1606-XL 480EPT • World-wide approvals ( ) • 90% efficiency for industry • Ideal for parallel operation • Input: AC 115/230V auto select • Remote shut-down • Output: 24...28V / 480W (600W) Input Output (signal terminals see) Output voltage DC 24...28V, adjustable by (covered) front panel po- Input voltage AC 100...120V/200...240V, tentiometer. Adjust. range guaranteed. 47...63Hz, auto select Output noise Radiated EMI values below EN50081-1, even when Rated tolerances suppression using long, unscreened output cables. • Continuous AC 85...132V resp. AC 184...264V Ambient temperature range Operation: 0°C...+70°C (>60°C: Derating) operation Tamb Storage: -25°C...+85°C • Short-term (1 min) AC 85...140V resp. AC 170...280V Rated continuous loading with convection cooling: at 24V/20A • Tamb=0°C...60°C 24V/20A resp. 28V/18A short-term (<30s) 24V/25A resp. 28V/22A Input current <10A (115V range) <5A (230V range) Derating 12W/K (at Tamb = 60...70°C) Voltage regulation better than 2% over all Inrush current typ. <18A @ AC 264V and cold start Ripple (incl. spikes (20MHz bandwidth), 50Ω measurement Fuse loading <5A2s (cold start) • Output charact. S <20mVPP (<0.1%) • Output charact. P <40mVPP (In: AC 230V, Out: 24V/20A) If you intend to protect the primary side of the power supply with a fuse or a circuit (S/P: Single/Parallel Mode) <100mVPP (In: AC 184V, Out: 24V/20A) breaker, a 15 A slow acting fuse (HBC) or a supplementary protector 1492- SPU1C150 is recommended (1492-SP1C160 for Europe). In order to meet local re- Over-voltage protection At 33V ± 10%: switch to hiccup mode quirements, please consult local codes and regulations for proper installation. Front panel indicators: • Green LED on, when Vout > UT, where UT is appr. 2V below Vout EN 61000-3-2 (harmonic current emissions [PFC]) is fulfilled adjusted (24V...28V) Transient Transient resistance acc. to VDE 0160 / W2 • Red LED on, when Vout < UT handling (750V/1.3ms), for all load conditions. Parallel operation Yes, up to ten units Hold-up time 30ms at 24V/20A, AC 230Vin To achieve current sharing the output V/I characteristic can be altered to be 'softer' 30ms at 24V/20A, AC 120Vin (25V at 0.4A, 24V at 20A). This is done by repositioning an external bridge connec- 15ms at 24V/20A, AC 100Vin tion (without opening the unit). Power Back Immunity max. 30V
Efficiency, Reliability Construction / Mechanics
Housing dimensions and Weight Efficiency typ. 90.5% (AC 230V, 24V/20A) • WxHxD 220mm x 124mm x 102mm (+ DIN rail) Losses typ. 50W (AC 230V, 24V/20A) • Free space for above/below 70mm recommended ventilation left/right 25mm recommended MTBF 519.000h acc. to Siemensnorm SN29500 • Weight 2,5kg (24V/20A, 230V, Tamb = 40°C) Design advantages: All connection blocks are easy to reach as mounted on the Life cycle (electrolytics) The unit exclusively uses longlife electrolytics, speci- front panel; PVC insulated cable can be used for all connections, as the connection fied for +105°C. High reliability, as blocks are mounted in the cooler area on the underside of the unit. • only five aluminium electrolytics and • no small aluminium electrolytics are used. Wire Size Input/Output: Stranded 20...10 AWG (0.5...4 mm²), Solid 20...10 AWG (0.5...6 mm²) Tightening Torque: 7 lbs in (0.8 Nm) recommended
1 Publication 1606-AP018A-EN-E March 2003
2 Application Note
Start / Overload Behavior • Unit turns on, when positive voltage (3...30V, 0.3...2mA) is applied to 'Remote Startup delay typ. 0.55s Shutdown 1' against the minus output • Unit switches off at <0.6V Rise time appr. 20...80ms, depending on load • Input voltages of 0.6...3V and negative voltages are not defined Overload behavior Overload Design (see diagram) Parallel operation / cascading of outputs: Advantages: • Use a multi-pole switch with one switch contact for each power supply unit (1 x • No disconnection/hiccup, thus overloading is possible also for a longer period of On); connection of the signal terminals with one switch contact is not permissible time (load start-up), ideal for parallel operation. when being used in parallel operation • High overload/short-circuit current due to straight characteristic; each bias point of Additional control features with parallel operation: the V/I characteristic extends 20A. Unit turns on: Advantage: Due to the high and continuously supplied overload current the unit starts • positive voltage (4...30V) is applied to 'Remote Shutdown 1' against negative output reliably even with awkward loads (DC-DC converters, motors). No 'sticking' can occur, voltage for example, with fold-back characteristics, and secondary fuses trigger more reliably. Unit switches off: Signal terminals • 0...0.5Vin is applied to 'Remote Shutdown 1' Note: The remote On/off control is activated via the signal terminals 'Remote Shutdown 1 and • Connection of the terminals 'Remote Shutdown 1' is possible with parallel opera- 2'. The unit is delivered with the signal terminals jumpered (control state is 'On' with the tion; do not use the terminals 'Remote Shutdown 2' terminals jumpered). • Only connect the signalling lines at one single point of the negative output voltage; a) Remote shut-down by switch: a voltage drop between the connection point and the minus terminals must not ex- Unit turns on when the signal terminals 'Remote Shutdown 1 and 2' are closed by a ceed 0.5V, even at maximum load. switch (R<10Ω). Additional data regarding remote shut-down: • Connect the switch contact with the signal terminals Remote Shutdown 1 and 2, on- • Output current < 5mA (mean) ly. Ensure the switch contact is not connected to the output voltage or in contact with • Power consumption <2.5W any separate voltages. • Residual voltage at zero load <3V • Unit is in standby mode with open switch contact (R>100kΩ) • Startup delay <500ms b) Remote shut-down by control voltage: • Switching operations per min. <10 Positive voltage is applied to 'Remote Shutdown 1' against minus output (ref. potential)
Output characteristic (typ.) Efficiency (typ., at Vout =24V) Hold-up time (min., at Vout =24V)
20 90 20 16 10 at AC 230V 28V / Parallel 89 0 12 24V / Parallel 24V / Single 100 VAC 180 190 200 210 220 230 240 8 88 Input voltage VACin [V] 28V / Single 120 VAC 230 VAC 4 100 87 Hold-up time [ms]
0 80 60% load 5 10 15 20 25 0 5 10 15 20 25 30 100% load Output current Iout [A] Output current Iout [A] 60 125% load 40 20 at AC 115V 0 85 90 95 100 105 110 115 120 125 130 Input voltage VACin [V]
Specifications valid for 230 V AC input voltage, +25°C ambient temperature, and 5 min www.rockwellautomation.com run-in time, unless otherwise stated. They are subject to change without prior notice Corporate Headquarters Rockwell Automation, 777 East Wisconsin Avenue, Suite 1400, Milwaukee, WI, 53202-5302 USA, Tel: (1) 414.212.5200, Fax: (1) 414.212.5201
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