Kasturi Foundry Pvt. Ltd.

(UNIT 1)
T-6 Kagal-Hatkanangale Five Star MIDC , Kagal 416236.

Production Rejection Shift Wise From 01/07/2024 To 31/07/2024

Production Details
Prod. Date Shift Code Prod. Qty. Total Rej. Rej (%)
02/07/2024 N 100 0.00
K 57 30 52.63
03/07/2024 N 43 0.00
K 85 33 38.82
05/07/2024 N 176 62 35.23
06/07/2024 K 74 24 32.43
07/07/2024 K 145 58 40.00
09/07/2024 N 99 5 5.05
10/07/2024 N 84 0.00
M 30 56 186.67
11/07/2024 N 85 23 27.06
12/07/2024 N 111 33 29.73
13/07/2024 N 83 19 22.89
14/07/2024 N 146 52 35.62
16/07/2024 N 160 13 8.13
17/07/2024 N 99 31 31.31
18/07/2024 N 15 21 140.00
M 130 0.00
19/07/2024 M 113 40 35.40
20/07/2024 M 57 20 35.09
21/07/2024 M 83 45 54.22
23/07/2024 K 98 3 3.06
24/07/2024 N 111 0.00
K 14 41 292.86
25/07/2024 N 77 39 50.65
26/07/2024 K 142 13 9.15
27/07/2024 N 13 0.00
K 57 0.00
28/07/2024 N 101 6 5.94
30/07/2024 K 122 10 8.20
Total

1
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 Total

LEAKAGE CORE SAND CASTING DAMAGE

2
1

1 2 1
1 2
1

1 5
1
1
2

1 1

11 16 1

2
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 MACHINE SHOP REJECTION
PRODUCTION FOUNDRY

CASTING CRACK CORE SHIFT BLOW HOLE SAND DROP CORE CRACK

3 8 1

8 15
5 6
1 4 3
4 5
1 2 1

17 9
5 1
1
1 1
1 4
6 5
3 2
6

1
1 1
1 1

2 1
1 2

1 3 71 64 1

3
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 RAW CYLINDER CRANKCASE 2.2L 278
MACHINE SHOP REJECTION
PRODUCTION FOUNDRY QUALITY ASSURANCE

Chip Off Hot Damage Cast Mark SLAG WALL LESS

1 1
1

1
1
1

2 1 1 2 3

4
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RAW CYLINDER CRANKCASE 2.2L 27890110371110

MOULDING DESIGN Total

DEPARTMENT
Sand Inclusion Core Shift CORE SAND CASTING DAMAGE

2 16 2

3 28
13
8
11 1
5

31 1
9
2 5 2
2 3
11 12
13
6
8

5 9
3
3 2
1 3

3
1 4
2

1
2
5 2 184 38 4

5
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 FLOOR REJECTI

CASTING CRACK BLOW HOLE CORE LIFT Core Scab SAND DROP

1
42
12
40

1 16
14
22
10
20

19
7 1

21
3 8
21

29 2
18
7 1

2
2
1 314 1 3 8

6
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 FLOOR REJECTION CAUSES
PRODUCTION FOUNDRY QUALITY ASSURANCE

BOX LEAK CORE CRACK Chip Off Hot Damage BLOW BY CUT

3
1 4
4
2 1

2 4 1

1 1
2 2
4 2 3

5 1
1 2 1

3 1
1 5
2 3 11

6
1 16
1 2

3
5
12 4 32 4 55

7
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QUALITY ASSURANCE FETTLING DESIGN Total
DEPARTMENT
Blow by leakage Wool Washer Casting Broken EXTRA MATERIAL

4 14

4
47
16
3 47

25
14
31
17
41

25
1 13

1 35
17
3 42

1 38
35
13

6
1 10
1 3 9 1 490

8
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 CUSTOMER END REJECTION
QUALITY Total
ASSURANCE
machining mr

1 1
2 2

3 3

9
8/1/2024 12:34:40 PM
F / E & Q / 31-1