12-TMSS-10-R1 Splice and termination-Stamped-F-210615
12-TMSS-10-R1 Splice and termination-Stamped-F-210615
12-TMSS-10-R1 Splice and termination-Stamped-F-210615
TABLE OF CONTENTS
1.0 SCOPE
4.1 General
4.2 Design Criteria
4.3 Materials
4.4 Fabrication
4.5 Marking
5.0 TESTS
1.0 SCOPE
This Material Standard Specification shall be read in conjunction with the latest revision of
National Grid SA General Specification No. 01-TMSS-01 titled "General Requirements for
All Equipment/ Materials", which shall be considered as an integral part of this TMSS.
This TMSS shall also be read in conjunction with National Grid SA Purchase Order or
Contract Schedules for project, as applicable.
The latest revision/amendments of the following Codes and Standards shall be applicable
for the equipment/material covered in this TMSS. In case of conflict, the vendor/
manufacturer may propose equipment/material conforming to one group of Industry Codes
and Standards quoted hereunder without jeopardizing the requirements of this TMSS.
3.1 IEC 60840 Power cables with extruded insulation and their accessories for
rated voltages above 30kV (Um=36kV) up to 150kV (Um=170kV)-
Test methods and requirements
3.2 IEC 62067 Power cables with extruded insulation and their accessories for
rated voltages above 150kV (Um=170kV) up to 500kV
(Um=550kV)-Test methods and requirements
3.5 IEC 62271-209 Cable connections for gas-insulated metal-enclosed switchgear for
rated voltages of 52kV and above-Fluid-filled and extruded
insulation cables-Fluid-filled and dry type cable-terminations
3.7 IEEE 404 Extruded and Laminated Dielectric Shielded Cable Joints Rated
2500V to 500000V
3.8 IEEE 1300 Guide for Cable Connections for Gas-Insulated Substations
3.9 ASTM E 28 Standard Test Methods for Softening Point of Resins Derived
from Pine Chemicals and Hydrocarbons by Ring-and-Ball
Apparatus
3.10 ASTM G 154 Standard Practice for Operating Fluorescent Light Apparatus for
UV Exposure of Nonmetallic Materials
4.1 General
4.1.1 The splice or termination kits shall meet or exceed the requirements of this
Specification in all respects.
4.1.3 Conventional or dry type plug-in or dry type outdoor terminations shall be
provided, as specified in SOW/TS.
4.2.1 The design and construction of the splice shall essentially meet the latest
requirements of IEC 60141-1, IEC 60840, IEC 62067 or IEEE 404.
4.2.2 The design and construction of the termination shall essentially meet the
latest requirements of IEC 60141-1, IEC 60840, IEC 62067 or IEEE 48.
4.2.3 The accessory manufacturer shall liaise fully with the GIS, transformer and
cable manufacturer regarding size and dimensions to ensure that the cable
sealing ends interface correctly with GIS, transformer and/or cable.
4.2.5 Gas immersed terminations, fluid filled & plug in/dry type at the SF6
switchgear shall comply with the requirements of IEC 62271-209. The
plug in/dry type cable terminations shall fully comply to the GIS cable
compartment.
4.2.6 The termination shall have a sealed construction in order to avoid any
leakage (gas or oil) between GIS or transformer and cable termination.
4.2.7 The cable glands of the sealing ends shall be insulated from the SF6
switchgear, and transformers.
4.2.8 The sealing ends shall be provided with oil expansion tank where ever
necessary.
4.2.9 Corona shield shall be provided at the top of outdoor termination where
ever necessary. Arcing horns shall be provided at the top and base of each
outdoor termination where ever necessary.
4.2.10 Wherever the sheath potential is connected to the base, the base itself shall
be insulated from supporting steelwork by mounting on porcelain or epoxy
resin pedestal type insulators.
4.2.11 The design of terminations shall include an external high sensitivity partial
discharge (PD) measuring sensor where ever necessary.
4.2.12 The splice or termination shall be designed for service conditions specified
in 01-TMSS-01 (latest revision) and power cable having maximum
emergency loading temperature of 105ºC suitable to work with for 3 hours.
4.2.13 All components of the splice or termination shall perform without distress
under normal cyclic loading and fault conditions. When the dielectric
strength of the cable termination is dependent upon taping or the use of
auxiliary insulation, such insulation shall be used when any design (type)
tests are performed.
4.2.15 Heat transfer interface within the splice shall be in direct contact to the
compression/mechanical connector.
4.2.16 The splice design shall also prevent the presence of air especially at stress
points, such as splice insulating materials in direct contact to the cable
insulation.
. 4.2.17 Depending on the type of bonding system for power cable, splice and
termination shall be provided with a sheath sectionalizer/shield break
insulation. Metallic sheaths from both sides of the cable splice shall be
overlapped across the sheath sectionalizing insulation before taking any
exit in cross-bonded splice.
4.2.18 The jacket tubing, if needed, shall be generally suitable for indoor and
outdoor installation, be ultraviolet and chemical resistant and with or
without adhesive coatings. It shall also be capable of being stored without
damage as per the manufacturer recommendations.
4.2.19 Components shall not be adversely affected in any manner by contact with
other materials normally used in the construction of cable joints and shall
not increase the rate of corrosion of any metal with which they may come
in contact.
4.2.20 The termination shall be Class 1 per IEEE 48 or equivalent. For GIS or
transformer terminations, the temperature of the medium in direct contact
with the termination (ambient inside enclosure) shall not exceed 55ºC
during normal operation.
The Oil used in indoor and outdoor terminations shall be preferably silicone
oil, poly-isobutylene or equivalent.
4.2.21 All terminations to Low Pressure Oil Filled (LPOF) power cable and GIS
shall employ, as a minimum, a double sealing method/blind ended
construction per IEC 62271-209 to prevent leakage of SF6 gas and oil. The
seals shall have a life expectancy of not less than 30 years.
4.2.23 In order to avoid the mismatch of power cable and its associated
accessories, the manufacturer/supplier shall provide the precise dimensions
with their tolerance.
4.3 Materials
c. For connections wherein the conductor of the cable and the connector
are of the same material, the effective cross-sectional area of the
connector shall at least equal the size of conductor of the cable.
c. The recovered wall thickness of heat shrink insulation tubing over the
connector shall be uniform and equal to or greater than the cable
insulation thickness as given in Data Schedule.
e. The size of the silicon insulating body shall be fully compatible with
the cable insulation.
a. The splice jacket shall be made of material compatible with the cable
jacket material i.e. black Polypropylene (PP), black PVC (type ST2),
linear low-density polyethylene (LLDPE) ST7, linear medium density
polyethylene (LMDPE) ST7 & high density polyethylene (HDPE)
ST7 as per IEC 60840 & 62067. The splice jacket shall be ultraviolet
resistant.
b. The heat shrinkable outer tube shall be ultra violet resistant and drip
water resistant. The outer tube may be provided on resin glass-fiber
tube to guarantee maximum strength during short circuit.
4.3.6 Grounding
4.4 Fabrication
4.4.1 General
c. In case of shielded cable, all items needed for wire or tapes clamping,
roll springs, sheath sectionalizing/shield break insulation (if required)
shall also be included.
4.5 Marking
A suitable nameplate shall be provided in the splice kit giving the following
information :
a. Manufacturer's name
b. Type of termination
c. Designation no.
d. IEEE terminator class no, if applicable.
e. Insulation class
f. Maximum design voltage to ground
g. Maximum and Minimum cable conductor size
h. Maximum and Minimum cable insulation diameter
i. BIL
j. BSL (for 380kV insulation class only)
k. Rated internal pressure, kPa
l. Date of Manufacture
m. 12-TMSS-10, (Latest revision)
For compression type connectors, the surface shall be marked with crimp
position knurls, die index number and manufacturer's code number.
5.0 TESTS
All test results shall be provided for review and acceptance by National Grid SA. The
insulation and screening material used for all one-piece premoulded joints and rubber stress
cone components of prefabricated joints shall be identical to those used in Type Test.
An appropriate type test as specified in this clause shall be made, before the
manufacturer supplies on a general commercial basis, the type of accessory described
in this specification in order to demonstrate satisfactory performance characteristics
of the basic accessory design.
In addition, the accessory manufacturer must demonstrate by type test on the specific
cable that any joint or termination that it is intended for use with the cable supplied
for a specific contract is compatible with that cable. The manufacturer shall also
confirm that the joints & terminations are compatible with cable manufactured by
other prequalified cable manufacturers.
All splice kits for 69, 110, 115, 132, 230 or 380kV cable systems shall be
tested per IEC 60840, IEC 62067 or IEEE 404.
All splice kits for LPOF cable systems shall be tested per IEC 60141-1 or
IEEE 404.
All termination kits shall be tested per IEC 60141-1, IEC 60840, IEC
62067 or IEEE 48. Cable termination interfaces for GIS shall also be tested
per IEC 62271-209 or IEEE 1300.
5.1.4 The sheath sectionalizing/shield break insulation (if any) in splice and
termination kits shall be type tested according to Annex G of IEC 60840 or
IEC 62067.
5.2.1 Splice kits shall be tested per IEC 60141-1, IEC 60840, IEC 62067 or IEEE
404.
5.2.2 Termination kits shall be tested per IEC 60141-1, IEC 60840, IEC 62067 or
IEEE 48.
The change in test specimen surface and original tensile strength and
elongation shall be indicated in the Test Certificate.
5.3.2 In addition to the design (type) test given above, all outdoor termination
kits shall undergo a humidity and condensation test when specified in the
data schedule (Appendix "DD" of IEC 62271-201 and IEC 60507
respectively) or the cable out door termination manufacturer shall submit
the type test certificate from the insulator manufacturer including the test
mentioned above.
In addition to the applicable items in 01-TMSS-01, packing and shipping of the splice and
termination parts shall also conform to the following:
6.1 All components of splices and terminations shall be clearly marked with the
supplier's name and reference numbers.
6.3 All components shall be capable of being stored without deterioration within the
temperature range -5°C to + 55°C. Components or materials, if subject to a shelf life
limitation, shall have the final date of use prominently and permanently shown on all
packages.
6.4 Each splice and termination kit shall be packed in its own individual re-sealable hard
board box, and the box shall be printed with the following minimum information:
6.5 Each crate shall be fixed with an aluminum plate giving the following information:
d. Year of Manufacture
e. Splice/Termination Catalog Number
f. Gross Weight in Kilograms
g. Position of slinging points and other relevant handling instructions.
6.6 Each kit shall be disassembled only to such extent as may be necessary to facilitate
field handling and to prevent damage during shipment.
6.7 Each kit shall include an installation instruction & step by step jointing and
termination procedure in English and Arabic or preferable language highlighted by
the installation contractor.
REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'
REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'
REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'
4.1.3 Terminations
Conventional/Plug-in/Fluid Filled/Dry
Type
4.2.1 Ratings
a. Insulation or Voltage Class,
(69,110, 115, 132, 230 or 380 kV)
For 69 kV 44
For 110 kV 71
For 115 kV 73
For 132 kV 84
For 230 kV 146
For 380 kV 241
REFERENCE
SECTION
DESCRIPTION 'A' 'B' 'C'
NO.
For 69 kV *
For 110 kV *
For 115 kV *
For 132 kV *
For 230 kV *
For 380 kV *
REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'
n. Termination Class 1
Leakage Distance in mm
for 40/50mm/kV
Outdoor
For 69 kV 2760/3450
For 110 kV 4400/5500
For 115 kV 4600/5750
For 132 kV 5280/6600
For 230 kV 9200/11500
For 380 kV 15200/19000
REFERENCE
SECTION
DESCRIPTION 'A' 'B' 'C'
NO.
Indoor
For 69kV 1725
Official Seal/Stamp
of the Company & Date