without support air ....................................................................................... 3
6.1.2 Quick cooling with cooling water,
without loss of liquid in the sterilised goods for open
and hermetically closed vessels,
with support pressure by sterile filtered compressed air ............................ 4
6.2 Accelerated cooling via ambient air ventilation,

only for open vessels, without support pressure ..................... 5
6.3 Spray cooling by recirculation of sterile water
and recooling by heat exchanger
with sterile filtered compressed air.......................................... 6
6.4 Vacuum device with a water ring vacuum pump
for a simple and fractionated pre-vacuum............................... 6
6.5 Superdry (only DX series)....................................................... 7
6.6 Air exhaust filtration ................................................................ 7
Revision: 2.1 6-1

DX/DE SERIES
OPTIONS
6.6.1 Additional temperature sensor for the exhaust filter .................................... 8
6.7 Durham programme................................................................ 9

6.8 Agar dissolution programme ................................................... 9
6.9 Steam-air mixture option or hot water sprinkling option .......... 9
6.10 Printer ................................................................................... 11
6.10.1 Replacing paper and ribbon ...................................................................... 13
6.11 Aquastop .............................................................................. 14

6.12 Repeat mode ........................................................................ 14
6.13 PC software .......................................................................... 15
6-2 Revision: 2.1

DX/DE SERIES
OPTIONS
6.1 Quick cooling with cooling water

6.1.1 Quick cooling with cooling water only for open vessels, without support
air

vessels!
rapid cooling and support pressure.
Water hardness maximum 11° German hardness!

To avoid calcification in the helical tube, the total quantity of
alkaline earth ions may not exceed 2 mmol/l. This corresponds
to a total hardness of 11° German hardness. Water softening
equipment may be required. In this case, please contact Systec
GmbH & Co. KG.
Loss of liquid!
The loss of liquid in the item being sterilized during rapid
cooling with cooling water but without support pressure
amounts to < 5%.
Operating principle:
After the sterilisation phase has ended, the steam will be slowly released.
If a temperature of 100 °C and a pressure of approx. 100 kPa has been
reached, the helical tubes around the sterilization chamber are flooded
with cooling water and the sterilization chamber is aired with sterile-filtered
air until the unloading temperature has been reached.
By means of rapid cooling with cooling water, the cooling periods are
reduced by approx. 70% in comparison to normal cooling.
Revision: 2.1 6-3

DX/DE SERIES
OPTIONS
6.1.2 Quick cooling with cooling water, without loss of liquid in the sterilised
goods for open and hermetically closed vessels, with support pressure
by sterile filtered compressed air
Only conventional cooling down if support pressure supply

fails!
For the support pressure supply, there must be sufficient
oil-free, dehydrated compressed air (approx. chamber
volume x 2 l/min).
Water hardness maximum 11° German hardness!

To avoid calcification in the helical tube, the total quantity of
alkaline earth ions may not exceed 2 mmol/l. This corresponds
to a total hardness of 11° German hardness. Water softening
equipment may be required. In this case, please contact Systec
GmbH & Co. KG.
Suitable for the sterilization of tightly-shut vessels!

Due to the support pressure supply, this type of rapid
cooling is also suitable for the sterilization of liquids in
shut vessels.
Loss of liquid!
The loss of liquid in the item being sterilized during rapid
cooling with cooling water and support pressure amounts
to < 1%.
After the sterilization phase has ended, the steam in the chamber is
replaced with sterile-filtered compressed air (support pressure) and the
helical tubes are immediately flooded with cooling water. After the
unloading temperature is reached, the auxiliary compressed air is vented
and atmospheric conditions are attained.
By means of rapid cooling with cooling water, the cooling periods are
reduced by approx. 70% in comparison to normal cooling.
6-4 Revision: 2.1

DX/DE SERIES
OPTIONS
6.2 Accelerated cooling via ambient air ventilation, only for open
vessels, without support pressure

vessels!
rapid cooling and support pressure.
Danger of problems caused by the boiling over of easily-

foaming substances!
For substances that tend to form foam, boiling over can result in
a considerable loss. As a consequence, the autoclave can be
damaged by some of the substance remaining in the tubes and
connections.
For the sterilization of easily-foaming substances, rapid cooling
with support pressure is recommended!
Loss of liquid!
Loss of liquid in items being sterilized with air cooling with
inside-air ventilation amounts to < 7%.
After the sterilisation phase has ended, the steam is released in a
controlled way. The speed at which the steam is released can be set by
means of the “ExShootOn” and “ExShootOff” parameters in steps of
0.1 seconds.
When a pressure of approx. 110 kPa has been reached, the chamber is
efficiently cooled with inside air by be aired with a ventilator. This causes a
partial vacuum in the sterilization chamber. When the unloading
temperature has been reached, the sterilisation chamber is ventilated with
sterile-filtered air, and atmospheric pressure is attained.
The time saved in the cooling phase, in comparison to normal cooling, is
approx. 70%.
Revision: 2.1 6-5

DX/DE SERIES
OPTIONS
6.3 Spray cooling by recirculation of sterile water and recooling by

heat exchanger with sterile filtered compressed air
Protect the items being sterilized against cooling water!

Spray cooling is only suitable for the sterilization of tightly-shut
or covered items.
To cover open items being sterilized, a laminar sheet is
available.
After the sterilization phase, the steam in the sterilization chamber is
replaced by compressed air.
The sterilized feed water is cooled via a plate heat exchanger with cooling
water and sprayed over the item being sterilized via a nozzle.
The time saved in the cooling phase, in comparison to normal cooling, is
approx. 90%.
6.4 Vacuum device with a water ring vacuum pump for a simple
and fractionated pre-vacuum
The vacuum device is used to generate the pre- and post-vacuums. It is
absolutely essential for the safe sterilization of porous substances and
hollow objects (e.g. tubes).
Before the heating-up phase starts, a vacuum is created, evacuating the
air from the items to be sterilised. This ensures that steam completely
penetrates any cavities, and avoids the formation of air pockets. The
factory setting is a triple vacuum.
Once atmospheric conditions have been reached after the sterilisation
phase is complete, a post-vacuum is generated to dry the sterilised items.
Irritation caused by odour generated during sterilisation is minimised.
Parameter setting:
Code for access level 3, parameter pulses:
 No pre-vacuum =0
 Simple pre-vacuum =1
 Triple pre-vacuum =3
6-6 Revision: 2.1

DX/DE SERIES
OPTIONS
6.5 Superdry (only DX series)

The Superdry option is used to reduce the condensation in the heating-up
phase, and it supports the drying process. Condensation is reduced
considerably if the autoclave is filled and closed approx. 15 minutes before
the cycle starts.
6.6 Air exhaust filtration

This system is required when sterilising infectious material.
Ensure that the filter cartridges used are sterile!

We recommend that you replace the exhaust filter cartridges
after approx. 150 cycles.
After replacing them, used exhaust filter cartridges must be re-
sterilized separately!
Observe the work and safety regulations!

During the sterilization of infectious material, non-sterile
condensate can be left behind in the autoclave chamber if the
process is not completed successfully. For this reason, you
must adhere to the work and safety regulations applicable on
site.
Air leaving the autoclave during the heating up and sterilization phases is
passed through an exhaust filter cartridge and thus filtered. The exhaust
filter cartridge is also sterilised during the sterilization phase.
Replacing the exhaust filter cartridge: see chapter 07.
Safe condensate drainage

The accumulated condensate can only be let out into the drain when it is
certain that the sterilisation cycle has been successfully completed.
If the process was not completed successfully, the condensate is not
drained off automatically, but rather the message Drain condense ?
appears at the end of the cycle.
Revision: 2.1 6-7

DX/DE SERIES
OPTIONS
9-Liquids 0049
025. 2 °C 101. 0 kPa
Drain
condense ?
G199 14:43:26
Start Yes Menu
Fig. 1: Exhaust filter: Message: Drain condense?
Now you can collect any potentially contaminated water in a separate
container and process it accordingly:
 Press the YES display key.
 Enter the code for the corresponding access level.
This message appears in the display: Drain Condense ? and the
condensate is drained off. Then the autoclave returns to the basic display.
You can repeat the autoclave process or start another process:
 Press the Start display key or select a cycle using Menu.
6.6.1 Additional temperature sensor for the exhaust filter

In connection with exhaust filtration, an additional temperature sensor is
built into the exhaust filter.
The sterilization process only begins when the sterilization temperature
has been reached in the chamber and in the sensor in the filter. This
sensor is also active in the controlling process. Thus, the sterilization of
the filter cartridge is guaranteed over the entire sterilization period.
6-8 Revision: 2.1

DX/DE SERIES
OPTIONS
6.7 Durham programme

The Durham cycle is used to prepare Durham tubes.
The air is removed from the fermentation tubes during the sterilization
process.
6.8 Agar dissolution programme

The Agar dissolution cycle is used to remove pre-sterilized nutrient media.
The max. process temperature (SterTemp) that can be set is 101 °C, and
the unloading temperature 99 °C.
The steam pot cycle is not suitable for sterilizing.
6.9 Steam-air mixture option or hot water sprinkling option

Sterilisation of liquids in closed vessels, plastic bottles, bags, tins, blister
packaging, food packaging etc. As a steam-air mixture prevails in closed
vessels, these options make it possible to create a similar atmosphere in
the sterilisation chamber and effectively prevent damage or deformation to
the vessels.
By setting an appropriate auxiliary pressure for the entire process, the
pressure in the sterilization chamber is adjusted to the prevailing pressure
in the vessels.
To do this, the temperature in the reference vessel is measured using a
temperature sensor. The steam pressure that corresponds to the
temperature measured is increased by an adjustable factor. The
adjustment is made by modifying the CoolPressF parameter (1.0 to
3.0 times the corresponding steam pressure in percent accordingly).
The total pressure is limited to 5.0 bar (500 kPa) absolute pressure. The
prerequisite is a compressed air supply with sufficient positive pressure.
The safety valve may open at 450 kPA!

The safety valve opens at a tolerance of +/– 10%, generally at
higher rather than lower temperatures. Therefore, under
sterilisation conditions, it already opens at 450 kPA.
If required, the safety valve can be thermally insulated to
prevent this from occurring.
Revision: 2.1 6-9

DX/DE SERIES
OPTIONS
Homogeneous temperature distribution in the sterilisation chamber:
A radial fan is also installed in the sterilisation chamber for homogeneous
temperature distribution. It circulates the steam-air mixture constantly
throughout the entire process.
The installation of this radial fan does not reduce the depth of the
chamber in autoclaves with a chamber volume of  65 l. For autoclaves
with a chamber volume of less than 65 l, the chamber depth is reduced by
50 mm.
For the hot water sprinkling option, a circulating pump is installed for
homogenous temperature distribution.
Setting parameters:
The following parameters can be set for this option:
No. Parameter Description Access Setting range Default

level setting
31 Temp2Val Maximum temperature in the 3 1–10 °C 2 °C higher
heating phase. than the
Measured by an additional sterilisation
temperature sensor. temperature
36 HeatGenPrsF Increased steam pressure in the 3 0–300 % 100 %
steam generator during the
heating phase.
HeatGenPrsF =
CoolPrsF + 20 – 100
37 SterGenPrsF Increased steam pressure in the 3 0–300 % 100 %
steam generator during the
sterilisation phase.
SterGenPrsF =
CoolPrsF + 10 – 100
38 CoolPressF Auxiliary pressure during the 3 0–300 % Cycle
(Cycle 35) cooling phase corresponding to dependent
the set sterilisation temperature.
39 CoolMinPress Defines whether “minimal” 3 100–300 kPa Cycle
(Cycle 38) auxiliary compressed air pressure dependent
should remain in the chamber until
the end of the program.
6-10 Revision: 2.1

DX/DE SERIES
OPTIONS
Service telephone number: +49 (0)641 982120

Please contact Systec service if you have any questions about
setting the parameters required for a particular process or about
the positioning of the temperature sensor in the reference
vessel.
6.10 Printer
The autoclave can also be equipped with a printer to document
parameters while a cycle is running.
Note!
If you have ordered an appliance with a printer, the printer is
already integrated into the appliance.
However, the printer can also be retrofitted.
Never use the printer without paper!

Only use the manufacturer’s original paper rolls (58 mm in
width). The last metre of the paper roll is indicated by a red
stripe.
Protect the printouts from direct sunlight!

Although printed on normal paper, direct sunlight can fade the
print.
The printer starts automatically and logs the following parameters during
the execution of the cycle.
Header data:
 Real time and date (at the beginning and end of the log)
 Software version and serial number
 Cycle number
 Selected cycle
 Preselected sterilization temperature
 Preselected sterilization time
 Steam exhaust mode
 Unloading temperature
 Blank field for operator’s signature
 Current log time with data on the phase, sterilization temperature and
pressure
 Minimum temperature reached during the sterilization cycle
 Maximum temperature reached during the sterilization cycle
Revision: 2.1 6-11
DX/DE SERIES
OPTIONS
Cycle procedure:
In each line the respective phase is displayed by means of the
corresponding symbol, as shown in this table:
International German
W Water inlet W Wasserzufuhr
P Pulses P Pulse
H Heating H Heizen
S Sterilization S Sterilisieren
E Exhaust A Ablass
D Drying T Trocknen
C Cooling K Kühlung
Tab. 1: Printer symbols for the documentation of the cycle procedure
Symbols:
 The beginning of a phase is symbolised by a capital letter
 All data recorded within this phase is symbolised by a small letter
For each phase:
 The time elapsed (in minutes and seconds) since the beginning of the
cycle
 The current temperature and pressure
End of the cycle:
At the end of the cycle the following message appears:
Cycle ended
Error message
If the cycle has not been completed correctly, e.g. because of a
premature termination or an error, Cycle failed appears with the
corresponding error message.
Footer:
The following data is also provided at the end of the cycle:
 Blank field for operator’s signature
 Current log time with data on the phase, sterilization temperature and
pressure
 Minimum temperature reached during the sterilization cycle
 Maximum temperature reached during the sterilization cycle
6-12 Revision: 2.1

DX/DE SERIES
OPTIONS
6.10.1 Replacing paper and ribbon
Fig. 2: Feeding the printer

1 = Key for paper transport (LF)
The paper is inserted as follows:
Never pull the paper manually out of the guide slot!
To feed the paper always press the “LF” key.
The paper must roll off backwards!

Mount the axle as shown on the sticker in the paper drawer.
The side of the axle with the paper feed must be either on the
right or the left.
Close the printer and thread the edge of the paper through the slot in the
cover.
1. Withdrawing the paper:
 Open the door and take out the empty roll with the axle.
2. Feeding paper into the printer:
 Cut off the start of the paper in a straight line.
 Feed the start of the paper into the printer.
 Press the green “FEED” key and hold it down until the paper has been
pulled in about 30 mm.
The edge of the paper is clearly sticking out of the printer.
3. Inserting the paper:
 Put the new paper roll on the axle.
 Insert the axle into the gap provided in the housing until the axle
audibly clicks into place.
4. Closing the printer:
Revision: 2.1 6-13

DX/DE SERIES
OPTIONS
 Insert the paper through the slot in the lid.

 Close the lid.
Changing the ribbon:

1. Take out the ribbon:
 Open the cover of the printer.
 Press down on the right side of the ribbon cartridge.
The ribbon cartridge swings forward and can be taken out.
2. Insert ribbon
 Tighten the ribbon by turning the grooved wheel in the direction of the
arrow.
 Put the ribbon cartridge on the holder.
 Pull out the strips of paper through the ribbon cartridge and ribbon.
Insert the cartridge by pressing gently.
6.11 Aquastop
The “Aquastop” option is an additional safeguard against water damage.
Observe the operating instructions!

Observe the safety instructions supplied with the device. We
also recommend that you regularly check that the device is
functioning properly.
6.12 Repeat mode

This mode enables the user to have a selected cycle repeat automatically
up to 99 times via the “CycCtr” function. A pause period between the
individual cycle procedures can also be set.
6-14 Revision: 2.1

DX/DE SERIES
OPTIONS
Parameter setting:
Code for access level 3, parameter CycCtr
 No repetition = 0
 Number of cycles = 1...99
Code for access level 3, parameter CycCtr.Time
 No pause period = 0
 Pause period (standby) = 1....1500 minutes
6.13 PC software
The PC software enables the documentation, programming and controlling
of the autoclave via a PC.
Information material at Systec GmbH & Co. KG

We also have separate information material about the PC
software. If interested, simply request it from us!
Revision: 2.1 6-15

DX/DE SERIES
OPTIONS
6-16 Revision: 2.1

DX/DE SERIES
7
7 MAINTENANCE, CLEANING, CARE
Aim of this section

This section gives you an overview of the maintenance and care
measures to be regularly carried out.
Contents
7.1 The obligations of the operator ............................................... 2
7.2 Preventive measures .............................................................. 2
7.3 Upkeep of the autoclave ......................................................... 2
7.3.1 Daily upkeep of the autoclave ..................................................................... 2
7.3.2 Weekly upkeep of the autoclave .................................................................. 3
7.4 Maintenance tasks to be carried out regularly ........................ 4

7.5 Replacing the exhaust filter cartridge...................................... 5
7.6 Maintenance performed by technical customer service .......... 6
Diagrams
Fig. 1: Location of water level electrodes and dirt strainer
(fig. shows DX appliance) ......................................................... 3
Fig. 2: Dirt strainer ............................................................................... 4
Fig. 3: Holder for the flexible temperature sensor ................................ 4
Fig. 4: Filter replacement message ...................................................... 5
Fig. 5: Replacing filter: Take out the screws ........................................ 6
Fig. 6: Replacing filter: Removing the exhaust filter cartridge .............. 6
Fig. 7: Replacing filter: Inserting the new exhaust filter cartridge ......... 6
Revision: 2.1 7-1

DX/DE SERIES
MAINTENANCE, CLEANING, CARE
7.1 The obligations of the operator

The operator of an autoclave is obliged to
 instruct the user on operation and safety regulations and, if required, to
reinstruct them at regular intervals
 keep the autoclave in a faultless condition with regard to safety
 stop using the autoclave as soon as any safety deficiency is detected
 observe all safety regulations and guidelines applying to the autoclave
and the environment in which it is operated
7.2 Preventive measures

The maintenance and care tasks described in this section must be carried
out at regular intervals. This guarantees that
 the good working order and reliability of the appliance is maintained
 errors and defects are recognised early
 the service life of the appliance is maximised
The prescribed tasks can be quickly and easily carried out by the user or
by technical personnel.
Ensure that the autoclave is pressure-free and is

disconnected from the supply!
Before every maintenance or care activity, ensure that the
sterilization chamber is pressureless, and disconnect the
autoclave from the mains supply.
7.3 Upkeep of the autoclave
Do not use a corrosive cleaning agent!

Never use steel wool or wire brushes for cleaning, as they
scratch the surface and can do long-term damage to the
autoclave.
As a cleaning agent, we recommend you use, for example, citric
acid, of which approx. 25-30 ml should be dissolved in a litre of
water.
Clean the outside surfaces of the autoclave with a soft cloth.
7.3.1 Daily upkeep of the autoclave

 Clean the gasket with a soft cloth.
 Clean the bearing faces (collar on which the door closes, door) with a
soft cloth.
7-2 Revision: 2.1

DX/DE SERIES

7.3.2 Weekly upkeep of the autoclave
 Remove the baskets or other vessels from the autoclave.
 Clean the interior of the autoclave and the baskets with a mild cleaning
agent and water. Use only a soft cloth or a sponge.
Clean the water level electrodes!

To prevent incorrect measurement results, pay particular
attention to the cleaning of the water level electrodes (Fig. 1) in
the sterilisation chamber: one in the DX Series, two in the DE
Series.
Fig. 1: Location of water level electrodes and dirt strainer (fig. shows DX appliance)
Pos. DX appliances DE appliances

1 Dirt strainer Two water level electrodes
2 One water level electrode Dirt strainer
Tab. 1: Location of water level electrodes and dirt strainer in DX and DE Series
Water level electrodes and dirt strainer in DE appliances

With DE appliances, you will find two water level electrodes in
the rear of the sterilization chamber and the dirt strainer in the
front behind the barrier.
 If required: carry out the cleaning cycle.
Revision: 2.1 7-3

DX/DE SERIES
7.4 Maintenance tasks to be carried out regularly

 Always carry out the sterilization cycles in accordance with the
operating manual.
 Test the condition of the supply lines of the autoclave at regular
intervals for cracks or possible mechanical damage. After the end of a
sterilization cycle, close all the valves and taps of the supply cables,
such as those for cooling water and compressed air.
 The autoclave is equipped with 2 safety valves: one is located at the
steam generator, the other at the sterilization chamber. As long as the
autoclave is regularly inspected (at least once a year) by an authorized
customer service agent, the preventive relieving of the valves is not
necessary. If for any reason the need should arise, the casings of the
autoclave should be taken off and the now accessible safety valves
should be relieved by turning the finger screws to the left. Afterwards,
the finger screws should be screwed back in the opposite direction until
tight. It is absolutely necessary to wear suitable protective clothing
(safety goggles, thermal gloves, etc.). Attention: When the appliance is
hot, there is a danger of scalding!
 All autoclaves have a dirt strainer in the interior of the sterilisation
chamber. The strainer can be taken out without using tools and
cleaned. The condition of the strainer should be inspected regularly
(ideally once a week) and any dirt should be immediately cleaned off.
 To avoid damage to the flexible temperature sensor (PT100), it should
be placed in the holder integrated into the sterilization chamber as
soon as the door is opened.
Fig. 2: Dirt strainer Fig. 3: Holder for the flexible temperature

sensor
7-4 Revision: 2.1

DX/DE SERIES
7.5 Replacing the exhaust filter cartridge

If an exhaust filter cartridge is installed, it should be replaced after approx.
150 sterilization cycles.
The message Repl. Filter appears in the display at the appropriate
time.
Not Ready
Repl. Filter
1
1
Yes No Exit
Fig. 4: Filter replacement message
 Press the No display key. The selected cycle starts and the cycle
counter continues counting. The message Repl. Filter now
appears every time a cycle is started.
 Press the Yes display key: The exhaust filter cartridge is replaced as
described here. The cycle counter is reset to 0. You confirm the filter
change by entering the code for access level 1.
Replacement
The exhaust filter cartridge is placed in a filter housing at the front left and
is sealed by means of a white plastic covering.
Safety measures during replacement!

Wear protective clothing and dispose of the exhaust filter
cartridge in accordance with the working and safety
regulations applicable on site.
Revision: 2.1 7-5

DX/DE SERIES
To replace the filter cartridge, unscrew the three screws in the cover and
take them out. Remove the filter cartridge from the housing using the tool
(pliers) supplied and insert the new filter cartridge. To finish, screw the
covering back on.
Fig. 5: Replacing filter: Fig. 6: Replacing filter: Fig. 7: Replacing filter:

Take out the screws Removing the Inserting the new
exhaust filter exhaust filter
cartridge cartridge
7.6 Maintenance performed by technical customer service

In addition to all maintenance and care tasks carried out by the operator or
user, it is imperative to have the autoclave maintenanced by a technical
customer service agent at regular intervals. This not only increases the
reliability of the product, but you can also then be sure that the appliance
has been tested for safety in keeping with all applying norms and
guidelines.
We recommend maintenance by a qualified person every 500 cycles, or at
least once a year. The maintenance intervals can vary according to the
type and frequency of use.
Please contact us and we will be glad to advise you on the type of
maintenance appropriate for you, and also perform the maintenance work
for you:
Konrad-Adenauer-Straße 15
D-35440 Linden
Tel.: +49 (0) 6403 67070 - 0
Fax: +49 (0) 6403 67070 - 222
7-6 Revision: 2.1

DX/DE SERIES
8
8 TROUBLESHOOTING
Aim of this section

This section gives you an overview of the error messages of the autoclave
and the measures required to remove the errors.
Contents
8.1 Description and removal of errors ........................................... 2
8.2 Messages ............................................................................... 5
8.3 Service address ...................................................................... 5
Revision: 2.1 8-1

DX/DE SERIES
TROUBLESHOOTING
8.1 Description and removal of errors

One of the following error messages appears in the display and the
„ERROR“ LED lights up:
Removing error messages

All error messages must be removed by pressing the QUIT
display key and entering the code for access level 1.
Troubleshooting Possible cause Removal of error

Contact the Service
department if necessary
Sensor Error Temperature or pressure sensor Replace faulty sensor
is faulty
The displayed chamber pressure
is > 550 kPa or the displayed
temperature is < 5 °C or >
155 °C
Low Vacuum Leak in sterilization chamber Check the sterilization chamber
Vacuum pump faulty for leakages
The autoclave has not reached No water supply to liquid ring Check the vacuum pump fuse -
the preselected vacuum after vacuum pump see chapter 02 “Device
40 minutes description”
Check water supply
Low Steam Heating power too low Check that the device is working
Steam loss due to leakage Check the heating power
The autoclave has not reached Check the safety temperature
the preset pressure within limiter – see chapter 02 “Device
40 minutes description”
Low Chamb. Temp. Power failure Check that the device is working
Heating fault Position the sensor correctly
The sterilization temperature has Sensor not placed correctly (in Select an appropriate
not been reached within the the item being sterilized) sterilization cycle
preset maximum warm-up time. A cushion of air may have Check the safety temperature
The set sterilization temperature formed during the destruction of limiter
has been overstepped by more waste
than 1.0 K during the sterilization Incorrect sterilization cycle
phase; the cycle is interrupted. selected
High Chamb. Temp. PT 100 sensor faulty Check the temperature sensor
Pressure controller faulty for damage and replace it if
A temperature > 145 °C has necessary
been measured in the pre-
vacuum or heating up phase.
The set sterilization temperature
was exceeded by more than
3.5K in the sterilization phase,
and the cycle is interrupted.
8-2 Revision: 2.1

DX/DE SERIES
TROUBLESHOOTING

Contact the Service
Low Chamb. Press. Pressure sensor faulty Check the safety temperature
Insufficient steam supply limiter
The pressure correlating with the
temperature was not reached in
the sterilization phase and the
cycle is interrupted
High Chamb. Press. Pressure sensor faulty Check the pressure sensor
The pressure correlating with the
sterilization temperature was
exceeded and the cycle is
terminated
High Gen.Press Pressure sensor faulty Check the pressure sensor
The Heat Gen Prss F or Ster Check the setting of the Heat
The pressure in the steam Gen Prss F parameter has been Gen Prs F or Ster Gen Prss F
generator is greater than set to a value that is too high parameter
permitted.
Manual Stop User has interrupted cycle Removing the message
The St op key was pressed,
and the cycle is interrupted
Ring SW. Error The end switches for monitoring Check the end switch
of the locking ring are not Check the safety pressure
(For pass-through autoclaves, working switch
on the device side) The locking ring is not opening Check the compressed air
or closing completely supply for the pneumatics
Ring2 SW. Error The safety pressure switch is Check the end switch and the
(Only for pass-through faulty locking ring
autoclaves, on the clean room The end switches are misaligned Before removing the error
side) The locking ring does not open message, the appliance must be
An end switch is jammed or switched off and switched on
Door not closed correctly, or misaligned again at the main switch
error reported by door lock when
door is open
No Vac.Water Src. No water supply to vacuum Check connections, turn on
pump water tap
The vacuum pump is not taking Switch the appliance off and
in water back on again via the main
switch to remove the message
Check the vacuum pump fuse -
see chapter 02 “Device
description”
No Demin.Water No water supply to the feed Check connections, turn on
pump of the steam generator water tap
The feed pump of the steam The steam generator was empty Switch the appliance off and
generator is not circulating and was therefore not filled back on again via the main
water. within the preset time switch to remove the message.
After a timer runs out, the upper Check the water feed pump fuse
water level electrode reports:
“No demin. water”.
Revision: 2.1 8-3

DX/DE SERIES
TROUBLESHOOTING

Contact the Service
No Gen.Water The lower water level electrode Check the connections of the
reports that there is no water lower and upper water level
The lower water level electrode electrodes
reports that there is no water
although the upper one reports
that there is water
No Chamb Water Leak in sterilization chamber Check the drain valve and the
Insufficient water has been connections to the sterilization
In autoclaves with spray cooling, poured in chamber
the water level electrode in the Pour in more water
sterilization chamber reports that
there is no water during the
cycle
Comp.Air Error Compressed air is not available Check the connection
The cooling is stopped As soon as compressed air is
available, the cooling is activated
Door Lock Error Door mechanism is blocked Remove error message:
Door mechanism is faulty - Check whether door
mechanism is being blocked by
a foreign object
- Check whether door seal is
installed correctly
Door Unlock Error Door mechanism is stiff - Remove error message

Door seal is not installed - Ease the pressure on the door
correctly by pushing against it slightly
(after approx. 20 seconds, the
message Open should appear in
the display)
- Check whether door seal is
installed correctly
Door Pull Error Door remains locked during - Check whether the door can be
opening moved horizontally
(approx. 1 cm)
- Confirm error message
- Move door back and forth,
pressing Open at the same
time
Tab. 1: Error messages
8-4 Revision: 2.1

DX/DE SERIES
TROUBLESHOOTING
8.2 Messages
Message Possible cause Measure

Door is not shut Close the door, start the
Steam generator has not yet appliance, and follow any
built up the required steam instructions in the display
pressure
Steam generator has no water
The pressure or temperature
sensor displays an abnormal
value
Not ready For appliances with exhaust
filtration: the exhaust filter must
be replaced
For appliances with spray
cooling: there is no water in the
sterilization chamber
Sterilization chamber or
reservoir container not
sufficiently full of demineralised
water
Repl. Filter Recommended number of cycles For filter replacement, see
has been reached chapter 07, section “Replacing
exhaust filter cartridge”
Drain condense ? There is residual water in the To drain condensate, see
chamber after the cycle chapter 06, “Air exhaust
filtration”
Tank empty No demineralised water in the Fill with demineralised water
reservoir container
Tab. 2: Messages
8.3 Service address

Should you require technical support, please contact:
Systec GmbH &Co. KG

D-35440 Linden
Tel.: +49 (0) 6403 67070 - 0
Fax: +49 (0) 6403 67070 - 222
We will help you resolve problems and provide support in all technical and
usage questions.
Revision: 2.1 8-5

DX/DE SERIES
TROUBLESHOOTING
8-6 Revision: 2.1

DX/DE SERIES
9
9 DECOMMISSIONING AND DISPOSAL
9.1 Decommissioning
Consider the qualifications of the personnel!

The autoclave may only be decommissioned by trained
personnel.
Create a pressure-free state!

 Fully complete the autoclaving process. If necessary, relieve the
pressure container and tubes by opening the relief valve.
Before decommissioning it, empty the autoclave entirely.
 Take out the autoclaved items.
 Clean the collecting sieve in the steam exhaust.
 Remove any large accumulations of dirt.
 In the case of dangerous substances, clean the components. Observe
relevant norms and guidelines!
 Drain water.
 If applicable, empty steam generator, tubes, valves and pumps.
 Empty reservoir container if necessary.
Disconnect the autoclave from the power supply!
 Turn off the main switch.
 Disable and secure the power supply.
 Pull out the mains plug.
Disconnect the autoclave from the supply and disposal connections!
 Disable the compressed air tube and detach it from the appliance.
 Disable the demineralised water connection and detach it from the
appliance.
 Disable the cooling water connection and detach it from the appliance.
 Detach the waste water connection from the appliance.
Carry out dismantling:
 Pack the autoclave so it is fit for transportation.
Revision: 2.1 9-1

DX/DE SERIES
DECOMMISSIONING AND DISPOSAL
9.2 Disposal
Consider the qualifications of the personnel!

The autoclave may only be decommissioned by trained
personnel.
Observe legal conditions!

The disposal of the machine is to be carried out in accordance
with the applicable laws and regulations.
If applicable, the decommissioning of the autoclave must be
reported to the manufacturer and components must/can be sent
back to the manufacturer.
Parts contaminated with dangerous substances must be marked as such

before sending them.
If your device carries this symbol, you may not dispose of it

with normal refuse at the end of its service life. In this case,
ensure that your device and any accessories are disposed
of properly at the end of the service life, in accordance with
the national regulations.
9-2 Revision: 2.1

DX/DE SERIES
9.3 Returning the appliance

When sending the appliance to headquarters for repair or recalibration,
send it in the original packaging if possible, or in an appropriate transport
container.
It is necessary to inform us first!

Always contact us before sending an appliance to us.
Please tell us the reason why you are sending it back and
consult us about the necessary steps to be taken.
Information regarding the European dangerous materials

regulation!
In accordance with EU guidelines, the owner of appliances that
have come into contact with dangerous substances is
responsible for the appropriate disposal or the correct
declaration for transport of the appliance. At the same time, our
company is responsible for protecting our employees against
dangerous substances. For this reason, we inform you that:
- All appliances sent back to us must be free from any kind of
dangerous substance (acids, alkalis, biogenic dangerous
substances, etc.).
- The appliances must be purged and residual dangerous
substances neutralised. Please note that with some appliances,
there are cavities in the interior of the housing that are difficult
to clean, and may contain remains of dangerous substances.
- On returning the appliance, the performance of the
aforementioned measures must be confirmed in writing in the
accompanying documents.
If the owner of the appliance cannot perform these measures,
the costs arising from the removal of the dangerous substances
during repair work are charged to the owner of the appliance.
Revision: 2.1 9-3

DX/DE SERIES
9-4 Revision: 2.1

DX/DE SERIES
10
10 TECHNICAL DATA
Aim of this section

This section gives you an overview of the technical data of autoclaves of
the Systec DX/DE Series.
Contents
10.1 Specifications ......................................................................... 4
10.1.1 Measures and weights – Systec DX/DE Series .......................................... 4
10.1.2 Measures and weights – Systec DX Series 2D ........................................... 5
10.1.3 Electrical data, setting values and materials ............................................... 6
10.2 Loading capacity of Systec DX/DE Series .............................. 7

10.3 Loading capacity of Systec DX Series 2D .............................. 9
10.4 Dimensional drawings........................................................... 10
10.4.1 Systec DX/DE-23 ....................................................................................... 10
10.4.2 Systec DX/DE-45 ....................................................................................... 11
10.4.3 Systec DX/DE-65 ....................................................................................... 12
10.4.4 Systec DX/DE-90 ....................................................................................... 13
10.4.5 Systec DX/DE-100 ..................................................................................... 14
10.4.6 Systec DX/DE-150 ..................................................................................... 15
10.4.7 Systec DX/DE-200 ..................................................................................... 16
10.4.8 Systec DX-90 2D ....................................................................................... 17
10.4.9 Systec DX-150 2D ..................................................................................... 18
10.4.10 Systec DX-200 2D ..................................................................................... 19
10.5 Noise and heat emission ...................................................... 20

10.6 Water quality ......................................................................... 20
Revision: 2.1 10-1

DX/DE SERIES
TECHNICAL DATA
Diagrams
Fig. 1: Outer dimensions of Systec DX/DE-23 ................................... 10
Fig. 5: Outer dimensions of Systec DX/DE-100 ................................. 14
Fig. 8: Outer dimensions of Systec DX-90 2D ................................... 17
Fig. 9: Outer dimensions of Systec DX-150 2D ................................. 18
Fig. 10: Outer dimensions of Systec DX-200 2D ................................. 19
10-2 Revision: 2.1

DX/DE SERIES
TECHNICAL DATA
Tables
Tab. 1: Measures and weights of the Systec DX/DE Series ............... 4
Tab. 2: Measures and weights of the Systec DX Series ..................... 5
Tab. 3: Electrical data for Systec DX Series ....................................... 6
Tab. 4: Electrical data for Systec DE Series ....................................... 6
Tab. 5: Water connection pressure for Systec DX/DE Series ............. 6
Tab. 6: Materials used in Systec DX/DE Series .................................. 7
Tab. 7: Maximum loading capacity for Systec DX/DE Series when
loading with Erlenmeyer flasks ............................................... 7
Tab. 8: Maximum loading capacity for Systec DX/DE Series when
loading with media flasks (Schott) .......................................... 7
Tab. 9: Maximum loading capacity for Systec DX/DE Series
when loading with wire-mesh baskets and tubs made
of stainless steel ..................................................................... 8
Tab. 10: Maximum loading capacity for Systec DX Series 2D when
loading with Erlenmeyer flasks ............................................... 9
loading with media flasks (Schott) .......................................... 9
loading with wire-mesh baskets and tubs made of
stainless steel ......................................................................... 9
Tab. 13: Sound and heat emission for Systec DX/DE Series ............. 20
Tab. 14: Quality requirements of the water to be used with the
Systec DX/DE Series ............................................................ 20
Revision: 2.1 10-3

DX/DE SERIES
TECHNICAL DATA
10.1 Specifications
10.1.1 Measures and weights – Systec DX/DE Series
DX/DE DX/DE DX/DE DX/DE DX/DE DX/DE DX/DE

MODEL -23 -45 -65 -90 -100 -150 -200
Chamber diameter
260 344 400 400 500 500 500
[mm]
Depth (chamber)
400 500 500 700 500 750 1000
[mm]
Chamber volume [l]
21/23 47/50 63/70 88/95 98/113 147/162 196/211
nominal/total
Chamber operating
-1/+2,76 -1/+3 -1/+4 -1/+4 -1/+4 -1/+4 -1/+4
pressure [bar]
Chamber operating
-25/141 -10/145 -10/150 -10/150 -10/150 -10/150 -10/150
temperature [°C]
External housing
dimensions:
Height [mm] 500 550 630 630 730 730 730
Width [mm] 555 618 750 750 850 850 850
Depth [mm] 650 740 770 970 810 1050 1300
Net weight [kg] 80 105 125 145 165 190 210
Only DX Series:
Steam generator
1,9 1,9 5,3 5,3 5,3 5,3 5,3
volume [l]
Steam generator
operating pressure +4 +4 +5 +5 +5 +5 +5
[bar]
Steam generator
operating 150 150 160 160 160 160 160
temperature [°C]
Tab. 1: Measures and weights of the Systec DX/DE Series
10-4 Revision: 2.1

DX/DE SERIES
TECHNICAL DATA
10.1.2 Measures and weights – Systec DX Series 2D
Systec Systec Systec

MODEL DX-90 2D DX-150 2D DX-200 2D
Chamber diameter [mm] 400 500 500
Depth (chamber) [mm] 740 740 990
Chamber volume [l]
93/101 145/160 194/209
nominal/total
Chamber operating
-1/+4 -1/+4 -1/+4
pressure [bar]
Chamber operating
-10/150 -10/150 -10/150
temperature [°C]
Steam generator
5,3 5,3 5,3
volume [l]
Steam generator
+5 +5 +5
operating pressure [bar]
Steam generator
operating temperature 160 160 160
[°C]
External housing Clean room Device Clean Device Clean Device
dimensions: side side room side side room side side
Height [mm] 780 1570 880 1670 880 1670
Width [mm] 920 1030 1020 1130 1020 1130
Depth [mm] 230 670 260 700 260 940
Net weight [kg] 230 255 350
Tab. 2: Measures and weights of the Systec DX Series
Revision: 2.1 10-5

DX/DE SERIES
TECHNICAL DATA
10.1.3 Electrical data, setting values and materials
DX-23 DX-45 DX-65, -90, -100 -150, -

200,
-90 2D, -150 2D, -200
2D
Number of heating
1 1 1
elements
Heating performance
2900 3500 9000
[W]
220 – 240 V 220 – 240 V 3 x 380 – 400
Voltage [V] 50/60 Hz 50/60 Hz 50/60 Hz
Power consumption [A] 15,5 15,5 15,5

Tab. 3: Electrical data for Systec DX Series
DE-23 DE-45 DE -65, -90, -100 DE -150, -200

Number of heating
1 1 1 1
elements
Heating performance
2300 7400 3700 5500
[W]
220 – 240 V 220 – 240 V 3 x 380 – 400 3 x 380 – 400
Voltage [V] 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz
Power consumption
15,5 15,5 15,5 15,5
[A]
Tab. 4: Electrical data for Systec DE Series
Raw water contact pressure [bar] 2-10

Tab. 5: Water connection pressure for Systec DX/DE Series
Chamber material ST. ST. 1.4571 (316 Ti)
Door material ST. ST. 1.4571 (316 Ti)
Steam generator material

ST. ST. 1.4571 (316 Ti)
(Only DX Series)
Housing material ST. ST. 1.4301 (304)
Chamber and door insulation Melamine resin foam
Steam generator insulation

Melamine resin foam
(Only DX Series)
10-6 Revision: 2.1

DX/DE SERIES
TECHNICAL DATA
Tab. 6: Materials used in Systec DX/DE Series
10.2 Loading capacity of Systec DX/DE Series

Model
-23 -45 -65 -90 -100 -150 -200
250 ml 11 24 23 31 2 x 30 2 x 42 2 x 59
500 ml 8 12 15 21 2 x 15 2 x 24 2 x 40
1000 ml 3 8 9 13 12 18 23
2000 ml - 3 6 8 7 9 14
3000 ml - - 3 4 6 8 11
5000 ml - - - - 3 5 7
Tab. 7: Maximum loading capacity for Systec DX/DE Series when loading with
Erlenmeyer flasks

Model
-23 -45 -65 -90 -100 -150 -200
250 ml 18 24 31 40 2 x 36 2 x 54 2 x 83
500 ml 10 18 23 31 2 x 26 2 x 40 2 x 59
1,000 ml 4 10 15 18 18 26 40
2,000 ml - 5 8 10 12 14 23
5,000 ml - - 3 4 6 8 11
10,000 ml - - - - 2 3 4
Tab. 8: Maximum loading capacity for Systec DX/DE Series when loading with media
flasks (Schott)
Revision: 2.1 10-7

DX/DE SERIES
TECHNICAL DATA
Wire-mesh baskets made of Stainless steel tubs for

Model
stainless steel destruction sterilization
Dimensions Dimensions
Capacity Capacity
(l x w x h) [mm] (l x w x h) [mm]
DX/DE-23 390 x 168 x132- 1 395 x 180 x 135 1
DX/DE-45 490 x 265 x 180 1 495 x 265 x 180 1
DX/DE-65 490 x 310 x 210 1 495 x 318 x 219 1
688 x 310 x 210
DX/DE-90 1 696 x 318 x 219 1
490 x 360 x 290 1

DX/DE-100 495 x 368 x 300 1
490 x 360 x 140 2
355 x 360 x 290 2
735 x 360 x 290 1 368 x 368 x 300 2
DX/DE-150
355 x 360 x 140 4 747 x 368 x 300 1
735 x 360 x 140 2
490 x 360 x 290 2
DX/DE-200 495 x 368 x 300 2
490 x 360 x 140 4
Tab. 9: Maximum loading capacity for Systec DX/DE Series when loading with wire-
mesh baskets and tubs made of stainless steel
10-8 Revision: 2.1

DX/DE SERIES
TECHNICAL DATA
10.3 Loading capacity of Systec DX Series 2D
Model DX-90 2D DX-150 2D DX-200 2D

250 ml 31 2 x 42 2 x 59
500 ml 21 2 x 24 2 x 40
1000 ml 13 18 23
2000 ml 8 9 14
3000 ml 4 8 11
5000 ml - 5 7
Tab. 10: Maximum loading capacity for Systec DX Series 2D when loading with
Erlenmeyer flasks
Model DX-90 2D DX-150 2D DX-200 2D

250 ml 40 2 x 54 2 x 83
500 ml 31 2 x 40 2 x 59
1000 ml 18 26 40
2000 ml 10 14 23
5000 ml 4 8 11
10000 ml - 3 4
Tab. 11: Maximum loading capacity for Systec DX Series 2D when loading with media
flasks (Schott)
Wire-mesh baskets made of Stainless steel tubs for

Model
stainless steel destruction sterilization
Dimensions Dimensions
Capacity Capacity
(l x w x h) [mm] (l x w x h) [mm]
DX-90 2D 688 x 310 x 210 1 700 x 300 x 150 1
355 x 360 x 290 2
735 x 360 x 290 1 355 x 375 x 200 2
DX-150 2D 355 x 360 x 140 4 715 x 375 x 200 1
735 x 360 x 140 2
500 x 380 x 250 2
DX-200 2D 500 x 380 x 135 4
500 x 375 x 200 2
Tab. 12: Maximum loading capacity for Systec DX Series 2D when loading with wire-
mesh baskets and tubs made of stainless steel
Revision: 2.1 10-9

DX/DE SERIES
TECHNICAL DATA
10.4 Dimensional drawings

10.4.1 Systec DX/DE-23
440
500
25
480 440
555 645
80
960
Fig. 1: Outer dimensions of Systec DX/DE-23
10-10 Revision: 2.1

DX/DE SERIES
TECHNICAL DATA

585
432
755
1140
620
675
Revision: 2.1 10-11

DX/DE SERIES
TECHNICAL DATA
1280
425
770
630
820
455
750
10-12 Revision: 2.1

DX/DE SERIES
TECHNICAL DATA
1480
625
970
630
820
455
750
Revision: 2.1 10-13

DX/DE SERIES
TECHNICAL DATA
1400
425
810
730
930
510
850
10-14 Revision: 2.1

DX/DE SERIES
TECHNICAL DATA
1650
675
1050
730
930
510
850
Revision: 2.1 10-15

DX/DE SERIES
TECHNICAL DATA
730
510 925
850 1300
1900
930
10-16 Revision: 2.1

DX/DE SERIES
TECHNICAL DATA
10.4.8 Systec DX-90 2D
1430
1570
230 max. 200
1030
870
1100
110 90
920
780
770
1350
170
50
710
Fig. 8: Outer dimensions of Systec DX-90 2D
Revision: 2.1 10-17

DX/DE SERIES
TECHNICAL DATA
10.4.9 Systec DX-150 2D
1530
1670
260 max. 200

1130 900
1020
110 102
1160
880
27 65
770
ca.1434
ca. 2300
170
50
10-18 Revision: 2.1

DX/DE SERIES
TECHNICAL DATA
10.4.10 Systec DX-200 2D
1530
1670
260 max. 200
1130 1140
1020
110 102
1400
880
27 65
770
ca.1700
ca. 2550
170
50
Revision: 2.1 10-19

DX/DE SERIES
TECHNICAL DATA
10.5 Noise and heat emission
Noise level [dbA]

All models < 70
Heat emission [W/h]

DX/DE-23 < 400
DX/DE-45 < 400
DX/DE-65 < 600
DX/DE-90 < 700
DX/DE-100 < 700
DX/DE-150 < 800
DX/DE-200 < 900
DX-90-2D < 700
DX-150-2D < 800
DX-200-2D < 900

Tab. 13: Sound and heat emission for Systec DX/DE Series
10.6 Water quality
Ensure the limits for water quality are maintained!

The quality of the demineralised water and the unprocessed
water used has considerable influence on the performance and
useful life of the autoclave.
Demineralised water serves as the chamber feed water. Raw water of

drinking water quality is used for cooling and for an optimal vacuum
arrangement.
The following limit values must be adhered to in accordance with DIN
58951-2:
Chamber feed water < 15 µS/cm and ∑ alkaline earth ions < 0.02 mmol/l
conductivity (at 20 °C)
∑ alkaline earth ions ≤ 2.0 mmol/l, corresponding to a
Raw water quality total hardness of 11° German hardness
Tab. 14: Quality requirements of the water to be used with the Systec DX/DE Series
10-20 Revision: 2.1

DX/DE SERIES
11
11 APPLIANCE LOG BOOK

D-35440 Linden
Telephone: +49 (0) 6403 67070 – 0
Fax: +49 (0) 6403 67070 – 222
E-mail: [email protected]
Internet: www.systec-lab.com
Place of manufacture (stamp)
Revision: 2.1 11-1

DX/DE SERIES
APPLIANCE LOG BOOK
Appliance: Autoclave
Model: Systec
Serial number:
Date of
manufacture:
Location:
Date of
commissioning:
Commissioned
by: Signature:
Operator's
signature:
Special feature of pass-through autoclaves
Door mode set for 2 D 1 2 3 4

appliances, see chapter 04,
section “Special features of
pass-through autoclaves”
Operator's agreement to Door mode set
Operator's signature:
11-2 Revision: 2.1

DX/DE SERIES
APPLIANCE LOG BOOK
Date Employee instructed in usage Signature
Service provider
The appliance log book

contains 3 service pages.
Revision: 2.1 11-3

DX/DE SERIES
APPLIANCE LOG BOOK

The appliance log book is to be kept for at least five years after the
appliance is decommissioned.
Date Work carried out / parts replaced Signature
11-4 Revision: 2.1

DX/DE SERIES
APPLIANCE LOG BOOK
Revision: 2.1 11-5

DX/DE SERIES
APPLIANCE LOG BOOK
11-6 Revision: 2.1

DX/DE SERIES
12
12 DIAGRAMS, DRAWINGS, CERTIFICATES
Aim of this section

In this section you will find all graphs, diagrams and certificates for the
autoclaves of the Systec DX/DE Series.
Contents
12.1 Conformity declaration
12.2 Load cycle numbers
12.3 Circuit diagram
12.4 Pipe diagram
12.5 List of replacement parts
Revision: 2.1 12-1

DX/DE SERIES
DIAGRAMS, DRAWINGS, CERTIFICATES
12-2 Revision: 2.1

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OPERATING MANUAL

SYSTEC DX/DE SERIES

Notes on this manual 01

Maintenance, cleaning, care 07

Appliance log book 11

Diagrams, drawings, certificates 12

1.1 Appended documents

1.3 Copyright declaration

Revision: 2.1 1-1

NOTES ON THIS MANUAL

1-2 Revision: 2.1

Aim of this section

2.2 Design .................................................................................... 3

2.3 Proper usage in line with instructions ................................... 11

Revision: 2.1 2-1

2.1 Description of functions

2-2 Revision: 2.1

Revision: 2.1 2-3

1= Cooling water (3/4“) outer thread Pressure > 1 bar

Included in scope of delivery for item:

2-4 Revision: 2.1

2.2.3 Connections on the back of appliance DX 23

Fig. 4: Systec DX 23; back view

1= Waste water (3/4“) outer thread (drain provided by customer temperature-resistant to

Included in scope of delivery for item:

Revision: 2.1 2-5

Fig. 5: Systec DX 23; back view

1= Change-over valve, demineralised water (recirculate or drain)

Included in scope of delivery for item:

2-6 Revision: 2.1

1= Waste water (3/4“) outer thread (drain provided by customer temperature-resistant to

Included in scope of delivery for item:

Revision: 2.1 2-7

1= Cooling water (3/4“) outer thread, Pressure > 1 bar

Included in scope of delivery for item:

2-8 Revision: 2.1

2.2.7 Pass-through autoclaves, Systec DX Series 2D

Fig. 8: Systec DX Series 2D; side view

Fig. 9: Systec DX Series 2D; device side

Revision: 2.1 2-9

Control panel elements:

Fig. 10: Systec DX/DE Series; controller

2-10 Revision: 2.1

2.3 Proper usage in line with instructions

2.4 Structural alterations to the autoclave

Revision: 2.1 2-11

2.5 Technical standards

2.6 Warranty and liability

2-12 Revision: 2.1

2.7 Guarantee and servicing

Service telephone number: +49 (0) 6403 67070-300

Systec GmbH & Co. KG

Revision: 2.1 2-13

2-14 Revision: 2.1

Aim of this section

3.5 Specific risks of individual sterilization procedures ................. 4

3.6 Warning instructions and safety signs .................................... 4

Revision: 2.1 3-1

3.1 Observe the instructions in the operating manual