Bathflux 5500 - Manual

BATCHFLUX 5500 C Handbook
Electromagnetic flowmeter for volumetric filling

machines
© KROHNE /20 - 4000827704 - HB BATCHFLUX 5500 R04 en

: IMPRINT :::::::::::::::::::::::::::::::::::::::
All rights reserved. It is prohibited to reproduce this documentation, or any part thereof, without
the prior written authorisation of KROHNE Messtechnik GmbH.
Subject to change without notice.
Copyright 2016 by
KROHNE Messtechnik GmbH - Ludwig-Krohne-Str. 5 - 47058 Duisburg (Germany)
2 www.krohne.com 11/2016 - 4000827704 - HB BATCHFLUX 5500 R04 en

BATCHFLUX 5500 C CONTENTS
1 Safety instructions 5
1.1 Intended use ..................................................................................................................... 5

1.2 Certification ...................................................................................................................... 5
1.3 Safety instructions from the manufacturer ..................................................................... 6
1.3.1 Copyright and data protection ................................................................................................ 6
1.3.2 Disclaimer ............................................................................................................................... 6
1.3.3 Product liability and warranty ................................................................................................ 7
1.3.4 Information concerning the documentation........................................................................... 7
1.3.5 Warnings and symbols used................................................................................................... 8
1.4 Safety instructions for the operator................................................................................. 8
2 Device description 9
2.1 Scope of delivery............................................................................................................... 9

2.2 Device description .......................................................................................................... 10
2.3 Nameplate H[DPSOH ...................................................................................................... 11
3 Installation 12
3.1 General notes on installation ......................................................................................... 12

3.2 Storage ........................................................................................................................... 12
3.3 Pre-installation requirements ....................................................................................... 12
3.4 General requirements .................................................................................................... 13
3.4.1 Vibration ................................................................................................................................ 13
3.4.2 Magnetic field........................................................................................................................ 13
3.5 Installation conditions .................................................................................................... 14
3.5.1 Inlet and outlet ...................................................................................................................... 14
3.5.2 Open feed or discharge......................................................................................................... 14
3.5.3 Pump ..................................................................................................................................... 15
3.5.4 Control valve ......................................................................................................................... 15
3.5.5 Mounting position.................................................................................................................. 15
3.5.6 Mounting ............................................................................................................................... 16
3.5.7 Installation location .............................................................................................................. 16
3.5.8 Flange deviation .................................................................................................................... 16
3.5.9 Temperatures ....................................................................................................................... 17
3.5.10 Hot filling ............................................................................................................................. 17
4 Electrical connections 18
4.1 Safety instructions.......................................................................................................... 18

4.2 Grounding ....................................................................................................................... 18
4.3 Electrical connection...................................................................................................... 19
4.3.1 Cable connector M12 - 5 pin ................................................................................................. 19
4.3.2 Cable connector M12 - 8 pin (with status output) ................................................................ 20
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CONTENTS BATCHFLUX 5500 C
5 Service 22
5.1 Spare parts availability................................................................................................... 22

5.2 Availability of services .................................................................................................... 22
5.3 Returning the device to the manufacturer..................................................................... 22
5.3.1 General information.............................................................................................................. 22
5.3.2 Form (for copying) to accompany a returned device............................................................ 23
5.4 Disposal .......................................................................................................................... 23
6 Technical data 24
6.1 Measuring principle........................................................................................................ 24

6.2 Technical data................................................................................................................. 25
6.3 Dimensions and weights ................................................................................................ 29
6.4 Measurement accuracy.................................................................................................. 32
6.5 Counter Flanges ............................................................................................................. 33
7 Notes 35

BATCHFLUX 5500 C SAFETY INSTRUCTIONS 1
1.1 Intended use

The electromagnetic flowmeter is designed exclusively for measuring the volumetric flowrate of
electrically conductive, liquid process products.
Minimum electrical conductivity:

• > 5 μS/cm (except for water)
• > 0 μS/cm (for water)
1.2 Certification
CE marking
The manufacturer certifies successful testing of the product by applying the CE marking.
This device fulfils the statutory requirements of the relevant EU directives.

For full information of the EU directives and standards and the approved certifications, please
refer to the CE declaration or the website of the manufacturer.
/20 - 4000827704 - HB BATCHFLUX 5500 R04 enZZZNURKQHFRP 5

1 SAFETY INSTRUCTIONS BATCHFLUX 5500 C
1.3 Safety instructions from the manufacturer

1.3.1 Copyright and data protection
The contents of this document have been created with great care. Nevertheless, we provide no
guarantee that the contents are correct, complete or up-to-date.
The contents and works in this document are subject to copyright. Contributions from third
parties are identified as such. Reproduction, processing, dissemination and any type of use
beyond what is permitted under copyright requires written authorisation from the respective
author and/or the manufacturer.
The manufacturer tries always to observe the copyrights of others, and to draw on works created
in-house or works in the public domain.
The collection of personal data (such as names, street addresses or e-mail addresses) in the
manufacturer's documents is always on a voluntary basis whenever possible. Whenever
feasible, it is always possible to make use of the offerings and services without providing any
personal data.
We draw your attention to the fact that data transmission over the Internet (e.g. when
communicating by e-mail) may involve gaps in security. It is not possible to protect such data
completely against access by third parties.
We hereby expressly prohibit the use of the contact data published as part of our duty to publish
an imprint for the purpose of sending us any advertising or informational materials that we have
not expressly requested.
1.3.2 Disclaimer
The manufacturer will not be liable for any damage of any kind by using its product, including,
but not limited to direct, indirect or incidental and consequential damages.
This disclaimer does not apply in case the manufacturer has acted on purpose or with gross
negligence. In the event any applicable law does not allow such limitations on implied warranties
or the exclusion of limitation of certain damages, you may, if such law applies to you, not be
subject to some or all of the above disclaimer, exclusions or limitations.
Any product purchased from the manufacturer is warranted in accordance with the relevant
product documentation and our Terms and Conditions of Sale.
The manufacturer reserves the right to alter the content of its documents, including this
disclaimer in any way, at any time, for any reason, without prior notification, and will not be liable
in any way for possible consequences of such changes.

BATCHFLUX 5500 C SAFETY INSTRUCTIONS 1
1.3.3 Product liability and warranty

The operator shall bear responsibility for the suitability of the device for the specific purpose.
The manufacturer accepts no liability for the consequences of misuse by the operator. Improper
installation or operation of the devices (systems) will cause the warranty to be void. The
respective "Standard Terms and Conditions" which form the basis for the sales contract shall
also apply.
1.3.4 Information concerning the documentation

To prevent any injury to the user or damage to the device it is essential that you read the
information in this document and observe applicable national standards, safety requirements
and accident prevention regulations.
If this document is not in your native language and if you have any problems understanding the
text, we advise you to contact your local office for assistance. The manufacturer can not accept
responsibility for any damage or injury caused by misunderstanding of the information in this
document.
This document is provided to help you establish operating conditions, which will permit safe and
efficient use of this device. Special considerations and precautions are also described in the
document, which appear in the form of icons as shown below.

1 SAFETY INSTRUCTIONS BATCHFLUX 5500 C
1.3.5 Warnings and symbols used

Safety warnings are indicated by the following symbols.
DANGER!
This warning refers to the immediate danger when working with electricity.
DANGER!
This warning refers to the immediate danger of burns caused by heat or hot surfaces.
DANGER!
This warning refers to the immediate danger when using this device in a hazardous atmosphere.
DANGER!
These warnings must be observed without fail. Even partial disregard of this warning can lead to
serious health problems and even death. There is also the risk of seriously damaging the device
or parts of the operator's plant.
WARNING!
Disregarding this safety warning, even if only in part, poses the risk of serious health problems.
There is also the risk of damaging the device or parts of the operator's plant.
CAUTION!
Disregarding these instructions can result in damage to the device or to parts of the operator's
plant.
INFORMATION!
These instructions contain important information for the handling of the device.
LEGAL NOTICE!
This note contains information on statutory directives and standards.
• HANDLING
This symbol designates all instructions for actions to be carried out by the operator in the
specified sequence.
i RESULT
This symbol refers to all important consequences of the previous actions.
1.4 Safety instructions for the operator

WARNING!
In general, devices from the manufacturer may only be installed, commissioned, operated and
maintained by properly trained and authorized personnel.
This document is provided to help you establish operating conditions, which will permit safe and
efficient use of this device.

BATCHFLUX 5500 C DEVICE DESCRIPTION 2
2.1 Scope of delivery

INFORMATION!
Inspect the packaging carefully for damages or signs of rough handling. Report damage to the
carrier and to the local office of the manufacturer.
INFORMATION!
Do a check of the packing list to make sure that you have all the elements given in the order.
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
Figure 2-1: Scope of delivery

1 Flowmeter in ordered size
2 Product documentation (on request)
INFORMATION!
Assembly materials and tools are not part of the delivery. Use the assembly materials and tools
in compliance with the applicable occupational health and safety directives.

2 DEVICE DESCRIPTION BATCHFLUX 5500 C
2.2 Device description

Your measuring device is supplied ready for operation. The factory settings for the operating
data have been made in accordance with your order specifications.
INFORMATION!
Product specific information and extensive product specification is available using PICK, the
Product Information Center KROHNE web-tool.
PICK can be found via the service menu button on the KROHNE.com website.
The following compact versions are available:

á Version 1: converter directly mounted on cast sensor housing in size DN2.5..6
á Version 2: converter and sensor in solid cast BNG construction for DN10 and DN 15
á Version 3: converter mounted on conventional sensor construction (DN25 and DN40)
Figure 2-2: Device version

1 DN2.5 - 4 - 6 ( 1/10 -1 /6 -1 /4 " ).
2 DN10 - DN15 ( 3/8 -1 /2 " ).
3 DN25 - DN40 ( 1 - 11 /2 " ).

BATCHFLUX 5500 C DEVICE DESCRIPTION 2
2.3 Nameplate H[DPSOH
Figure 2-3: ([DPSOHRIQameplate

1 Name and address of the manufacturer
2 Type designation, S/N nr and year of manufacturing
3 Calibration and device data
4 Tag number
5 Marking ( ao. CE and logo of certifications)
6 Electrical values and software revision nr.
7 Output data
8 Additional info ( e.g. manufacturer website)

3 INSTALLATION BATCHFLUX 5500 C
3.1 General notes on installation

INFORMATION!
Inspect the packaging carefully for damages or signs of rough handling. Report damage to the
carrier and to the local office of the manufacturer.
INFORMATION!
Do a check of the packing list to make sure that you have all the elements given in the order.
INFORMATION!
3.2 Storage
• Store the device in a dry and dust-free location.
• Avoid lasting direct exposure to the sun.
• Store the device in its original packaging.
• Storage temperature: -50 ...+70°C / -58...+158°F
3.3 Pre-installation requirements

Make sure that you have all necessary tools available:
• Small wrench (M5) for connection to ground
• Torque wrench for installing flowmeter in pipeline
Always tighten the bolts uniformely and in diagonally opposite sequence !
Accessories necessary for the correct installation are available on request at the manufacturer
Make sure that these accesoires are available before starting installation;
• O-rings / L-ring gasket
• Special pipe flanges
• Stud bolts with lockwasher, plain washer and nut
INFORMATION!
To facilitate servicing and/or exchanging of the device, please note that:
it must be possible to shut off the flow through the pipeline ( control valve upstream in pipeline).
Drain the pipeline before removing device ( provide drain valve)

BATCHFLUX 5500 C INSTALLATION 3
3.4 General requirements

INFORMATION!
The following precautions must be taken to ensure a reliable installation.
• Make sure that there is adequate space to the sides.

• Protect the signal converter from direct sunlight and install a sun shade if necessary.
• Support the pipeline on both side of the flowmeter.
• Do not expose the signal converter to intense vibration. The flowmeters are tested for a
vibration level in accordance with IEC 60068-2-64.
3.4.1 Vibration
Figure 3-1: Avoid vibrations
3.4.2 Magnetic field
Figure 3-2: Avoid strong magnetic fileds

3.5 Installation conditions
Figure 3-3: Horizontal piperun
CAUTION!
Install in a slightly descending pipe section to prevent air from collecting and to avoid faulty
measurements (meter can drain).
3.5.1 Inlet and outlet
Figure 3-4: Inlet and outlet section

1 t 5 DN
2 t 2 DN
3 Drain valve (to empty pipeline)
3.5.2 Open feed or discharge
Figure 3-5: Installation in front of an open discharge
D > 2°

3.5.3 Pump
Figure 3-6: Installation behind a pump
3.5.4 Control valve
Figure 3-7: Installation in front of a control valve
3.5.5 Mounting position
Figure 3-8: Installation in bending pipes
α > 2°
CAUTION!
To ensure a correct measurement, avoid draining or partial filling of the
flow sensor during operation.
WARNING!
Vertical down position only in conjunction of a control valve

3.5.6 Mounting
3.5.7 Installation location
Figure 3-9: Horizontal installation
CAUTION!
Mount the flow sensor in such a way that the electrode axis
(X--------X) is approximately in a horizontal pipe run.
3.5.8 Flange deviation
Figure 3-10: Mounting position and flange deviation

1 Lmax
2 Lmin
CAUTION!
Max. permissible deviation of pipe flange faces:
Lmax - Lmin ≤ 0.5 mm / 0.02"

3.5.9 Temperatures
Process temperature vs ambient temperature
1 Ambient temperature
2 Process temperature
3.5.10 Hot filling
Installation position
Figure 3-11: In case of hot fluids
INFORMATION!
Avoid installation near hot product tanks. If possible, try to insulate the flowmeter from radiant
heat sources.
CAUTION!
On high temperature pipes and where temperatures exceed 100 °C / 212 °F, provide facilities to
compensate for longditudinal expansion of pipeline (due to heat-up). Use flexible pipe elements
(e.g. elbows).

4 ELECTRICAL CONNECTIONS BATCHFLUX 5500 C
4.1 Safety instructions

DANGER!
All work on the electrical connections may only be carried out with the power disconnected. Take
note of the voltage data on the nameplate!
DANGER!
Observe the national regulations for electrical installations!
WARNING!
Observe without fail the local occupational health and safety regulations. Any work done on the
electrical components of the measuring device may only be carried out by properly trained
specialists.
INFORMATION!
4.2 Grounding
CAUTION!
The grounding should not transmit any interference voltage. Therefore do not ground any other
electrical device at the same conductor.
CAUTION!
When connecting to functional extra-low voltages (24VDC) , ensure that you use protective
separation (PELV) according to IEC 364/IEC 536 or VDE 0100/VDE 0106.
CAUTION!
Do not remove the secured (glued) adjusting screw. Removing the screw will affect the gas
tightness and durability of the device.

BATCHFLUX 5500 C ELECTRICAL CONNECTIONS 4
4.3 Electrical connection

4.3.1 Cable connector M12 - 5 pin
All the operating data are preset at the factory. For changing the parameters and diagnostic
purposes BATCHMon plus operation software can be used.
1 +24 VDC
2 Frequency output
3 Frequency output (ground)
4 Ground
5 To be connected for servicing only
Note; the switch circuits have a resistance of approximately 76 Ohms

4 ELECTRICAL CONNECTIONS BATCHFLUX 5500 C
4.3.2 Cable connector M12 - 8 pin (with status output)

The 8 pin electric connection has a status output. This status output, is configurable to customer
specifications and offers either the flow direction (of the medium) or an error signal.
1 + 24 VDC
2 Not Connected
3 To be connected for servicing only
4 Ground
5 Frequency output
6 Ground common I/O
7 Status output
8 Not Connected
Options on status output 7; Off / Error / Flow direction
Note; the switch circuits have a resistance of approximately 76 Ohms

BATCHFLUX 5500 C ELECTRICAL CONNECTIONS 4
Mode
• Status output On / Off
• Flow direction
- Default value :Flow Direction

- Forward flow : status output; open
- Reversed flow ; status output ; closed
• Error software / application failure
Error signaling for following events: software failure or application failure (detection of empty
pipe only).No error ; status output open
Use one of the following attachment plug types to connect the flowmeter to a third
party system:
• moulded plug, straight or angle-entry form
• integrally extruded plug with cable in various lengths
• moulded plug, straight form, especially suitable for high-interference environments
Possible vendors of these plugs are:

• Binder
• Hirschmann
• Lumberg
• Amphenol
• Coninvers

5 SERVICE BATCHFLUX 5500 C
5.1 Spare parts availability

The manufacturer adheres to the basic principle that functionally adequate spare parts for each
device or each important accessory part will be kept available for a period of 3 years after
delivery of the last production run for the device.
This regulation only applies to spare parts which are subject to wear and tear under normal
operating conditions.
5.2 Availability of services

The manufacturer offers a range of services to support the customer after expiration of the
warranty. These include repair, maintenance, technical support and training.
INFORMATION!
For more precise information, please contact your local sales office.
5.3 Returning the device to the manufacturer

5.3.1 General information
This device has been carefully manufactured and tested. If installed and operated in accordance
with these operating instructions, it will rarely present any problems.
CAUTION!
Should you nevertheless need to return a device for inspection or repair, please pay strict
attention to the following points:
• Due to statutory regulations on environmental protection and safeguarding the health and
safety of the personnel, the manufacturer may only handle, test and repair returned devices
that have been in contact with products without risk to personnel and environment.
• This means that the manufacturer can only service this device if it is accompanied by the
following certificate (see next section) confirming that the device is safe to handle.
CAUTION!
If the device has been operated with toxic, caustic, radioactive, flammable or water-endangering
products, you are kindly requested:
• to check and ensure, if necessary by rinsing or neutralising, that all cavities are free from
such dangerous substances,
• to enclose a certificate with the device confirming that is safe to handle and stating the
product used.

BATCHFLUX 5500 C SERVICE 5
5.3.2 Form (for copying) to accompany a returned device

CAUTION!
To avoid any risk for our service personnel, this form has to be accessible from outside of the
packaging with the returned device.
Company: Address:
Department: Name:
Tel. no.: Fax no. and/or Email address:
Manufacturer's order no. or serial no.:
The device has been operated with the following medium:
This medium is: radioactive

water-hazardous
toxic
caustic
flammable
We checked that all cavities in the device are free from such substances.
We have flushed out and neutralized all cavities in the device.
We hereby confirm that there is no risk to persons or the environment through any residual media contained in the
device when it is returned.
Date: Signature:
Stamp:
5.4 Disposal
CAUTION!
Disposal must be carried out in accordance with legislation applicable in your country.
Separate collection of WEEE (Waste Electrical and Electronic Equipment) in the European Union:
According to the directive 2012/19/EU, the monitoring and control instruments marked with the
WEEE symbol and reaching their end-of-life must not be disposed of with other waste
waste.
The user must dispose of the WEEE to a designated collection point for the recycling of WEEE or
send them back to our local organisation or authorised representative.

6 TECHNICAL DATA BATCHFLUX 5500 C
6.1 Measuring principle

An electrically conductive fluid flows inside an electrically insulated pipe through a magnetic
field. This magnetic field is generated by a current, flowing through a pair of field coils.
Inside of the fluid, a voltage U is generated:
U=v*k*B*D
in which:
v = mean flow velocity
k = factor correcting for geometry
B = magnetic field strength
D = inner diameter of flowmeter
The signal voltage U is picked off by electrodes and is proportional to the mean flow velocity v
and thus the flow rate Q. A signal converter is used to amplify the signal voltage, filter it and
convert it into signals for totalizing, recording and output processing.
Figure 6-1: Measuring principle

1 Field coils
2 Magnetic field
3 Electrodes
4 Induced voltage (proportional to flow velocity)

BATCHFLUX 5500 C TECHNICAL DATA 6
6.2 Technical data

INFORMATION!
• The following data is provided for general applications. If you require data that is more
relevant to your specific application, please contact us or your local sales office.
• Additional information (certificates, special tools, software,...) and complete product
documentation can be downloaded free of charge from the website (Downloadcenter).
Measuring system
Measuring principle Faraday's law
Application range Electrically conductive fluids
Measured value
Primary measured value Flow velocity
Secondary measured value Volume flow
Design
Features Standard wet calibration
Modular construction The measurement system consists of a flow sensor and a signal
converter. It is only available as compact version.
Compact version BATCHFLUX 5500 C
Nominal diameter DN2.5...40 / 0.1...1½"
Measurement range -12...+12 m/s / -39...+39 ft/s
User interface
Operating data Factory set to customer specification.
Human Machine Interface (HMI) Option: BATCHMon Plus software
Cable connections Standard; 1x M12, 5-pin connector
With status output; 1x M12, 8-pin connector

Measuring accuracy
Reference conditions Medium: water
Inlet / outlet section: 10 DN / 5 DN
Valve closing time variation: < 1 ms
Flow velocity: 1 m/s, flow conditions similar to EN 29104
Operating pressure: 1 bar / 14.5 psi
Error limits at reference conditions for tap water, 400 μS/cm,
S/cm, 20°C
20 C / 68°F
68 F:
Maximum measuring error DN2.5...6:
v d 1 m/s: ±0.4% of measured value + 1 mm/s
v > 1 m/s: ±0.5% of measured value
DN10...15:
±0.2% of measured value + 1 mm/s
DN25...40:
v d 1 m/s: ±0.2% of measured value + 1 mm/s
v > 1 m/s: ±0.3% of measured value
Repeatability DN2.5...6 / DN25...40: Standard deviation:
Filling time 1.5...3 s: d 0.4%
Filling time 3...5 s: d 0.2%
Filling time > 5 s: d 0.1%
DN10...15: Standard deviation:
Error limits at reference conditions for hot water, 400 μS/cm,
S/cm, 80°C
80 C / 176°F
176 F:
Maximum measuring error DN10...15:
±0.2% of measured value + 1 mm/s
Repeatability DN10...15: Standard deviation:

Operating conditions
Temperature
Process temperature Dependent on ambient temperature. See chapter "Temperatures".
Cleaning temperature SIP: Maximum 1 hour at 150°C / +302°F
CIP: Maximum 1 hour, at 140°C / +284°F
Shock d 3 K/s
Ambient temperature -40…+60°C / -40…+140°F
Storage temperature -50…+70°C / -58…+158°F
Pressure
Ambient Atmospheric
Process pressure up to 16 bar / 232 psi for DN10...15
up to 40 bar / 580 psi for DN2.5...6 / DN25...40
Option: DN25 up to 200 bar / 2900 psi
Vacuum load 0 mbara / 0 psig
Chemical properties
Physical condition Liquids
Electrical conductivity t 5 PS/cm (t 0 PS/cm for demineralised water)
Recommended flow velocity -12...+12 m/s / -39...+39 ft/s
Installation conditions
Installation For detailed information see chapter "Installation".
Inlet run t 5 DN
Outlet run t 2 DN
Dimensions and weights For detailed information see chapter "Dimensions and weights".
Materials
Sensor- and converter housing Stainless steel 1.4404 / 1.4408
Measuring tube Fused in-place Zirconium oxide
Measuring electrodes Fused-in cermet (DN2.5...25)
DN40: Platinum
Process connections
Connection Sandwich design
Optional: Pressure relief groove at flange facing of the sensor
Construction drawings of recommended counter flanges are
available on the manufacturer website, under services.
- 4000827704 - HB BATCHFLUX 5500 R04 enZZZNURKQHFRP 27

Electrical connections
Power supply 24 VDC ± 25%
Power consumption d3W
Switch on current d 5 A (< 100 Ps) at 24 VDC
Voltage loss Possible for a maximum of 20 ms according to NAMUR NE21.
BATCHMON For parameter setting and diagnostic purposes, communication via
PC with a single device (optional)
Status output Configurable; error, flow direction, on/off
Frequency output
Type Frequency (passive) / galvanically isolated from power supply
Function All operating data preset at factory.
Interval Counter gate time t 1000 / (P100% [Hz])
Frequency output d 10 kHz
Pulse width at full scale value d 10 Hz: 50, 100, 200 or 500 ms
> 10 Hz: automatic, pulse width = 1 / (2 x f100%) or symmetrical, 1:1
Passive operation Connection of electronic or electromechanical counters.
External voltage: t 5 d 30 VDC / d 24 VAC
Load: Imax d 20 mA
Low flow cut-off Threshold: 0...20 %
Hysteresis: 0...20 %
Hysteresis d threshold
Depending on customers specifications.
Approvals and certifications

CE
This device fulfills the statutory requirements of the EU directives.
The manufacturer certifies successful testing of the product by applying the CE mark.
For full information of the EU directives and standards and the
approved certifications, please refer to the CE declaration or the
website of the manufacturer.
Other approvals and standards
Protection category acc. to DN2.5...6 / DN25...40: IP 66/67
IEC 529 / EN 60529
DN10...15: IP 69K
Shock test IEC 68-2-27
30g, half sine, time 18ms.
Vibration test IEC 60068-2-64 ;
f1 = 20 - 2000Hz. rms a = 4,5g, t = 30min.
Hygienic DN2.5...40; 3A
FDA approved materials
EN1935/2004 / EC2023/2006

6.3 Dimensions and weights

DN2.5...6
Figure 6-2: Dimensions

1 (Grounding)
2 M12; 5 - 8 pins connector
Nominal Dimensions [mm] Weight

size [kg]
a b c d e f g h i
DN2.5 50 156 206 6 o 2.5 44 88 141 128 54 1.5
DN4 50 156 206 7 o 3.2 44 88 141 128 54 1.6
DN6 50 156 206 9 o 4.8 44 88 141 128 54 1.6
Note on dimension d: As the diameter reduces to the middle, the diameter is specified for the inlet and
for the middle
Nominal Dimensions [inches] Weight

size [lb]
a b c d e f g h i
1/10" 1.97 6.14 8.11 0.24 o 0.10 1.73 3.46 5.55 5.0 2.13 3.4
1/6" 1.97 6.14 8.11 0.28 o 0.13 1.73 3.46 5.55 5.0 2.13 3.6
1/4" 1.97 6.14 8.11 0.35 o 0.19 1.73 3.46 5.55 5.0 2.13 3.6
for the middle

DN10...15
1 (Grounding)
Nominal Dimensions [mm] Weight

size [kg]
a b c d e f g h i
DN10 50 140 179 10.5 o 8 45.4 60 106.5 88 54 1.4
DN15 50 140 179 14 o 12 45.4 60 106.5 88 54 1.4
for the middle
Nominal Dimensions [inches] Weight

size [lb]
a b c d e f g h i
3/8" 1.97 5.51 7.05 0.41 o 0.31 1.79 2.36 4.19 3.46 2.13 3.1
1/2" 1.97 5.51 7.05 0.55 o 0.47 1.79 2.36 4.19 3.46 2.13 3.1
for the middle

DN25..40
Figure 6-3: Dimensions

1 (Grounding)
Nominal Dimensions [mm] Weight [kg]

size
a b c d e f g h i
DN25 50 170 204 26 o 20 68 102 141 128 58 1.6
DN40 50 177 219 39 o 30 84 117 141 128 83 2.3
for the middle
Nominal Dimensions [inches] Weight [lb]

size
a b c d e f g h i
1" 1.97 6.69 8.03 1.02 o 0.79 2.68 4.02 5.55 5.04 2.28 3.6
1 1/2" 1.97 6.97 8.62 1.54 o 1.18 3.30 4.61 5.55 5.04 3.27 5.1
for the middle

6.4 Measurement accuracy

Every electromagnetic flowmeter is calibrated by direct volume comparison. The wet calibration
validates the performance of the flowmeter under reference conditions against accuracy limits.
The accuracy limits of electromagnetic flowmeters are typically the result of the combined effect
of linearity, zero point stability and calibration uncertainty.
Reference conditions
• Medium: water
• Temperature: +5...35°C / +41...95°F
• Operating pressure: 0.1...5 barg / 1.5...72.5 psig
• Inlet section: t 5 DN
• Outlet section: t 2 DN
Figure 6-4: Measuring accuracy

X [m/s]: Flow velocity; Y [%]: Maximum measuring error
Accuracy
Size Velocity Accuracy Curve
DN2.5...6 / 1/10...1/4" v d 1 m/s 0.4% of measured value + 1 mm/s 1
v > 1 m/s 0.5% of measured value
DN10...15 / 3/8...1/2" 0.2% of measured value + 1 mm/s 3
DN25...40 / 1...1½" v d 1 m/s 0.2% of measured value + 1 mm/s 2

v > 1 m/s 0.3% of measured value

6.5 Counter Flanges

The BATCHFLUX 5500 must be mounted between counter flanges (as shown in the following
drawing), to ensure that the device works correctly.
Sizes of flanges
DN a [mm] b [mm] c [mm] d [mm] O-ring
Flange 1 2,5...10 * see table * see table * see table Ø 30.4 Special L-ring
below below below
Flange 2 15 Ø 14.2 Ø 19.2 Ø 26.6 Ø 30.4 15.47 * 3.53
Flange 3 25 Ø 25 Ø 31.3 Ø 41.2 Ø 49.2 15.47 * 3.53
Size DN a1[mm] a2 [mm] b [mm] c [mm]

2,5 Ø 10 Ø 6.2 Ø 11.1 Ø 18.4
4 Ø 10 Ø 7.2 Ø 12.1 Ø 19.4
6 Ø 10 Ø 9.2 Ø 14.2 Ø 21.5
10 Ø 10 Ø 10.7 Ø 15.7 Ø 23
Note; flanges must be fully welded and surface roughness, grinded and polished ( roughness
0,8). See for more information the 3A CCE 2007-2 Coordination Bulletin.
INFORMATION!
The O-rings require periodic inspection and replacement. As the interval depends on process-
specific variables, the length of the interval cannot be specified.
The O-rings are not part of the manufacturer portfolio.
INFORMATION!
For 3A applications, O-rings must conform to the requirements of the 3A sanitary standard for
Flow meters, number 28-04 Class I or Class II (max. 8% milk fat).
The used O-rings must also withstand the processing, sterilization and chemical conditions for
the intended use ( for more information, contact the manufacturer)

Reference to specific dimensions and drawing numbers

Size DN Pcd [mm] D [mm] W [mm] Drawing number
2,5 Ø 56 Ø 68 14.5 4000587801
4 Ø 56 Ø 68 14.5 4000587807
6 Ø 56 Ø 68 14.5 4000587810
10 Ø 56 Ø 68 14.5 4000587815
15 Ø 56 Ø 68 14.9 4000587818
25 Ø 84 Ø 104 16.5 4000587824
40 # # # #
# Dimensions for DN40; on request
INFORMATION!
Detailed construction drawings of the above sketches are available from the manufacturer
website
(see table for drawing numbers)

BATCHFLUX 5500 C NOTES 7

KROHNE – Process instrumentation and measurement solutions
• Flow
• Level
• Temperature
© KROHNE /2 - 4000827704 - HB BATCHFLUX 5500 R04 en - Subject to change without notice.
• Pressure
• Process Analysis
• Services
Head Office KROHNE Messtechnik GmbH

Ludwig-Krohne-Str. 5
47058 Duisburg (Germany)
Tel.: +49 203 301 0
Fax: +49 203 301 10389
[email protected]
The current list of all KROHNE contacts and addresses can be found at:
www.krohne.com

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BATCHFLUX 5500 C Handbook

Electromagnetic flowmeter for volumetric filling

© KROHNE /20 - 4000827704 - HB BATCHFLUX 5500 R04 en

Subject to change without notice.

2 www.krohne.com 11/2016 - 4000827704 - HB BATCHFLUX 5500 R04 en

1.1 Intended use ..................................................................................................................... 5

2.1 Scope of delivery............................................................................................................... 9

3.1 General notes on installation ......................................................................................... 12

4.1 Safety instructions.......................................................................................................... 18

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5.1 Spare parts availability................................................................................................... 22

6.1 Measuring principle........................................................................................................ 24

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1.1 Intended use

Minimum electrical conductivity:

This device fulfils the statutory requirements of the relevant EU directives.

/20 - 4000827704 - HB BATCHFLUX 5500 R04 enZZZNURKQHFRP 5

1.3 Safety instructions from the manufacturer

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1.3.3 Product liability and warranty

1.3.4 Information concerning the documentation

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1.3.5 Warnings and symbols used

1.4 Safety instructions for the operator

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2.1 Scope of delivery

Figure 2-1: Scope of delivery

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2.2 Device description

The following compact versions are available:

Figure 2-2: Device version

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2.3 Nameplate H[DPSOH

Figure 2-3: ([DPSOHRIQameplate

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3.1 General notes on installation

3.3 Pre-installation requirements

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3.4 General requirements

• Make sure that there is adequate space to the sides.

Figure 3-1: Avoid vibrations

3.4.2 Magnetic field

Figure 3-2: Avoid strong magnetic fileds

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3.5 Installation conditions

Figure 3-3: Horizontal piperun

3.5.1 Inlet and outlet

Figure 3-4: Inlet and outlet section

3.5.2 Open feed or discharge

Figure 3-5: Installation in front of an open discharge

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Figure 3-6: Installation behind a pump

3.5.4 Control valve

Figure 3-7: Installation in front of a control valve

3.5.5 Mounting position

Figure 3-8: Installation in bending pipes

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3.5.7 Installation location

Figure 3-9: Horizontal installation

3.5.8 Flange deviation

© KROHNE /20 - 4000827704 - HB BATCHFLUX 5500 R04 en

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