Service Training of New Electric

Counterbalance Forklift Truck

Model FB-9
Part 1: Comparison of New & Former

Service Engineering Department

Overseas Customer Service Division
Mitsubishi Logisnext Co., Ltd.

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 Comparison of New and Former

New model : FB-9

Former model : FB-8

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 Comparison of New and Former

Contents:
1. Main Features
2. Others

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 Comparison of New and Former

1. Main Features
1-1. Model code
1-2. Truck serial number
1-3. Mast type & Mast Label
1-4. Key switch
1-5. Meter panel
1-6. Horn
1-7. Service tool
1-8. Motors
1-9. Controller
1-10. Battery
1-11. Hydraulic tank
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 Main Features
1-1 Model code - 1
Model identification

< New > < Former >

Model: FB-9 Model: FB-8
Model Identification
F B 15 - 8 _
FB-9 □ - F B 15 - 9 F B 20 - 8 LB
Model Identification
J - F B 15 - 9 F B 25 - 8 V
□ - F B 20 - 9 F B 35 - 8 S

□ - F B 25 - 9 LB Specification
_ : Standard specification
LB : Large capacity battery
Production places Category of products V : VAN type
□ : LMT production (Thailand) Specification
F : Forklift truck S : Short wheelbase
J : Shiga production (Japan) □ : Standard wheelbase
S : Short wheelbase
LB : Long wheelbase
Power type
Category of products
Battery Model version
F : Forklift Version
8 : Version 8
9 : Version 9
Loading Capacity rating
Power type Loading capacity
10 : 1000kg
B : Battery 10 : 1.0 ton 15 : 1500kg
15 : 1.5 ton
18 : 1750kg
18 : 1.8 ton
20 : 2000kg
20 : 2.0 ton
25 : 2500kg
25 : 2.5 ton
30 : 3000kg

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 Main Features
1-1 Model code - 2
Model code and Chassis code < New >
Model: FB-9

Type Model code Chassis code - No. Remarks

FB10-9 1.0 ton
FB15-9 256F-00001 〜 1.5 ton
STD type FB18-9 1.8 ton
FB20-9 2.0 ton
257D-00001 〜
FB25-9 2.5 ton

Long wheel FB20-9LB 2.0 ton Long wheelbase

T.B.D.
base type FB25-9LB 2.5 ton Long wheelbase

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 Main Features
1-1 Model code – 3
Attachment codes
< New > < Former>
Model: FB-9 Model: FB-8

Type of attachments (New ) Code Type of attachments (TCM )

Adjuster Fork AF Fork positioner
Hinged Fork HF Hinged fork
Load Stabilizer STA Load stabilizer
Push-Pull PPC Load push-pull
Rotating Fork RF Rotating forks
Rotating Roll-Clamp RRC Rotating paper roll clamp
Side Clamp SC Bale cramp, Load grabs
Side Fork Clamp SFC Fork clamp
Side Clamp Fork (with rotation) RFL Rotating fork clamp
Side Shift SFC Side shifter
Side Shift with Adjuster Fork SAF Fork Positioner with Side Shift
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 Main Features
1-2 Truck serial number - 1
Truck serial number (On truck)

▪ The truck serial number is stamped on the front cross of the flame.
< New > < Former >
Model: FB-9 Model: FB-8

Truck serial number

Truck serial number

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 Main Features
1-2 Truck serial number - 2
Model plate

▪ The truck model plate is attached on the right side of motor cover.
< New > < Former >
Model: FB-9 Model: FB-8

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 Main Features
1-3 Mast type & Mast label
Mast label - 1 The mast label is attached on the LHS of outer mast.
< New > < Faormer >
Model: FB-9 Model: FB-8

Sample
Sample

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 Main Features
< New >
1-4 Key switch Start operation
Model: FB-9

*The start operation of

key switch is same as
model FRB-9.

11
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 Main Features
1-5 Meter panel - 1
▪ The monitor display consists a LCD display, display switch (key pad), ECO mode
select button and low speed mode button (Turtle mark).
▪ Operability improved by unification.

< New > < Former >

Model: FB-9 Model: FB-8

LCD display ECO mode select button

LCD panel Key pad

Display switch Low speed mode button ▪The location of meter display
and key pad are separated.
▪The key pad operation is quite difficult.
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 Main Features
1-6 Horn
▪ The horn is prepared 2 horn buttons on the steering wheel and lift lever
as standard.
▪ Also prepare the horn button on the rear assist grip as optional.

< New > < Former >

Model: FB-9 Model: FB-8
Horn buttons
(Standard)

Optional

Lift lever

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 Main Features
1-7 Service tool B-80 Manager
▪ The service tool consists PC, Software, PCAN-USB and
Accessary harness.
▪ The software (manager application software) is provide from ML.
▪ The service tool can be
a) Change program of main board.
b) Move processing data from PC to truck.
c) Collection of log data is possible.
< Former >
< New >
Model: FB-8
Model: FB-9

▪ This old model doesn’t

have any service tools.

PCAN-USB

▪ PCAN-USB ▪ Harness, PC
P/N: 70002-29270-0 P/N: 54002-76380
▪ Manufacture: PEAK System
Model: IPEH-002021
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 Main Features
1-8 Motors - 1
The new model was installed 3 types of motor on the truck.
(kw)
<New Model> Loading Capacity
Function Type of Motor
FB-9 1.0-1.8 ton 2.0-2.5 ton

3 AC motors Travelling Travel Motor (AC) 7.0 8.5

Loading Hydraulic Motor (AC) 9.5 11.5
Steering PS Motor (AC) 1.5

<Former Model> Loading Capacity

Function Type of Motor
Model: FB-8 1.0-1.8 ton 2.0-2.5 ton
Travelling Drive Motor (AC) 6.9 8.5
2 AC motors
Loading Hydraulic Motor (AC) 9.0 9.0

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 Main Features
1-8 Motors - 2 < New >
Model: FB-9
Travel Motor Hydraulic Motor

EPS Motor < The supplier is >

▪ Travel Motor : Mitsubishi Logisnext
▪ Hydraulic Motor : Mitsubishi Logisnext
▪ EPS Motor : Meidensha

< Former: Model FB-8 >

▪ Drive Motor : Meidensha
▪ Pump Motor : Meidensha
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 Main Features
1-9 Controller - 1 AC Inverter

▪ The new model was installed 3 kind of controllers on the behind of

battery compartment. - 3 motors (Travel, Hydraulic & PS) / 3 controllers
▪ They are controlling the traveling, hydraulic and steering system functions.

< New > < Former >

FR
Model: FB-9 Model: FB-8

< Behind the Battery compartment > < Inside of the C/W >
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 Main Features
1-9 Controller - 2 AC Inverter

▪ The Travel, Hydraulic and Steering controllers were closed type invertor.
▪ The supplier is Mitsubishi Logisnext (Travel, Hydraulic) ← Meidensha
Mitsubishi Logisnext (PS).
▪ Both Travel & Hydraulic inverters are same hardware and only software
is different.
< New > < Former >
Model: FB-9 Model: FB-8

EPS

Travel Hydraulic Invertor (Drive) Invertor (Pump)

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 Main Features
1-9 Controller - 3 AC Inverter

▪ Both Travel & Hydraulic inverters are same hardware and only software
is different.
▪ Both inverters were attached label on the body (case) as below.

< New >

Model: FB-9
Travel Hydraulic

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 Main Features
1-10 Battery - 1
Battery connector is located at rear side
Battery assembly and Compartment of center of battery compartment.

< New > < Former >

Model: FB-9 Model: FB-8

Battery connector: Blue color (48V)

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 Main Features
1-10 Battery - 2
Battery compartment

▪ The battery location is bottom side of battery compartment

as shown below. – Battery bottom layout.
▪ And improve traveling and steering stability by battery bottom layout.

< New > < Former >

Model: FB-9 Model: FB-8
*Model FTB is
B
same battery BatteryA
layout

Bottom layout On the frame

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 Main Features
1-10 Battery - 3 < New >
Model: FB-9
Exchanging Battery

▪ Hanging the battery with the hoist is standard

specification of battery exchange.
▪ Side pullout the battery by Sliding roller is optional Hanging type (Standard)
as shown below.
Sliding roller type (Optional) Unlocked

Locked

Adopted battery
interlock

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 Main Features
*FCS: Full-Cold Storage
1-11 Hydraulic tank - 1
▪ The hydraulic tank is located in the motor room.
▪ The hydraulic tank is made by Resin. - Standard spec.
Steel - Cold storage spec. Only FCS spec.
▪ A drain plug is located under the hydraulic tank.

< New > < Former >

Model: FB-9 Model: FB-8

FR
FR

Drain plug

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 Main Features
*FCS: Full-Cold Storage
1-11 Hydraulic tank - 2
HYD oil Level gauge

▪ The level gauge is the same for both resin tank (Standard) and steel
tank (FCS).
< New >
Model: FB9

Level gauge

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 Comparison of New and Former

2. Others
2-1. Lubrications

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 Others
2-1 Lubrications - 1

▪ The lubricant of new model shown as below figure.

▪ Some of lubricants are different grade of them.

< New > < Former >

Model: FB-9 Model: FB-8
Specifications Specifications
Types Types
Standard Cold storage Standard Cold storage
Gear oil Diesel Engine oil : CF-10W Gear oil SAE 10W-30 SAE10W, SAE30
Hydraulic oil ISO VG32 ISO VG15 Hydraulic oil ISO VG32 ISO VG22
Brake fluid DOT-3 Brake fluid DOT-3 DOT-3
Grease NLGI No. 2 Grease NLGI No. 1 or 2 NLGI No. 1 or 2

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 Others
2-1 Lubrications - 2 Lubrication chart

< New >

Model: FB-9

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