KiloWatt Labs Sirius-User Manual-465-12-B-0.9C-TM-SD-A-X-X-G - v062020

SIRIUS CAPACITOR MODULE
User Manual
Model number: 465-12-B-0.9C-TM-SD-A-X-X-G

Version 1.1; Release Date: June 2020
Author:
Mamoona Khalid
Introduction
The Sirius Capacitor Module (“Sirius”) is supercapacitor-based storage that uses supercapacitors as
storage cells instead of chemical cells. Kilowatt Labs’ proprietary balancing, control and charge
retention algorithms control the operation of the supercapacitor-based modules, making Sirius a safe,
efficient and effective alternative to chemical batteries wherever chemical batteries are deployed.
Legal Provisions
No part of this User Manual (“Manual”) may be reproduced, or transmitted, in any form or by any
means, without the prior written permission of Kilowatt Labs, Inc. (“Kilowatt” or the “Company”).
Specifications in this Manual are subject to change without notice. While every attempt has been
made to make the Manual accurate and up-to-date, users are cautioned that product improvements
may cause the Company to make changes to specifications without advance notice. Users are
encouraged to consult the Company or its Resellers before using the Manual. Neither the Company
nor its Resellers shall be liable for any indirect, incidental, or consequential damages under any
circumstances caused by reliance on the material presented, including, but not limited to, omissions,
typographical errors, arithmetical errors or listing errors in the content material. The content of this
manual shall not be modified without the written authorization of the Company.
Trademarks
All trademarks are recognized, even if not explicitly identified as such. Kilowatt Labs® is a registered
trademark of the Company.
Sirius Capacitor Module – User Manual Model Number - 465-12-B-0.9C-TM-SD-A-X-X-G

This manual is subject to change without notice and at the sole discretion of Kilowatt Labs, Inc.
Kilowatt Labs, Inc. | www.kilowattlabs.com
2
Contents
1. Safety Instructions: ................................................................................................................... 4
1.1 Symbols Convention: ........................................................................................................ 4
1.2 Safety Precautions: ........................................................................................................... 4
1.3 Modules Connection Safety Precautions:......................................................................... 6
1.4 Shipping: ........................................................................................................................... 6
1.5 Qualified Installer:............................................................................................................. 6
2. Product Introduction: ............................................................................................................... 7
2.1 Product Part Number: ....................................................................................................... 7
2.2 Product Overview: .................................................................................................................. 7
2.2.1 Appearance: ....................................................................................................................... 7
2.2.2 Mechanical Drawings: ........................................................................................................ 8
2.2.3 Dimensions and Weight: .................................................................................................. 10
2.3 Product Description: ............................................................................................................. 11
3. Module Installation:................................................................................................................ 13
3.1 Inspection: ............................................................................................................................ 13
3.2 Safety Gear: .......................................................................................................................... 13
3.3 Unpacking and Contents Check: ........................................................................................... 13
4. Electrical Installation:.............................................................................................................. 14
4.1 Cable Size: ............................................................................................................................. 14
4.2 Connecting Cable Lugs, Washers and Bolts to Module Terminals: ...................................... 14
4.3 Connecting Module to Power Supply: ...................................................................................... 15
4.4 Connecting Module to Load: .................................................................................................... 16
4.5 Connecting Modules in Parallel: ............................................................................................... 17
4.6 Connecting Modules in Series: ................................................................................................. 18
5. Operation Procedures:............................................................................................................ 19
4.1 Module Configuration:.......................................................................................................... 19
6. Automatic Safety Shutdown: .................................................................................................. 20
7. Trouble Shooting: ................................................................................................................... 24
8. Features: ..................................................................................................................................... 25
8.1 Key Features: ...................................................................................................................... 25
9. Shelf Life:..................................................................................................................................... 25
10. Maintenance: ........................................................................................................................... 25
11. Disposal: .................................................................................................................................... 25

3
1. Safety Instructions:
This manual contains instructions for unpacking, mounting, installation and operation of a Sirius
Module. Please read this manual carefully before operating the system and follow all warnings and
safety instructions to prevent accidents. The Sirius Module must be installed by trained personnel.
1.1 Symbols Convention:
Safety instructions and general information that appears in this manual are described.
Caution!
“Caution” indicates hazardous situation which, if not avoided could
result in minor or moderate injury.
Warning!
‘’Warning” indicates hazardous situation which, if not avoided could
result in major injury or death.
Danger!
‘’Danger” indicates hazardous situation which, if not avoided could
result in serious injury or death.
Note!
“Note” provides tip that are valuable for optimal operation of your
product.
1.2 Safety Precautions:
The Sirius Modules are designed to provide years of trouble-free operation. Proper handling is
required to avoid damage to the Module. In particular the following precautions should be observed.
• Personal Safety:
→ Always wear proper personal protective equipment (eyes protection, gloves and safety shoes).
→ Always make sure charger is set as recommended.

→ Always make sure chargers are disconnected while working on Modules.

4
• Module Safety:
→ Do not subject the Module to strong impact.
→ Do not crush or puncture the Module.
→ Do not dispose the Module in a fire.
→ Do not charge the Module when the temperature is below -30oC.
→ Do not charge the Module when temperature is above 80oC.
→ Do not operate the Module above the specified voltage.
→ Under no circumstances charge/discharge the Module at more than 35A.
→ Under no circumstance must the charging voltage exceed 13.5 Vdc for more than 60 seconds.
→ Do not expose the Module to temperatures in excess of 80°C.
→ Do not place the Module near a heat source, such as a fireplace.
→ Do not disassemble the Module under any circumstances.
→ Do not touch the Module with wet hands.
→ Do not expose the Module to moisture or liquids.
→ Keep the Module away from children and animals.
→ Ensure precautions to prevent short-circuit under all circumstances.
→ Do not connect or disconnect terminals from the Module without first disconnecting the load.
→ Do not touch the terminals with conductors while the Module is charged. Serious burns, shock, or
material fusing may occur.
→ Protect surrounding electrical components from incidental contact.
→ When connecting to external devices ensure that galvanic isolation does not exceed 1000V.
→ Do not use the Module in open-environment, in rain or in a place exposed to water and other
liquids.
→ Do not subject the Module to high pressure.
→ It is not recommended to stack more than 3 Modules.
→ Do not step on the Module.
→ Do not drop the Module. Internal damage may occur that will not be visible.

5
→ Do not stack Modules once they have been removed from the packaging, instead the Modules
should be placed on shelving.
→ In case the Module is physically damaged due to any event, do not install and energize the Module
under any circumstances and immediately contact your Reseller.
1.3 Modules Connection Safety Precautions:
→ All Modules must be at 100% SOC before connecting in series or in parallel.
→ The maximum number of Modules that can be connected in series is 4.
→ Do not connect more than 4 Modules in series.
→ Modules cannot be connected in series-parallel combination under any circumstance.
Note!
If you want to connect more than 4 Modules in series, please contact your
Reseller.
1.4 Shipping:
Sirius Capacitor Modules are shipped out via Air and Sea.
• If the Modules are shipped via Air, please follow the instructions given below:
• Carefully remove the nails from all the four sides of the wooden box and open it.
• Remove the foam and shrink wrap and open the carton box and lift the Module manually.
• If the Modules are shipped via Sea, please follow the instructions below:
• Carefully remove the Module from the pallets after cutting the packing strips that are holding
the Modules to the shipping pallets.
• Open the carton box and lift the Module manually.
1.5 Qualified Installer:

Selling and installation of this Module is only through the Company’s Resellers who are trained on
installation, operation and maintenance of the Sirius Modules.

6
2. Product Introduction:
2.1 Product Part Number:
1) Capacity of Module in Wh
2) Nominal Voltage of the Module
3) Terminals are on the Front Side
4) Maximum Charge Rate of the Module
5) Total Monitoring
6) With Safety
7) With Alarm
8) Not Available
9) Not Available
10) General Module
2.2 Product Overview:
2.2.1 Appearance:
The appearance of the Sirius Module is shown below:

7
2.2.2 Mechanical Drawings:
Front View

8
Side View
Top View

9
Isometric View
2.2.3 Dimensions and Weight:
Width 313 mm
Depth 183 mm
Height 204 mm
Weight 11 kg

10
2.3 Product Description:
Object Mark Description

C100A Circuit breaker for switch
1 Circuit Breaker
ON/OFF Module.
2 LCD (16×2) LCD
3 Fault Reset Fault Reset Button
4 F05 terminals Terminals
1. Circuit Breaker:
Circuit breaker is used to power ON the Module. It also protects the Module from short circuit.
Note!
Make sure that there are no external loads or charger before setting the
current to zero.

11
2. LCD Description:
Once the power is switched ON from the circuit breaker, the Module gets power and the LCD shows
the following message after 3 seconds under normal operation:
oltage Current
Cell Temperature nergy eli ered
→ After 1 second, the following two LCD screens get switched with each other.
oltage Current oltage Current
Cell Temperature nergy eli ered Terminal Temperature nergy eli ered
3. Fault Reset:
Fault Reset is a push button which is used to make the offset current to zero. It is also used to reset
alarm raised during overvoltage, undervoltage, overcurrent and overtemperature faults.
4. F05 Terminals:
These are the output terminals of the Module having electronic switch protection that is limited to
100VDC only. F05 terminals are used to connect the load or charger to the Module. There are also
positive and negative cables in the jumper cable set. The red one is positive (+), the black one is
negative (-).
Note!
Never connect the red cable to the negative terminal of the Module.

12
3. Module Installation:
3.1 Inspection:
Inspect the shipping carton for visible damage including cracks, dents, deformation and other visible
abnormalities prior to unpacking the Module. Document (photograph) any damage and report this to
your Reseller as well as to the shipping agent immediately. Remove the Module from the shipping
carton and retain the shipping materials until the unit has been inspected and is determined to be
operational.
3.2 Safety Gear:
Installation must strictly follow the national safety regulations in compliance with the enclosure,
installation, creepage, clearance, casualty, markings and segregation requirements of the end-use
application. Installation must be performed by professional installers only. Switch OFF the system and
check for hazardous voltages before altering any connection! Sirius Modules must be handled only by
qualified and trained personnel. Installation should not exert bending or twisting torque to the Module
enclosure.
Note!
Read the safety instruction section before installation.
3.3 Unpacking and Contents Check:
Check the contents of the package.
1 2 3
1) Sirius Capacitor Module: 465KWh12VDC

2) Screws × 2
3) Washers × 4

13
4. Electrical Installation:
4.1 Cable Size:
We recommend a cable size of 35mm2 thick and 1m length to hold current up to 150A. Please use
thick cable size for lengths longer than 1m.
4.2 Connecting Cable Lugs, Washers and Bolts to Module Terminals:
Follow the sequence below to connect the washers, lugs and bolts to the positive and negative
terminals of the Sirius Module. Make sure connection is not loose.
Figure 1.Connecting washers, lugs and bolts to negative terminal of Module
Figure 2. Connecting washers, lugs and bolts to positive terminal of Module

14
4.3 Connecting Module to Power Supply:
1. Connect the positive and negative terminals of the charger to the positive and negative terminals
of the Sirius Module respectively.
2. Turn ON the circuit breakers.
3. Make sure to activate the Module by pressing the fault reset button.
4. Turn ON the charger.
Note!
Please follow the same procedure for recovering the Module from
low Voltage.
We recommend using low current for recovering the Module.

15
4.4 Connecting Module to Load:
• Connect the positive and negative terminals of the discharger to the positive and negative
terminals of the Sirius Module respectively.
• Turn ON the circuit breaker.
• Make sure to activate the Module by pressing the fault reset button to get the output from
the terminals.
• Turn ON the discharger.

16
4.5 Connecting Modules in Parallel:
Any number of Modules can be connected in parallel.
• Steps to Connect Modules in Parallel:
Refer to the parallel combination of the Sirius Modules as shown below and make your connection
accordingly.
• Connect the positive (+) terminal of all the Modules.
• Connect the negative (-) terminal of all the Modules.
• Take out the output positive terminal and output negative terminal from the respective common
point.
Caution!
Charge all the Modules to 100% SOC or same voltage level before
connecting them in parallel.
Note!
Switch ON only the circuit breaker when connecting in parallel.
Note!
Modules cannot be connected in series-parallel combination under
any circumstance.

17
4.6 Connecting Modules in Series:
A maximum of 4 Modules can be connected in series.
• Steps to Connect Modules in Series:
Refer to the series combination of the Sirius Modules as shown below and make your connection
accordingly.
• Connect the positive (+) of the F05 terminal of the first Module with the negative (-) of the F05
terminal of the next Module.
• Take the output negative from first Module and output positive from the last Module.

18
5. Operation Procedures:
4.1 Module Configuration:
Follow the steps below to switch ON the Module.
Step 1: Connecting the Load:
Connect the F05 terminals of the Module to the load.
Step 2: Module Start-Up:
1. Turn ON the circuit breaker by pushing the button upwards as shown in the picture below:
2. The picture below shows that the Module is turned ON.
Step 3: Module Shut-Down:

1. Turn OFF the Module by moving the circuit breaker button to the OFF position.
Note!
Always turn OFF the Module when not in use because it is self-powered.
If left ON, the self-discharge rate will increase.

19
6. Automatic Safety Shutdown:
The Module will raise alarm under any excessive use conditions in order to prevent damage to itself
and to the connected equipment. Specified limits for excessive current, high voltage and low voltage
are pro ided in Module’s technical data sheet.
Alarm LCD warning Description
When the Module has an over-

voltage fault, it means the voltage
has increased beyond the cut-off
OVER-VOLTAGE
limit of 13.5V. The Module will raise
alarm which can be reset by the
fault reset button.
When the Module has an under-
voltage fault, it means the voltage
has reached beyond the cut-off
UNDER-VOLTAGE
limit of 11V. The Module will give
fault reset button.

OVER-TEMPERATURE temperature fault, the buzzer
(TERMINAL) alarms, which can be reset by the
fault reset button.

OVER-TEMPERATURE temperature and over-voltage
(TERMINAL) &
OVER-VOLTAGE fault, the buzzer alarms, which can
be reset by the fault reset button.

OVER-TEPMERATURE temperature and under-voltage
(TERMINAL) &
UNDER-VOLTAGE fault, the buzzer alarms, which can

20
When the cells have an over-
(CELLS) alarms, which can be reset by the
fault reset button.

OVER-TEMPERATURE voltage and cells over-temperature
(CELLS) &
OVER-VOLTAGE fault, the buzzer alarms, which can
When the Module has an under-
OVER-TEMPERATURE voltage and cells over-temperature
(CELLS) &
UNDER-VOLTAGE fault, the buzzer alarms, which can

OVER-TEMPERATURE temperature and cells over-
(CELLS) &
(TERMINAL) alarms, which can be reset by the

fault reset button.
OVER-TEMPERATURE
temperature, cells over-
(CELLS) &
OVER-TEMPERATURE temperature and over-voltage
(TERMINAL) &
fault, the buzzer alarms, which can
OVER-VOLTAGE
OVER-TEMPERATURE
temperature, cells over-
(CELLS) &
OVER-TEMPERATURE temperature and under-voltage
(TERMINAL) &
fault, the buzzer alarms, which can
UNDER-VOLTAGE
current fault, it means the current
has increased beyond the cut-off
OVER-CURRENT
limit of 35A. The Module will raise
fault reset button.

21
OVER-CURRENT & current and over-voltage fault, the

OVER-VOLTAGE Module will raise alarm which can

current and under-voltage fault,
OVER-CURRENT &
the Module will raise alarm which
UNDER-VOLTAGE
can be reset by the fault reset
button.
OVER-CURRENT & current and over-temperature

OVER-TEMPERATURE fault, the Module will raise alarm
(TERMINAL) which can be reset by the fault reset
button.
OVER-CURRENT & current, over-temperature and
OVER-TEMPERATURE
over-voltage fault, the Module will
(TERMINAL) &
OVER-VOLTAGE raise alarm which can be reset by
the fault reset button.
OVER-CURRENT & current, over-temperature and
OVER-TEMPERATURE
under-voltage fault, the Module
(TERMINAL) &
UNDER-VOLTAGE will raise alarm which can be reset
by the fault reset button.
OVER-CURRENT & current and cells over-temperature

(CELLS) which can be reset by the fault reset
button.
OVER-CURRENT & current, cells over-temperature and
OVER-TEMPERATURE
over-voltage fault, the Module will
(CELLS) &
OVER-VOLTAGE raise alarm which can be reset by
the fault reset button.

22
OVER-CURRENT & current, cells over-temperature and
OVER-TEMPERATURE
under-voltage fault, the Module
(CELLS) &
UNDER-VOLTAGE will raise alarm which can be reset
by the fault reset button.
OVER-CURRENT &
OVER-TEMPERATURE current, over-temperature and cells
(CELLS) & over-temperature fault, the
OVER-TEMPERATURE
Module will raise alarm which can
(TERMINAL)
OVER-CURRENT & current, over-temperature, cells
OVER-TEMPERATURE
(CELLS) & over-temperature and over-voltage
(TERMINAL) &
OVER-VOLTAGE which can be reset by the fault reset
button.
OVER-CURRENT & current, over-temperature, cells
OVER-TEMPERATURE
(CELLS) & over-temperature and under-
OVER-TEMPERATURE voltage fault, the Module will raise
(TERMINAL) &
UNDER-VOLTAGE alarm which can be reset by the
fault reset button.
When the Module is in standby
mode and it reaches the minimum
Module Low Charge
(Without Load) voltage, the LCD will display this
message every 10 seconds.

23
7. Trouble Shooting:
Check the indicators on the front panel to determine the state of the Module. A warning state is
triggered when a condition, such as voltage, current or temperature, is beyond design limitations.
When the Module falls outside prescribed limits, it enters a warning state. When a warning is reported,
the Module immediately stops operation.
The possible warning messages are as follows:
Warning Messages Description Trouble Shooting
Switch OFF the circuit breaker and

Over-current occurs when
check the continuity across the
the current goes above 35A
Module terminals to find whether
Over-Current or when the Module is
there is a short circuit. In case of a
short-circuited.
short circuit, check the operating
circuitry and clear the short circuit.
Shut down the Module and check

the surrounding temperature and
Over-temperature occurs
ensure the ambient temperature is
when the Module
Over-Temperature less than 80°C. If not leave the
temperature goes above
Module to cool till the temperature
80°C.
comes below 80°C. Now, turn ON
the circuit breaker.
Check the charger’s upper cut-off

Over-voltage occurs when
limit and ensure it is set below
the Module voltage has
13.5V. The Module becomes
increased the cut-off limit
Over-voltage operational when the Module’s
of 13.5V. In this event, the
surface charge is cleared, and the
buzzer alarms which can be
voltage drops below 13.5V.
reset by fault reset button.
Under-Voltage occurs when

Check for the operating load lower
the Module voltage goes
cut-off limit and ensure it is above
beyond cut-off limit of 11V.
the lower threshold limit of 11V.
Under-voltage In this event, the buzzer
The Module becomes operational
alarms which can be reset
when the voltage goes above 11V.
by fault reset button.

24
8. Features:
8.1 Key Features:
• Low power consumption.
• Long service life.
• Front panel of Sirius Module has LCD and Fault Reset button. By using Fault Reset button and LCD
user can:
• Read Terminal Voltage, Terminal Current, Terminal Temperature and Ambient Temperature.
• Recalibrating Current Measurement by configuring zero current values.
• Snooze alarms in case of repeating Module alarms.
• Sirius Module has efficient relay that buzzer alarm in case of:
→ High Voltage
→ Low Voltage
→ High Current
→ High Module Temperature
9. Shelf Life:
Shelf life is the life of the Module in years from the date it is manufactured to the time it is first
operated. The shelf life of supercapacitor cell is 10 years.
10. Maintenance:
The Sirius Module does not require periodic maintenance.
11. Disposal:
Dispose according to local regulation.

25

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SIRIUS CAPACITOR MODULE

Model number: 465-12-B-0.9C-TM-SD-A-X-X-G

Sirius Capacitor Module – User Manual Model Number - 465-12-B-0.9C-TM-SD-A-X-X-G

Sirius Capacitor Module – User Manual Model Number - 465-12-B-0.9C-TM-SD-A-X-X-G

1.1 Symbols Convention:

1.2 Safety Precautions:

→ Always make sure charger is set as recommended.

Sirius Capacitor Module – User Manual Model Number - 465-12-B-0.9C-TM-SD-A-X-X-G

→ Do not subject the Module to strong impact.

→ Do not crush or puncture the Module.

→ Do not dispose the Module in a fire.

→ Do not charge the Module when the temperature is below -30oC.

→ Do not charge the Module when temperature is above 80oC.

→ Do not operate the Module above the specified voltage.

→ Under no circumstances charge/discharge the Module at more than 35A.

→ Do not expose the Module to temperatures in excess of 80°C.

→ Do not place the Module near a heat source, such as a fireplace.

→ Do not disassemble the Module under any circumstances.

→ Do not touch the Module with wet hands.

→ Do not expose the Module to moisture or liquids.

→ Keep the Module away from children and animals.

→ Ensure precautions to prevent short-circuit under all circumstances.

→ Protect surrounding electrical components from incidental contact.

→ Do not subject the Module to high pressure.

→ It is not recommended to stack more than 3 Modules.

→ Do not step on the Module.

Sirius Capacitor Module – User Manual Model Number - 465-12-B-0.9C-TM-SD-A-X-X-G

1.3 Modules Connection Safety Precautions:

→ All Modules must be at 100% SOC before connecting in series or in parallel.

→ The maximum number of Modules that can be connected in series is 4.

→ Do not connect more than 4 Modules in series.

→ Modules cannot be connected in series-parallel combination under any circumstance.

• Open the carton box and lift the Module manually.

1.5 Qualified Installer:

Sirius Capacitor Module – User Manual Model Number - 465-12-B-0.9C-TM-SD-A-X-X-G

2.1 Product Part Number:

2.2 Product Overview:

Sirius Capacitor Module – User Manual Model Number - 465-12-B-0.9C-TM-SD-A-X-X-G

Sirius Capacitor Module – User Manual Model Number - 465-12-B-0.9C-TM-SD-A-X-X-G

Sirius Capacitor Module – User Manual Model Number - 465-12-B-0.9C-TM-SD-A-X-X-G

2.2.3 Dimensions and Weight:

Sirius Capacitor Module – User Manual Model Number - 465-12-B-0.9C-TM-SD-A-X-X-G

Object Mark Description

4 F05 terminals Terminals

Sirius Capacitor Module – User Manual Model Number - 465-12-B-0.9C-TM-SD-A-X-X-G

Cell Temperature nergy eli ered

oltage Current oltage Current

Sirius Capacitor Module – User Manual Model Number - 465-12-B-0.9C-TM-SD-A-X-X-G

3.2 Safety Gear:

3.3 Unpacking and Contents Check:

Check the contents of the package.

1) Sirius Capacitor Module: 465KWh12VDC

Sirius Capacitor Module – User Manual Model Number - 465-12-B-0.9C-TM-SD-A-X-X-G

4.1 Cable Size:

4.2 Connecting Cable Lugs, Washers and Bolts to Module Terminals:

Figure 1.Connecting washers, lugs and bolts to negative terminal of Module

Figure 2. Connecting washers, lugs and bolts to positive terminal of Module

Sirius Capacitor Module – User Manual Model Number - 465-12-B-0.9C-TM-SD-A-X-X-G

Sirius Capacitor Module – User Manual Model Number - 465-12-B-0.9C-TM-SD-A-X-X-G